CN104405716B - Two ends prefastening piezoelectric pile causes the low frictional behavior cylinder of cylinder body multiple modal vibrations - Google Patents
Two ends prefastening piezoelectric pile causes the low frictional behavior cylinder of cylinder body multiple modal vibrations Download PDFInfo
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B15/00—Fluid-actuated devices for displacing a member from one position to another; Gearing associated therewith
- F15B15/08—Characterised by the construction of the motor unit
- F15B15/14—Characterised by the construction of the motor unit of the straight-cylinder type
- F15B15/1423—Component parts; Constructional details
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B15/00—Fluid-actuated devices for displacing a member from one position to another; Gearing associated therewith
- F15B15/20—Other details, e.g. assembly with regulating devices
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Abstract
两端预紧式压电堆致缸体多模态振动的低摩擦特性气缸,本发明涉及的是气动控制的技术领域。本发明是为了克服现有减摩结构存在噪音大、寿命短、制造难度大、体积大、油液污染、出力小、可靠性低的问题。它的通用型气缸总成的缸筒尾端两侧分别设置有第一支撑脚和第二支撑脚,第一支撑脚的底端面与第一压电堆一个端面顶接,第二支撑脚的底端面与第二压电堆一个端面顶接,第一压电堆的另一个端面、第二压电堆的另一个端面都与安装座的端面顶接,紧固螺栓穿过安装座后与缸筒尾端底部螺纹连接,使紧固螺栓的轴心线与通用型气缸总成的缸筒的轴心线重合。本发明在超声振动谐振状态下能降低活塞(杆)与缸体之间摩擦力的百分之五十以上,减摩效果良好。
The invention relates to a low-friction cylinder with multi-mode vibration of a cylinder body caused by a pre-tightened piezoelectric stack at both ends, and the invention relates to the technical field of pneumatic control. The invention aims to overcome the problems of high noise, short service life, high manufacturing difficulty, large volume, oil pollution, small output and low reliability existing in the existing anti-friction structure. Its general-purpose cylinder assembly is provided with a first support leg and a second support leg on both sides of the cylinder tail end respectively, the bottom end surface of the first support leg is connected to an end face of the first piezoelectric stack, and the bottom of the second support leg The end face is connected to one end face of the second piezoelectric stack, the other end face of the first piezoelectric stack and the other end face of the second piezoelectric stack are connected to the end face of the mounting seat, and the fastening bolt is connected to the cylinder after passing through the mounting seat. The bottom of the cylinder tail end is threaded so that the axis line of the fastening bolt coincides with the axis line of the cylinder barrel of the general-purpose cylinder assembly. The invention can reduce more than 50 percent of the friction force between the piston (rod) and the cylinder body under the state of ultrasonic vibration resonance, and has a good effect of reducing friction.
Description
技术领域 technical field
本发明涉及的是气动控制的技术领域。 The invention relates to the technical field of pneumatic control.
背景技术 Background technique
气缸的活塞在低速工作时,常发生时走时停的不连续运动现象,即气缸爬行。气缸爬行现象严重影响气压传动的精度。为消除此现象,常用方法为在控制信号上叠加颤振(Dither)信号以补偿气缸的摩擦力。但颤振信号的引入大大降低了控制阀的寿命,并带来不必要的噪声与抖动,因此应用受限。 When the piston of the cylinder is working at a low speed, it often occurs a discontinuous movement phenomenon of running and stopping, that is, the cylinder crawls. Cylinder crawling seriously affects the accuracy of pneumatic transmission. In order to eliminate this phenomenon, the common method is to superimpose the dither signal on the control signal to compensate the friction of the cylinder. However, the introduction of the dither signal greatly reduces the life of the control valve and brings unnecessary noise and jitter, so the application is limited.
另一种方法是利用气浮原理在气缸摩擦副之间引入一层气膜,从而明显减少气缸的动、静摩擦力,使气缸爬行现象得到很大改善。如专利CN102155465A。然而这种气浮低摩擦气缸在制造过程中,对各部件的加工精度提出了很高要求,且在大尺寸的气浮气缸加工制造中存在很大难度。 Another method is to use the principle of air flotation to introduce a layer of air film between the friction pairs of the cylinder, thereby significantly reducing the dynamic and static friction of the cylinder, and greatly improving the crawling phenomenon of the cylinder. Such as patent CN102155465A. However, during the manufacturing process of this air-floating low-friction cylinder, high requirements are placed on the machining accuracy of each component, and it is very difficult to manufacture a large-sized air-floating cylinder.
还有一种方法是在对低速性能要求较高的场合,气液联控伺服系统时常被使用。通过增加系统的阻尼,气缸低速的爬行有了很大的改善。但这一系统往往体积较大,且易引入油液污染。 Another method is that the gas-hydraulic joint control servo system is often used in occasions with high requirements for low-speed performance. By increasing the damping of the system, the low-speed crawl of the cylinder has been greatly improved. However, this system is often bulky and prone to oil contamination.
还有一种方法是利用超声振动减小摩擦的原理在气缸上贴压电片,利用其输出的超声振动减小摩擦力。如专利CN103195770A、CN103195772A。但这种贴片式气缸存在压电片出力较小,与缸筒连接方式可靠性不够理想的问题。 Another method is to use the principle of ultrasonic vibration to reduce friction to paste piezoelectric sheets on the cylinder, and use the ultrasonic vibration output by it to reduce friction. Such as patents CN103195770A, CN103195772A. However, this patch type cylinder has the problems that the output of the piezoelectric sheet is small, and the reliability of the connection with the cylinder is not ideal.
发明内容 Contents of the invention
本发明的目的是提供一种两端预紧式压电堆致缸体多模态振动的低摩擦特性气缸,本发明是为了克服现有减摩结构存在噪音大、寿命短、制造难度大、体积大、油液污染、出力小、可靠性低的问题。 The purpose of the present invention is to provide a low-friction characteristic cylinder with multi-modal vibration of the cylinder body caused by the pre-tightened piezoelectric stack at both ends. Problems of large volume, oil pollution, low output, and low reliability.
本发明的一种两端预紧式压电堆致缸体多模态振动的低摩擦特性气缸,它包括通用型气缸总成、第一压电堆、第二压电堆、紧固螺栓、安装座; The present invention relates to a cylinder with low-friction characteristics and multi-modal vibration of the cylinder body caused by pre-tightened piezoelectric stacks at both ends, which includes a general-purpose cylinder assembly, a first piezoelectric stack, a second piezoelectric stack, fastening bolts, mount;
通用型气缸总成的缸筒尾端两侧分别设置有第一支撑脚和第二支撑脚,第一支撑脚的底端面与第一压电堆一个端面顶接,第二支撑脚的底端面与第二压电堆一个端面顶接,第一压电堆的另一个端面、第二压电堆的另一个端面都与安装座的端面顶接,紧固螺栓穿过安装座后与缸筒尾端底部螺纹连接,使紧固螺栓的轴心线与通用型气缸总成的缸筒的轴心线重合,使安装座的端面与第一支撑脚的底端面和第二支撑脚的底端面平行相对,使第一压电堆和第二压电堆分别对称设置在紧固螺栓的轴向两侧;第一压电堆和第二压电堆均是纵向振动压电堆;当第一压电堆与第二压电堆的驱动相位差为180°时,整个缸筒为弯曲振动模态;当第一压电堆与第二压电堆的驱动相位差为0°时,整个缸筒为纵向振动模态。 The two sides of the cylinder tail end of the general-purpose cylinder assembly are respectively provided with a first support leg and a second support leg, the bottom end surface of the first support leg is connected to an end face of the first piezoelectric stack, and the bottom end surface of the second support leg is connected to the end face of the first piezoelectric stack. One end face of the second piezoelectric stack is top-connected, the other end face of the first piezoelectric stack and the other end face of the second piezoelectric stack are all connected to the end face of the mounting seat, and the fastening bolts pass through the mounting seat and connect with the end of the cylinder. The bottom is threaded so that the axis line of the fastening bolt coincides with the axis line of the cylinder barrel of the general-purpose cylinder assembly, so that the end face of the mounting seat is parallel to the bottom end face of the first support leg and the bottom end face of the second support leg , so that the first piezoelectric stack and the second piezoelectric stack are symmetrically arranged on both axial sides of the fastening bolt; both the first piezoelectric stack and the second piezoelectric stack are longitudinally vibrating piezoelectric stacks; when the first piezoelectric stack When the driving phase difference between the stack and the second piezoelectric stack is 180°, the entire cylinder is in the bending vibration mode; when the driving phase difference between the first piezoelectric stack and the second piezoelectric stack is 0°, the entire cylinder is in the Longitudinal vibration mode.
本发明在超声振动谐振状态下能降低活塞(杆)与缸体之间摩擦力的百分之五十以上,减摩效果良好。本发明是通过改变输入信号的相位差使振动气缸振动模态得以切换的基于超声减摩原理而设计的低摩擦气缸。其结构紧凑,可实现多重模态振动,具有出力较大、输出振幅大、加工容易、适用性强等特点,在低速气缸领域有着广泛的应用前景。还具有噪音小、寿命长、容易制造、出力大、可靠性高的优点。 The invention can reduce more than 50 percent of the friction force between the piston (rod) and the cylinder body under the state of ultrasonic vibration resonance, and has a good effect of reducing friction. The invention is a low-friction cylinder designed based on the principle of ultrasonic friction reduction, which enables the vibration mode of the vibration cylinder to be switched by changing the phase difference of the input signal. It has a compact structure, can realize multi-mode vibration, has the characteristics of large output force, large output amplitude, easy processing, and strong applicability, and has broad application prospects in the field of low-speed cylinders. It also has the advantages of low noise, long life, easy manufacture, large output and high reliability.
附图说明 Description of drawings
图1是本发明的整体结构示意图, Fig. 1 is the overall structure schematic diagram of the present invention,
图2是具体实施方式二的整体结构示意图。 Fig. 2 is a schematic diagram of the overall structure of the second embodiment.
具体实施方式 detailed description
具体实施方式一:结合图1说明本实施方式,本实施方式由通用型气缸总成1、第一压电堆2、第二压电堆3、紧固螺栓4、安装座5组成; Specific embodiment 1: This embodiment is described in conjunction with FIG. 1 . This embodiment is composed of a general-purpose cylinder assembly 1, a first piezoelectric stack 2, a second piezoelectric stack 3, fastening bolts 4, and a mounting seat 5;
通用型气缸总成1的缸筒1-1尾端两侧分别设置有第一支撑脚1-2和第二支撑脚1-3,第一支撑脚1-2的底端面与第一压电堆2一个端面顶接,第二支撑脚1-3的底端面与第二压电堆3一个端面顶接,第一压电堆2的另一个端面、第二压电堆3的另一个端面都与安装座5的端面5-1顶接,紧固螺栓4穿过安装座5后与缸筒1-1尾端底部螺纹连接,使紧固螺栓4的轴心线与通用型气缸总成1的缸筒1-1的轴心线重合,使安装座5的端面5-1与第一支撑脚1-2的底端面和第二支撑脚1-3的底端面平行相对,使第一压电堆2和第二压电堆3分别对称设置在紧固螺栓4的轴向两侧;第一压电堆2和第二压电堆3均是纵向振动压电堆;当第一压电堆2与第二压电堆3的驱动相位差为180°时,整个缸筒1-1为弯曲振动模态;当第一压电堆2与第二压电堆3的驱动相位差为0°时,整个缸筒1-1为纵向振动模态。 The two sides of the tail end of the cylinder barrel 1-1 of the general-purpose cylinder assembly 1 are respectively provided with a first support foot 1-2 and a second support foot 1-3, and the bottom end surface of the first support foot 1-2 is connected with the first piezoelectric One end face of the stack 2 is top-connected, the bottom end face of the second support leg 1-3 is connected to one end face of the second piezoelectric stack 3, the other end face of the first piezoelectric stack 2, the other end face of the second piezoelectric stack 3 Both are top-connected with the end face 5-1 of the mounting seat 5, and the fastening bolt 4 passes through the mounting seat 5 and is threadedly connected with the bottom of the cylinder barrel 1-1 tail end, so that the axis line of the fastening bolt 4 is aligned with the general-purpose cylinder assembly The axis line of the cylinder barrel 1-1 of 1 coincides, so that the end surface 5-1 of the mounting seat 5 is parallel to the bottom end surface of the first support foot 1-2 and the bottom end surface of the second support foot 1-3, so that the first The piezoelectric stack 2 and the second piezoelectric stack 3 are respectively symmetrically arranged on both axial sides of the fastening bolt 4; the first piezoelectric stack 2 and the second piezoelectric stack 3 are longitudinal vibration piezoelectric stacks; when the first piezoelectric stack When the driving phase difference between the electric stack 2 and the second piezoelectric stack 3 is 180°, the entire cylinder 1-1 is in the bending vibration mode; when the driving phase difference between the first piezoelectric stack 2 and the second piezoelectric stack 3 is At 0°, the entire cylinder 1-1 is in the longitudinal vibration mode.
所述第一支撑脚1-2底端面的面积和第二支撑脚1-3底端面的面积都等于或大于压第一压电堆2、第二压电堆3的端面面积,即第一压电堆2的端面、第二压电堆3的端面分别被第一支撑脚1-2、第二支撑脚1-3完全覆盖。 The area of the bottom end surface of the first support foot 1-2 and the area of the bottom end surface of the second support foot 1-3 are equal to or greater than the end surface areas of the first piezoelectric stack 2 and the second piezoelectric stack 3, that is, the first The end face of the piezoelectric stack 2 and the end face of the second piezoelectric stack 3 are completely covered by the first supporting leg 1-2 and the second supporting leg 1-3 respectively.
所述第一压电堆2和第二压电堆3为Piezomechanik公司产品-PSt150/5×5/7。所述第一压电堆2和第二压电堆3的驱动波形为正弦或三角波。所述第一压电堆2和第二压电堆3的驱动频率为超声波频段,具体是整个装置的谐振频率。 The first piezoelectric stack 2 and the second piezoelectric stack 3 are products of Piezomechanik Company—PSt150/5×5/7. The driving waveforms of the first piezoelectric stack 2 and the second piezoelectric stack 3 are sinusoidal or triangular waves. The driving frequency of the first piezoelectric stack 2 and the second piezoelectric stack 3 is in the ultrasonic frequency range, specifically, the resonance frequency of the entire device.
工作原理:第一压电堆2、第二压电堆3在工作时,通过第一支撑脚1-2和第二支撑脚1-3驱动通用型气缸总成1的缸筒1-1做纵向振动或弯曲振动,使通用型气缸总成1的气缸活塞及端盖处密封圈与对应摩擦副处于高频振动状态,利用高频振动的减摩效应,减少摩擦副间的动静摩擦系数的差值,进而削弱其低速运行时的动静摩擦力的切换,以达到改善气缸低速运行时摩擦力等特性的目的,从而减少气缸的爬行现象。 Working principle: when the first piezoelectric stack 2 and the second piezoelectric stack 3 are working, the cylinder barrel 1-1 of the general-purpose cylinder assembly 1 is driven by the first support leg 1-2 and the second support leg 1-3. Longitudinal vibration or bending vibration makes the sealing ring of the cylinder piston and the end cover of the general-purpose cylinder assembly 1 and the corresponding friction pair in a state of high-frequency vibration, and uses the anti-friction effect of high-frequency vibration to reduce the dynamic and static friction coefficient between the friction pairs. The difference, and then weaken the switching of the dynamic and static friction force when it is running at low speed, so as to achieve the purpose of improving the characteristics of the friction force when the cylinder is running at low speed, thereby reducing the crawling phenomenon of the cylinder.
具体实施方式二:结合图2说明本实施方式,本实施方式在具体实施方式一的基础上增加有第一H形柔性铰链6和第二H形柔性铰链7;第一H形柔性铰链6设置在第一压电堆2与端面5-1之间,第二H形柔性铰链7设置在第二压电堆3与端面5-1之间。 Specific embodiment 2: This embodiment is described in conjunction with FIG. 2. On the basis of specific embodiment 1, this embodiment adds a first H-shaped flexible hinge 6 and a second H-shaped flexible hinge 7; the first H-shaped flexible hinge 6 is set Between the first piezoelectric stack 2 and the end face 5-1, a second H-shaped flexible hinge 7 is arranged between the second piezoelectric stack 3 and the end face 5-1.
本实施方式具有增加紧固螺栓4轴向的旋转自由度,具有优化振动效果,延长第一压电堆2和第二压电堆3的工作寿命的作用。 This embodiment has the functions of increasing the rotational freedom of the fastening bolt 4 in the axial direction, optimizing the vibration effect, and prolonging the working life of the first piezoelectric stack 2 and the second piezoelectric stack 3 .
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