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CN104428075A - Method for processing rolling stock in a rolling mill - Google Patents

Method for processing rolling stock in a rolling mill Download PDF

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Publication number
CN104428075A
CN104428075A CN201380036366.8A CN201380036366A CN104428075A CN 104428075 A CN104428075 A CN 104428075A CN 201380036366 A CN201380036366 A CN 201380036366A CN 104428075 A CN104428075 A CN 104428075A
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CN
China
Prior art keywords
rolling
torque
drive unit
drive
pilot control
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201380036366.8A
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Chinese (zh)
Other versions
CN104428075B (en
Inventor
约亨·韦姆克
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Primetals Technologies Germany GmbH
Original Assignee
Siemens Corp
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Filing date
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Application filed by Siemens Corp filed Critical Siemens Corp
Publication of CN104428075A publication Critical patent/CN104428075A/en
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Publication of CN104428075B publication Critical patent/CN104428075B/en
Expired - Fee Related legal-status Critical Current
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B37/00Control devices or methods specially adapted for metal-rolling mills or the work produced thereby
    • B21B37/46Roll speed or drive motor control
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B2275/00Mill drive parameters
    • B21B2275/02Speed
    • B21B2275/04Roll speed
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B2275/00Mill drive parameters
    • B21B2275/10Motor power; motor current
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B2275/00Mill drive parameters
    • B21B2275/10Motor power; motor current
    • B21B2275/12Roll torque
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B35/00Drives for metal-rolling mills, e.g. hydraulic drives
    • B21B35/02Drives for metal-rolling mills, e.g. hydraulic drives for continuously-operating mills
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B35/00Drives for metal-rolling mills, e.g. hydraulic drives
    • B21B35/02Drives for metal-rolling mills, e.g. hydraulic drives for continuously-operating mills
    • B21B35/04Drives for metal-rolling mills, e.g. hydraulic drives for continuously-operating mills each stand having its own motor or motors

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Control Of Metal Rolling (AREA)

Abstract

The invention relates to a method for processing rolling stock (6) in a rolling mill (2) having at least one rolling stand (4) which has a drive (8), in which method, in order to reduce a rotational speed dip of the drive (8) caused by a predictable load torque (ML) which acts on the drive (8), a rolling torque pilot control of the drive (8) is carried out by the torque-forming current (I) which is fed to the drive (8).

Description

The method of the rolled piece of process in milling train
Technical field
The present invention relates to the method for the rolled piece of a kind of process in milling train, this milling train has at least one rolling-mill housing with drive unit.
Background technology
When processing rolled piece, such as steel or the different metal with so-called slab or steel billet form, rolled piece is through the mill train with one or more rolling-mill housing.Each rolling-mill housing has one respectively and utilizes roll for the drive unit of roll, rolled piece be rolled into there is expection geometry, as the sheet material of predetermined thickness or cross section or wire rod.
In order to realize this object, roll must be adjusted to the rotating speed determined under the help of the drive unit of each rolling-mill housing.It is important in this that, during the whole service of mill train, the predetermined ratio of the rotating speed of the roll of each mill train also will keep constant, this is because otherwise tension load and pressure load will be occurred on rolled piece, this can cause undesirable rolling result again, or even can cause the fracture of rolled piece or form knotting.
In order to especially guarantee this object in mechanical aspects when high mill speed, more such as be in the transfer gear connection coupled to each other rigidly by machinery in the wire frame of multi-frame of the roll in elongated products mill train, and utilize common motor to drive.But, be that equipment component can not be matched with other product owing to fixing for rotating ratio this one larger shortcoming, and such as when some roll wears, whole roll stacks all need to ponder again, otherwise just there will be above-described effect.
These shortcomings can overcome thus, and namely each rolling-mill housing has the independent drive unit for roll.At this each drive unit, there is independent speed setting unit respectively, thus can individually adjust it.
But the huge requirement of of such drive unit solution regulates the roll of each rolling-mill housing or the revolution of drive unit during process rolled piece.Especially true when different loading moments has an impact to each rolling-mill housing, this is such as the situation when open rolling, namely when rolled piece appears on roll.When loading moment has such impact on drive unit, roll is braked, and therefore this cause the rotating speed of the roll in relevant rolling-mill housing or drive unit to decline.On the contrary, not have when open rolling time point or the roll of devious, such as less loading moment to its those other rolling-mill housing influential has unaltered or only change less rotating speed.This causes the rotating speed of each drive unit or roll asynchronous, namely no longer carries out work with the rotating ratio preset each other.This causes the mistake of material thickness and causes when unallowed stretching or pressure load the fracture of the wire rod between each rolling-mill housing or rolled piece to form knotting.
For this reason, utilize up to now, the speed setting unit of the correction engaging means with partial stack, each drive unit of the characteristic of whole system, namely rolling-mill housing or the characteristic of roll and its be all no longer foreseeable on the impact of rolling result, thus make the quality of rolled piece no longer can with require to adapt.
Summary of the invention
Therefore, the object of the invention is to propose a kind of method for the treatment of the rolled piece in milling train, wherein can avoid above-mentioned shortcoming.
This object is realized by the method for the treatment of the rolled piece in milling train with feature according to claim 1.At this, this milling train has at least one rolling-mill housing with drive unit, wherein, in order to be decreased through generation effect on the drive means, the rotating speed of drive unit that foreseeable loading moment causes declines, by flow to drive unit, the electric current that forms moment realizes the roll torque pilot control of drive unit.
In the method according to the invention, when such as when there is foreseeable loading moment in open rolling, the rotating speed determined thus descends through and reduces the roll torque pilot control of the electric current of the formation moment being supplied to drive unit.Suitable parameter is applied for the predictable of loading moment, the spacing of the position of such as roll seam geometric profile, material sensors and feature, each rolling-mill housing or mill speed and material velocity, when can determine accordingly, loading moment or with which type of degree affects relevant drive unit.The analog value comprising the height of foreseeable loading moment can such as be determined by the model of milling train.Then, according to this predictable can in this wise to being supplied to the volume electric current of drive unit to carry out autotelic pilot control, that is, reduce and occur that the rotational speed of driving unit be associated reduces with loading moment.Therefore the roll of drive unit or each rolling-mill housing and then the controlled operation of whole equipment is guaranteed.Thus, no longer due to the roll of each drive unit or different rolling-mill housing the strong fluctuation of speed and cause various stretching or pressure load.Thus reduce the deviation on thickness and avoid the fracture of rolled piece as much as possible or form knotting.Milling train there is multiple rolling-mill housing with independent drive unit and each drive unit by individually pilot control time, particularly relate to this situation.
Foreseeable loading moment is by correcting the actual value of e.g. particularly torque value, tachometer value and the acceleration actual value derived thus.Thus, dynamic calibration is realized when the position of band head.Can the degree of additionally dynamic calibration loading moment by observing and nursing.In the repetitive process of same material, realize repeatedly optimizing the correction of unused time point and repeatedly correcting the degree of foreseeable loading moment by the assessment between the pilot control value of foreseeable loading moment and current loading moment.
In a preferred embodiment of the invention, pilot control is based on material.This means, this first also consider material parameter, such as hardness or its impact factor, as temperature and material type, foreseeable loading moment has much impacts to relevant drive unit, thus carries out corresponding pilot control and and then the electric current of change supply based on this to drive unit.
In order to drive unit is carried out pilot control make current jump formula when there is loading moment raise time, system temporarily to occur loading moment make a response.But its shortcoming is, supply, form the such great-jump-forward change of the electric current of moment time, except mechanical features, the characteristic of current transformer also has impact at the response characteristic of corresponding operating point on whole system.
In order to be avoided, electric current does not increase jumping characteristic, but rise ground, increase continuously, especially in time window, for carrying out pilot control to drive unit ramp type.Thus, the corresponding torque of drive unit also just changes only relatively lentamente, namely ramp type.Differently, this slope also can be preset as stepped.
At this, measure the slope on slope being used for torque like this, namely drivetrain remain on definition and at any time in all reproducible state.Therefore, whole system is better controlled, and each drive unit and especially whole system all present the time response significantly improved.Thus ensure that the recyclability of the performance of whole system.The corresponding ramp type of the restricted passage current rating that electric current rises raises and realizes, and can indirectly by direct torque also or rotating speed pilot control realize.
The slope on slope depends on the power of rectifier.At this, the layout of rectifier type, operating point and rectifier, the size of electric current especially to be implanted, rotating speed and voltage reserve are key factors.When high reproducibility, slope corresponds to the mean value that can realize at regulation operating point.For reproducibility completely, the slope of slope or ladder must be less than possible greatest gradient at this, and this greatest gradient can be supplied to rectifier at all regulation operating points.The rising of rated value does not make the attainable power transition of rectifier rise to voltage limit when Rated motor voltage and peak power.Which eliminate the deviation of the rectifier characteristic in different operating point.Point-device and foreseeable pilot control can be realized thus when high speed.By interpolation method, except dynamically illustrating that the loading moment of appearance is for dynamically to correct except positions of materials and the load of machinery systems, reproducible operation also allows to carry out point-device analysis to durability.
In order to carry out pilot control without rotating speed deviation before turn and afterwards, such design slope, namely the drive unit torque realized by elevated currents is risen and be result in the deviation of symmetrical effect, therefore eliminate until occur the speed of load rise and after there is load until set up the delay of torque completely.When load and the constant slope of great-jump-forward, the connection of torque has half to realize before there is load torque, and second half realizes after there is load torque.
When there is load until when fully the rise time of connecting between torque does not exceed the value of frame spacing divided by material velocity, terminated pilot control before material enters into follow-up frame.When there being the deviation of symmetrical impact, it corresponds to material through necessary DT Doubling Time two frames.
In conjunction with the following description to the embodiment that connection with figures elaborates, above-mentioned characteristic of the present invention, feature and advantage and the type realized thereof and mode are more clear and apparent clearly.
Accompanying drawing explanation
For the further embodiment described in reference diagram of the present invention.There is shown schematic schematic diagram:
Fig. 1 is the view with the rolling-mill housing that is disposed in order and the mill train for the independent drive unit of each rolling-mill housing,
Fig. 2 is a chart, illustrated therein is the load torque acted on respectively on the drive unit of rolling-mill housing and the electric current being supplied to this drive unit change curve in time,
Fig. 3 is a chart, when illustrated therein is that value works shown in figure 2, and the corresponding rotating speed change curve in time of drive unit.
Detailed description of the invention
Fig. 1 shows the sectional view of the mill train 2 with the rolling-mill housing 4 of arranging successively each other, and wherein this rolling-mill housing is used for processing rolled piece 6.Schematically show eight rolling-mill housing of arranging successively each other 4 in FIG, rolled piece 6 is through these rolling-mill housing, and such as, bar as rolled piece is rolled into wire rod.
Each rolling-mill housing 4, to there being an independent drive unit 8 comprising motor 10 and transmission device 12, wherein illustrate only drive unit 8 in the accompanying drawings for clarity.By the rectifier 14 with control unit 16, it is the electric current I that drive unit supply is wished.Each rolling-mill housing 4 also comprises at least one roll 13, and it is driven with the rotating speed n preset by corresponding drive unit 8, and this rotating speed such as obtains from passage table.
If rolled piece 6 appears on the roll 4 of rolling-mill housing 13, so on the drive unit 8 of corresponding rolling-mill housing 13, be applied with loading moment M l.This loading moment M lcause now the decline of the rotating speed n of the drive unit 8 of being correlated with.According in the milling train 2 of prior art, correspondingly rotating speed n is upwards revised, thus after the time delay determined, the drive unit 8 of relevant rolling-mill housing 4 has the rotating speed n of expection again.But especially there is loading moment M in the characteristic of drive unit 8 lalways can not regenerate afterwards.Based on consequent rotating speed deviation with fluctuate with the stretching be associated, the quality of rolled products always can not meet the demands.In other words, the dynamic property of drive unit depends on the loading moment M of appearance lwith the performance of adjuster.But these performances are always enough accurately not foreseeable, and only can regenerate conditionally based on the correlation with operating point.
According to the present invention, reduce the loading moment M by generation effect on drive unit 8 lthe rotating speed caused declines, and this realizes thus, and the electric current I that namely drive unit 8 is supplied in view of it by control unit 16 and rectifier 14 carrys out pilot control.
First need to know or to estimate loading moment M to realize this target l, that is loading moment is foreseeable value.Such as according to the model of milling train 2 and the known value of rolled piece 6 to be rolled, the loading moment M of effect on the drive unit 8 of rolling-mill housing 4 can be determined lcorresponding predicted value.At this, measure this predicted value in time, thus predict the loading moment M of the drive unit 8 for the determination of rolling-mill housing 4 in the mode of time changing curve l.Depend on this foreseeable loading moment M l, then by supply to drive unit, form the electric current I of moment and achieve roll torque pilot control to drive unit 8 like this, namely the rotating speed of drive unit 8 is declined and compensates.The drive unit of more than one rolling-mill housing 4, the loading moment M relevant to motor measured in time is differently driven for preferred version before lshow the summation of each roll torque relevant to motor.
Only illustratively be two rolling-mill housing 4 with each corresponding with it drive unit 8 in fig. 2 and show the loading moment M occurred thereon land being supplied to the time changing curve of electric current I of this drive unit 8, this electric current I has corresponding controlling value, the current rating namely in time changing curve.Curve 18 shows at time t 2time loading moment M on the drive unit 8 of the first rolling-mill housing 4 lgreat-jump-forward change, and curve 20 represents the loading moment M when time point t7 on the drive unit 8 of the second rolling-mill housing 4 ljump.
In order to be decreased through the loading moment M of effect on drive unit 8 lthe rotating speed of the drive unit 8 caused declines, and passes through supply to the targetedly pilot control of the electric current I of drive unit realization to drive unit 8 by means of control unit 16 and rectifier 14.For this reason, at time point t 0, namely there is loading moment M lincrease the rated value of electric current I with regard to ramp type, this is as shown in curve 22 before.Then, electric current I from but be also in and occur loading moment M ltime point t 2between time point t 1start to follow with less time delay, this is as shown in curve 24.The slope of current rating and electric current I measures in this wise at this; namely drive unit 8 remains in stable state, and this state is also renewable, that is; the rising of current rating and electric current I so slowly realizes, and makes drive unit 8 have the operation characteristic defined.Especially the slope of electric current I is designed in this wise, is namely occurring loading moment M by the torque rising half of the drive unit 8 of electric current rising realization lsecond half realizes after this before.This means, from t 1to t 2the time interval with from t 3to t 4the time interval equal.Reaching time point t 4time, loading moment M lvalue equal the value of the torque M of drive unit 8.
After a certain time period, such as, when inserting rolled piece 6, this situation appears in the second rolling-mill housing 4, and causes loading moment M there ljump in various degree, it is as shown in curve 20.This corresponding loading moment M lcan be predicted by known parameter again.At this, in order to be decreased through loading moment M lthe rotating speed of the drive unit 8 caused declines, also by time point t 5and t 8between the current rating that increases of ramp type ground, it, as shown in curve 26, realizes the pilot control to drive unit 8.At this, after corresponding time delay, also at t 6and t 9between interval in increase electric current I according to curve 28 ramp type like this, namely drive unit 8 remains in stable state, and is occurring loading moment M by the electric current torque rising half of drive unit 8 realized that rises lsecond half realizes after this before.
Now, figure 3 illustrates the rotation speed change curve of two drive units 8 in corresponding rolling-mill housing 4.Curve 30 below shows the time changing curve of the rotating speed n of the drive unit 8 of the first rolling-mill housing 4.By to supplying to the pilot control of the electric current I of drive unit 8, first from time point t 1start increase torque M as described above and therefore also improve rotating speed n.This straight hair is raw until time point t 2, at this time point loading moment M lto drive unit 8 generation effect, it causes rotating speed to drop under the rotating speed n of expection now.By at time point t 2and t 4between further improve electric current I and torque M, rotating speed n is brought to the value of expection.
Corresponding change curve illustrates for the curve 32 of the drive unit 8 of the second rolling-mill housing 4.
Curve trend according to rotating speed n can identify, and the rotating speed of drive unit 8 descends through corresponding pilot control to compensate.The overlapping torque ripple disappeared gradually is not shown for the object simplified.By the pilot control to the pilot control of electric current I and the predefined rising be associated with it of electric current I, at this with the form on slope, during the dynamic operation of drive unit, guarantee that it is defining and running in reproducible state all the time, make the fracture avoiding the formation of knotting or rolled piece in the operation of rolling.Therefore, also pilot control influential system characteristic better can be passed through, with the loading moment M to appearance lcompensate.
Although the present invention is illustrated further by preferred embodiment in detail and describes; but the present invention not to limit by disclosed enforcement and other variant can be derived by those skilled in the art, and can not to impact protection scope of the present invention.

Claims (8)

1.一种用于处理在轧机(2)中的轧件(6)的方法,所述轧机带有至少一个具有驱动装置(8)的轧机机架(4),其中,为了降低通过在所述驱动装置(8)上产生作用的、能预见的负载力矩(ML)导致的所述驱动装置(8)的转速下降,通过输送给所述驱动装置(8)的、形成力矩的电流(I)来实现所述驱动装置(8)的轧制力矩先导控制。1. A method for processing a rolling stock (6) in a rolling mill (2) having at least one rolling stand (4) with a drive (8), wherein, in order to reduce the The reduction in rotational speed of the drive (8) due to the foreseeable load torque ( ML ) acting on the drive (8) is achieved by the torque-forming current ( 1) to realize the pilot control of the rolling moment of the driving device (8). 2.根据权利要求1所述的方法,其中,所述轧机(2)是长形产品轧机并且具有多个轧机机架(4),所述轧机机架带有各一个用于高轧制速度的单独的驱动装置(8),并且在每个所述驱动装置(8)的情况下个别地先导控制通过轧制过程限定的所述负载力矩(ML)。2. A method according to claim 1, wherein the rolling mill (2) is a long product rolling mill and has a plurality of rolling stands (4) with one each for high rolling speed The individual drives (8) for each of the drives (8) are individually pilot controlled for the load torque (M L ) defined by the rolling process. 3.根据权利要求1或2所述的方法,其中,以材料为基础地实现所述先导控制。3. A method according to claim 1 or 2, wherein said pilot control is effected on a material basis. 4.根据前述权利要求中任一项所述的方法,其中,为了对所述驱动装置(8)进行先导控制,跳跃式地升高所述电流(I)。4. The method as claimed in claim 1, wherein the current (I) is increased abruptly for the pilot control of the drive (8). 5.根据权利要求1至3中任一项所述的方法,其中,为了对所述驱动装置(8)进行先导控制,斜坡式地或者阶梯式地升高所述电流(I)。5 . The method as claimed in claim 1 , wherein the current (I) is increased ramp-wise or step-wise for pilot control of the drive ( 8 ). 6.根据权利要求5所述的方法,其中,在斜坡的走向中的斜率通过降低取决于整流器特性的动力而如下地测定,即所述驱动装置(8)提供高的或者完全能再生的性能。6. The method according to claim 5, wherein the slope in the course of the ramp is determined by reducing the dynamics dependent on the rectifier characteristics in such a way that the drive (8) provides a high or fully regenerative performance . 7.根据权利要求5或6所述的方法,其中,为了在时间上消除剩余的转速差而如下地设计该斜坡,即在出现负载之后直至所述负载力矩(ML)完全建立,在负载力矩(ML)和通过所述先导控制实现的、所述驱动装置(8)的转矩上升之间的偏差对直至出现所述负载力矩(ML)时的所述转数差进行补偿。7. The method as claimed in claim 5 or 6, wherein, in order to eliminate the remaining speed difference in time, the ramp is designed in such a way that after the load occurs until the load moment (M L ) is fully established, after the load The deviation between the torque (M L ) and the torque increase of the drive ( 8 ) achieved by the pilot control compensates for the difference in speed up to the occurrence of the load torque (M L ). 8.根据权利要求6或7所述的方法,其中,通过评估以所述先导控制形式获得的转速实际值或者转矩实际值,对能预见的所述负载力矩(ML)进行校正。8. The method as claimed in claim 6 or 7, wherein the predictable load torque (M L ) is corrected by evaluating the actual rotational speed or torque actual value obtained in the form of pilot control.
CN201380036366.8A 2012-07-27 2013-06-12 The method of process rolled piece in milling train Expired - Fee Related CN104428075B (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
EP12178196.7A EP2689864A1 (en) 2012-07-27 2012-07-27 Method for processing milled goods in a rolling mill
EP12178196.7 2012-07-27
PCT/EP2013/062141 WO2014016043A1 (en) 2012-07-27 2013-06-12 Method for processing rolling stock in a rolling mill

Publications (2)

Publication Number Publication Date
CN104428075A true CN104428075A (en) 2015-03-18
CN104428075B CN104428075B (en) 2016-07-27

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EP (2) EP2689864A1 (en)
CN (1) CN104428075B (en)
WO (1) WO2014016043A1 (en)

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CN107716564A (en) * 2017-10-27 2018-02-23 宝钢特钢韶关有限公司 Wire and rod continuous rolling rolled piece detection method and detection means

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Publication number Priority date Publication date Assignee Title
EP4506076A1 (en) * 2023-08-09 2025-02-12 Primetals Technologies Germany GmbH Prevention of rotational speed drop during threading

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CN107716564A (en) * 2017-10-27 2018-02-23 宝钢特钢韶关有限公司 Wire and rod continuous rolling rolled piece detection method and detection means

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Publication number Publication date
EP2861360A1 (en) 2015-04-22
EP2861360B1 (en) 2016-11-02
CN104428075B (en) 2016-07-27
EP2689864A1 (en) 2014-01-29
WO2014016043A1 (en) 2014-01-30

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