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CN104440583A - shot blasting device - Google Patents

shot blasting device Download PDF

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Publication number
CN104440583A
CN104440583A CN201310705630.4A CN201310705630A CN104440583A CN 104440583 A CN104440583 A CN 104440583A CN 201310705630 A CN201310705630 A CN 201310705630A CN 104440583 A CN104440583 A CN 104440583A
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CN
China
Prior art keywords
cylinder
stirring plate
stirring
plate
shot blasting
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Granted
Application number
CN201310705630.4A
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Chinese (zh)
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CN104440583B (en
Inventor
长岛利幸
稻垣正之
佐藤涉
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Resonac Gas Products Corp
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Showa Denko Gas Products Co Ltd
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Publication of CN104440583A publication Critical patent/CN104440583A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24CABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
    • B24C3/00Abrasive blasting machines or devices; Plants
    • B24C3/02Abrasive blasting machines or devices; Plants characterised by the arrangement of the component assemblies with respect to each other
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24CABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
    • B24C5/00Devices or accessories for generating abrasive blasts
    • B24C5/02Blast guns, e.g. for generating high velocity abrasive fluid jets for cutting materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24CABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
    • B24C7/00Equipment for feeding abrasive material; Controlling the flowability, constitution, or other physical characteristics of abrasive blasts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24CABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
    • B24C9/00Appurtenances of abrasive blasting machines or devices, e.g. working chambers, arrangements for handling used abrasive material

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
  • Mixers Of The Rotary Stirring Type (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)

Abstract

The present invention provides a blasting apparatus in which a rotating inclined cylinder is provided in a shot blasting processing chamber. The blasting apparatus is provided with a stirring plate comprises a plate body and a stirring return plate, the stirring plate obliquely fixed to the body of the inner wall surface of the cylinder, and in front of the rotational direction of the stirring plate body the rear end of the bottom side of the cylinder further forward than the top portion of the main body of the stir plate cylinder inlet side. The return plate is formed in the top of a stirring plate body portion, wherein the top portion is a portion except the rear end portion of the distal end portion side so as to guide the direction of the bottom surface of the cylinder is supported on the stirring plate treated body. The present invention provides a blasting apparatus, can be efficiently projected on a material treated even in the large cylinder body, and can be efficiently treated with stirring, and can efficiently perform a deburring operation.

Description

抛丸装置Shot blasting device

技术领域technical field

本发明涉及一种大型的抛丸装置,该装置用于大量地对较大型的处理物进行去毛刺处理。The present invention relates to a large-scale shot blasting device, which is used for deburring a large number of relatively large objects to be processed.

背景技术Background technique

以往的抛丸装置在去除附着于较小的成型品的细微的毛刺的情况下使用。Conventional shot blasting machines are used to remove fine burrs adhering to small molded products.

但是,最近有希望用于去除附着于较大的成型品的毛刺的要求,作为对策,通过使筒体大型化,使投射材料、投射机大型化而应对,但在这样的对策中由于筒体内的搅拌板是长方形状的板,如果配合处理物的大小使其大型化,存在下述缺点:妨碍投射材料,或者由于搅拌板以安装角度相对于筒体的底面垂直的状态安装,因此处理物不承载于搅拌板,不能够充分搅拌。However, recently, there is a demand for removing burrs attached to larger molded products. As a countermeasure, the size of the cylinder is increased, and the projection material and the projection machine are increased in size. The agitating plate is a rectangular plate. If it is enlarged according to the size of the object to be processed, there will be the following disadvantages: the projected material will be hindered, or since the agitating plate is installed in a state where the installation angle is perpendicular to the bottom surface of the cylinder, the object to be processed will be damaged. It cannot be fully stirred without being placed on the stirring plate.

专利文献1:日本特开2004-209604号公报Patent Document 1: Japanese Patent Laid-Open No. 2004-209604

发明内容Contents of the invention

本发明鉴于上面的以往的缺点,目的是提供一种抛丸装置,在大型的筒体内也能高效率地将投射材料投射于处理物,并且能够高效率地搅拌处理物,高效率地进行去毛刺操作。In view of the above conventional shortcomings, the purpose of the present invention is to provide a shot blasting device that can efficiently project the projection material to the treatment object in a large cylinder, and can efficiently agitate the treatment object, and efficiently remove it. glitch operation.

参照附图阅读下面的说明,对本发明的上述以及其他目的和新特征,会有更全面的理解。The above and other objects and new features of the present invention will be more fully understood by reading the following description with reference to the accompanying drawings.

但是,附图仅用于理解说明,不限定本发明的技术范围。However, the drawings are for understanding and explanation only, and do not limit the technical scope of the present invention.

用于解决课题的手段means to solve the problem

为达到上述目的,本发明的抛丸装置在抛丸处理室内设有以倾斜状态旋转的筒体,并设有包括搅拌板主体和返回板的搅拌板,所述搅拌板主体以倾斜状态固定于所述筒体的内壁面,并且该搅拌板主体的该筒体的底面侧的后端部比该搅拌板主体的该筒体的投入口侧的顶端部位于旋转方向的前方;所述返回板形成于该搅拌板主体的除了后端部侧之外的部位的顶端部,将乘载于该搅拌板主体的处理物向所述筒体的底面方向引导。In order to achieve the above object, the shot blasting device of the present invention is provided with a cylinder rotating in an inclined state in the shot blasting treatment chamber, and is provided with a stirring plate comprising a stirring plate main body and a return plate, and the stirring plate main body is fixed on the The inner wall surface of the cylinder body, and the rear end portion of the bottom surface side of the cylinder body of the stirring plate body is located in front of the rotation direction than the top end portion of the cylinder body side of the cylinder body of the stirring plate body; the return plate It is formed on the top end of the stirring plate main body except for the rear end side, and guides the treated material loaded on the stirring plate main body toward the bottom surface of the cylindrical body.

发明效果Invention effect

根据上述说明可知,本发明能够获得下面列举的效果。As is clear from the above description, the present invention can obtain the effects listed below.

(1)根据第1方面的发明,由于返回板能够防止乘载于搅拌板主体的处理物从该搅拌板主体脱落,并且筒体旋转从而搅拌板主体向上方移动,因而处理物能够在搅拌板主体上滑动,然后向筒体的底面落下。因此,能够使处理物向旋转方向移动,同时从筒体的投入口侧向底面方向(前后方向)移动,从而能够高效率地进行搅拌。(1) According to the invention of claim 1, since the return plate can prevent the treated material loaded on the stirring plate main body from falling off from the stirring plate main body, and the cylinder rotates so that the stirring plate main body moves upward, the processed material can be placed on the stirring plate body. Slide on the main body, and then fall to the bottom surface of the cylinder. Therefore, while moving the object to be processed in the rotation direction, it can be moved from the inlet side of the cylindrical body to the bottom surface direction (front-rear direction), and thus can be stirred efficiently.

(2)根据所述(1),搅拌板主体以倾斜状态固定于筒体的内壁面,并且使该搅拌板主体的该筒体的底面侧的后端部位于投入口侧的顶端部的旋转方向的前方,因此能够使处理物在前后方向上高效率地移动。(2) According to the above (1), the stirring plate main body is fixed to the inner wall surface of the cylindrical body in an inclined state, and the rotation of the stirring plate main body so that the rear end portion on the bottom surface side of the cylindrical body is positioned at the top end portion on the inlet side is The front of the direction, so it can efficiently move the processing object in the front and rear directions.

因此,能够实现提高处理物的搅拌效果。Therefore, it is possible to improve the stirring effect of the processed object.

(3)根据(1),结构简单,能够以较低成本设置。(3) According to (1), the structure is simple and can be installed at low cost.

(4)根据第2方面的发明,能够得到与所述(1)~(3)相同的效果,并且由于返回板的脱落防止部,能够更高效率地搅拌处理物。(4) According to the second aspect of the invention, the same effects as those of (1) to (3) above can be obtained, and the object to be processed can be stirred more efficiently due to the fall-off preventing portion of the return plate.

(5)根据第3方面的发明,能够得到与所述(1)~(3)相同的效果,并且,筒体的底面形成为中央部向内侧突出的圆锥、圆锥台形状、多棱锥或者多棱锥台形状,因此能够更高效率地搅拌处理物。(5) According to the third aspect of the invention, the same effects as those of (1) to (3) above can be obtained, and the bottom surface of the cylindrical body is formed in the shape of a cone with a central part protruding inward, a truncated cone shape, a polygonal pyramid, or a polygonal pyramid. Because of the truncated pyramid shape, it can stir the processed material more efficiently.

附图说明Description of drawings

图1是用于实施本发明的第1实施方式的剖视图。Fig. 1 is a cross-sectional view of a first embodiment for carrying out the present invention.

图2是用于实施本发明的第1实施方式的筒体的主视图。Fig. 2 is a front view of a cylindrical body for carrying out the first embodiment of the present invention.

图3是沿图2的3-3线的剖视图。Fig. 3 is a cross-sectional view along line 3-3 in Fig. 2 .

图4是沿图3的4-4线的剖视图。Fig. 4 is a sectional view taken along line 4-4 in Fig. 3 .

图5是用于实施本发明的第1实施方式的搅拌板的动作说明图。Fig. 5 is an explanatory view showing the operation of the stirring plate according to the first embodiment of the present invention.

图6是用于实施本发明的第2实施方式的俯视图。Fig. 6 is a plan view of a second embodiment for carrying out the present invention.

图7是沿着图6的7-7线的剖视图。Fig. 7 is a sectional view taken along line 7-7 of Fig. 6 .

图8是用于实施本发明的第2实施方式的投射材料的投射状态的说明图。It is explanatory drawing of the projection state of the projection material for carrying out 2nd Embodiment of this invention.

符号说明Symbol Description

1、1A 抛丸装置,1. 1A shot blasting device,

2 料斗, 3 上部开闭门,2 hopper, 3 upper opening and closing door,

4 抛丸处理室, 5 下部开闭门,4 shot blasting treatment room, 5 lower opening and closing door,

6 投射材料处理室, 7 箱体,6 projection material processing room, 7 cabinet,

8 投入口, 9 旋转驱动装置,8 Input port, 9 Rotary drive device,

10 大型筒体, 11 处理物,10 large cylinder, 11 treatment,

12 投射材料, 13 叶轮,12 projection material, 13 impeller,

14 投射机, 15 分选装置,14 projection machine, 15 sorting device,

16 吸引软管, 17 投射材料储存槽,16 suction hose, 17 projectile storage tank,

18 大毛刺收纳容器, 19 小毛刺收纳容器,18 large burr storage container, 19 small burr storage container,

20 制冷剂供给装置, 21 孔,20 Refrigerant supply unit, 21 holes,

22 筒体主体, 23 底板,22 cylinder main body, 23 bottom plate,

24 搅拌板主体, 25 倾斜,24 stirring plate body, 25 inclined,

26 返回板, 27 脱落防止部,26 return plate, 27 drop prevention part,

28 搅拌板, 29 开闭阀门。28 stirring plate, 29 opening and closing valve.

具体实施方式Detailed ways

下面,通过附图所示的用于实施本方发明的实施方式,对本发明进行详细的说明。Hereinafter, the present invention will be described in detail with reference to embodiments for carrying out the present invention shown in the accompanying drawings.

在图1至图5所示的用于实施本发明的第1实施方式中,1是对大型的成型品(处理物)去除毛刺的本发明的大型的抛丸装置,该大型的抛丸装置包括:箱体7、大型筒体10、投射机14、分选装置15、投射材料储存槽17、大毛刺收纳容器18、小毛刺收纳容器19以及制冷剂供给装置20,所述箱体7在大致中央部设有料斗2,形成有在上部具有上部开闭门3的抛丸处理室4以及在下部具有下部开闭门5的投射材料处理室6;所述大型筒体10以倾斜状态设置于该箱体7的所述抛丸处理室4内,以使投入口8位于所述上部开闭门3侧,并且,被安装成通过旋转驱动装置9旋转,所述旋转驱动装置9由未图示的支撑板固定地支撑于料斗2,该大型筒体10的重量为26kg左右;所述投射机14采用安装于所述箱体7的上部的叶轮13,能够向收纳于该大型筒体10内的去毛刺成型品等处理物11投射投射材料12;所述分选装置15接受从设于所述投射材料处理室6的所述料斗2落下的大毛刺、投射材料、小毛刺,并进行分选;所述投射材料储存槽17供给通过所述分选装置15分选出的投射材料12,能够通过吸引软管16向所述投射机14供给投射材料12;所述大毛刺收纳容器18收纳通过所述分选装置15分选出的大毛刺;所述小毛刺纳容器19收纳通过所述分选装置15分选出的小毛刺;所述制冷剂供给装置20向所述抛丸处理室4内供给制冷剂。In the first embodiment for implementing the present invention shown in FIGS. 1 to 5 , 1 is a large-scale shot blasting device of the present invention that removes burrs from a large-scale molded product (processed object), and the large-scale shot blasting device Including: a box body 7, a large cylinder body 10, a projection machine 14, a sorting device 15, a projection material storage tank 17, a large burr storage container 18, a small burr storage container 19 and a refrigerant supply device 20, the box body 7 is in A hopper 2 is provided approximately in the central part, and a shot blasting treatment chamber 4 with an upper opening and closing door 3 at the upper part and a projection material processing chamber 6 with a lower opening and closing door 5 at the lower part are formed; the large cylinder 10 is set in an inclined state In the shot blasting treatment chamber 4 of the box body 7, the input port 8 is located at the side of the upper opening and closing door 3, and is installed to be rotated by a rotary drive device 9, and the rotary drive device 9 is provided by The supporting plate shown in the figure is fixedly supported on the hopper 2, and the weight of the large cylinder 10 is about 26kg; The processing objects 11 such as deburring moldings in 10 project projection materials 12; the sorting device 15 receives large burrs, projection materials, and small burrs falling from the hopper 2 provided in the projection material processing chamber 6, and Sorting; the projection material storage tank 17 supplies the projection material 12 sorted out by the sorting device 15, and can supply the projection material 12 to the projection machine 14 through the suction hose 16; the large burr storage container 18 accommodates the large burrs sorted out by the sorting device 15; the small burr container 19 accommodates the small burrs sorted out by the sorting device 15; Refrigerant is supplied into the processing chamber 4 .

所述大型筒体10为八边形,包括:上下部为小径的、形成有多个孔21的八边筒状的筒体主体22;覆盖所述筒体主体22的底面、形成为中央部向内侧突出的圆锥、圆锥台形状、多棱锥或者多棱锥台形状的底板23;以及搅拌板28,所述搅拌板28包括:大致三角形的搅拌板主体24、返回板26以及在该返回板26的筒体主体22的投入口8侧的顶端部弯折形成的脱落防止部27,所述搅拌板主体24以倾斜25的状态固定于所述筒体主体22的内壁面,并使该筒体主体22的底面侧的后端部24b比投入口8侧的顶端部24a位于旋转方向的前方;所述返回板26形成于该搅拌板主体24的除了后端部24b侧以外的部位的顶端部,将乘载于该搅拌板主体24的处理物11引导至所述筒体主体22的底面方向。The large cylindrical body 10 is octagonal and includes: an octagonal cylindrical cylindrical body 22 with a small diameter at the upper and lower parts and a plurality of holes 21 formed therein; Inwardly protruding cone, truncated cone shape, polygonal pyramid or polygonal truncated bottom plate 23; The falling-off preventing portion 27 formed by bending the top end portion of the input port 8 side of the cylinder main body 22, the stirring plate main body 24 is fixed on the inner wall surface of the cylinder main body 22 in an inclined 25 state, and the cylinder body The rear end portion 24b on the bottom surface side of the main body 22 is located in front of the rotation direction than the front end portion 24a on the inlet 8 side; , and guide the processed object 11 loaded on the stirring plate main body 24 to the bottom surface direction of the cylinder main body 22 .

打开上述结构的抛丸装置1的上部开闭门3,通过大型筒体10的投入口8投入大型的处理物11,关闭上部开闭门3。Open the upper opening and closing door 3 of the shot blasting device 1 of the above-mentioned structure, drop in the large-scale processing object 11 through the input port 8 of the large cylinder 10, and close the upper opening and closing door 3.

然后,根据需要打开制冷剂供给装置20的开闭阀门29从而将制冷剂供给于抛丸处理室4内,驱动投射机14、旋转驱动装置9以及分选装置15,则大型筒体10旋转,并且通过投射机14的叶轮13将通过分选装置15分选出的投射材料12投射于大型筒体10内的处理物11,从而去除毛刺。Then, open the on-off valve 29 of the refrigerant supply device 20 as needed to supply the refrigerant in the shot blasting chamber 4, drive the projection machine 14, the rotary drive device 9 and the sorting device 15, and then the large cylinder 10 rotates, In addition, the impeller 13 of the projection machine 14 projects the projection material 12 sorted by the sorting device 15 onto the processed object 11 in the large cylinder 10 to remove burrs.

此时,收纳于大型筒体10内的处理物11随着大型筒体10旋转而通过搅拌板28乘载于搅拌板主体24上,由于返回板26,乘载于搅拌板主体24的处理物11不会落下地被向上方举起,则处理物11向返回板26的后端部24b侧滑动,然后向大型筒体10的底板23落下。At this time, the processed object 11 accommodated in the large cylinder body 10 is loaded on the stirring plate main body 24 through the stirring plate 28 as the large cylindrical body 10 rotates, and the processed object loaded on the stirring plate main body 24 due to the return plate 26 11 is lifted upward without falling, and the processed object 11 slides toward the rear end portion 24 b side of the return plate 26 , and then falls toward the bottom plate 23 of the large cylindrical body 10 .

由此,能够一边使处理物11在大型筒体10的投入口8向底板23的方向(前后方向)滑动一边进行搅拌,从而能够高效率地进行搅拌。Thereby, the processing object 11 can be stirred while sliding in the direction (front-back direction) of the bottom plate 23 in the inlet 8 of the large cylindrical body 10, and it can stir efficiently.

用于实施发明的不同的实施方式Different Embodiments for Carrying Out the Invention

接下来,对图6至图8所示的用于实施本发明的不同的实施方式进行说明。另外,在对该用于实施本发明的不同的实施方式进行说明时,对于与所述用于实施本发明的第1实施方式结构相同的部分标记相同的符号,并省略重复的说明。Next, different embodiments for carrying out the present invention shown in FIGS. 6 to 8 will be described. In addition, when describing this different embodiment for carrying out the present invention, the same reference numerals are attached to the parts having the same structure as that of the first embodiment for carrying out the present invention, and overlapping descriptions will be omitted.

在图6至图8所示的用于实施本发明的第2实施方式中,与所述用于实施本发明的第1实施方式的主要不同点为,2台投射机14、14相对于大型筒体10倾斜、错开地配置于箱体7,所述投射机14、14能够通过叶轮13、13向大型筒体10内投射投射材料12、12,采用这样的2台投射机14、14的抛丸装置1A也能够获得与所述用于实施本发明的第1实施方式相同的作用效果,并且对于大型筒体10内的处理物11能够在广范围内可靠地投射投射材料12、12。In the second embodiment for carrying out the present invention shown in FIGS. 6 to 8 , the main difference from the first embodiment for carrying out the present invention is that the two projection machines 14 and 14 are relatively large The cylinder body 10 is arranged obliquely and staggered in the box body 7, and the projection machines 14, 14 can project the projection materials 12, 12 into the large cylinder body 10 through the impellers 13, 13. Using such two projection machines 14, 14 The shot blasting device 1A can also obtain the same effect as that of the first embodiment for carrying out the present invention, and can reliably project the projected materials 12 , 12 over a wide range to the processed object 11 in the large cylindrical body 10 .

另外,在所述本发明的各实施方式中对采用了八边筒状的筒状主体22的结构进行了说明,但本发明不限定于此,也可以是上下部为小径的圆筒状,也可以是底板为平板状的结构。In addition, in each embodiment of the present invention described above, the structure using the octagonal tubular cylindrical main body 22 has been described, but the present invention is not limited thereto, and the upper and lower parts may be in a cylindrical shape with a small diameter. It may also be a structure in which the bottom plate is flat.

产业上的利用可能性Industrial Utilization Possibility

本发明用于制造大型的抛丸装置的产业,该大型的抛丸装置用于大量地对大型的成型品的处理物进行去毛刺操作。This invention is used for the industry which manufactures a large-scale shot blasting apparatus for deburring a large number of processed objects of a large molded product.

Claims (3)

1.一种抛丸装置,在抛丸处理室内设有以倾斜状态旋转的筒体,其特征在于,设有包括搅拌板主体和返回板的搅拌板,所述搅拌板主体以倾斜状态固定于所述筒体的内壁面,并且在旋转方向上,该搅拌板主体的该筒体的底面侧的后端部位于该搅拌板主体的该筒体的投入口侧的顶端部的前方;所述返回板形成于该搅拌板主体的除了后端部侧之外的部位的顶端部,将乘载于该搅拌板主体的处理物向所述筒体的底面方向引导。1. A shot blasting device is provided with a cylindrical body rotating in an inclined state in the shot blasting treatment chamber, and is characterized in that, a stirring plate comprising a stirring plate main body and a return plate is provided, and the stirring plate main body is fixed in an inclined state The inner wall surface of the cylinder body, and in the direction of rotation, the rear end portion of the bottom surface side of the cylinder body of the stirring plate body is located in front of the top end portion of the input port side of the cylinder body of the stirring plate body; The return plate is formed at the top end of the stirring plate main body except for the rear end side, and guides the processed material loaded on the stirring plate main body toward the bottom surface of the cylinder. 2.根据权利要求1所述的抛丸装置,其特征在于,搅拌板本体与返回板呈直角地弯折,返回板的筒体的投入口侧的顶端部向内侧弯折从而形成脱落防止部。2. The shot blasting device according to claim 1, wherein the stirring plate body and the return plate are bent at right angles, and the top end of the input port side of the cylinder of the return plate is bent inwardly to form a fall-off preventing mechanism. department. 3.根据权利要求1所述的抛丸装置,其特征在于,筒体的底面形成为中央部向内侧突出的圆锥、圆锥台形状、多棱锥或者多棱锥台形状。3 . The shot blasting device according to claim 1 , wherein the bottom surface of the cylinder body is formed in the shape of a cone, a truncated cone, a polygonal pyramid, or a polygonal truncated pyramid with a central portion protruding inward. 4 .
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