CN104444907B - Simple heavy stuff carrying and feeding trolley - Google Patents
Simple heavy stuff carrying and feeding trolley Download PDFInfo
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- CN104444907B CN104444907B CN201410510839.XA CN201410510839A CN104444907B CN 104444907 B CN104444907 B CN 104444907B CN 201410510839 A CN201410510839 A CN 201410510839A CN 104444907 B CN104444907 B CN 104444907B
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- 229910000831 Steel Inorganic materials 0.000 claims description 6
- 239000010959 steel Substances 0.000 claims description 6
- 238000005096 rolling process Methods 0.000 claims description 4
- 230000003139 buffering effect Effects 0.000 claims description 3
- 239000000463 material Substances 0.000 description 8
- 238000000034 method Methods 0.000 description 8
- 230000008569 process Effects 0.000 description 5
- 208000037975 work-related injury Diseases 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 238000012840 feeding operation Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- 239000006173 Good's buffer Substances 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66D—CAPSTANS; WINCHES; TACKLES, e.g. PULLEY BLOCKS; HOISTS
- B66D3/00—Portable or mobile lifting or hauling appliances
- B66D3/12—Chain or like hand-operated tackles with or without power transmission gearing between operating member and lifting rope, chain or cable
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Abstract
本发明公开了一种简易重物搬运上料车,属于搬运工具领域。本发明包括底座、设于底座上的万向脚轮、与底座固定为一体的支架、设于支架顶部的上料支架、设于上料支架内的滑动支架、设置于上料支架前部的支撑装置、固定于滑动支架后部的手动绞盘、安装于滑动支架前部的滑轮组和起重吊钩,滑轮组包括定滑轮和动滑轮,手动绞盘中引出一根钢丝绳,该钢丝绳依次绕过定滑轮和动滑轮后固定于滑动支架或定滑轮支架上;底座的后部安装有固定托板,前部安装有活动托板。本发明利用简单的结构实现了重物起吊、转运和机床上料的功能,减轻了工人的劳动强度;同时,结构简单,操作方便,成本低廉,安全性高,满足了中小型企业的使用需求。
The invention discloses a simple loading vehicle for transporting heavy objects, which belongs to the field of transport tools. The invention comprises a base, a universal caster arranged on the base, a bracket fixed integrally with the base, a feeding bracket arranged on the top of the bracket, a sliding bracket arranged in the feeding bracket, and a support arranged at the front of the feeding bracket device, a manual winch fixed at the rear of the sliding bracket, a pulley block and a lifting hook installed at the front of the sliding bracket, the pulley block includes a fixed pulley and a movable pulley, and a wire rope is drawn from the manual winch, and the wire rope goes around the fixed pulley and the movable pulley in turn The rear is fixed on the sliding bracket or the fixed pulley bracket; the rear of the base is equipped with a fixed supporting plate, and the front is equipped with a movable supporting plate. The invention utilizes a simple structure to realize the functions of heavy object lifting, transfer and machine tool loading, which reduces the labor intensity of workers; at the same time, the structure is simple, the operation is convenient, the cost is low, and the safety is high, which meets the use requirements of small and medium-sized enterprises .
Description
技术领域technical field
本发明涉及一种搬运车,更具体地说,涉及一种简易重物搬运上料车。The invention relates to a transport vehicle, more specifically, to a simple heavy object transport loading vehicle.
背景技术Background technique
在机械行业中,经常需要将一些比较重的工件、小型设备等来回搬运,因此经常需要使用到搬运车。对于较重的工件,人工搬运存在一些困难和危险,经常出现工件将工人压伤的事故,且人工搬运经常出现磕磕碰碰的现象,对于产品质量要求较高的工件,不允许出现此类磕碰缺陷,一旦出现磕碰现象,经常需要对工件进行维修,严重的甚至导致工件报废,影响企业的正常生产秩序。在一些中大型企业中,一般会装备专用的吊装设备,工人直接利用吊装设备将工件放置在搬运车上,然后再转运到需要的地方,在工件卸载时又需要吊装设备的辅助,操作繁琐,需要设备多,设备投入成本也相应增多。In the machinery industry, it is often necessary to move some relatively heavy workpieces and small equipment back and forth, so it is often necessary to use a truck. For heavy workpieces, there are some difficulties and dangers in manual handling. Accidents of workpieces crushing workers often occur, and manual handling often occurs bumps and bumps. For workpieces with high product quality requirements, such bumps are not allowed Defects, once bumps appear, often need to repair the workpiece, and even cause the workpiece to be scrapped, affecting the normal production order of the enterprise. In some large and medium-sized enterprises, special hoisting equipment is generally equipped. Workers directly use the hoisting equipment to place the workpiece on the truck, and then transfer it to the place where it is needed. When the workpiece is unloaded, it needs the assistance of the hoisting equipment, and the operation is cumbersome. More equipment is required, and the equipment investment cost also increases accordingly.
搬运车在模具加工制造企业中使用尤为广泛。一副模具往往需要多道工序才能加工完成,而不同工序需要不同设备完成,因此一副模具在加工完成之前需要多次搬运过程。一般的模具加工企业都装备有航车,利用航车将模具进行吊装,但是航车的运行轨道是不变的,因此使用起来并不灵活,且航车的操作需要一定的经验,吊起的模具一旦出现较大晃动,很可能伤到人,近年来,由于航车操作不当而伤人的事件也时有发生。因此,有必要设计一种方便车间中搬运重物的搬运车,以满足机械行业对重物的搬运需求,避免航车操作的风险和保证重物不发生撞击等;另外,还需要保证搬运车操作简单,成本低廉,以满足中小型企业的使用需求。Pallet trucks are especially widely used in mold processing and manufacturing enterprises. A pair of molds often requires multiple processes to complete processing, and different processes require different equipment to complete, so a pair of molds requires multiple handling processes before processing is completed. General mold processing enterprises are equipped with air vehicles, which are used to hoist the mold, but the running track of the air vehicle is unchanged, so it is not flexible to use, and the operation of the air vehicle requires certain experience. Once the mold shakes greatly, it is likely to injure people. In recent years, accidents of injuring people due to improper operation of the aircraft have also occurred from time to time. Therefore, it is necessary to design a truck that facilitates the handling of heavy objects in the workshop to meet the needs of the machinery industry for handling heavy objects, avoid the risk of aircraft operation and ensure that heavy objects do not collide; in addition, it is also necessary to ensure that the truck Simple operation and low cost to meet the needs of small and medium-sized enterprises.
此外,机械零件、模具等重物需要在各种机床上进行加工,而将这些重物平稳地放置到机床上也是一件十分麻烦的事。对于中等重量的零件、模具等,一般需要多个工人一起搬运上料,非常麻烦且不安全;对于更重一些的零件、模具等,则需要专用吊装设备辅助上料,对工人的操作熟练度要求较高,且吊装设备的驱动电机(电动葫芦)经常会出现故障,操作起来也并不是十分安全。In addition, heavy objects such as mechanical parts and molds need to be processed on various machine tools, and it is very troublesome to place these heavy objects smoothly on the machine tools. For medium-weight parts, molds, etc., generally multiple workers are required to carry and load materials together, which is very troublesome and unsafe; for heavier parts, molds, etc., special hoisting equipment is required to assist in loading materials. The requirements are high, and the driving motor (electric hoist) of the hoisting equipment often breaks down, and the operation is not very safe.
发明内容Contents of the invention
1.发明要解决的技术问题1. The technical problem to be solved by the invention
本发明的目的在于克服现有搬运车不具有重物吊装和机床上料的功能、重物搬运操作麻烦且安全性低的不足,提供一种简易重物搬运上料车,采用本发明的技术方案,利用简单的结构实现了重物起吊、转运和机床上料的功能,降低了重物在搬运中的磕碰风险和人工搬运的工伤发生率,减轻了工人的劳动强度,方便了重物在机床上的上料加工和卸载;同时,本发明结构简单,操作方便,成本低廉,安全性高,减少了专用吊装设备的使用,满足了中小型企业的使用需求。The purpose of the present invention is to overcome the disadvantages that the existing transport vehicles do not have the functions of hoisting heavy objects and loading machine tools, and the operation of heavy object handling is cumbersome and has low safety. The scheme uses a simple structure to realize the functions of heavy object lifting, transfer and machine tool loading, which reduces the risk of collision of heavy objects during transportation and the incidence of work-related injuries during manual transportation, reduces the labor intensity of workers, and facilitates the transportation of heavy objects. Loading, processing and unloading on the machine tool; at the same time, the invention has simple structure, convenient operation, low cost, high safety, reduces the use of special hoisting equipment, and meets the use needs of small and medium-sized enterprises.
2.技术方案2. Technical solution
为达到上述目的,本发明提供的技术方案为:In order to achieve the above object, the technical scheme provided by the invention is:
本发明的一种简易重物搬运上料车,包括底座、设于底座四个底脚上的万向脚轮、与底座固定为一体的支架、设于支架顶部且可在支架上前后滑动的上料支架、设于上料支架内且可在上料支架上前后滑动的滑动支架、设置于上料支架前部的支撑装置、固定于滑动支架后部的手动绞盘、安装于滑动支架前部的滑轮组和起重吊钩,所述的滑轮组包括定滑轮和动滑轮,所述的手动绞盘中引出一根钢丝绳,该钢丝绳依次绕过定滑轮和动滑轮后固定于滑动支架或定滑轮支架上,所述的起重吊钩与动滑轮相连接;所述的底座的后部安装有固定托板,前部安装有活动托板,且该活动托板与固定托板铰接。A simple heavy object handling and loading vehicle of the present invention comprises a base, universal casters arranged on the four feet of the base, a bracket fixed integrally with the base, an upper wheel set on the top of the bracket and capable of sliding back and forth on the bracket. Material support, a sliding support set in the loading support and capable of sliding back and forth on the loading support, a support device set at the front of the loading support, a manual winch fixed at the rear of the sliding support, and a The pulley block and the lifting hook, the pulley block includes a fixed pulley and a movable pulley, a wire rope is drawn from the manual winch, and the wire rope is fixed on the sliding bracket or the fixed pulley bracket after going around the fixed pulley and the movable pulley in turn. The lifting hook is connected with the movable pulley; the rear part of the base is equipped with a fixed pallet, and the front part is equipped with a movable pallet, and the movable pallet is hinged with the fixed pallet.
更进一步地,所述的支架的顶部平行固定有两根外滑轨,所述的外滑轨的横截面形状为“凵”字形,且两根外滑轨的开口方向相对;所述的上料支架的两侧分别安装有内滑轨,所述的内滑轨安装于外滑轨内,所述的内滑轨的后端安装有一个可在外滑轨的下侧壁上滚动的下滚轮和一个可在外滑轨的上侧壁上滚动的上滚轮;所述的外滑轨的前端固定有滚轮支架,所述的滚轮支架上安装有用于支撑内滑轨的支撑滚轮。Furthermore, two outer slide rails are fixed in parallel on the top of the bracket, the cross-sectional shape of the outer slide rails is "凵" shape, and the opening directions of the two outer slide rails are opposite; the upper The two sides of the material support are respectively equipped with inner slide rails, the inner slide rails are installed in the outer slide rails, and the rear end of the inner slide rails is equipped with a lower roller that can roll on the lower side wall of the outer slide rails and an upper roller that can roll on the upper side wall of the outer slide rail; the front end of the outer slide rail is fixed with a roller bracket, and the support roller for supporting the inner slide rail is installed on the roller bracket.
更进一步地,所述的滑动支架与上料支架之间通过滑轨相连接。Furthermore, the sliding bracket is connected with the loading bracket through a slide rail.
更进一步地,所述的支撑装置包括支撑圆盘、螺杆和手轮,所述的上料支架的前部横梁两端分别安装有两个螺母,所述的螺杆与上述的螺母相配合,所述的支撑圆盘安装于螺杆的下端,所述的手轮安装于螺杆的上端。Furthermore, the support device includes a support disc, a screw and a hand wheel, and two nuts are respectively installed at both ends of the front beam of the feeding bracket, and the screw is matched with the above-mentioned nut. The supporting disc is installed on the lower end of the screw rod, and the hand wheel is installed on the upper end of the screw rod.
更进一步地,所述的螺杆为T型螺杆,所述的螺母为T型螺母。Furthermore, the screw is a T-shaped screw, and the nut is a T-shaped nut.
更进一步地,所述的滑动支架的后部横梁上安装有滑动支架拉钩,所述的上料支架的后部横梁上设置有与上述的滑动支架拉钩相配合的滑动支架夹具;所述的上料支架的后部横梁上还设置有上料支架拉钩,所述的支架的后部横梁上设置有与上述的上料支架拉钩相配合的上料支架夹具。Furthermore, a sliding bracket hook is installed on the rear crossbeam of the sliding bracket, and a sliding bracket clamp matched with the above-mentioned sliding bracket hook is arranged on the rear crossbeam of the described loading bracket; The rear beam of the material bracket is also provided with a material loading bracket drag hook, and the rear beam of the bracket is provided with a material loading bracket clamp matched with the above-mentioned material loading bracket drag hook.
更进一步地,所述的定滑轮和动滑轮均为双滑轮。Furthermore, both the fixed pulley and the movable pulley are double pulleys.
更进一步地,所述的外滑轨的后端安装有橡胶套,用于起到缓冲和限位的作用。Furthermore, a rubber sleeve is installed at the rear end of the outer slide rail to play the role of buffering and limiting.
更进一步地,所述的支架上还设置有手推架。Furthermore, a trolley is also provided on the support.
3.有益效果3. Beneficial effect
采用本发明提供的技术方案,与已有的公知技术相比,具有如下显著效果:Compared with the existing known technology, the technical solution provided by the invention has the following remarkable effects:
(1)本发明的一种简易重物搬运上料车,其包括底座、设于底座四个底脚上的万向脚轮、与底座固定为一体的支架、设于支架顶部且可在支架上前后滑动的上料支架、设于上料支架内且可在上料支架上前后滑动的滑动支架、设置于上料支架前部的支撑装置、固定于滑动支架后部的手动绞盘、安装于滑动支架前部的滑轮组和起重吊钩,底座的后部安装有固定托板,前部安装有活动托板,且该活动托板与固定托板铰接;将活动托板翻起,并使重物处于起重吊钩的下方,由于重物在搬运上料车的内部进行起吊,搬运车更加稳固,不易倾斜;吊起重物后,将活动托板翻至底座上,并移动滑动支架使重物位于活动托板与固定托板的中间位置,最后将重物放置于托板上,实现重物的平稳搬运;机床上料时,将装有待加工工件的搬运车推到机床前,并将上料支架推出,调节支撑装置,使上料支架的前端支撑在机床工作台上,然后将重物吊起,将滑动支架前推至机床工作台上并降下重物;利用简单的结构实现了重物起吊、转运和机床上料的功能,降低了重物在搬运中的磕碰风险和人工搬运的工伤发生率,减轻了工人的劳动强度,方便了重物在机床上的上料加工和卸载;同时,本发明结构简单,操作方便,成本低廉,安全性高,减少了专用吊装设备的使用,满足了中小型企业的使用需求;(1) A simple heavy object handling and loading vehicle of the present invention, which includes a base, universal casters arranged on the four feet of the base, a bracket fixed integrally with the base, located on the top of the bracket and can be mounted on the bracket The loading bracket that slides back and forth, the sliding bracket that is set in the loading bracket and can slide back and forth on the loading bracket, the support device set at the front of the loading bracket, the manual winch fixed at the rear of the sliding bracket, installed on the sliding The pulley block and the lifting hook at the front of the bracket, the fixed pallet is installed at the rear of the base, and the movable pallet is installed at the front, and the movable pallet is hinged with the fixed pallet; the movable pallet is turned up, and the heavy The object is under the lifting hook. Because the heavy object is lifted inside the loading truck, the truck is more stable and not easy to tilt; after lifting the heavy object, turn the movable pallet to the base and move the sliding bracket to make it The heavy object is located in the middle of the movable pallet and the fixed pallet, and finally the heavy object is placed on the pallet to realize the smooth transportation of the heavy object; when loading the machine tool, push the truck with the workpiece to be processed to the front of the machine tool, and Push out the loading bracket, adjust the support device, make the front end of the loading bracket support on the machine table, then lift the heavy object, push the sliding bracket forward to the machine table and lower the heavy object; use simple structure to realize The function of heavy lifting, transfer and machine tool loading is improved, the risk of bumping heavy objects during handling and the incidence of work-related injuries caused by manual handling are reduced, the labor intensity of workers is reduced, and the loading and processing of heavy objects on machine tools is facilitated. Unloading; at the same time, the present invention has simple structure, convenient operation, low cost, high safety, reduces the use of special hoisting equipment, and meets the needs of small and medium-sized enterprises;
(2)本发明的一种简易重物搬运上料车,其支架的顶部平行固定有两根外滑轨,外滑轨的横截面形状为“凵”字形,且两根外滑轨的开口方向相对;上料支架的两侧分别安装有内滑轨,内滑轨安装于外滑轨内,内滑轨的后端安装有一个可在外滑轨的下侧壁上滚动的下滚轮和一个可在外滑轨的上侧壁上滚动的上滚轮;外滑轨的前端固定有滚轮支架,滚轮支架上安装有用于支撑内滑轨的支撑滚轮,采用上述结构实现上料支架在支架的顶部移动,提高了上料支架的抗变形能力和运动稳定性,增加了上料支架的承载重量,且上料支架伸缩更加顺畅,使用寿命更长;(2) A kind of simple and convenient heavy object handling loading car of the present invention, the top of its bracket is fixed with two outer slide rails in parallel, the cross-sectional shape of the outer slide rails is "凵" shape, and the opening of the two outer slide rails The direction is opposite; the two sides of the feeding bracket are respectively equipped with inner slide rails, the inner slide rails are installed in the outer slide rails, and the rear end of the inner slide rails is equipped with a lower roller that can roll on the lower side wall of the outer slide rails and a The upper roller that can roll on the upper side wall of the outer slide rail; the front end of the outer slide rail is fixed with a roller bracket, and the support roller for supporting the inner slide rail is installed on the roller bracket, and the above structure is used to realize the movement of the feeding bracket on the top of the bracket , improve the anti-deformation ability and motion stability of the loading bracket, increase the bearing weight of the loading bracket, and the loading bracket expands and contracts more smoothly and has a longer service life;
(3)本发明的一种简易重物搬运上料车,其滑动支架与上料支架之间通过滑轨相连接,实现了滑动支架在上料支架中的前后滑动,滑动平稳,承载力大,结合上料支架的伸出和缩回,使滑动支架的行程更大,便于重物的搬运和机床上料;(3) A simple heavy object handling loading vehicle of the present invention, the sliding bracket and the loading bracket are connected by a slide rail, which realizes the front and rear sliding of the sliding bracket in the loading bracket, the sliding is stable, and the bearing capacity is large , combined with the extension and retraction of the loading bracket, the stroke of the sliding bracket is larger, which is convenient for the handling of heavy objects and the loading of machine tools;
(4)本发明的一种简易重物搬运上料车,其支撑装置包括支撑圆盘、螺杆和手轮,上料支架的前部横梁两端分别安装有两个螺母,螺杆与上述的螺母相配合,支撑圆盘安装于螺杆的下端,手轮安装于螺杆的上端,利用丝杆螺母副实现对不同高度的机床工作台的适应性调整,可以满足大部分机床上料使用,且调节方便快捷,上料操作安全可靠;同时,螺杆为T型螺杆,螺母为T型螺母,自锁性好;(4) A kind of simple and easy heavy object handling loading car of the present invention, its support device comprises support disc, screw rod and hand wheel, two nuts are installed respectively at the two ends of the front beam of loading bracket, screw rod and above-mentioned nut Matching, the support disc is installed at the lower end of the screw, and the hand wheel is installed at the upper end of the screw. The screw nut pair is used to realize the adaptability adjustment to the machine table of different heights, which can meet the needs of most machine tools and is easy to adjust. Fast, safe and reliable feeding operation; at the same time, the screw is a T-shaped screw, and the nut is a T-shaped nut, which has good self-locking performance;
(5)本发明的一种简易重物搬运上料车,其滑动支架的后部横梁上安装有滑动支架拉钩,上料支架的后部横梁上设置有与上述的滑动支架拉钩相配合的滑动支架夹具;上料支架的后部横梁上还设置有上料支架拉钩,支架的后部横梁上设置有与上述的上料支架拉钩相配合的上料支架夹具,利用快速夹具可以将滑动支架和上料支架快速固定,防止起重吊钩载重时,或重物转运时,滑动支架和上料支架前后晃动而对工件造成碰撞,同时也增加了搬运上料车的运动稳定性,减少碰撞噪音;(5) A kind of simple heavy object handling loading car of the present invention, the rear portion crossbeam of its sliding support is equipped with sliding support drag hook, and the rear portion crossbeam of feeding support is provided with the sliding support that cooperates with above-mentioned sliding support dragging hook. Bracket clamp; the rear beam of the feeding bracket is also provided with a feeding bracket drag hook, and the rear beam of the bracket is provided with a feeding bracket clamp matched with the above-mentioned feeding bracket drag hook, and the sliding bracket and the The loading bracket is quickly fixed to prevent the sliding bracket and the loading bracket from shaking back and forth when the lifting hook is loaded or when the heavy object is transferred, causing collisions to the workpiece, and it also increases the movement stability of the handling loading vehicle and reduces collision noise ;
(6)本发明的一种简易重物搬运上料车,其定滑轮和动滑轮均为双滑轮,采用双滑轮组系统大大减小了钢丝绳的拉力,减轻了转动手动绞盘的作用力,使重物吊装更加轻松;(6) A kind of simple heavy object handling loading car of the present invention, its fixed pulley and movable pulley are double pulleys, adopts double pulley block system to greatly reduce the pulling force of wire rope, alleviate the active force of rotating manual capstan, make heavy object Lifting is easier;
(7)本发明的一种简易重物搬运上料车,其外滑轨的后端安装有橡胶套,当上料支架移动时,防止上料支架对搬运上料车支架的强烈撞击,起到良好的缓冲和限位作用;(7) A kind of simple and easy heavy object handling loading car of the present invention, the rear end of its outer slide rail is equipped with rubber sleeve, when the loading bracket moves, prevents the strong impact of loading bracket on the handling loading truck bracket, causing To a good buffer and limit effect;
(8)本发明的一种简易重物搬运上料车,其支架上还设置有手推架,便于操作工人对搬运上料车的操作,方便了搬运上料车的使用。(8) A kind of simple and easy heavy object carrying loading cart of the present invention, also is provided with hand push frame on its bracket, is convenient to the operation of operator to the operation of carrying loading cart, has facilitated the use of carrying loading cart.
附图说明Description of drawings
图1为本发明的一种简易重物搬运上料车的结构示意图;Fig. 1 is the structural representation of a kind of simple and easy heavy object handling loading car of the present invention;
图2为本发明中的上料支架和滑动支架的装配结构示意图;Fig. 2 is the assembly structure schematic diagram of feeding bracket and sliding bracket among the present invention;
图3为本发明中的外滑轨和内滑轨的配合结构示意图。Fig. 3 is a schematic diagram of the cooperation structure of the outer slide rail and the inner slide rail in the present invention.
示意图中的标号说明:Explanation of the labels in the schematic diagram:
1、底座;2、万向脚轮;3、固定托板;4、铰链;5、活动托板;6、支架;7、起重吊钩;8、动滑轮;9、钢丝绳;10、支撑圆盘;11、定滑轮;12、螺杆;13、手轮;14、上料支架;15、滑动支架;16、外滑轨;17、滑动支架拉钩;18、滑轨;19、手动绞盘;20、上料支架拉钩;21、滑动支架夹具;22、上料支架夹具;23、橡胶套;24、手推架;25、上滚轮;26、下滚轮;27、滚轮支架;28、支撑滚轮。1. Base; 2. Universal casters; 3. Fixed pallet; 4. Hinge; 5. Movable pallet; 6. Bracket; 7. Lifting hook; 8. Movable pulley; 9. Wire rope; 10. Support disc 11, fixed pulley; 12, screw rod; 13, hand wheel; 14, feeding bracket; 15, sliding bracket; 16, outer slide rail; 17, sliding bracket hook; 18, slide rail; 19, manual winch; 20, 21. Slide bracket fixture; 22. Feeding bracket fixture; 23. Rubber sleeve; 24. Hand push frame; 25. Upper roller; 26. Lower roller; 27. Roller bracket; 28. Support roller.
具体实施方式detailed description
为进一步了解本发明的内容,结合附图和实施例对本发明作详细描述。In order to further understand the content of the present invention, the present invention will be described in detail in conjunction with the accompanying drawings and embodiments.
实施例Example
结合图1,本实施例的一种简易重物搬运上料车,主要用于机械行业车间中对工件、模具、设备等的频繁吊装、搬运及机床上料,其主要包括底座1、设于底座1四个底脚上的万向脚轮2、与底座1固定为一体的支架6、设于支架6顶部且可在支架6上前后滑动的上料支架14、设于上料支架14内且可在上料支架14上前后滑动的滑动支架15、设置于上料支架14前部的支撑装置、固定于滑动支架15后部的手动绞盘19、安装于滑动支架15前部的滑轮组和起重吊钩7。底座1与支架6固连为一体的框架结构,结构牢固、重量轻。万向脚轮2自带锁紧装置,便于重物搬运上料车的驻车。手动绞盘19自带刹车机构,其可以吊起大约300Kg的重物,在重物起吊时,可以随时控制重物的起重高度,方便控制重物的升降。滑轮组包括定滑轮11和动滑轮8,定滑轮11固定安装于滑动支架15的前部横梁上,动滑轮8位于定滑轮11的正下方,手动绞盘19中引出一根钢丝绳9,该钢丝绳9依次绕过定滑轮11和动滑轮8后固定于滑动支架15或定滑轮11支架上,采用定动滑轮组实现了钢丝绳9拉力的成倍减少,减轻了重物起吊和机床上料所需的拉力;起重吊钩7与动滑轮8相连接,用于钩起重物;本实施例中的定滑轮11和动滑轮8均为双滑轮,由手动绞盘19中引出的钢丝绳9依次绕过定滑轮11、动滑轮8、定滑轮11、动滑轮8后,固定于滑动支架15或定滑轮11支架上,采用上述的双滑轮和绕线方式,理论上,仅需重物重量的1/4拉力即可将重物吊起,大大减小了钢丝绳的拉力,减轻了转动手动绞盘的作用力,使重物吊装更加轻松,当然,定滑轮11和动滑轮8也可以为多滑轮,可以根据实际需求选择滑轮类型和钢丝绳9的绕线方式。底座1的后部安装有固定托板3,前部安装有活动托板5,且该活动托板5与固定托板3通过铰链4铰接,起重吊钩7位于活动托板5的上方,活动托板5可绕铰链4的铰链轴旋转翻起,方便将重物置于搬运上料车的内部,方便重物起吊。本实施例的一种简易重物搬运上料车,将活动托板5翻起后,即可将搬运上料车推至重物的位置,使重物位于起重吊钩7的下方,由于重物在搬运上料车的内部进行起吊,搬运车更加稳固,不易倾斜;吊起重物后,将活动托板5翻至底座1上,并移动滑动支架15使重物位于活动托板5与固定托板3的中间位置,最后将重物放置于托板上,实现重物的平稳搬运;机床上料时,将装有待加工工件的搬运车推到机床前,并将上料支架14推出,调节支撑装置,使上料支架14的前端支撑在机床工作台上,然后将重物吊起,将滑动支架15前推至机床工作台上并降下重物;利用简单的结构实现了重物起吊、转运和机床上料的功能,降低了重物在搬运中的磕碰风险和人工搬运的工伤发生率,减轻了工人的劳动强度,方便了重物在机床上的上料加工和卸载;同时,结构简单,操作方便,成本低廉,安全性高,减少了专用吊装设备的使用,满足了中小型企业的使用需求。In conjunction with Fig. 1, a kind of simple and easy heavy object handling loading vehicle of this embodiment is mainly used for frequent hoisting, handling and machine tool loading of workpieces, molds, equipment, etc. in machinery industry workshops. The universal caster 2 on the four feet of the base 1, the support 6 fixed as one with the base 1, the feeding support 14 that is located on the top of the support 6 and can slide back and forth on the support 6, is located in the feeding support 14 and The sliding support 15 that can slide back and forth on the loading support 14, the supporting device that is arranged on the front of the loading support 14, the manual winch 19 that is fixed on the rear of the sliding support 15, the block of pulleys and the lifting device installed on the front of the sliding support 15 hook7. The frame structure in which the base 1 and the bracket 6 are fixedly connected together has a firm structure and a light weight. The universal caster 2 has its own locking device, which is convenient for the parking of the loading vehicle for heavy load handling. Manual winch 19 has brake mechanism, and it can lift the heavy object of about 300Kg, when heavy object is hoisted, can control the hoisting height of heavy object at any time, conveniently controls the lifting of heavy object. The pulley block includes a fixed pulley 11 and a movable pulley 8. The fixed pulley 11 is fixedly installed on the front beam of the sliding bracket 15. The movable pulley 8 is located directly below the fixed pulley 11. A steel wire rope 9 is drawn from the manual winch 19, and the steel wire rope 9 is passed around in turn. The fixed pulley 11 and the movable pulley 8 are fixed on the sliding bracket 15 or the fixed pulley 11 support, and the fixed pulley block is used to realize the double reduction of the pulling force of the steel wire rope 9, which reduces the pulling force required for heavy lifting and machine tool loading; Hook 7 is connected with movable pulley 8, is used for hooking heavy objects; Fixed pulley 11 and movable pulley 8 in the present embodiment are double pulleys, and the steel wire rope 9 drawn in the manual winch 19 walks around fixed pulley 11, movable pulley 8, After the fixed pulley 11 and the movable pulley 8, they are fixed on the sliding bracket 15 or the bracket of the fixed pulley 11. Using the above-mentioned double pulley and winding method, in theory, only 1/4 of the weight of the heavy object can be lifted by the pulling force , which greatly reduces the pulling force of the wire rope, reduces the force of rotating the manual winch, and makes hoisting of heavy objects easier. Of course, the fixed pulley 11 and the movable pulley 8 can also be multiple pulleys, and the pulley type and wire rope 9 can be selected according to actual needs. Winding method. The rear portion of the base 1 is equipped with a fixed pallet 3, and the front portion is equipped with a movable pallet 5, and the movable pallet 5 and the fixed pallet 3 are hinged by a hinge 4, and the lifting hook 7 is located above the movable pallet 5, The movable supporting plate 5 can be turned up around the hinge shaft of the hinge 4, which is convenient for heavy objects to be placed in the inside of the handling and loading vehicle, and for convenient heavy object lifting. A kind of simple and easy heavy object handling loading car of the present embodiment, after the movable supporting plate 5 is turned up, can push the handling loading car to the position of the heavy object, make the heavy object be positioned at the bottom of the lifting hook 7, because The heavy objects are hoisted inside the loading truck, the truck is more stable and not easy to tilt; after lifting the heavy objects, turn the movable pallet 5 onto the base 1, and move the sliding bracket 15 so that the heavy objects are on the movable pallet 5 In the middle position with the fixed pallet 3, finally place the heavy object on the pallet to realize the smooth transportation of the heavy object; Push out and adjust the supporting device so that the front end of the loading bracket 14 is supported on the machine tool workbench, then lift the heavy object, push the sliding bracket 15 forward onto the machine tool workbench and lower the heavy object; The functions of lifting, transferring and loading machine tools reduce the risk of bumping heavy objects during handling and the incidence of work-related injuries caused by manual handling, reduce the labor intensity of workers, and facilitate the loading, processing and unloading of heavy objects on machine tools; At the same time, the structure is simple, the operation is convenient, the cost is low, the safety is high, the use of special hoisting equipment is reduced, and the use requirements of small and medium-sized enterprises are met.
参见图1和图3所示,在本实施例中,支架6的顶部平行固定有两根外滑轨16,外滑轨16的横截面形状为“凵”字形,且两根外滑轨16的开口方向相对;上料支架14的两侧分别安装有内滑轨,内滑轨安装于外滑轨16内,内滑轨的后端安装有一个可在外滑轨16的下侧壁上滚动的下滚轮26和一个可在外滑轨16的上侧壁上滚动的上滚轮25,且上滚轮25位于下滚轮26的后方;外滑轨16的前端固定有滚轮支架27,滚轮支架27上安装有用于支撑内滑轨的支撑滚轮28,利用上滚轮25和下滚轮26在外滑轨16的上下侧壁上滚动,同时利用支撑滚轮28对内滑轨的前部进行支撑,使上料支架14移动更加顺畅平稳,提高了上料支架14的抗变形能力和运动稳定性,增加了上料支架14的承载重量,且上料支架14伸缩更加顺畅,使用寿命更长。本实施例中的上滚轮25、下滚轮26和支撑滚轮28均为滚动轴承,可以提供更大的承载力,且滚动摩擦小,噪音小。此外,为了防止上料支架14对搬运上料车支架6的强烈撞击,本实施例中的外滑轨16的后端安装有橡胶套23,起到了良好的缓冲和限位作用。Referring to Fig. 1 and Fig. 3, in this embodiment, two outer slide rails 16 are fixed parallel to the top of the bracket 6, the cross-sectional shape of the outer slide rails 16 is "凵" shape, and the two outer slide rails 16 The opening direction of the inner slide rail is opposite; the two sides of the feeding bracket 14 are respectively equipped with inner slide rails, the inner slide rails are installed in the outer slide rail 16, and the rear end of the inner slide rail is equipped with a The lower roller 26 and an upper roller 25 that can roll on the upper side wall of the outer slide rail 16, and the upper roller 25 is positioned at the rear of the lower roller 26; the front end of the outer slide rail 16 is fixed with a roller bracket 27, and the roller bracket 27 is installed There are support rollers 28 for supporting the inner slide rail, and the upper and lower rollers 25 and 26 are used to roll on the upper and lower side walls of the outer slide rail 16, while the support rollers 28 are used to support the front part of the inner slide rail, so that the loading bracket 14 The movement is smoother and more stable, the deformation resistance and motion stability of the feeding bracket 14 are improved, the bearing weight of the feeding bracket 14 is increased, and the feeding bracket 14 expands and contracts more smoothly and has a longer service life. The upper roller 25, the lower roller 26 and the support roller 28 in this embodiment are all rolling bearings, which can provide greater bearing capacity, and have low rolling friction and low noise. In addition, in order to prevent the strong impact of the loading bracket 14 on the loading truck bracket 6, the rear end of the outer slide rail 16 in this embodiment is equipped with a rubber sleeve 23, which plays a good role in buffering and positioning.
参见图2所示,本实施例中的滑动支架15与上料支架14之间通过滑轨18相连接,该滑轨18为现有三节滚珠滑轨,其具有安装简单、节省空间、承重力大的优点,具有良好的适用性,其具体结构和工作原理在此就不再赘述。利用现有的滑轨18实现了滑动支架15在上料支架14中的前后滑动,滑动平稳,承载力大,结合上料支架14的伸出和缩回,使滑动支架15的行程更大,便于重物的搬运和机床上料。如图1和图2所示,本实施例中的支撑装置包括支撑圆盘10、螺杆12和手轮13,上料支架14的前部横梁两端分别安装有两个螺母(图中未示出),螺杆12与上述的螺母相配合,支撑圆盘10安装于螺杆12的下端,手轮13安装于螺杆12的上端,通过转动手轮13可以实现支撑圆盘10的升降,并稳定地支撑于机床工作台上,利用丝杆螺母副实现对不同高度的机床工作台的适应性调整,可以满足大部分机床上料使用,且调节方便快捷,上料操作安全可靠;同时,螺杆12为T型螺杆,螺母为T型螺母,自锁性好。此外,滑动支架15的后部横梁上安装有滑动支架拉钩17,上料支架14的后部横梁上设置有与上述的滑动支架拉钩17相配合的滑动支架夹具21;上料支架14的后部横梁上还设置有上料支架拉钩20,支架6的后部横梁上设置有与上述的上料支架拉钩20相配合的上料支架夹具22,滑动支架夹具21和上料支架夹具22均为快速夹具,利用快速夹具可以将滑动支架15和上料支架14快速固定,防止起重吊钩载重时,或重物转运时,滑动支架15和上料支架14前后晃动而对工件造成碰撞,同时也增加了搬运上料车的运动稳定性,减少碰撞噪音。另外,本实施例中的支架6上还设置有手推架24,便于操作工人对搬运上料车的操作,方便了搬运上料车的使用。Referring to Fig. 2, the sliding bracket 15 in this embodiment is connected to the feeding bracket 14 through a slide rail 18, which is an existing three-section ball slide rail, which has the advantages of simple installation, space saving, high load-bearing capacity It has great advantages and good applicability, and its specific structure and working principle will not be repeated here. Utilize the existing slide rail 18 to realize the front and rear sliding of the sliding bracket 15 in the feeding bracket 14, the sliding is smooth and the bearing capacity is large, combined with the extension and retraction of the feeding bracket 14, the stroke of the sliding bracket 15 is larger, It is convenient for the handling of heavy objects and loading of machine tools. As shown in Fig. 1 and Fig. 2, the support device among the present embodiment comprises support disc 10, screw rod 12 and handwheel 13, and the front portion crossbeam two ends of feeding bracket 14 are respectively equipped with two nuts (not shown in the figure). out), the screw 12 cooperates with the above-mentioned nut, the supporting disk 10 is installed on the lower end of the screw 12, and the handwheel 13 is installed on the upper end of the screw 12, and the lifting of the supporting disk 10 can be realized by turning the handwheel 13, and it can be stably Supported on the machine tool workbench, the screw nut pair is used to realize the adaptive adjustment to the machine tool workbench of different heights, which can meet the loading requirements of most machine tools, and the adjustment is convenient and quick, and the feeding operation is safe and reliable; at the same time, the screw rod 12 is T-shaped screw, the nut is a T-shaped nut, which has good self-locking property. In addition, the rear cross beam of the sliding support 15 is equipped with a sliding support hook 17, and the rear cross beam of the feeding support 14 is provided with a sliding support clamp 21 that matches the above-mentioned sliding support hook 17; The crossbeam is also provided with a feeding bracket drag hook 20, and the rear crossbeam of the support 6 is provided with a feeding bracket clamp 22 matched with the above-mentioned loading bracket drag hook 20, and the sliding bracket clamp 21 and the loading bracket clamp 22 are fast Fixtures, the sliding bracket 15 and the feeding bracket 14 can be quickly fixed by using the quick clamp, so as to prevent the sliding bracket 15 and the loading bracket 14 from shaking back and forth when the lifting hook is loaded or when the heavy object is transferred, causing collision to the workpiece, and also The movement stability of the handling and loading vehicle is increased, and the collision noise is reduced. In addition, the bracket 6 in this embodiment is also provided with a trolley 24, which is convenient for the operator to operate the loading and unloading vehicle, and facilitates the use of the loading and unloading vehicle.
本实施例的一种简易重物搬运上料车,可以实现重物吊装、转运和机床上料卸料的功能。在吊装重物(工件、模具等)时,首先将活动托板5向上翻起,使搬运上料车的内部形成一个装载空间,将搬运车推至待搬运重物处,使重物位于上述的装载空间中;然后移动滑动支架15使起重吊钩7位于重物的上方,并松开手动绞盘19的刹车,将重物挂在起重吊钩7上;转动手动绞盘19收线,使重物升起至合适的高度,然后将活动托板5翻转放平,移动滑动支架15使重物位于活动托板5和固定托板3的中心位置,并缓慢降下重物,即完成重物在搬运上料车上的吊装。在吊装过程中,可以将上料支架14通过上料支架拉钩20固定,使其不会前后滑移,当重物的重心离起重吊钩7较远时,也可以适当地将上料支架14向前推出,确保吊装过程平稳安全。完成重物的吊装后即可将重物推至需要的位置;到达指定位置后,再次利用起重吊钩7将重物吊起,将活动托板5向上翻起,然后将重物向外推出,并缓慢降下,完成重物的卸载。A simple heavy object handling and loading vehicle in this embodiment can realize the functions of heavy object hoisting, transfer, and machine tool loading and unloading. When hoisting heavy objects (workpieces, molds, etc.), first turn up the movable pallet 5, so that a loading space is formed inside the loading and unloading vehicle, and push the vehicle to the place where the heavy objects are to be carried, so that the heavy objects are located above in the loading space; then move the sliding support 15 to make the lifting hook 7 above the weight, and release the brake of the manual winch 19, and hang the weight on the lifting hook 7; turn the manual winch 19 to take up the line, Lift the weight to a suitable height, then turn the movable pallet 5 over and lay it flat, move the sliding bracket 15 so that the heavy object is located at the center of the movable pallet 5 and the fixed pallet 3, and slowly lower the heavy object, that is, the weight is completed. The hoisting of objects on the loading truck. During the hoisting process, the loading bracket 14 can be fixed by the hook 20 of the loading bracket so that it will not slide back and forth. 14 is pushed forward to ensure the smooth and safe hoisting process. After the hoisting of the heavy object is completed, the heavy object can be pushed to the desired position; after reaching the designated position, the heavy object is hoisted again with the lifting hook 7, the movable pallet 5 is turned up, and the heavy object is turned outward Push it out and lower it slowly to complete the unloading of heavy objects.
在机床上料时,首先将装有待加工工件的搬运上料车推到机床前,将上料支架14向前推出,使上料支架14前部的支撑装置位于机床工作台的上方,转动手轮13使支撑圆盘10支撑在机床工作台上;然后利用起重吊钩7和手动绞盘19将工件吊起到略高于机床工作台面,并将滑动支架15缓慢向前推进,使工件移动到机床工作台的上方;最后缓慢转动手动绞盘19将工件放置于机床工作台上,即完成机床的上料。机床卸料时,同样先将上料支架14向前推出,使上料支架14前部的支撑装置位于机床工作台的上方,调节手轮13使支撑圆盘10支撑在机床工作台上;然后将滑动支架15向前推至工件上方,利用起重吊钩7将工件吊起,并向后拉回滑动支架15和上料支架14,将工件缓慢下降到托板上,完成机床卸载。本实施例在重物吊装和转运以及机床上料和卸料时,运行平稳顺畅,重物晃动小,避免了重物晃动碰撞等现象发生,同时操作简单,安全可靠。When loading the machine tool, first push the loading cart equipped with workpieces to be processed to the front of the machine tool, and push the loading bracket 14 forward, so that the supporting device at the front of the loading bracket 14 is located above the machine tool workbench. The wheel 13 makes the support disc 10 supported on the machine table; then use the lifting hook 7 and the manual winch 19 to lift the workpiece slightly higher than the machine table, and slowly push the sliding bracket 15 forward to move the workpiece Go to the top of the machine tool workbench; finally slowly rotate the manual winch 19 to place the workpiece on the machine tool workbench, and complete the loading of the machine tool. When the machine tool is unloading, the loading bracket 14 is also pushed forward, so that the support device at the front of the loading bracket 14 is located above the machine tool workbench, and the handwheel 13 is adjusted so that the support disc 10 is supported on the machine tool workbench; Push the sliding bracket 15 forward to the top of the workpiece, use the lifting hook 7 to lift the workpiece, and pull back the sliding bracket 15 and the loading bracket 14, slowly drop the workpiece onto the pallet, and complete the unloading of the machine tool. In this embodiment, when heavy objects are hoisted and transferred, and machine tools are loaded and unloaded, the operation is smooth and smooth, and the shaking of the heavy objects is small, avoiding the phenomenon of shaking and collision of heavy objects, and at the same time, the operation is simple, safe and reliable.
本发明的一种简易重物搬运上料车,利用简单的结构实现了重物起吊、转运和机床上料的功能,降低了重物在搬运中的磕碰风险和人工搬运的工伤发生率,减轻了工人的劳动强度,方便了重物在机床上的上料加工和卸载;同时,本发明结构简单,操作方便,成本低廉,安全性高,减少了专用吊装设备的使用,满足了中小型企业的使用需求。A simple heavy object handling and loading vehicle of the present invention uses a simple structure to realize the functions of heavy object lifting, transfer and machine tool loading, reduces the risk of collision of heavy objects during transportation and the incidence of work-related injuries during manual transportation, and reduces It reduces the labor intensity of workers and facilitates the loading, processing and unloading of heavy objects on the machine tool; at the same time, the invention has simple structure, convenient operation, low cost, high safety, reduces the use of special hoisting equipment, and meets the needs of small and medium-sized enterprises. usage requirements.
以上示意性地对本发明及其实施方式进行了描述,该描述没有限制性,附图中所示的也只是本发明的实施方式之一,实际的结构并不局限于此。所以,如果本领域的普通技术人员受其启示,在不脱离本发明创造宗旨的情况下,不经创造性地设计出与该技术方案相似的结构方式及实施例,均应属于本发明的保护范围。The present invention and its implementations have been schematically described above, and the description is not restrictive. What is shown in the drawings is only one of the implementations of the present invention, and the actual structure is not limited thereto. Therefore, if a person of ordinary skill in the art is inspired by it, without departing from the inventive concept of the present invention, without creatively designing a structure and an embodiment similar to the technical solution, it shall all belong to the protection scope of the present invention .
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Effective date of registration: 20181130 Address after: 213017 Room 938, Tianning Science Promotion Center, 256 Zhulin North Road, Tianning District, Changzhou City, Jiangsu Province Patentee after: Changzhou Dongji Road International Trade Co., Ltd. Address before: 213022 Wushan Road, Xinbei District, Changzhou, Jiangsu Province, No. 1 Patentee before: Changzhou Polytechnic College |