Corn straw harvesting, pulverizing, bundling all-in-one synchronization adjustment method
Technical field
The present invention relates to the synchronization adjustment method of maize stalk binding machine in a kind of farm machinery, be specifically related to a kind of corn straw harvesting, pulverizing, bundling all-in-one synchronization adjustment method.
Background technology
The exploitation of biomass energy in recent years day by day pay attention to by countries in the world.China is developing large agricultural country, and under the dual-pressure of economic growth and protection of the environment, exploitation biomass energy switch technology is the inevitable requirement of China's sustainable economic development.By mankind's traditional fuel---living beings, through the technology conversion processing of mechanical compress technique, improve the utilization of agricultural crop straw, develop actively take stalk as the processing industry of raw material, and orderly development take stalk as the bioenergy of raw material.
Because maize straw is not only thick but also strong, specific yield is very high, bring very large trouble to mechanical harvest, and corn straw harvesting, pulverizing, baling all-in-one thoroughly solve a difficult problem for mechanical harvest maize straw, forever will take leave of the manual labor style receiving stalk.
Corn straw harvesting, pulverizing, bundling all-in-one are stalk bundling harvest machineries, be mainly used in the crop straw harvestings such as the various corn in field, paddy rice, wheat, it can the maize straw of field lay or the maize straw of standing automatic picking, after crushed, by conveying, feeding, compression forming, tie up, the flow chart such as knotting, loose shape straw bundle is bundled into neat, the regular rectangle bundle of profile, is a kind of more satisfactory stalk cutting package packing machine.Due to the packaging facilities that corn straw harvesting, pulverizing, baling all-in-one are complex structure precisions, for guarantee equipment and precise part safety, be provided with safety locking motion at corn straw harvesting, pulverizing, baling all-in-one, because corn straw harvesting, pulverizing, baling all-in-one operating environment are very severe, safety plug when part of appliance overload operation in safeties can fracture in time, avoids the damage of equipment and some parts.After safety plug fractures, equipment just can not normal operation, binder can not be run well, affect operating rate.Due to the packaging facilities that corn straw harvesting, pulverizing, baling all-in-one are complex structure precisions, an experienced skilled worker very large to synchronous difficulty is to the subsynchronous needs time of about one hour.The time that general operator needs the time of more than two hours, can need as checking is repeatedly longer, sometimes synchronously rightly incorrectly also some precise parts to be damaged, make equipment can not normal operation, sometimes knotter damage even knotter scrap, lose very large.
In sum, existing corn straw harvesting, pulverizing, bundling all-in-one are in operation process, and after safety plug fractures, equipment just can not normal operation, binder can not be run well, operator's inconvenient maintenance, affects the problem of operating rate.
Summary of the invention
The object of the invention is to solve existing corn straw harvesting, pulverizing, bundling all-in-one in operation process, after safety plug fractures, equipment just can not normal operation, binder can not be run well, operator's inconvenient maintenance, affects the problem of operating rate.And then provide a kind of for corn straw harvesting, pulverizing, bundling all-in-one synchronization adjustment method.
Technical scheme of the present invention is: corn straw harvesting, pulverizing, bundling all-in-one synchronization adjustment method, and the concrete steps of described synchronization adjustment method are:
Step one: the synchronous operation original point presetting the reductor sprocket wheel of reductor, the head sprocket of feeding fork and the knotting sprocket wheel of knotting pin;
First, installation insurance block outside the reductor sprocket wheel of reductor, safety block is connected with reductor sprocket wheel and reductor shaft by multiple sprocket wheel safety plug, reductor sprocket wheel offers the first synchronous hole near sprocket position, be positioned on the reductor sprocket wheel immediately below the first synchronous hole and offer the second synchronous hole, on reductor sprocket wheel second synchronous lower right, hole safety block is offered the 4th synchronous hole, the first locating hole is provided with directly over safety block, reductor shaft is provided with the second locating hole, and the position of the second locating hole is corresponding with the position in the 4th synchronous hole;
Secondly, offer the synchronous hole of main feeding in the head sprocket upper right side of feeding fork near sprocket place, coaxially arrange from sprocket wheel and head sprocket, offer from the synchronous hole of feeding from sprocket wheel upper left side near sprocket;
Finally, directly over the knotting sprocket wheel of knotting pin, offer the synchronous hole of knotting;
Step 2: when sprocket wheel safety plug fractures, the reductor sprocket wheel of reductor and the synchronous adjustment between safety block and reductor shaft;
First, protective cover is opened from the left side of maize stalk binding machine;
Secondly, three safety plugs or two safety plugs are changed;
When needs replacing three safety plugs, by adjustment rotary flywheel, the second locating hole on reductor shaft is aligned with the 4th synchronous hole on safety block, now, three safety plugs broken are installed;
When needs replacing two safety plugs, by adjustment rotary flywheel, alignd in the hole synchronous with second on reductor sprocket wheel of the first locating hole on safety block on same straight line, now, two safety plugs broken are installed;
Finally, close protective cover after synchronous adjustment three safety plugs or two safety plugs, restart machine, so far complete the reductor sprocket wheel of reductor and the synchronous adjustment between safety block and reductor shaft after sprocket wheel safety plug is fractureed;
Step 3: when needing to install chain after the new chain or chain that need replacing sprocket wheel are taken off, the synchronous adjustment of the knotting sprocket wheel of the reductor sprocket wheel of reductor, the head sprocket of feeding fork and knotting pin;
First, protective cover is opened from the left side of machine;
Secondly, the installation site of the chain of the reductor sprocket wheel of reductor and the head sprocket of feeding fork is determined;
Make first of the reductor sprocket wheel on reductor the synchronous hole upwards with hand rotary flywheel, move feeding fork with hand, feeding is pitched and is in state vertically downward; Thus determine the mounting points position of the reductor sprocket wheel of reductor and the head sprocket of feeding fork;
Again, when the first chain on the head sprocket that the reductor sprocket wheel of installation reductor and feeding are pitched and the second chain, the length of the second chain is greater than the length of the first chain, one end of first chain is arranged on the sprocket above the synchronous hole of first on reductor sprocket wheel, on sprocket above the synchronous hole of main feeding being arranged on the head sprocket of feeding fork after the other end of the first chain walks around the lower end of reductor sprocket wheel, one end of second chain is connected by chain loose joint with one end of the first chain, after the other end of the second chain walks around two the first regulating wheels respectively and be connected by chain loose joint between the other end of the first chain, complete the installation of chain on the reductor sprocket wheel of reductor and the head sprocket of feeding fork,
4th, determine the installation site of the chain of the knotting sprocket wheel of the head sprocket that feeding is pitched and knotting pin;
Move feeding fork with hand, feeding is pitched and is in state vertically downward; Thus determine the mounting points position of the knotting sprocket wheel of the head sprocket that feeding is pitched and knotting pin;
5th, install the head sprocket of feeding fork and knotting pin knotting sprocket wheel synchronous on the 3rd chain and the 4th chain time, the length of the 4th chain is greater than the length of the 3rd chain, one end of 3rd chain is arranged on the sprocket above the synchronous hole of knotting on the knotting sprocket wheel of knotting pin, the other end of the 3rd chain be arranged on feeding fork from the sprocket in the synchronous hole of the feeding of sprocket wheel, one end of 4th chain is connected with the other end of the 3rd chain by chain loose joint, be connected by chain loose joint with the other end of the 3rd chain after the other end of the 4th chain walks around the second regulating wheel, the installation of chain on the knotting sprocket wheel of the head sprocket completed and knotting pin,
6th, protective cover is closed after the knotting sprocket wheel of the reductor sprocket wheel of the good reductor of synchronous adjustment, the head sprocket of feeding fork and knotting pin, restart machine, synchronous adjustment installed by the chain completing the reductor sprocket wheel of reductor, the head sprocket of feeding fork and the knotting sprocket wheel of knotting pin.
The present invention compared with prior art has following effect:
1. the present invention passes through at corn straw harvesting, pulverize, when bundling all-in-one dispatches from the factory, just set synchronous operation original point, for corn straw harvesting, pulverize, bundling all-in-one is in operation process, when safety plug during part of appliance overload operation in safeties can fracture in time, as the datum mark carrying out installing, synchronous adjustment point is correctly found accurately when running into three safety plugs or two safety plugs and fractureing, make there is no the operator of service experience in maintenance process, the time of 10-20 minute is only needed to reinstall safety plug, the efficiency of installation and maintenance improves at least 4-5 times, and the accuracy of the installation and maintenance to carry out for synchronous operation original point reaches 100%, to avoid the parts damages caused because of setup error.
2. the present invention needs the method that give also fast when installing chain, accurately install after taking off for the new chain of sprocket wheel or chain, maize stalk binding machine can be come into operation fast, reduce the loss because maintenance of equipment brings to user.
Accompanying drawing explanation
Fig. 1 is corn straw harvesting of the present invention, pulverizing, the reductor of bundling all-in-one, feeding fork and the front view at knotter part place; Fig. 2 is the rearview of Fig. 1; Fig. 3 is the vertical view of Fig. 1; Fig. 4 is the structural representation that the reductor sprocket wheel of reductor is connected with safety block and reductor shaft.
Embodiment
Embodiment one: composition graphs 1, Fig. 2, Fig. 3 and Fig. 4 illustrate present embodiment, the corn straw harvesting of present embodiment, pulverizing, bundling all-in-one synchronization adjustment method, the concrete steps of described synchronization adjustment method are:
Step one: the synchronous operation original point presetting the reductor sprocket wheel 2 of reductor 1, the head sprocket 10 of feeding fork 9 and the knotting sprocket wheel 15 of knotting pin 14;
First, installation insurance block 3 outside the reductor sprocket wheel 2 of reductor 1, safety block 3 is connected with reductor sprocket wheel 2 and reductor shaft 40 by multiple sprocket wheel safety plug 8, reductor sprocket wheel 2 offers the first synchronous hole 4 near sprocket position, be positioned on the reductor sprocket wheel 2 immediately below the first synchronous hole 4 and offer the second synchronous hole 5, on sprocket wheel 2 second lower right, synchronous hole 5 safety block 3 offers the 4th synchronous hole 7, the first locating hole 19 is provided with directly over safety block 3, reductor shaft 40 is provided with the second locating hole 18, and the position of the second locating hole 18 is corresponding with the position in the 4th synchronous hole 7,
Secondly, offer the synchronous hole 11 of main feeding in head sprocket 10 upper right side of feeding fork 9 near sprocket place, coaxially arrange from sprocket wheel 12 and head sprocket 10, offer from the synchronous hole 13 of feeding from sprocket wheel 12 upper left side near sprocket;
Finally, directly over the knotting sprocket wheel 15 of knotting pin 14, offer the synchronous hole 16 of knotting;
Step 2: when sprocket wheel safety plug 8 fractures, the reductor sprocket wheel 2 of reductor 1 and the synchronous adjustment between safety block 3 and reductor shaft 40;
First, protective cover is opened from the left side of maize stalk binding machine;
Secondly, three safety plugs or two safety plugs are changed;
When needs replacing three safety plugs, by adjustment rotary flywheel 17, the hole 7 synchronous with the 4th on safety block 3 of the second locating hole 18 on reductor shaft 40 is aligned, now, three safety plugs 8 broken are installed;
When needs replacing two safety plugs, by adjustment rotary flywheel 17, alignd in the first locating hole 19 hole 5 synchronous with second on safety block 3 on same straight line, now, two safety plugs 8 broken are installed;
Finally, close protective cover after synchronous adjustment three safety plugs or two safety plugs, restart machine, so far complete the reductor sprocket wheel 2 of reductor 1 and the synchronous adjustment between safety block 3 and reductor shaft 40 after sprocket wheel safety plug 8 is fractureed.
Embodiment two: composition graphs 1, Fig. 2, Fig. 3 and Fig. 4 illustrate present embodiment, the synchronization adjustment method of the knotting sprocket wheel 15 of the reductor sprocket wheel 2 of the described reductor 1 of present embodiment, the head sprocket 10 of feeding fork 9 and knotting pin 14 is further comprising the steps of:
When needing to install chain after the new chain or chain that need to change each sprocket wheel are taken off, the synchronous adjustment of the knotting sprocket wheel 15 of the reductor sprocket wheel 2 of reductor 1, the head sprocket 10 of feeding fork 9 and knotting pin 14;
When needing to install chain after the new chain or chain that need replacing sprocket wheel are taken off, the synchronous adjustment of the knotting sprocket wheel 15 of the reductor sprocket wheel 2 of reductor 1, the head sprocket 10 of feeding fork 9 and knotting pin 14;
First, protective cover is opened from the left side of machine;
Secondly, the installation site of the chain of the reductor sprocket wheel 2 of reductor 1 and the head sprocket 10 of feeding fork 9 is determined;
Make first of the reductor sprocket wheel 2 on reductor 1 the synchronous hole 4 upwards with hand rotary flywheel 17, move feeding fork 9 with hand, make feeding pitch 9 and be in state vertically downward; Thus determine the mounting points position of the reductor sprocket wheel 2 of reductor 1 and the head sprocket 10 of feeding fork 9;
Again, when the first chain 21 on the head sprocket 10 of the reductor sprocket wheel 2 of reductor 1 and feeding fork 9 and the second chain 22 are installed, the length of the second chain 22 is greater than the length of the first chain 21, one end of first chain 21 is arranged on the sprocket above the synchronous hole 4 of first on reductor sprocket wheel 2, on sprocket above the synchronous hole 11 of main feeding being arranged on the head sprocket 10 of feeding fork 9 after the other end of the first chain 21 walks around the lower end of reductor sprocket wheel 2, one end of second chain 22 is connected by chain loose joint with one end of the first chain 21, the other end of the second chain 22 is walked around two the first regulating wheels 20 respectively and is connected by chain loose joint with between the other end of the first chain 21 afterwards, complete the installation of chain on the reductor sprocket wheel 2 of reductor 1 and the head sprocket 10 of feeding fork 9,
4th, determine the installation site of the chain of the head sprocket 10 of feeding fork 9 and the knotting sprocket wheel 15 of knotting pin 14;
Move feeding fork 9 with hand, make feeding pitch 9 and be in state vertically downward; Thus determine the mounting points position of the head sprocket 10 of feeding fork 9 and the knotting sprocket wheel 15 of knotting pin 14;
5th, install the head sprocket 10 of feeding fork 9 and knotting pin 14 knotting sprocket wheel 15 synchronous on the 3rd chain 23 and the 4th chain 24 time, the length of the 4th chain 24 is greater than the length of the 3rd chain 23, one end of 3rd chain 23 is arranged on the sprocket above the synchronous hole 16 of knotting on the knotting sprocket wheel 15 of knotting pin 14, the other end of the 3rd chain 23 be arranged on feeding fork 9 from the sprocket in the synchronous hole 13 of the feeding of sprocket wheel 12, one end of 4th chain 24 is connected with the other end of the 3rd chain 23 by chain loose joint, the other end of the 4th chain 24 is walked around the second regulating wheel 25 and is connected by chain loose joint with the other end of the 3rd chain 23 afterwards, the installation of chain on the knotting sprocket wheel 15 of the head sprocket 10 completed and knotting pin 14,
6th, protective cover is closed after the knotting sprocket wheel 15 of the reductor sprocket wheel 2 of the good reductor 1 of synchronous adjustment, the head sprocket 10 of feeding fork 9 and knotting pin 14, restart machine, synchronous adjustment installed by the chain completing the reductor sprocket wheel 2 of reductor 1, the head sprocket 10 of feeding fork 9 and the knotting sprocket wheel 15 of knotting pin 14.Setting like this, is convenient to quick, the accurate installation and maintenance for chain.Other composition is identical with embodiment one with annexation.
Present embodiment piston 41 is connected with the reductor shaft 40 on reductor 1 by connecting rod 42, between chain be to feeding fork 9, piston 41 and knotting pin 14 between synchronous adjustment.
Embodiment three: composition graphs 1 illustrates present embodiment, the chain installation site of the reductor 1 of present embodiment and feeding fork 9 is: above above the first synchronous hole 4 and synchronous hole 11 of main feeding.Setting like this, determines installation site accurately.Other composition is identical with embodiment two with annexation.
Embodiment four: composition graphs 1 illustrates present embodiment, the feeding fork 9 of present embodiment and the chain installation site of knotting pin 14 are: above above synchronous hole 16 of tiing a knot and the synchronous hole 13 of feeding.Setting like this, determines installation site accurately.Other composition is identical with embodiment two or three with annexation.
Although the present invention discloses as above with preferred embodiment; but and be not used to limit of the present invention; those skilled in the art can also do other changes in spirit of the present invention; and be applied in the NM field of the present invention; certainly, these changes done according to the present invention's spirit all should be included in the present invention's scope required for protection.