CN104441899B - Meet water sensitivity, the preparation method of high-efficiency antimicrobial laminated film - Google Patents
Meet water sensitivity, the preparation method of high-efficiency antimicrobial laminated film Download PDFInfo
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- CN104441899B CN104441899B CN201410724897.2A CN201410724897A CN104441899B CN 104441899 B CN104441899 B CN 104441899B CN 201410724897 A CN201410724897 A CN 201410724897A CN 104441899 B CN104441899 B CN 104441899B
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Abstract
本发明提供了一种遇水敏感性、高效抗菌复合薄膜的制备方法。本发明采用天然精油作为抗菌剂,有效保持了抗菌薄膜的安全无毒;通过气氛式抗菌作用的引入,有效提高了抗菌效率;为了进一步提高抗菌效率,采用缓释型固体二氧化氯作为抗菌剂,有效了提高了抗菌效率和抗菌周期。采用多层共挤的方法制备抗菌薄膜,充分实现抗菌薄膜的各项功能性,不但阻滞抗菌气氛向外界的逸出,延长了抗菌周期,同时,采用水溶性缓释材料,实现了二氧化氯的抗菌效率对水的响应性,有效调控抗菌剂浓度,保证了高湿度环境中的抗菌效果。根据抗菌剂种类的不同,抗菌薄膜的抗菌效率基本保持在:对大肠杆菌的抗菌效率在73~100%,对金黄葡萄球菌的抗菌效率在86~100%。The invention provides a preparation method of a water-sensitive, high-efficiency antibacterial composite film. The present invention adopts natural essential oil as an antibacterial agent, which effectively keeps the antibacterial film safe and non-toxic; through the introduction of the atmosphere type antibacterial effect, the antibacterial efficiency is effectively improved; in order to further improve the antibacterial efficiency, slow-release solid chlorine dioxide is used as an antibacterial agent , Effectively improve the antibacterial efficiency and antibacterial cycle. The multi-layer co-extrusion method is used to prepare the antibacterial film, which fully realizes the various functions of the antibacterial film. It not only blocks the escape of the antibacterial atmosphere to the outside world, but also prolongs the antibacterial cycle. The antibacterial efficiency of chlorine responds to water, effectively regulates the concentration of antibacterial agents, and ensures the antibacterial effect in high humidity environments. According to different types of antibacterial agents, the antibacterial efficiency of the antibacterial film is basically maintained: the antibacterial efficiency against Escherichia coli is 73-100%, and the antibacterial efficiency against Staphylococcus aureus is 86-100%.
Description
技术领域technical field
本申请涉及一种高效,水响应型的抗菌薄膜。This application relates to a high-efficiency, water-responsive antimicrobial film.
背景技术Background technique
微生物随处都有,而且繁殖速度快,它存在于空气、水、土壤以及我们日常接触的每一件物品上面,当细菌污染我们的食物之后,容易引起各种疾病,甚至是威胁到我们的生命。对于用普通的不具有抗菌功能的保鲜膜包装的熟食和果蔬来说,由于其营养丰富,空气流通性差,由于呼吸作用的存在,为其中的细菌、酵母菌和放线菌等提供了一个温暖潮湿的环境,导致微生物极易生产,也加快了食物的腐败过程,给人类带来了巨大的经济损失的同时也威胁着人类的健康。Microorganisms are everywhere, and they multiply quickly. They exist in the air, water, soil, and everything we touch every day. When bacteria contaminate our food, they can easily cause various diseases and even threaten our lives. . For cooked food and fruits and vegetables packaged with ordinary plastic wrap that does not have antibacterial function, due to its rich nutrition and poor air circulation, due to the existence of respiration, it provides a warm environment for bacteria, yeast and actinomycetes. The humid environment leads to the easy production of microorganisms and accelerates the spoilage process of food, which brings huge economic losses to human beings and threatens human health at the same time.
食品的储存问题,特别是果蔬,已经成为了全球性的问题,每年都给人类带来巨大的经济损失,在冷藏设备比较落后的国家,果蔬的腐败率甚至达到了40-50%,我过以达到了20%左右。如果能够利用抗菌薄膜的抗菌性,延长果蔬的储存期限,以满足长时间储存和长途运输的需要,可获得非常可观的经济效应。长期以来的方法是冷藏的同时,使用灭菌剂,但是化学灭菌剂对人体产生巨大的危害。活性金属类的无机抗菌剂由于重金属对人身体的危害以及其成本较高的问题都限制其广泛的应用。所以急需开发出一种天然的,对人体无害的抗菌剂来制备抗菌薄膜,以达到抗菌保鲜的目的。The problem of food storage, especially fruits and vegetables, has become a global problem, which brings huge economic losses to human beings every year. In countries with relatively backward refrigeration equipment, the corruption rate of fruits and vegetables even reaches 40-50%. to reach about 20%. If the antibacterial properties of the antibacterial film can be used to extend the storage period of fruits and vegetables to meet the needs of long-term storage and long-distance transportation, very considerable economic effects can be obtained. The long-standing method is to use sterilizing agents while refrigerating, but chemical sterilizing agents cause great harm to the human body. Inorganic antibacterial agents based on active metals have limited their wide application due to the harm of heavy metals to the human body and their high cost. Therefore, it is urgent to develop a natural, harmless antibacterial agent to prepare antibacterial film, so as to achieve the purpose of antibacterial and fresh-keeping.
抗菌剂根据其来源和成分的不同可以分为无机抗菌剂、有机抗菌剂、高分子抗菌剂以及天然抗菌剂等几种。Antibacterial agents can be divided into inorganic antibacterial agents, organic antibacterial agents, polymer antibacterial agents and natural antibacterial agents according to their source and composition.
无机抗菌剂有两大类。一类是使用银、铜、锌等金属离子,负载在无机载体上,它们都具有杀菌的效果,从而得到具有抗菌性能的无机抗菌剂。可以作为无机载体的矿物质有沸石、磷酸盐、膨润土、蒙脱土以及硅胶等;另外一种是利用如二氧化钛等氧化物光催化活性的来实现抗菌的无机抗菌剂。天然矿石、贝壳等也具有该特性。There are two types of inorganic antimicrobial agents. One is to use metal ions such as silver, copper, zinc, etc., loaded on the inorganic carrier, and they all have a bactericidal effect, so as to obtain an inorganic antibacterial agent with antibacterial properties. Minerals that can be used as inorganic carriers include zeolite, phosphate, bentonite, montmorillonite, and silica gel; the other is an inorganic antibacterial agent that utilizes the photocatalytic activity of oxides such as titanium dioxide to achieve antibacterial. Natural ores, shells, etc. also have this property.
活性金属其本身及离子对微生物的生物活性有抑制作用,其原理是重金属与微生物的蛋白质相结合,微生物中的生物蛋白会发生变性,促使微生物不能够正常代谢,导致微生物活性降低,甚至是死亡,从而达到灭菌或是抑菌的效果。当重金属类的无机抗菌剂添加到抗菌薄膜当中,其抗菌机理有两种解释。一种是普通的接触式,与微生物直接与抗菌剂相接触时的抗菌机理一样,另外一种是活性氧机理,认为分散于抗菌薄膜中的金属离子吸收周围的能量,激活了吸附于薄膜表面的水和氧气,生成氧离子和自由的羟基,两者所具有的氧化还原能力有效的起到了灭菌或是抑菌的作用。光催化活性半导体材料现在主要是TiO2,该类材料在光的照射下也能够催化氧和水生成羟自由基和活性氧离子,与微生物体内的生物活性物质反应,影响其正常生理活动,从而达到目的。The active metal itself and its ions have an inhibitory effect on the biological activity of microorganisms. The principle is that the heavy metals combine with the proteins of microorganisms, and the biological proteins in microorganisms will denature, which will promote the failure of normal metabolism of microorganisms, resulting in the reduction of microbial activity and even death. , so as to achieve the effect of sterilization or antibacterial. When heavy metal inorganic antibacterial agents are added to the antibacterial film, there are two explanations for the antibacterial mechanism. One is the ordinary contact type, which is the same as the antibacterial mechanism when microorganisms directly contact the antibacterial agent, and the other is the active oxygen mechanism. It is believed that the metal ions dispersed in the antibacterial film absorb the surrounding energy and activate the adsorption on the surface of the film. Oxygen ions and free hydroxyl groups are generated from the water and oxygen, and the oxidation-reduction ability of the two effectively plays the role of sterilization or bacteriostasis. Photocatalytically active semiconductor materials are mainly TiO2. Under the irradiation of light, this type of material can also catalyze oxygen and water to generate hydroxyl radicals and active oxygen ions, which react with biologically active substances in microorganisms and affect their normal physiological activities, thereby achieving Purpose.
对于无机抗菌剂而言在比较低的加入量便可以达到一个很好的抗菌效果,且具有光谱抗菌性、抗菌时效长以及耐高温等特点,适合添加在需要较高加工温度的材料当中。但是由于其生产成本较高、抗菌速度慢、与树脂相容性差不利于分散均匀、容易变色等原因且只能接触性抗菌限制了其广泛应用。For inorganic antibacterial agents, a relatively low addition amount can achieve a good antibacterial effect, and it has the characteristics of spectral antibacterial properties, long antibacterial time and high temperature resistance, and is suitable for adding to materials that require higher processing temperatures. However, due to its high production cost, slow antibacterial speed, poor compatibility with resins, unfavorable dispersion, easy discoloration and other reasons, and only contact antibacterial, its wide application is limited.
有机抗菌剂的机理是有机分子和细菌的细胞膜表面的阴离子基团相结合,然后逐渐进入细胞中发生生化反应,或者与细菌表面的巯基等集团反应,破坏微生物的生理系统,从而抑制甚至杀死微生物。主要有季铵盐类、季鏻盐、双胍类、有机卤化物、有机金属、锡化物等抗菌剂,噻苯达唑、咪唑类防霉防藻剂,还有噻唑林类防腐剂等等。有机类抗菌剂使用方便、与塑料相容性好、见效快、有较强的特异性,但是有些有机抗菌剂对人具有致癌性及容易变性,而微生物也易产生耐药性,抗菌周期短,所以在实际应用中仍然存在很大的问题。The mechanism of organic antibacterial agents is that organic molecules combine with anionic groups on the surface of bacterial cell membranes, and then gradually enter the cells to undergo biochemical reactions, or react with groups such as sulfhydryl groups on the surface of bacteria, destroying the physiological system of microorganisms, thereby inhibiting or even killing them. microorganism. There are mainly quaternary ammonium salts, quaternary phosphonium salts, biguanides, organic halides, organic metals, tin compounds and other antibacterial agents, thiabendazole, imidazole anti-mold and anti-algae agents, and thiazoline preservatives and so on. Organic antibacterial agents are easy to use, have good compatibility with plastics, are quick to take effect, and have strong specificity. However, some organic antibacterial agents are carcinogenic to humans and easily denatured, and microorganisms are also prone to drug resistance, and the antibacterial cycle is short. , so there are still big problems in practical applications.
还有一类抗菌剂是高分子抗菌剂。高分子抗菌剂的抗菌原理也是类似于其他抗菌剂,通过自身所带的电荷与微生物反应,抑制其活性。高分子抗菌剂与低分子量的抗菌剂相比而言有较好的耐高温、与树脂基体相容性更好、不容易渗出,而且具有广谱抗拒性、抗菌效果持久等优点,同时不存在对食品的二次污染问题。针对高分子类抗菌剂,由于高分子分子量大,抗菌剂不容易穿透细胞壁,其迁移速度比较慢,其抗菌效率较低,导致其在表面上的分散较差,导致抗菌作用下降,同时高分子抗菌剂是接触性抗菌,只有发生接触才能发挥其抗菌作用。Another class of antibacterial agents is polymer antibacterial agents. The antibacterial principle of polymer antibacterial agents is also similar to other antibacterial agents, which react with microorganisms through their own charges to inhibit their activity. Compared with low-molecular-weight antibacterial agents, high-molecular antibacterial agents have better high temperature resistance, better compatibility with resin matrix, less oozing, and have the advantages of broad-spectrum resistance and long-lasting antibacterial effect. There is the problem of secondary pollution to food. For polymer antibacterial agents, due to the large molecular weight of the polymer, the antibacterial agent is not easy to penetrate the cell wall, its migration speed is relatively slow, and its antibacterial efficiency is low, resulting in poor dispersion on the surface, resulting in a decline in antibacterial effect, while high Molecular antibacterial agents are contact antibacterial, and only when they are in contact can they exert their antibacterial effect.
天然抗菌剂的主要来源是各种中草药以及其他天然植物,主要有蓖麻油、薄荷、柠檬叶等提取物、壳聚糖、山梨酸、姜黄根醇、香草醛、日扁柏醇、山嵛、孟宗竹、精油类。天然抗菌剂(如芥末精油、大蒜精油、牛至油)、酸碱性物质、芦荟、石榴皮、茶叶、甘草、鱼腥草、板蓝根等;从动物身上提取的有壳聚糖、甲壳质以及昆虫抗菌性蛋白等;矿物质中提取有胆矾、雄黄等。主要是通过碰坏细胞壁进入细胞,与细菌体能的代谢物质发生化学反应,破坏其生物活性,影响其生存和繁衍。张娜等研究发现当芥末精油的浓度在1L的空间里只要2μL就可以对4种病原菌的抑制作用均达到100%。天然抗菌剂不是化工制品,完全来自于天然植物,所以可以直接使用。The main sources of natural antibacterial agents are various Chinese herbal medicines and other natural plants, mainly including castor oil, peppermint, lemon leaf and other extracts, chitosan, sorbic acid, turmeric root alcohol, vanillin, hinokitiol, behenyl, mongolica , Essential oils. Natural antibacterial agents (such as mustard essential oil, garlic essential oil, oregano oil), acid-base substances, aloe vera, pomegranate peel, tea, licorice, houttuynia cordata, Radix Isatidis, etc.; chitosan, chitin, and Insect antibacterial protein, etc.; bile alum, realgar, etc. are extracted from minerals. It mainly enters the cell by breaking the cell wall, and chemically reacts with the metabolites of the bacterial body, destroying its biological activity and affecting its survival and reproduction. Research by Zhang Na and others found that when the concentration of mustard essential oil is only 2 μL in a 1L space, the inhibitory effect on the four pathogenic bacteria can reach 100%. Natural antibacterial agents are not chemical products, they come from natural plants, so they can be used directly.
无论采用何种抗菌剂,都要满足高效、无毒基本要求。但目前抗菌剂的主要作用方式,主要是接触式抗菌,因此,其抗菌效率偏低。另外一方面,由于抗菌效率偏低,需要提高抗菌剂用量,导致抗菌剂的毒副作用增加,严重影响了抗菌薄膜的正常使用功能。因此,目前开发一种高效、无毒的抗菌薄膜材料,已经成为抗菌薄膜发展的迫切需求,对食品保鲜、果蔬保鲜都有重要的推动作用。而且,很多情况下,为了维持较高的抗菌效果,往往需要添加大量的抗菌材料,对产品的成本和毒副作用的控制都增加了难度。在实际使用过程,很多菌株的生长,往往离不开水分,因此,希望开发遇水敏感的抗菌材料,不仅有效降低产品成本,而且根据外界湿度,有效调节抗菌效果,对于开发智能型的抗菌薄膜产品有重要的推广价值。因此,本发明充分综合以上特点,开发安全无毒、抗菌效率较高、遇水敏感的聚乙烯抗菌薄膜材料。No matter what kind of antibacterial agent is used, it must meet the basic requirements of high efficiency and non-toxicity. But the main mode of action of antibacterial agents at present is mainly contact antibacterial, therefore, its antibacterial efficiency is on the low side. On the other hand, due to the low antibacterial efficiency, it is necessary to increase the dosage of antibacterial agents, resulting in increased toxic and side effects of antibacterial agents, which seriously affects the normal use function of antibacterial films. Therefore, the development of a highly efficient and non-toxic antibacterial film material has become an urgent need for the development of antibacterial films, and it has an important role in promoting food preservation, fruit and vegetable preservation. Moreover, in many cases, in order to maintain a high antibacterial effect, it is often necessary to add a large amount of antibacterial materials, which increases the difficulty of controlling the cost and side effects of the product. In the actual use process, the growth of many strains is often inseparable from water. Therefore, it is hoped that the development of water-sensitive antibacterial materials will not only effectively reduce product costs, but also effectively adjust the antibacterial effect according to the external humidity. For the development of intelligent antibacterial films Products have important promotional value. Therefore, the present invention fully integrates the above characteristics, and develops a polyethylene antibacterial film material that is safe, non-toxic, high in antibacterial efficiency, and sensitive to water.
发明内容Contents of the invention
本发明的目的是提供一种可以用于制备高效抗菌薄膜的技术,利用气氛式抗菌方式,充分提高抗菌效率,并确保抗菌薄膜的安全过程,不对食品产生污染。The purpose of the present invention is to provide a technology that can be used to prepare high-efficiency antibacterial films, which can fully improve the antibacterial efficiency by using the atmosphere antibacterial method, and ensure the safety process of the antibacterial films without polluting food.
本发明的另一目的是提供一种遇水敏感的固体抗菌剂的制备方法,并有效实现固体抗菌剂的缓释作用。Another object of the present invention is to provide a method for preparing a water-sensitive solid antibacterial agent, and effectively realize the sustained release of the solid antibacterial agent.
本发明的技术方案如下:Technical scheme of the present invention is as follows:
遇水敏感性、高效抗菌复合薄膜的制备方法,包括如下步骤:A method for preparing a water-sensitive, high-efficiency antibacterial composite film, comprising the following steps:
1)将天然精油与熔点低于100℃的聚合物按照质量比范围15-25:70-90的比例在挤出机上熔融共混,控制加工温度低于100℃,制备高浓度的天然精油母粒;1) Melt and blend natural essential oils and polymers with a melting point below 100°C on an extruder according to the mass ratio range of 15-25:70-90, and control the processing temperature below 100°C to prepare high-concentration natural essential oil bases grain;
2)利用缓释剂、次氯酸钠和乙醇按照质量比范围2-15:80-95:5-15的比例制备缓释型固体次氯酸钠颗粒;进一步利用缓释剂、柠檬酸、阻滞剂和乙醇按照质量比范围2-18:90-100:3-8:5-15的比例制备缓释型固体柠檬酸颗粒;将以上两种颗粒过80目筛,整理后备用;2) Utilize slow-release agent, sodium hypochlorite and ethanol according to the ratio of mass ratio range 2-15:80-95:5-15 to prepare slow-release solid sodium hypochlorite granules; Prepare slow-release solid citric acid granules with a mass ratio range of 2-18: 90-100: 3-8: 5-15; pass the above two granules through an 80-mesh sieve, and arrange them for later use;
3)将聚乙烯树脂、碳酸钙、步骤2)制备的缓释型亚氯酸钠颗粒和缓释型柠檬酸颗粒按重量比80-95:10-30:0.05-1:0.05-1的比例范围搅拌均匀,造粒;3) The polyethylene resin, calcium carbonate, the slow-release sodium chlorite particles prepared in step 2) and the slow-release citric acid particles are in a weight ratio of 80-95:10-30:0.05-1:0.05-1 Stir evenly and granulate;
4)将聚乙烯树脂,碳酸钙、步骤2)制备的缓释型亚氯酸钠颗粒、缓释型柠檬酸颗粒和步骤1)制备的天然精油母粒按重量比80-95:10-30:0.05-1:0.05-1:0.50-2的比例范围搅拌均匀,造粒;4) The polyethylene resin, calcium carbonate, the slow-release sodium chlorite particles prepared in step 2), the slow-release citric acid particles and the natural essential oil masterbatch prepared in step 1) are in a weight ratio of 80-95:10-30 : 0.05-1: 0.05-1: 0.50-2 ratio range Stir evenly and granulate;
5)利用吹膜机或流延机,制备高效抗菌薄膜,基本结构为5) Utilize film blowing machine or casting machine to prepare high-efficiency antibacterial film, the basic structure is
a)表面层为不透气的聚合物层,中间层为步骤3)制备的固体二氧化氯缓释基质层,与食品接触层为步骤1)制备的天然精油基质层;或a) the surface layer is an airtight polymer layer, the middle layer is the solid chlorine dioxide slow-release matrix layer prepared in step 3), and the food contact layer is the natural essential oil matrix layer prepared in step 1); or
b)表面层为不透气的聚合物层,中间层为步骤3)制备的固体二氧化氯缓释基质层,与食品接触层为步骤4)制备的天然精油和固体二氧化氯基质层。b) The surface layer is an airtight polymer layer, the middle layer is the solid chlorine dioxide slow-release matrix layer prepared in step 3), and the food contact layer is the natural essential oil and solid chlorine dioxide matrix layer prepared in step 4).
其中,还包括步骤6)功能薄膜通过吹膜机或流延机生产后,在线密封包装。密封包装优选利用铝箔作为包装基材,充分抑制气体流通,延长抗菌薄膜的储存时间。Wherein, it also includes step 6) after the functional film is produced by a film blowing machine or a casting machine, it is sealed and packaged online. Sealed packaging is preferably made of aluminum foil as the packaging substrate to fully inhibit gas circulation and prolong the storage time of the antibacterial film.
其中,所述缓释剂包括丙烯酸树脂、羟丙基甲基纤维素或聚丙烯酰胺等树脂材料中的至少一种。Wherein, the slow-release agent includes at least one of resin materials such as acrylic resin, hydroxypropyl methylcellulose or polyacrylamide.
其中,所述低熔点聚合物包括:乙烯-醋酸乙烯酯共聚物、乙丙共聚物、乙烯共聚物或丙烯共聚物中的至少一种。Wherein, the low melting point polymer includes: at least one of ethylene-vinyl acetate copolymer, ethylene-propylene copolymer, ethylene copolymer or propylene copolymer.
其中,所述阻滞剂包括柠檬酸酯类、蓖麻油或石蜡中的至少一种。Wherein, the blocking agent includes at least one of citric acid esters, castor oil or paraffin.
其中,所述次氯酸钠用氯酸钠代替,和/或柠檬酸采用草酸或乙酸有机酸代替。Wherein, the sodium hypochlorite is replaced by sodium chlorate, and/or the citric acid is replaced by oxalic acid or acetic acid organic acid.
其中,所述天然精油包括薰衣草精油,艾叶油,丁香油,芳樟油,牛至油,茶树油,香茅油,肉桂油,桉叶油,青蒿油,芥末油,甜橙油等中的至少一种。Wherein, the natural essential oils include lavender essential oil, mugwort oil, clove oil, linoleum oil, oregano oil, tea tree oil, citronella oil, cinnamon oil, eucalyptus oil, artemisia oil, mustard oil, sweet orange oil, etc. at least one of .
其中表面层的厚度范围为2μm-5μm,中间层厚度范围为3μm-6μm,与食品接触层厚度范围为2μm-5μm。The thickness of the surface layer ranges from 2 μm to 5 μm, the thickness of the middle layer ranges from 3 μm to 6 μm, and the thickness of the food contact layer ranges from 2 μm to 5 μm.
6)功能薄膜通过吹膜机或流延机生产后,要求实现在线密封包装。6) After the functional film is produced by a film blowing machine or a casting machine, it is required to realize online sealing and packaging.
由上述描述可知,本发明提供了一种遇水敏感性、高效抗菌复合薄膜的制备方法,本发明所制备的抗菌薄膜的抗菌效果主要指标如下:As can be seen from the above description, the present invention provides a method for preparing a water-sensitive, high-efficiency antibacterial composite film. The main indicators of the antibacterial effect of the antibacterial film prepared by the present invention are as follows:
(1)针对不同精油和配比,大肠杆菌的抗菌效率在73~100%。(1) For different essential oils and proportions, the antibacterial efficiency of Escherichia coli is 73-100%.
(2)针对不同精油和配比,金黄葡萄球菌的抗菌效率在86~100%。(2) For different essential oils and proportions, the antibacterial efficiency of Staphylococcus aureus is 86-100%.
(3)在常温(25℃)条件下,抗菌周期维持在8~12天。(3) Under normal temperature (25°C) conditions, the antibacterial cycle is maintained at 8-12 days.
(4)当环境湿度增加时,自动提高二氧化氯的释放量,保持密封体系中的抗菌效果。在潮湿环境中,湿度为90%时,保持抗菌效率高于80%基础上,抗菌效率维持4~7天。本发明制备的聚乙烯抗菌薄膜的基本机械强度指标:拉伸强度高于10MPa。断裂生产率高于80%。直角撕裂强度高于300N/cm。(4) When the ambient humidity increases, the release of chlorine dioxide is automatically increased to maintain the antibacterial effect in the sealed system. In a humid environment, when the humidity is 90%, on the basis of keeping the antibacterial efficiency higher than 80%, the antibacterial efficiency is maintained for 4-7 days. The basic mechanical strength index of the polyethylene antibacterial film prepared by the invention: the tensile strength is higher than 10MPa. The fracture productivity is higher than 80%. The right-angle tear strength is higher than 300N/cm.
具体实施方式detailed description
下述实施例只是为了更好地说明本发明,但本发明的保护范围不限于此。The following examples are just to better illustrate the present invention, but the protection scope of the present invention is not limited thereto.
实施例1天然精油类聚乙烯抗菌薄膜的制备:The preparation of embodiment 1 natural essential oils polyethylene antibacterial film:
实现天然精油在聚乙烯薄膜中的固载,依靠天然精油的挥发作用,通过气氛式抗菌作用,有效提高了抗菌薄膜的抗菌效率;由于采用天然精油作为抗菌剂,其本身的安全性、稳定性较为可靠,进而实现了抗菌薄膜的无毒害化的特点。Realize the immobilization of natural essential oils in polyethylene films, rely on the volatilization of natural essential oils, and effectively improve the antibacterial efficiency of antibacterial films through the atmosphere-type antibacterial effect; due to the use of natural essential oils as antibacterial agents, their own safety and stability More reliable, and then realized the non-toxic characteristics of the antibacterial film.
具体的实施步骤如下:The specific implementation steps are as follows:
(1)天然精油与低熔点聚合物制备高浓度天然精油母粒:(1) Preparation of high-concentration natural essential oil masterbatch with natural essential oil and low melting point polymer:
本实例中,以芥末油作为典型天然精油进行描述:In this example, mustard oil is used as a typical natural essential oil for description:
将抗氧剂混入20公斤芥末油中,搅拌均匀;将70公斤乙烯-醋酸乙烯酯共聚物、10公斤乙丙共聚物,加入捏合机,然后将芥末油逐批加入捏合机,常温条件下,充分捏合,直至芥末油都吸附在聚合物树脂基体中。Mix the antioxidant into 20 kg of mustard oil and stir evenly; add 70 kg of ethylene-vinyl acetate copolymer and 10 kg of ethylene-propylene copolymer into the kneader, and then add the mustard oil into the kneader batch by batch. Knead well until the mustard oil is absorbed into the polymer resin matrix.
(2)天然精油母粒的制备(颗粒0):将以上制备的树脂,直接加入单螺杆挤出机中,在120℃以下,挤出造粒,以风冷作为主要冷却手段,制备浓度为20%的天然精油母粒。(2) Preparation of natural essential oil masterbatch (granule 0): Add the above-prepared resin directly into a single-screw extruder, extrude and granulate below 120°C, and use air cooling as the main cooling method to prepare a concentration of 20% natural essential oil masterbatch.
(3)抗菌聚乙烯颗粒(颗粒1)的制备:将6.5公斤聚乙烯树脂,2公斤碳酸钙与1公斤天然精油母粒(颗粒0)在高速搅拌机上混合10分钟,然后在双螺杆挤出机上挤出造粒。熔融温度控制在140℃以下,以风冷作为主要冷却手段。(3) Preparation of antibacterial polyethylene particles (particle 1): 6.5 kilograms of polyethylene resin, 2 kilograms of calcium carbonate and 1 kilogram of natural essential oil masterbatch (particle 0) were mixed on a high-speed mixer for 10 minutes, and then extruded on a twin-screw On-machine extrusion granulation. The melting temperature is controlled below 140°C, and air cooling is used as the main cooling method.
(4)抗菌薄膜的制备:在三层共挤的薄膜吹塑机上,制备三层的抗菌性薄膜。表面层设定为聚乙烯层(厚度为3μm),有效的抑制天然精油气氛向外扩散,中间层为低浓度的天然精油的抗菌聚乙烯层(厚度为4μm,由步骤3的颗粒1制备),与食品接触层(厚度为3μm,由步骤2的颗粒0制备),为高浓度的天然精油的抗菌聚乙烯层。在吹膜过程中,严格控制拉伸比,实现抗菌薄膜层的透气性,有利于天然精油的挥发,形成抗菌气氛。(4) Preparation of antibacterial film: on a three-layer co-extrusion film blowing machine, prepare a three-layer antibacterial film. The surface layer is set as a polyethylene layer (thickness is 3 μm), which effectively inhibits the outward diffusion of the natural essential oil atmosphere, and the middle layer is an antibacterial polyethylene layer with a low concentration of natural essential oils (thickness is 4 μm, prepared from particle 1 in step 3) , and the food contact layer (thickness is 3 μ m, prepared by the particle 0 of step 2), is the antibacterial polyethylene layer of the natural essential oil of high concentration. During the film blowing process, the stretch ratio is strictly controlled to realize the air permeability of the antibacterial film layer, which is conducive to the volatilization of natural essential oils and forms an antibacterial atmosphere.
(5)抗菌效果:(5) Antibacterial effect:
实验方法experimental method
参考标准QB/T 2591—2003、ISO 22196、ASTM G21-96进行实验,简易过程如下:Refer to the standard QB/T 2591-2003, ISO 22196, ASTM G21-96 for the experiment, the simple process is as follows:
A.将0.4ml菌液滴在50×50mm大小的抗菌膜上,因水和薄膜不相溶,表面张力的作用使得菌液成水珠状;A. Drop 0.4ml of bacterial liquid on a 50×50mm antibacterial film, because the water and the film are incompatible, and the effect of surface tension makes the bacterial liquid bead-like;
B.将40×40mm的普通膜(普通聚乙烯材料,厚度为10μm)轻轻盖在菌液上方,确保菌液不从膜边缘漏出;B. Gently cover the 40×40mm ordinary film (ordinary polyethylene material, thickness 10μm) on the bacterial liquid to ensure that the bacterial liquid does not leak from the edge of the film;
C.在50×50mm的抗菌膜和40×40mm的普通膜之间充分浸渍着菌液,0.4ml的菌液刚好扩散至40×40mm覆盖膜的边缘.C. The bacteria solution is fully immersed between the 50×50mm antibacterial film and the 40×40mm ordinary film, and 0.4ml of the bacteria solution just spreads to the edge of the 40×40mm covering film.
抗菌结果Antibacterial results
抗大肠杆菌(Escherichia coli ATCC8739)Anti-Escherichia coli (Escherichia coli ATCC8739)
表1 抗菌膜抑制大肠杆菌的生长(抗菌时间:40h;实验用模式菌:Escherichia coli ATCC8739)Table 1 Antibacterial film inhibits the growth of Escherichia coli (antibacterial time: 40h; experimental model bacteria: Escherichia coli ATCC8739)
抗金黄色葡萄球菌(Staphylococcus aureus 6538P)Anti-Staphylococcus aureus 6538P
表2 -抗菌膜抑制金黄色葡萄球菌的生长(抗菌时间:40h;实验用模式菌:Staphylococcus aureus 6538P)Table 2 - Antibacterial film inhibits the growth of Staphylococcus aureus (antibacterial time: 40h; experimental model bacteria: Staphylococcus aureus 6538P)
实施例2天然精油/固体二氧化氯类聚乙烯抗菌薄膜的制备The preparation of embodiment 2 natural essential oil/solid chlorine dioxide class polyethylene antibacterial film
(1)天然精油与低熔点聚合物制备高浓度天然精油母粒:(1) Preparation of high-concentration natural essential oil masterbatch with natural essential oil and low melting point polymer:
本实例中,以芥末油作为典型天然精油进行描述:In this example, mustard oil is used as a typical natural essential oil for description:
将抗氧剂混入20公斤芥末油中,搅拌均匀;将70公斤乙烯-醋酸乙烯酯共聚物、10公斤乙丙共聚物,加入捏合机,然后将芥末油逐批加入捏合机,常温条件下,充分捏合,直至芥末油都吸附在聚合物树脂基体中。Mix the antioxidant into 20 kg of mustard oil and stir evenly; add 70 kg of ethylene-vinyl acetate copolymer and 10 kg of ethylene-propylene copolymer into the kneader, and then add the mustard oil into the kneader batch by batch. Knead well until the mustard oil is absorbed into the polymer resin matrix.
(2)天然精油母粒的制备:将以上制备的树脂,直接加入单螺杆挤出机中,在120℃以下,挤出造粒,以风冷作为主要冷却手段,制备浓度为20%的天然精油母粒(颗粒0)。(2) Preparation of natural essential oil masterbatch: Add the above-prepared resin directly into a single-screw extruder, extrude and granulate below 120°C, and use air cooling as the main cooling method to prepare natural essential oil with a concentration of 20%. Essential oil masterbatch (granule 0).
(3)缓释型固体二氧化氯的制备:(3) Preparation of slow-release solid chlorine dioxide:
缓释型亚氯酸钠粉剂的制备:Preparation of slow-release sodium chlorite powder:
把0.5公斤聚丙烯酸树脂Ⅲ与5公斤亚氯酸钠混合,然后,将0.025公斤羟丙基甲基纤维素溶解于70%的酒精500mL制成浆料,加入上述混合物中,制软材,以20目筛制颗粒,并充分干燥后,利用20目筛进行整粒(颗粒3)。Mix 0.5 kg of polyacrylic acid resin III with 5 kg of sodium chlorite, then dissolve 0.025 kg of hydroxypropyl methylcellulose in 500 mL of 70% alcohol to make a slurry, add it to the above mixture, and make a soft material. Granules were prepared through a 20-mesh sieve, and after sufficient drying, the granules were sized using a 20-mesh sieve (granule 3).
缓释型柠檬酸粉剂的制备:Preparation of slow-release citric acid powder:
把0.5公斤聚丙烯酸树脂Ⅲ、0.2公斤柠檬酸三乙酯与3公斤柠檬酸混合,然后,将0.025公斤羟丙基甲基纤维素溶解于70%的酒精500mL制成浆料,加入上述混合物中,制软材,以20目筛制颗粒,并充分干燥后,用20目筛进行整粒(颗粒4)。Mix 0.5 kg of polyacrylic acid resin III, 0.2 kg of triethyl citrate and 3 kg of citric acid, then dissolve 0.025 kg of hydroxypropyl methylcellulose in 500 mL of 70% alcohol to make a slurry, and add it to the above mixture , making soft materials, granulating with a 20-mesh sieve, and after fully drying, sizing (granule 4) with a 20-mesh sieve.
(4)固体二氧化氯/聚乙烯功能性颗粒(颗粒5)的制备:(4) Preparation of solid chlorine dioxide/polyethylene functional particles (particle 5):
将6.5公斤聚乙烯树脂,2公斤碳酸钙、0.05公斤缓释型亚氯酸钠颗粒(颗粒3)和0.05公斤缓释型柠檬酸颗粒(颗粒4)在高速搅拌机上混合10分钟,然后在双螺杆挤出机上挤出造粒,熔融温度控制在140℃以下。6.5 kg of polyethylene resin, 2 kg of calcium carbonate, 0.05 kg of slow-release sodium chlorite particles (particle 3) and 0.05 kg of slow-release citric acid particles (particle 4) were mixed on a high-speed mixer for 10 minutes, and then mixed in a double It is extruded and granulated on a screw extruder, and the melting temperature is controlled below 140°C.
(5)天然精油-固体二氧化氯/聚乙烯/功能性颗粒(颗粒6)的制备:(5) Preparation of natural essential oil-solid chlorine dioxide/polyethylene/functional particles (particle 6):
将6.5公斤聚乙烯树脂,2公斤碳酸钙、0.05公斤缓释型亚氯酸钠颗粒(颗粒3)、0.05公斤缓释型柠檬酸颗粒(颗粒4)和0.1公斤天然精油母粒(颗粒0)在高速搅拌机上混合10分钟,然后在双螺杆挤出机上挤出造粒,熔融温度控制在140℃以下。6.5 kg of polyethylene resin, 2 kg of calcium carbonate, 0.05 kg of slow-release sodium chlorite granules (granule 3), 0.05 kg of slow-release citric acid granules (granule 4) and 0.1 kg of natural essential oil masterbatches (granule 0) Mix on a high-speed mixer for 10 minutes, then extrude and granulate on a twin-screw extruder, and control the melting temperature below 140°C.
(6)水敏感性抗菌薄膜的制备:通过吹膜机或流延机,通过多层共挤的方式,制备多种水敏感性抗菌材料。(6) Preparation of water-sensitive antibacterial film: a variety of water-sensitive antibacterial materials are prepared by multi-layer co-extrusion through a blown film machine or a casting machine.
(I)表层为纯聚乙烯层(厚度为3μm),阻滞抗菌气体向外界扩散;中间层为固体二氧化氯/聚乙烯抗菌层(颗粒5,厚度为4μm),当环境湿度增加时,提高二氧化氯的释放量,保持密封体系中的抗菌效果;与食品接触层(颗粒0,厚度为3μm),为天然精油/聚乙烯的抗菌层,依靠天然精油的挥发性,维持体系的抗菌气氛。由于采用天然精油,因此抗菌过程安全无毒。(1) the surface layer is a pure polyethylene layer (thickness is 3 μm), and the antibacterial gas is diffused to the outside; the middle layer is a solid chlorine dioxide/polyethylene antibacterial layer (particle 5, a thickness of 4 μm), when the ambient humidity increases, Increase the release of chlorine dioxide and maintain the antibacterial effect in the sealed system; the food contact layer (particle 0, thickness 3μm) is an antibacterial layer of natural essential oil/polyethylene, relying on the volatility of natural essential oil to maintain the antibacterial effect of the system atmosphere. The antibacterial process is safe and non-toxic due to the use of natural essential oils.
(II)表层为纯聚乙烯层(厚度为3μm),阻滞抗菌气体向外界扩散;中间层为固体二氧化氯/聚乙烯抗菌层(颗粒5,厚度为4μm),当环境湿度增加时,提高二氧化氯的释放量,保持密封体系中的抗菌效果;与食品接触层(厚度为3μm),为天然精油-固体二氧化氯/聚乙烯抗菌层(颗粒6制备),依靠天然精油的挥发性,维持体系的抗菌气氛。并进一步增加固体二氧化氯的抗菌作用,提高抗菌效率,适合于高湿度环境中使用的抗菌薄膜。(II) The surface layer is a pure polyethylene layer (thickness is 3 μm), which blocks the antibacterial gas from diffusing to the outside; the middle layer is a solid chlorine dioxide/polyethylene antibacterial layer (particle 5, a thickness of 4 μm), when the ambient humidity increases, Increase the release of chlorine dioxide and maintain the antibacterial effect in the sealed system; the layer in contact with food (thickness 3 μm) is natural essential oil-solid chlorine dioxide/polyethylene antibacterial layer (prepared by particle 6), relying on the volatilization of natural essential oil To maintain the antibacterial atmosphere of the system. And further increase the antibacterial effect of solid chlorine dioxide, improve antibacterial efficiency, and are suitable for antibacterial films used in high humidity environments.
(6)抗菌效果:(6) Antibacterial effect:
实验方法experimental method
参考标准QB/T 2591—2003、ISO 22196、ASTM G21-96进行实验,简易过程如下:Refer to the standard QB/T 2591-2003, ISO 22196, ASTM G21-96 for the experiment, the simple process is as follows:
A.将0.4ml菌液滴在50×50mm大小的抗菌膜(I或II)上,因水和薄膜材料不相溶,表面张力的作用使得菌液成水珠状;A. Drop 0.4ml of bacterial liquid on the antibacterial film (I or II) with a size of 50×50mm. Because the water and the film material are incompatible, the effect of surface tension makes the bacterial liquid bead-like;
B.将40×40mm的普通膜(普通聚乙烯材料,厚度为10μm)轻轻盖在菌液上方,确保菌液不从膜边缘漏出;B. Gently cover the 40×40mm ordinary film (ordinary polyethylene material, thickness 10μm) on the bacterial liquid to ensure that the bacterial liquid does not leak from the edge of the film;
C.在50×50mm的抗菌膜和40×40mm的普通膜之间充分浸渍着菌液,0.4ml的菌液刚好扩散至40×40mm覆盖膜的边缘.C. The bacteria solution is fully immersed between the 50×50mm antibacterial film and the 40×40mm ordinary film, and 0.4ml of the bacteria solution just spreads to the edge of the 40×40mm covering film.
抗菌结果Antibacterial Results
抗大肠杆菌(Escherichia coli ATCC8739)Anti-Escherichia coli (Escherichia coli ATCC8739)
表3 抗菌膜I抑制大肠杆菌的生长(抗菌时间:40h;实验用模式菌:Escherichia coli ATCC8739)Table 3 Antibacterial film I inhibits the growth of Escherichia coli (antibacterial time: 40h; experimental model bacteria: Escherichia coli ATCC8739)
抗金黄色葡萄球菌(Staphylococcus aureus 6538P)Anti-Staphylococcus aureus 6538P
表4 抗菌膜I抑制金黄色葡萄球菌的生长(抗菌时间:40h;实验用模式菌:Staphylococcus aureus 6538P)Table 4 Antibacterial film I inhibits the growth of Staphylococcus aureus (antibacterial time: 40h; experimental model bacteria: Staphylococcus aureus 6538P)
表5 时间对抗菌膜I抑制金黄色葡萄球菌生长的影响(抗菌温度:35℃;湿度:30%实验用模式菌:Staphylococcus aureus 6538P)Table 5 Effect of time on antibacterial film I inhibiting the growth of Staphylococcus aureus (antibacterial temperature: 35°C; humidity: 30% experimental model bacteria: Staphylococcus aureus 6538P)
表6 湿度和时间对抗菌膜I抑制金黄色葡萄球菌生长的影响(抗菌温度:35℃;湿度:90%;实验用模式菌:Staphylococcus aureus 6538P)Table 6 Effects of humidity and time on antibacterial film I inhibiting the growth of Staphylococcus aureus (antibacterial temperature: 35°C; humidity: 90%; model bacteria for experiment: Staphylococcus aureus 6538P)
和实施例1相比,实施例2的抗菌作用更强。特别在潮湿环境中,实施例1的抗菌能力会下降,而实施例2在潮湿环境中依然能保持较高的抗菌效率。Compared with Example 1, the antibacterial effect of Example 2 is stronger. Especially in a humid environment, the antibacterial ability of Example 1 will decrease, while Example 2 can still maintain a high antibacterial efficiency in a humid environment.
以上实施例公布了一种遇水敏感性抗菌聚乙烯薄膜的制备方法和使用,但本发明的保护范围不限于此。The above embodiment discloses a preparation method and use of a water-sensitive antibacterial polyethylene film, but the protection scope of the present invention is not limited thereto.
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