CN104444682B - Method for detecting and predicating elevator landing door lock fault - Google Patents
Method for detecting and predicating elevator landing door lock fault Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66B—ELEVATORS; ESCALATORS OR MOVING WALKWAYS
- B66B5/00—Applications of checking, fault-correcting, or safety devices in elevators
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Abstract
本发明公开的一种检测及预测电梯层门门锁故障的方法,在每一层站呼梯装置的控制板上集成有一用于检测层门门锁触点的电阻值的电阻检测模块,每一电阻检测模块检测各自楼层的层门门锁触点的电阻值并将检测到的层门门锁触点的电阻值通过层站呼梯装置和电梯控制系统原本的通信系统传给电梯控制系统,电梯控制系统实时监控每一楼层的层门门锁触点的电阻值,当层门门锁触点的电阻值偏离正常值时,作出相应的故障判断。本发明的有益效果在于:避免了有些故障需要长期跟进才能查找出来的问题,节省了人力成本,也提高了维修效率。The invention discloses a method for detecting and predicting the failure of elevator landing door locks. A resistance detection module for detecting the resistance value of the landing door lock contacts is integrated on the control board of each landing station call device. A resistance detection module detects the resistance value of the landing door lock contact on each floor and transmits the detected resistance value of the landing door lock contact to the elevator control system through the landing call device and the original communication system of the elevator control system , The elevator control system monitors the resistance value of the landing door lock contact of each floor in real time, and makes a corresponding fault judgment when the resistance value of the landing door lock contact deviates from the normal value. The invention has the beneficial effects of avoiding some faults that require long-term follow-up to find out, saving labor costs and improving maintenance efficiency.
Description
技术领域technical field
本发明涉及电梯故障检测方法技术领域,尤其涉及一种检测及预测电梯层门门锁故障的方法。The invention relates to the technical field of elevator fault detection methods, in particular to a method for detecting and predicting faults of elevator landing door locks.
背景技术Background technique
电梯给人们带来各种便利的同时,也潜伏着很多隐患,电梯故障种类繁多,目前电梯在使用过程中,门锁故障是一个比较重要的故障,和电梯的安全运行息息相关,但是目前层门门锁的触点基本都是靠人工检查的,很难提前发现即将会出现的故障,等出现门锁故障了,因层门门锁的触点都是串联在一起的,每一层层门门锁进行排查会比较费时费力。While elevators bring convenience to people, there are also many hidden dangers. There are many types of elevator failures. At present, during the use of elevators, door lock failure is a relatively important failure, which is closely related to the safe operation of elevators. The contacts of the door locks are basically inspected manually, and it is difficult to find out the upcoming faults in advance. When the door locks fail, because the contacts of the door locks of the landing doors are all connected in series, each floor door It will be time-consuming and labor-intensive to check the door lock.
为此,专利号为201220356852.0的中国专利公开的一种电梯故障门锁快速识别系统,包括电梯各层的轿门锁开关和门锁接触器形成串联回路,所述的串联回路上的每个轿门锁开关上分别通过电源信号采集线连接地址子模块,每个地址子模块通过485模块传输连接到地址总模块。该系统利用地址子模块来判断哪一层的门锁出现故障,提高了检修的效率。但是,每一层增加地址子模块和地址总模块的成本较高,并且该系统仅能检测到出现故障的门锁,而不能预测门锁故障。To this end, the Chinese patent No. 201220356852.0 discloses a fast identification system for elevator faulty door locks, which includes car door lock switches and door lock contactors on each floor of the elevator to form a series circuit, and each car on the series circuit The door lock switch is connected to the address sub-module through the power signal acquisition line, and each address sub-module is connected to the main address module through 485 module transmission. The system uses the address sub-module to judge which layer of door locks fails, which improves the efficiency of maintenance. However, the cost of adding address sub-modules and total address modules at each layer is relatively high, and the system can only detect faulty door locks, but cannot predict door lock failures.
又例如,专利号为201220356851.6的中国专利公开的一种电梯疑难故障采集分析系统,其特征是:在电梯控制柜中的各个信号控制点连接采集线路,分别连接到数据处理器,数据处理器处理后通过网络发送模块与监控室客户端连接,采集电梯控制柜中的各个信号控制点的电压和电流信号,通过信号的通断来判断是否发生故障。该系统通过各个信号控制点的电压和电流信号的通断来判断是否发生故障,该系统也不能预测门锁故障。For another example, the Chinese patent No. 201220356851.6 discloses a collection and analysis system for elevator difficult faults, which is characterized in that: each signal control point in the elevator control cabinet is connected to the collection line, respectively connected to the data processor, and the data processor processes Afterwards, the network sending module is connected to the client in the monitoring room to collect the voltage and current signals of each signal control point in the elevator control cabinet, and judge whether a fault occurs through the on-off of the signal. The system judges whether a fault occurs through the on-off of the voltage and current signals of each signal control point, and the system cannot predict the fault of the door lock.
为此,申请人进行了有益的探索和尝试,找到了既能检测层门门锁故障,而且能预测层门门锁故障的方法,下面将要介绍的技术方案便是在这种背景下产生的。For this reason, the applicant has conducted useful explorations and attempts, and has found a method that can detect and predict landing door lock failures. The technical solution to be introduced below is produced under this background .
发明内容Contents of the invention
本发明所要解决的技术问题:针对现有的技术不足而提供一种检测及预测电梯层门门锁故障的方法,该方法通过检测每个楼层层门门锁触点的电阻值,实时检测故障,以及对每个楼层层门门锁的电阻值的变化趋势预测门锁触点故障。The technical problem to be solved by the present invention is to provide a method for detecting and predicting the failure of elevator landing door locks in view of the existing technical deficiencies. The method detects the failure in real time by detecting the resistance value of each floor door lock contact , and the change trend of the resistance value of the door lock of each floor is used to predict the fault of the door lock contact.
本发明所解决的技术问题可以采用以下技术方案来实现:The technical problem solved by the present invention can adopt following technical scheme to realize:
一种检测及预测电梯层门门锁故障的方法,在每一层站呼梯装置的控制板上集成有一用于检测层门门锁触点的电阻值的电阻检测模块,每一电阻检测模块检测各自楼层的层门门锁触点的电阻值并将检测到的层门门锁触点的电阻值通过层站呼梯装置和电梯控制系统原本的通信系统传给电梯控制系统,电梯控制系统实时监控每一楼层的层门门锁触点的电阻值,当层门门锁触点的电阻值偏离正常值时,作出相应的故障判断。A method for detecting and predicting failures of elevator landing door locks. A resistance detection module for detecting the resistance value of the landing door lock contacts is integrated on the control board of each floor station call device. Each resistance detection module Detect the resistance value of the landing door lock contact on each floor and transmit the detected resistance value of the landing door lock contact to the elevator control system through the landing call device and the original communication system of the elevator control system. The elevator control system Monitor the resistance value of the landing door lock contact on each floor in real time, and make corresponding fault judgments when the resistance value of the landing door lock contact deviates from the normal value.
在本发明的一个优选实施例中,每一电阻检测模块为AD转换模块,层门门锁触点与基准电阻串联,层门门锁触点上的压降作为AD转换模块的输入,基准电阻上的压降接到AD转换模块的基准,AD转换模块根据层门门锁触点上的压降和基准电阻上的压降测出层门门锁触点的电阻值。In a preferred embodiment of the present invention, each resistance detection module is an AD conversion module, the landing door lock contact is connected in series with the reference resistor, the voltage drop on the landing door lock contact is used as the input of the AD conversion module, and the reference resistor The voltage drop on the ground is connected to the reference of the AD conversion module, and the AD conversion module measures the resistance value of the landing door lock contact according to the voltage drop on the landing door lock contact and the voltage drop on the reference resistor.
在本发明的一个优选实施例中,每一层站呼梯装置具有独立的ID号,并且可独立回传当前楼层的层站呼梯装置中的电阻检测模块测出的层门门锁触点的电阻值和该当前楼层的呼梯信号至电梯控制系统,电梯控制系统实时监控该当前楼层的层门门锁触点的电阻值,当该当前楼层的层门门锁触点的电阻值偏离正常值时,对该当前楼层的层站呼梯装置作出相应的故障判断。In a preferred embodiment of the present invention, each landing call device has an independent ID number, and can independently return the landing door lock contacts detected by the resistance detection module in the landing call device on the current floor The resistance value of the current floor and the call signal of the current floor are sent to the elevator control system, and the elevator control system monitors the resistance value of the landing door lock contact of the current floor in real time. When the resistance value of the landing door lock contact of the current floor deviates from When the value is normal, make a corresponding fault judgment on the landing call device of the current floor.
在本发明的一个优选实施例中,电梯控制系统内配置有逻辑单元,该逻辑单元采集每一楼层的层门门锁触点每一次传回时的电阻值,通过每一楼层的层门门锁触点的电阻值的变化趋势,预测出可能会发生故障的层门门锁。In a preferred embodiment of the present invention, a logic unit is configured in the elevator control system, and the logic unit collects the resistance value of each landing door lock contact on each floor, and passes through the landing door door of each floor. The changing trend of the resistance value of the lock contact predicts the landing door lock that may fail.
在本发明的一个优选实施例中,所述逻辑单元还设置有层门门锁触点的正常电阻值的阀值范围,当层门门锁触点的电阻值超出该正常电阻值的阀值范围时,电梯控制系统发出门锁预警提示。In a preferred embodiment of the present invention, the logic unit is also provided with a threshold value range of the normal resistance value of the landing door lock contact, when the resistance value of the landing door lock contact exceeds the threshold value of the normal resistance value When within the range, the elevator control system will issue a door lock warning prompt.
在本发明的一个优选实施例中,电梯控制系统检测由每一层门门锁串联构成的层门门锁回路与每一层门门锁触点是否为一致状态,当层门门锁回路正常,层门门锁触点异常时或者层门门锁回路异常,层门门锁触点正常时,电梯控制系统可以检出相应的故障。In a preferred embodiment of the present invention, the elevator control system detects whether the landing door lock circuit formed by the series connection of each landing door lock is in the same state as the contact of each landing door lock. , When the landing door lock contact is abnormal or the landing door lock circuit is abnormal, when the landing door lock contact is normal, the elevator control system can detect the corresponding fault.
由于采用了如上的技术方案,本发明的有益效果在于:通过电梯每一楼层都会安装层站呼梯装置的特点,在每一层站呼梯装置上集成有一电阻检测模块,独立地检测当前楼层的层门门锁触点的电阻值,在每一层站呼梯装置回传的通讯信号中加入当前楼层的层门门锁触点的电阻值数据,通过内部通信总线传送给电梯控制系统,电梯控制系统通过判断每一层门门锁触点的电阻值大小,来确定层门门锁的工作状态,避免了有些故障需要长期跟进才能查找出来的问题,节省了人力成本,也提高了维修效率。同时通过判断每一层门门锁的电阻值的变化趋势,通过其内置的逻辑单元,提前预测出可能会有故障的层门门锁,由此达到大幅降低电梯门锁故障发生率的目的。Due to the adoption of the above technical solution, the beneficial effect of the present invention is that: through the feature that each floor of the elevator will be equipped with a landing call device, a resistance detection module is integrated on each floor call device to independently detect the current floor Add the resistance value data of the landing door lock contact of the current floor to the communication signal returned by the elevator calling device at each floor, and transmit it to the elevator control system through the internal communication bus. The elevator control system determines the working status of the floor door locks by judging the resistance value of the door lock contacts of each floor, avoiding the problem that some faults need to be followed up for a long time to find out, saving labor costs and improving maintenance efficiency. At the same time, by judging the change trend of the resistance value of each floor door lock, through its built-in logic unit, it can predict the floor door locks that may be faulty in advance, thereby achieving the purpose of greatly reducing the failure rate of elevator door locks.
具体实施方式detailed description
为了使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解,进一步阐述本发明。In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further elaborated.
本发明的一种检测及预测电梯层门门锁故障的方法是建立在原本的电梯控制系统和每一楼层层站呼梯装置的基础上,其中,电梯控制系统通过RS-485接口或者其他通讯方式与每一楼层层站呼梯装置通信连接,每一楼层的层站呼梯装置将呼梯信号传给电梯控制系统,而电梯控制系统则会反馈响应信息、显示信息至相对应的层站呼梯装置中。A method for detecting and predicting the failure of elevator landing door locks according to the present invention is based on the original elevator control system and the landing call device of each floor, wherein the elevator control system uses RS-485 interface or other communication The method communicates with the landing call device on each floor, and the landing call device on each floor transmits the call signal to the elevator control system, and the elevator control system will feed back the response information and display the information to the corresponding landing In the calling device.
每一层站呼梯装置上集成一用于检测层门门锁触点的电阻值的电阻检测模块,该电阻检测模块为AD转换模块,将层门门锁触点假想为电阻R,电阻R与基准电阻R0串联,电阻R上的压降作为AD转换模块的输入,基准电阻R0上的压降接到AD转换模块的基准,AD转换模块根据电阻R上的压降和基准电阻R0上的压降测出电阻R的电阻值,即为层门门锁触点的电阻值。层站呼梯装置将电阻检测模块测出的层门门锁触点的电阻值和当前楼层的呼梯信号回传至电梯控制系统中,电梯控制系统实时监控每一楼层的层站呼梯装置传来的电阻检测模块测出的层门门锁触点的电阻值和当前楼层的呼梯信号,当层门门锁触点的电阻值偏离正常值时,作出相应的故障判断。A resistance detection module for detecting the resistance value of the landing door lock contact is integrated on each landing call device. The resistance detection module is an AD conversion module. The landing door lock contact is assumed to be a resistance R, and the resistance R It is connected in series with the reference resistor R0, the voltage drop on the resistor R is used as the input of the AD conversion module, the voltage drop on the reference resistor R0 is connected to the reference of the AD conversion module, and the AD conversion module is based on the voltage drop on the resistor R and the voltage drop on the reference resistor R0 The resistance value of the resistor R measured by the voltage drop is the resistance value of the landing door lock contact. The landing call device returns the resistance value of the landing door lock contact measured by the resistance detection module and the call signal of the current floor to the elevator control system, and the elevator control system monitors the landing call device on each floor in real time The incoming resistance detection module detects the resistance value of the landing door lock contact and the call signal of the current floor. When the resistance value of the landing door lock contact deviates from the normal value, a corresponding fault judgment is made.
每一层站呼梯装置具有独立的ID号,并且可独立回传通讯信号回电梯控制系统,该通讯信号包括当前楼层的层站呼梯装置中的电阻检测模块测出的层门门锁触点的电阻值和该当前楼层的呼梯信号,电梯控制系统实时监控该当前楼层的层门门锁触点的电阻值,当该当前楼层的层门门锁触点的电阻值偏离正常值时,对该当前楼层的层站呼梯装置作出相应的故障判断。Each landing call device has an independent ID number, and can independently return communication signals to the elevator control system. The communication signal includes the landing door lock contact detected by the resistance detection module in the landing call device on the current floor. Point resistance value and the call signal of the current floor, the elevator control system monitors the resistance value of the landing door lock contact of the current floor in real time, when the resistance value of the landing door lock contact of the current floor deviates from the normal value , to make a corresponding fault judgment on the landing call device of the current floor.
电梯控制系统内配置有逻辑单元,该逻辑单元采集每一楼层的层门门锁触点每一次传回时的电阻值,通过每一楼层的层门门锁触点的电阻值的变化趋势,预测出可能会发生故障的层门门锁。另外,逻辑单元还设置有层门门锁触点的正常电阻值的阀值范围,当层门门锁触点的电阻值超出该正常电阻值的阀值范围时,电梯控制系统发出门锁预警提示,方便人们观察,可以提前更换可能会出现故障的层门门锁。The elevator control system is equipped with a logic unit, which collects the resistance value of each landing door lock contact on each floor, and through the change trend of the resistance value of the landing door lock contact on each floor, Predicts which landing door locks are likely to fail. In addition, the logic unit is also provided with a threshold value range of the normal resistance value of the landing door lock contact. When the resistance value of the landing door lock contact exceeds the threshold value range of the normal resistance value, the elevator control system will issue a door lock warning. The reminder is convenient for people to observe, and the landing door lock that may fail can be replaced in advance.
电梯控制系统检测由每一层门门锁串联构成的层门门锁回路与每一层门门锁触点是否为一致状态,当层门门锁回路正常,层门门锁触点异常时或者层门门锁回路异常,层门门锁触点正常时,电梯控制系统可以检出相应的故障。The elevator control system detects whether the landing door lock circuit formed by the series connection of each floor door lock is in the same state as the contact of each floor door lock. When the landing door lock circuit is normal and the landing door lock contact is abnormal or When the landing door lock circuit is abnormal and the landing door lock contact is normal, the elevator control system can detect the corresponding fault.
以上显示和描述了本发明的基本原理和主要特征和本发明的优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。The basic principles and main features of the present invention and the advantages of the present invention have been shown and described above. Those skilled in the industry should understand that the present invention is not limited by the above-mentioned embodiments. What are described in the above-mentioned embodiments and the description only illustrate the principle of the present invention. Without departing from the spirit and scope of the present invention, the present invention will also have Variations and improvements are possible, which fall within the scope of the claimed invention. The protection scope of the present invention is defined by the appended claims and their equivalents.
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CN105174000A (en) * | 2015-06-11 | 2015-12-23 | 西子奥的斯电梯有限公司 | Elevator control system capable of preventing arc discharge of door lock contacts |
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CN105800412B (en) * | 2016-05-19 | 2017-12-29 | 江苏通用电梯有限公司 | A kind of elevator faults recognition control circuit and its method of work |
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