CN104438313A - Contaminated soil thermal desorption system capable of efficiently recycling waste heat and method adopting contaminated soil thermal desorption system - Google Patents
Contaminated soil thermal desorption system capable of efficiently recycling waste heat and method adopting contaminated soil thermal desorption system Download PDFInfo
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Abstract
本发明公开了一种余热高效回用的污染土壤热脱附系统,包括土壤热脱附系统、尾气焚烧系统,所述尾气焚烧系统产生的高温烟气其中一部分经过其中一个烟气出气口排放,另一部分与空气混合后进入到土壤热脱附系统中作为热源气。本发明充分发挥热脱附技术在修复有机物污染土壤过程中的优势,结合烟气炉的结构,充分利用热脱附尾气焚烧后高温烟气中的热量,分流出一部分高温烟气后与新鲜冷空气混合作为热源气通入回转窑反应器内,作为加热土壤的热源气,因此从结构上减少了回转窑单独燃烧器的设置。
The invention discloses a thermal desorption system for polluted soil with high-efficiency reuse of waste heat, which includes a soil thermal desorption system and a tail gas incineration system. A part of the high-temperature flue gas generated by the tail gas incineration system is discharged through one of the flue gas outlets. The other part is mixed with air and enters the soil thermal desorption system as heat source gas. The invention takes full advantage of the advantages of thermal desorption technology in the process of repairing organic matter-contaminated soil, combines the structure of the flue gas furnace, fully utilizes the heat in the high-temperature flue gas after thermal desorption tail gas is incinerated, shunts out a part of the high-temperature flue gas and mixes it with fresh cold The mixed air is passed into the rotary kiln reactor as the heat source gas, and is used as the heat source gas for heating the soil, so the setting of the separate burner of the rotary kiln is reduced structurally.
Description
技术领域technical field
本发明涉及土壤修复领域,具体涉及一种余热高效回用的污染土壤热脱附系统。The invention relates to the field of soil remediation, in particular to a thermal desorption system for polluted soil with high-efficiency reuse of waste heat.
背景技术Background technique
热脱附技术是一种重要的污染土壤修复技术,可对已经被有机物污染的场地土壤进行修复,并且能够达到良好的修复效果。它是采用加热方式将被有机物污染的土壤加热至有机物的沸点以上,使吸附于土壤中的有机物挥发成气态后再进行分离处理。热脱附技术可有效去除易挥发性的有机物,例如,芳香烃等,也可以有效去除例如PCBs、DDT、二噁英、含氯农药等难挥发、难降解的有机污染土,并且对多种不同沸点的有机物可以一次加热处理以达到修复目标。Thermal desorption technology is an important contaminated soil remediation technology, which can remediate the soil that has been polluted by organic matter, and can achieve good remediation effect. It uses heating to heat the soil polluted by organic matter to above the boiling point of the organic matter, so that the organic matter adsorbed in the soil is volatilized into a gaseous state and then separated. Thermal desorption technology can effectively remove volatile organic compounds, such as aromatic hydrocarbons, etc., and can also effectively remove non-volatile and refractory organic pollutants such as PCBs, DDT, dioxins, and chlorine-containing pesticides. Organic substances with different boiling points can be heated at one time to achieve the restoration goal.
现有的热脱附技术中,针对含有机污染物的尾气通常采用焚烧的方法进行无害化处置,焚烧过程中需使用的煤粉或天然气等燃料,焚烧后的烟气具有近千摄氏度的高温,拥有大量的热量,必须在排放之前设备余热利用装备。常用的余热利用系统为气气换热器或气水换热器后加余热锅炉,不仅设备复杂,换热过程中的热量损失也是很大的浪费,而且不易控制,换热后的热空气很难满足土壤热脱附所需的温度和气量。In the existing thermal desorption technology, the tail gas containing organic pollutants is usually incinerated for harmless disposal. Fuels such as pulverized coal or natural gas are used in the incineration process. The flue gas after incineration has a temperature of nearly 1,000 degrees Celsius. High temperature, with a lot of heat, must be equipped with waste heat utilization equipment before discharge. The commonly used waste heat utilization system is an air-air heat exchanger or an air-water heat exchanger followed by a waste heat boiler. Not only is the equipment complex, but the heat loss during the heat exchange is also a great waste, and it is not easy to control. The hot air after heat exchange is very expensive. It is difficult to meet the temperature and air volume required for soil thermal desorption.
发明内容Contents of the invention
有鉴于此,本发明的目的之一是提供一种余热高效回用的污染土壤热脱附系统,本发明充分发挥热脱附技术在修复有机物污染土壤过程中的优势,结合烟气炉的结构,充分利用热脱附尾气焚烧后高温烟气中的热量,分流出一部分高温烟气后与新鲜冷空气混合作为热源气通入回转窑反应器内,作为加热土壤的热源气,因此从结构上减少了回转窑单独燃烧器的设置;与此同时本发明还提供一种利用前述脱附系统进行土壤热脱附的方法。In view of this, one of the purposes of the present invention is to provide a thermal desorption system for polluted soil with high-efficiency reuse of waste heat. , making full use of the heat in the high-temperature flue gas after thermal desorption tail gas incineration, diverting a part of the high-temperature flue gas and mixing it with fresh cold air as the heat source gas into the rotary kiln reactor as the heat source gas for heating the soil, so structurally The arrangement of separate burners in the rotary kiln is reduced; at the same time, the invention also provides a method for soil thermal desorption using the aforementioned desorption system.
本发明的目的之一是通过以下技术方案来实现的,一种余热高效回用的污染土壤热脱附系统,包括土壤热脱附系统、尾气焚烧系统,所述尾气焚烧系统产生的高温烟气其中一部分经过其中一个烟气出气口排放,另一部分与空气混合后进入到土壤热脱附系统中作为热源气。One of the objectives of the present invention is achieved through the following technical solutions, a polluted soil thermal desorption system for efficient waste heat recovery, including a soil thermal desorption system and a tail gas incineration system, the high temperature flue gas produced by the tail gas incineration system Part of it is discharged through one of the flue gas outlets, and the other part is mixed with air and enters the soil thermal desorption system as heat source gas.
进一步,所述土壤热脱附系统包括土壤进料装置、土壤热脱附装置、土壤出料装置,三者顺序连接,所述土壤热脱附装置与尾气焚烧系统连接。Further, the soil thermal desorption system includes a soil feeding device, a soil thermal desorption device, and a soil discharge device, the three are connected in sequence, and the soil thermal desorption device is connected to the tail gas incineration system.
进一步,所述土壤热脱附装置为内热式热脱附回转窑反应器,所述土壤进料装置与内热式热脱附回转窑反应器的入料口连接,内热式热脱附回转窑反应器的出料口与土壤出料装置相连接。Further, the soil thermal desorption device is an internal heating thermal desorption rotary kiln reactor, the soil feeding device is connected to the feed port of the internal thermal thermal desorption rotary kiln reactor, and the internal heating thermal desorption rotary kiln reacts The discharge port of the device is connected with the soil discharge device.
进一步,所述内热式热脱附回转窑反应器以0.01~0.03倾斜度放置。Furthermore, the internal heating type thermal desorption rotary kiln reactor is placed with an inclination of 0.01-0.03.
进一步,所述尾气焚烧系统包含旋风除尘器、烟气焚烧炉、喷雾冷却塔和活性炭吸附塔;内热式热脱附回转窑反应器的出气口、旋风除尘器、烟气焚烧炉、喷雾冷却塔和活性炭吸附塔依次连接;所述旋风除尘器底的出尘口与所述土壤出料装置相连。Further, the tail gas incineration system includes cyclone dust collector, flue gas incinerator, spray cooling tower and activated carbon adsorption tower; the gas outlet of the internal heating type thermal desorption rotary kiln reactor, cyclone dust collector, flue gas incinerator, spray cooling tower It is sequentially connected with the activated carbon adsorption tower; the dust outlet at the bottom of the cyclone dust collector is connected with the soil discharge device.
进一步,所述烟气焚烧炉包括燃烧室与配气室,所述燃烧室与配气室相连通,所述燃烧室配有燃料点火装置以及空气补偿喷嘴,燃烧室产生的高温烟气一部分进入配气室,其余部分进入喷雾冷却塔;所述配气室用于空气与高温烟气混合且混合气体作为内热式热脱附回转窑反应器的热源气,所述配气室的出气端与所述内热式热脱附回转窑反应器的进气口相连。Further, the flue gas incinerator includes a combustion chamber and a gas distribution chamber, the combustion chamber communicates with the gas distribution chamber, the combustion chamber is equipped with a fuel ignition device and an air compensation nozzle, and part of the high-temperature flue gas generated in the combustion chamber enters the The rest of the gas distribution chamber enters the spray cooling tower; the gas distribution chamber is used for mixing air and high-temperature flue gas and the mixed gas is used as the heat source gas of the internal heating type thermal desorption rotary kiln reactor. The gas outlet of the gas distribution chamber is connected to the The air inlets of the internal heating type thermal desorption rotary kiln reactors are connected to each other.
进一步,所述土壤出料装置的出料口为螺旋出料口。Further, the discharge port of the soil discharge device is a screw discharge port.
本发明的目的之二是通过以下技术方案实现的,一种污染土壤脱附方法,包括以下步骤:The second object of the present invention is achieved through the following technical solutions, a method for desorption of polluted soil, comprising the following steps:
步骤1:受污染土壤经过筛分破碎预处理后,去除其中石块或金属并粉碎土壤至5cm以下;Step 1: After the contaminated soil is pretreated by screening and crushing, remove stones or metals and crush the soil to below 5cm;
步骤2:经过预处理后的土壤从回转窑反应器的入料口给入,使污染的土壤沿着回转窑反应器的筒体连续滚动进行热脱附;Step 2: The pretreated soil is fed from the feed port of the rotary kiln reactor, and the polluted soil is continuously rolled along the cylinder of the rotary kiln reactor for thermal desorption;
步骤3:经热脱附之后的有机物污染土壤从回转窑反应器的出料口排入土壤出料装置,经过降温调湿后排出;Step 3: The organic matter-contaminated soil after thermal desorption is discharged from the discharge port of the rotary kiln reactor into the soil discharge device, and discharged after cooling and humidity control;
步骤4:回转窑反应器产生的有机废气通过回转窑反应器的出气口输送到旋风除尘器进行除尘,除尘后的烟气通入烟气焚烧炉燃烧室内进行二次燃烧,除尘器收集的灰尘进入土壤调节器降温排放;Step 4: The organic waste gas generated by the rotary kiln reactor is transported to the cyclone dust collector through the outlet of the rotary kiln reactor for dust removal, and the flue gas after dust removal is passed into the combustion chamber of the flue gas incinerator for secondary combustion, and the dust collected by the dust collector Enter the soil conditioner to cool down the discharge;
步骤5:经二次燃烧的有机废气一部分通过与配气室内一定比例新鲜空气混合后形成一定温度一定气量的高温气体,作为热源气通过回转窑反应器的进气口进入回转窑反应器内加热土壤;另一部分高温烟气通过燃烧室排气管依次通过喷雾冷却塔、活性炭吸附塔排至大气中。Step 5: Part of the organic waste gas after secondary combustion is mixed with a certain proportion of fresh air in the gas distribution chamber to form a high-temperature gas with a certain temperature and a certain volume, and enters the rotary kiln reactor as heat source gas through the air inlet of the rotary kiln reactor for heating Soil; another part of the high-temperature flue gas is discharged into the atmosphere through the exhaust pipe of the combustion chamber through the spray cooling tower and the activated carbon adsorption tower in turn.
由于采用了上述技术方案,本发明具有如下的优点:Owing to adopting above-mentioned technical scheme, the present invention has following advantage:
1、焚烧后的高温烟气进行分流,一部分与新鲜冷空气混合后产生热脱附过程所需的热源气,这部分气体的温度和气量可以实现同时控制,同时其低氧的氛围在一定程度上抑制了热脱附过程中二噁英等有毒物质的产生风险;1. The high-temperature flue gas after incineration is split, and a part of it is mixed with fresh cold air to generate the heat source gas required for the thermal desorption process. The temperature and volume of this part of the gas can be controlled simultaneously, and its low-oxygen atmosphere can be controlled to a certain extent. On the one hand, it suppresses the risk of producing toxic substances such as dioxins during the thermal desorption process;
2、热脱附尾气进入烟气焚烧炉后可以通过控制氧气的补充量抑制NOx等有害气体的产生;2. After the thermal desorption tail gas enters the flue gas incinerator, the production of harmful gases such as NOx can be suppressed by controlling the supplementary amount of oxygen;
3、将热脱附的热源系统与热脱附尾气焚烧处置系统结合,节约燃料,降低能耗;3. Combine the thermal desorption heat source system with the thermal desorption tail gas incineration disposal system to save fuel and reduce energy consumption;
4、热脱附的高温土壤经过土壤螺旋出料口降温调湿后排放,不会造成粉尘污染。4. The high-temperature soil desorbed by heat will be discharged after being cooled and adjusted to humidity through the soil spiral outlet, which will not cause dust pollution.
附图说明Description of drawings
为了使本发明的目的、技术方案和优点更加清楚,下面将结合附图对本发明作进一步的详细描述,其中:In order to make the purpose, technical solutions and advantages of the present invention clearer, the present invention will be described in further detail below in conjunction with the accompanying drawings, wherein:
图1为本发明的原理框图;Fig. 1 is a block diagram of the present invention;
图2为热脱附方法的工艺流程图。Figure 2 is a process flow diagram of the thermal desorption method.
具体实施方式Detailed ways
以下将结合附图,对本发明的优选实施例进行详细的描述;应当理解,优选实施例仅为了说明本发明,而不是为了限制本发明的保护范围。The preferred embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings; it should be understood that the preferred embodiments are only for illustrating the present invention, rather than limiting the protection scope of the present invention.
如图1所示,一种余热高效回用的污染土壤热脱附系统,包括土壤热脱附系统、尾气焚烧系统,所述尾气焚烧系统产生的高温烟气其中一部分经过其中一个烟气出气口排放,另一部分与空气混合后进入到土壤热脱附系统中作为热源气。As shown in Figure 1, a thermal desorption system for polluted soil with high-efficiency reuse of waste heat includes a soil thermal desorption system and a tail gas incineration system, and part of the high-temperature flue gas generated by the tail gas incineration system passes through one of the flue gas outlets The other part is mixed with air and enters the soil thermal desorption system as heat source gas.
本用新型将焚烧后的高温烟气进行分流,一部分与新鲜冷空气混合后产生热脱附的热源气,这部分气体的温度和气量都容易控制,同时其低氧的氛围在一定程度上抑制了热脱附过程中二噁英等有毒物质的产生风险。This new type divides the high-temperature flue gas after incineration, and a part of it is mixed with fresh cold air to generate heat source gas for thermal desorption. The temperature and volume of this part of gas are easy to control, and at the same time, its low oxygen atmosphere can suppress The risk of toxic substances such as dioxins in the thermal desorption process is eliminated.
在本实施例中,作为热源气的混合气体的温度和气量是通过调节烟气焚烧炉出气口的分流片位置来控制高温烟气的分流比例,同时可以调节配气室内通入的空气量达到的。由于不同种有机物污染的土壤所需的热脱附操作参数(主要指脱附温度和停留时间)不同,因此热源气的精确控制对控制热脱附过程十分必要。In this embodiment, the temperature and gas volume of the mixed gas used as the heat source gas are controlled by adjusting the position of the splitter plate at the outlet of the flue gas incinerator to control the split ratio of the high-temperature flue gas. At the same time, the air volume introduced into the gas distribution chamber can be adjusted to of. Since the thermal desorption operating parameters (mainly desorption temperature and residence time) required by different kinds of organic matter-contaminated soils are different, the precise control of the heat source gas is necessary to control the thermal desorption process.
所述土壤热脱附系统包括土壤进料装置、土壤热脱附装置、土壤出料装置,三者顺序连接,所述土壤热脱附装置与尾气焚烧系统连接。所述土壤热脱附装置为内热式热脱附回转窑反应器,所述土壤进料装置与内热式热脱附回转窑反应器的入料口连接,内热式热脱附回转窑反应器的出料口与土壤出料装置相连接。所述尾气焚烧系统包含旋风除尘器、烟气焚烧炉、喷雾冷却塔和活性炭吸附塔;内热式热脱附回转窑反应器的出气口、旋风除尘器、烟气焚烧炉、喷雾冷却塔和活性炭吸附塔依次连接;所述旋风除尘器底的出尘口与所述土壤出料装置相连。所述烟气焚烧炉包括燃烧室与配气室,所述燃烧室与配气室相连通,所述燃烧室配有燃料点火装置以及空气补偿喷嘴,燃烧室产生的高温烟气一部分进入配气室,其余部分进入喷雾冷却塔;所述配气室用于空气与高温烟气混合且混合气体作为内热式热脱附回转窑反应器的热源气,所述配气室的出气端与所述内热式热脱附回转窑反应器的进气口相连。The soil thermal desorption system includes a soil feeding device, a soil thermal desorption device, and a soil discharge device, and the three are connected in sequence, and the soil thermal desorption device is connected with a tail gas incineration system. The soil thermal desorption device is an internal heating type thermal desorption rotary kiln reactor, the soil feeding device is connected to the feed port of the internal heating type thermal desorption rotary kiln reactor, and the internal heating type thermal desorption rotary kiln reactor The discharge port is connected with the soil discharge device. The tail gas incineration system includes cyclone dust collector, flue gas incinerator, spray cooling tower and activated carbon adsorption tower; the gas outlet of internal heat type thermal desorption rotary kiln reactor, cyclone dust collector, flue gas incinerator, spray cooling tower and activated carbon The adsorption towers are connected in sequence; the dust outlet at the bottom of the cyclone dust collector is connected with the soil discharge device. The flue gas incinerator includes a combustion chamber and a gas distribution chamber. chamber, and the rest enters the spray cooling tower; the gas distribution chamber is used for mixing air and high-temperature flue gas and the mixed gas is used as the heat source gas of the internal heating type thermal desorption rotary kiln reactor, and the gas outlet of the gas distribution chamber is connected to the The air inlet of the internal heating type thermal desorption rotary kiln reactor is connected.
如图2所示,土壤经过土壤进料装置筛分、破碎预处理后进入回转窑反应器内进行热脱附过程,热脱附后,洁净的土壤经由土壤螺旋出料机降温调湿排出。热脱附尾气其中一部分依次通过旋风除尘器、烟气焚烧炉、喷雾冷却塔及活性炭吸附塔后排出,另一部分尾气在配气室内与空气混合后产生一定流量一定温度的高温烟气,此烟气可作为土壤热脱附回转窑反应器的热源气。As shown in Figure 2, the soil is screened by the soil feeding device, crushed and pretreated, and then enters the rotary kiln reactor for thermal desorption process. After thermal desorption, the clean soil is discharged through the soil screw discharge machine with cooling and humidity control. Part of the thermal desorption tail gas is discharged through the cyclone dust collector, flue gas incinerator, spray cooling tower and activated carbon adsorption tower in sequence, and the other part of the tail gas is mixed with air in the gas distribution chamber to produce high-temperature flue gas at a certain flow rate and temperature. Gas can be used as heat source gas for soil thermal desorption rotary kiln reactor.
在本实施例中,所述土壤出料装置的出料口为螺旋出料口,热脱附的高温土壤经过土壤螺旋出料口降温调湿后排放,不会造成粉尘污染。In this embodiment, the discharge port of the soil discharge device is a spiral discharge port, and the thermally desorbed high-temperature soil is discharged through the soil spiral discharge port after cooling and humidity adjustment, without causing dust pollution.
在本实施例中,所述内热式热脱附回转窑反应器以0.01~0.03倾斜度放置。In this embodiment, the internal heating type thermal desorption rotary kiln reactor is placed with an inclination of 0.01-0.03.
根据上述热脱附装置,本发明还提供一种污染土壤热脱附方法,包括以下步骤:According to the above-mentioned thermal desorption device, the present invention also provides a method for thermal desorption of polluted soil, comprising the following steps:
步骤1:受污染土壤经过筛分破碎预处理后,去除其中石块或金属并粉碎土壤至5cm以下;Step 1: After the contaminated soil is pretreated by screening and crushing, remove stones or metals and crush the soil to below 5cm;
步骤2:经过预处理后的土壤从回转窑反应器的入料口给入,使污染的土壤沿着回转窑反应器的筒体连续滚动进行热脱附;Step 2: The pretreated soil is fed from the feed port of the rotary kiln reactor, and the polluted soil is continuously rolled along the cylinder of the rotary kiln reactor for thermal desorption;
步骤3:经热脱附之后的有机物污染土壤从回转窑反应器的出料口排入土壤出料装置,经过降温调湿后排出;Step 3: The organic matter-contaminated soil after thermal desorption is discharged from the discharge port of the rotary kiln reactor into the soil discharge device, and discharged after cooling and humidity control;
步骤4:回转窑反应器产生的有机废气通过回转窑反应器的出气口输送到旋风除尘器进行除尘,除尘后的烟气通入烟气焚烧炉燃烧室内进行二次燃烧,除尘器收集的灰尘进入土壤调节器降温排放;Step 4: The organic waste gas generated by the rotary kiln reactor is transported to the cyclone dust collector through the outlet of the rotary kiln reactor for dust removal, and the flue gas after dust removal is passed into the combustion chamber of the flue gas incinerator for secondary combustion, and the dust collected by the dust collector Enter the soil conditioner to cool down the discharge;
步骤5:经二次燃烧的有机废气一部分通过与配气室内一定比例新鲜空气混合后形成一定温度一定气量的高温气体,作为热源气通过回转窑反应器的进气口进入回转窑反应器内加热土壤;另一部分高温烟气通过燃烧室排气管依次通过喷雾冷却塔、活性炭吸附塔排至大气中。Step 5: Part of the organic waste gas after secondary combustion is mixed with a certain proportion of fresh air in the gas distribution chamber to form a high-temperature gas with a certain temperature and a certain volume, and enters the rotary kiln reactor as heat source gas through the air inlet of the rotary kiln reactor for heating Soil; another part of the high-temperature flue gas is discharged into the atmosphere through the exhaust pipe of the combustion chamber through the spray cooling tower and the activated carbon adsorption tower in turn.
以上所述仅为本发明的优选实施例,并不用于限制本发明,显然,本领域的技术人员可以对本发明进行各种改动和变型而不脱离本发明的精神和范围。这样,倘若本发明的这些修改和变型属于本发明权利要求及其等同技术的范围之内,则本发明也意图包含这些改动和变型在内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and equivalent technologies thereof, the present invention also intends to include these modifications and variations.
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