CN104401754A - Production line for casting blank aftertreatment process - Google Patents
Production line for casting blank aftertreatment process Download PDFInfo
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- CN104401754A CN104401754A CN201410659066.1A CN201410659066A CN104401754A CN 104401754 A CN104401754 A CN 104401754A CN 201410659066 A CN201410659066 A CN 201410659066A CN 104401754 A CN104401754 A CN 104401754A
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Abstract
The invention relates to a production line for a casting blank aftertreatment process. The production line comprises a sand stripping device, a primary detection workbench, a ferrying device, an annealing furnace, a shot blasting device and a secondary detection workbench, wherein the sand stripping device is arranged on a platform at a plant entrance, and a primary lifting device for conveying materials to an upper floor is arranged on the side face of the sand stripping device; the primary detection workbench is arranged on the floor, a conveying track for conveying in the direction of the plant entrance is arranged on the floor, and a secondary lifting device for conveying the materials downwards is arranged at the tail end of the conveying track; a first underground track moving towards the direction of the plant entrance is arranged on the ground, and a track conveying trolley is arranged on the first underground track; the ferrying device is arranged at the tail end of the first underground track, a second underground track moving towards the direction of the plant entrance is further arranged on the ground corresponding to the ferrying device, and the annealing furnace, the shot blasting device and the secondary detection workbench are arranged on the second underground track in sequence along the moving direction. The production line has the advantages of compact connection relation, space saving effect and high production efficiency.
Description
Technical field
The present invention relates to a kind of blank treatment production line, be a kind ofly specifically applicable to manufacturing line spray being carried out to aftertreatment technology.
Background technology
Spray, after sand casting process completes, must complete the techniques such as sand fallout, one-time detection, heat treatment, ball blast, secondary detection and just can carry out follow-up mechanical processing technique.In prior art, because casting and machine up are set to independent workshop, heat treatment shop and engineering shop merge and arrange, or are casting between engineering shop.In production, after spray completes sand casting process in foundry shop, sand fallout and one-time detection is carried out in this workshop, then draw with transportation meanss such as dollies and deliver to heat treatment shop, be sent to foundry shop after completing heat treatment again and carry out secondary detection and Shot Blasting, finally flow to engineering shop again.The not only numerous and diverse easy unrest of travel line of such generating process, and also may there is passive safety in spray, be unfavorable for enhancing productivity in transport repeatedly.
Summary of the invention
The technical issues that need to address of the present invention are to provide that a kind of production efficiency is high, landline is simple, save the spray aftertreatment technology manufacturing line of hall space.
For solving the problems of the technologies described above, the technical solution adopted in the present invention is:
A kind of spray aftertreatment technology manufacturing line, comprises sand fallout device, one-time detection bench board, ferry device, annealing furnace, peener, secondary detection bench board,
Described sand fallout device is arranged on the platform of distance ground, entrance, workshop half layer, roof above the inlet point of sand fallout device is arranged and hangs the crane sending material, the below of the discharging opening of sand fallout device arranges transport trolley, transport trolley is placed the material basket of carrying material, the side of sand fallout device arranges a jacking system on floor transport trolley and material basket being risen to distance ground one floor height; One-time detection bench board is arranged on floor, floor is arranged the conveying track carried to workshop Way out by material qualified for one-time detection, and the end of conveying track arranges the secondary jacking system of downward convey materials to ground;
Described ground is arranged to be turned back first underground rail of advancing to workshop Way in, the first underground rail is arranged orbit transports car; Ferry device is arranged on the end, corresponding to the side of platform relative workshop entrance of the first underground rail, ferry device comprises the ferry-boat track vertical with the first underground rail, ferry-boat track is arranged the ferry bus of second place material being transported to ferry-boat track end from the primary importance of the first underground rail end, on ground, the second place of corresponding ferry bus arranges second underground rail of advancing to workshop Way out, and annealing furnace, peener, secondary detection bench board are successively set on the second underground rail along direct of travel.
Above-mentioned spray aftertreatment technology manufacturing line, described first underground rail and the second underground rail are arranged on same level height, and the level height of ferry-boat track is lower than the level height of the first underground rail and the second underground rail; Ferry bus comprises ferry-boat platform and waggon, waggon is installed on ferry-boat platform by inhibiting device, the level height correspondent equal of the orbit transports car on the level height of waggon and the first underground rail, the two ends of ferry-boat track arrange the hydraulic pressure pusher slided along ferry-boat track for pushing ferry-boat platform, and the side of pusher arranges positioning plate.
Above-mentioned spray aftertreatment technology manufacturing line, described sand fallout device is arranged in pairs, and paired sand fallout device is connected same motor by change speed gear box with coupler.
Above-mentioned spray aftertreatment technology manufacturing line, the roof of the top of a described jacking system and secondary jacking system is arranged for unloading or the hoisting device of Loaded goods charging basket.
Above-mentioned spray aftertreatment technology manufacturing line, the inlet point of described sand fallout device is opening up, and discharging opening is opening down; Crane is by charging basket loaded material, charging basket is the cross-sectional plane of open topped is up big and down small trapezium structure, the charging bottom surface of basket and one of them to be that the lateral wall on inclined-plane is one-sided be movably hinged, the lateral surface top of the lateral wall of charging two of basket in vertical plane all arranges draw ring, respectively wear one in draw ring and be provided with the lifting rod promoting projection, the lift cross bar of band hook is set between two lifting rod tops, the pull bar that two lifting rod bottoms are hinged separately, the lower end of two pull bars is fixedly connected with the bottom surface of charging basket respectively.
The present invention, after employing technique scheme, has the effect of following technological advance:
Present invention improves over the manufacturing line of foundry goods aftertreatment technology, have simple and reasonable, annexation is compact, save space, degree of automation is high, production efficiency is high advantage.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is that the A-A of Fig. 1 is to schematic diagram;
Fig. 3 is that the B-B of Fig. 2 is to schematic diagram.
In figure, each label is expressed as: 1. sand fallout device, 11. transport trolleys, 12. material baskets, 13. stair, 14. inlet points, 15. motors, 2. a jacking system, 21. hoisting devices, 3. conveying track, 4. No. two jacking systems, 5. the first underground rail, 51. orbit transports cars, 6. ferry-boat track, 61. ferry-boat platforms, 62. waggons, 63. pushers, 7. the second underground rail, 8. annealing furnace, basket of 9. feeding, 91. lifting rods, 92. pull bars, 93. tracks, 10. crane.
Detailed description of the invention
Below in conjunction with drawings and Examples, the present invention is described in further details:
A kind of spray aftertreatment technology manufacturing line, as shown in FIG. 1 to 3.Comprise sand fallout device 1, one-time detection bench board, ferry device, annealing furnace 8, peener 1, secondary detection bench board.The workshop of whole manufacturing line of the present invention is divided into two-layer up and down, wherein the high platform of distance half floor is set in the entrance in workshop, sand fallout device 1 is arranged on platform, it is on the floor that first floor is high that one-time detection bench board is arranged on distance ground, upper strata, and ferry device, annealing furnace 8, peener, secondary detection bench board are arranged on lower floor.
Described platform arranges the stair 13 entered by workshop entrance.Platform arranges the right sand fallout device 1 of some compositions along the Width in workshop, and every platform sand fallout device 1 includes pillar and main body, and main body is cross-sectional plane is hexagonal column structure, and body interior arranges sand fallout actuating unit.Paired sand fallout device 1 is connected same motor 15 by change speed gear box with coupler.
The inlet point 14 of described sand fallout device 1 is opening up, is positioned at the upper side of main body.Roof above the inlet point of sand fallout device 1 is arranged and hangs the crane 10 sending material.Crane 10 is by charging basket 9 loaded material, and that to be the cross-sectional plane of open topped be charging basket 9 is up big and down small trapezoidal basket.The bottom surface of charging basket 9 one-sidedly along long limit is hinged on lateral wall, and one of them of the lateral wall namely with two in inclined-plane is one-sided to be movably hinged.The lateral surface top of the lateral wall of charging two of basket 9 in vertical plane all arranges draw ring, respectively wears one and be provided with and promote protruding lifting rod 91 in draw ring.Arrange the lift cross bar of band hook between two lifting rod 91 tops, the lower end of a pull bar 92, two pull bar 92 that two lifting rod 91 bottoms are hinged is separately fixedly connected with the bottom surface of charging basket respectively.Promote lift cross bar by crane and drive lifting rod 91 upwards, thus it is closed to realize bottom surface, ensure that material does not fall.And if be placed into the inlet point 14 of sand fallout device 1, under the state of nature not pulling lift cross bar, bottom surface is opened by the Action of Gravity Field of material and is realized automatic blanking.
The discharging opening of sand fallout device 1 is opening down, is positioned at the downside of main body.The below of the discharging opening of sand fallout device 1 arranges transport trolley 11, and transport trolley 11 is placed the material basket 12 of carrying material, the both sides of material basket 12 arrange link.Platform arranges a jacking system 2 away from one end of workshop entrance, a jacking system 2 is for having the elevator structure of lifting table, accept material the related material basket 12 of transport trolley 11 in material together by roping on lifting table, rise to the height of upper strata floor afterwards.Roof above a jacking system 2 is arranged the hoisting device 21 being used for unloading materials basket.Hoisting device 21 comprises the track be fixed on roof, and arrange pulley in track, connect the motor of twist steel rope below pulley, the bottom of steel rope arranges bifurcated, and bifurcate end arranges the hook corresponding with the link of material basket side.
Staff carries out manual detection at the one-time detection bench board of upper strata floor, rejects and detects inferior-quality material, and qualified material enters the conveying track 3 to the conveying of workshop Way out by material basket.The end of conveying track 3 arranges the secondary jacking system 4 of downward convey materials to ground; The structure of secondary jacking system 4 is identical with a jacking system 2, for simplicity, the lifting table of secondary jacking system 4 does not place transport trolley, the roof of the top of secondary jacking system 4 is also arranged the hoisting device 21 being convenient to unloading or Loaded goods charging basket.
After material is transported to lower floor by secondary jacking system 4, lower floor arranges to turn back on first underground rail 5, first underground rail 5 of advancing to workshop Way in and arranges orbit transports car 51, and orbit transports car 51 arranges the bearing space corresponding with material basket 12.
Ferry device is arranged on the end of the first underground rail 5, and ferry device is corresponding to the side of platform relative workshop entrance.Ferry device comprises ferry-boat track 6, ferry bus, ferry-boat track 6 is vertical with the first underground rail 5, ferry bus moves reciprocatingly on ferry-boat track 6, realizes the displacement of material from the primary importance of the first underground rail 5 end to the second place of ferry-boat track 6 end.On ground, the second place of corresponding ferry bus arranges second underground rail 7 of advancing to workshop Way out.Described first underground rail 5 and the second underground rail 7 are arranged on same level height, and the level height of ferry-boat track 6 is lower than the level height of the first underground rail 5 and the second underground rail 7.Ferry bus comprises ferry-boat platform 61 and waggon 62, waggon 62 is installed on ferry-boat platform 61 by inhibiting device, the orbit transports car 51 that waggon 62 is installed on the later height of ferry-boat platform and the first underground rail is contour, the two ends of ferry-boat track 6 arrange the hydraulic pressure pusher 63 slided along ferry-boat track for pushing ferry-boat platform, and the side of pusher 63 arranges positioning plate.Annealing furnace 8 is arranged on the second underground rail, and peener, secondary detection bench board are arranged on the avris correct position place of the second underground rail 7.
Claims (5)
1. a spray aftertreatment technology manufacturing line, it is characterized in that: comprise sand fallout device (1), one-time detection bench board, ferry device, annealing furnace (8), peener, secondary detection bench board, described sand fallout device (1) is arranged on the platform of distance ground, entrance, workshop half layer, the roof of inlet point (14) top of sand fallout device (1) is arranged and hangs the crane (10) sending material, the below of the discharging opening of sand fallout device (1) arranges transport trolley (11), the upper material basket (12) placing carrying material of transport trolley (11), the side of sand fallout device (1) arranges a jacking system (2) on floor transport trolley (11) and material basket (12) being risen to distance ground one floor height, one-time detection bench board is arranged on floor, floor is arranged the conveying track (3) carried to workshop Way out by material qualified for one-time detection, and the end of conveying track (3) arranges the secondary jacking system (4) of downward convey materials to ground,
Described ground is arranged to be turned back first underground rail (5) of advancing to workshop Way in, the first underground rail (5) is arranged orbit transports car (51), ferry device is arranged on the end of the first underground rail (5), corresponding to the side of platform relative workshop entrance, ferry device comprises the ferry-boat track (6) vertical with the first underground rail (5), ferry-boat track (6) is arranged the ferry bus of second place material being transported to ferry-boat track (6) end from the primary importance of the first underground rail (5) end, on ground, the second place of corresponding ferry bus arranges second underground rail (7) of advancing to workshop Way out, annealing furnace (8), peener, secondary detection bench board is successively set on the second underground rail (7) along direct of travel.
2. a kind of spray aftertreatment technology manufacturing line according to claim 1, it is characterized in that: described first underground rail (5) and the second underground rail (7) are arranged on same level height, the level height of ferry-boat track (6) is lower than the level height of the first underground rail (5) and the second underground rail (7); Ferry bus comprises ferry-boat platform (61) and waggon (62), waggon (62) is installed in ferry-boat platform (61) by inhibiting device, the level height correspondent equal of the orbit transports car (51) on the level height of waggon (62) and the first underground rail (5), the two ends of ferry-boat track (6) arrange the hydraulic pressure pusher (63) slided along ferry-boat track for pushing ferry-boat platform (61), and the side of pusher (63) arranges positioning plate.
3. a kind of spray aftertreatment technology manufacturing line according to claim 2, it is characterized in that: described sand fallout device (1) is arranged in pairs, paired sand fallout device (1) is connected same motor (15) by change speed gear box with coupler.
4. a kind of spray aftertreatment technology manufacturing line according to claim 3, is characterized in that: the roof of the top of a described jacking system (2) and secondary jacking system (4) is arranged the hoisting device (21) being used for unloading or Loaded goods charging basket (12).
5. a kind of spray aftertreatment technology manufacturing line according to claim 4, is characterized in that: the inlet point (14) of described sand fallout device (1) is opening up, and discharging opening is opening down, crane (10) is by charging basket (9) loaded material, the cross-sectional plane that charging basket (9) is open topped is up big and down small trapezium structure, the bottom surface of charging basket (9) and one of them to be that the lateral wall on inclined-plane is one-sided be movably hinged, the lateral surface top of the lateral wall of charging two of basket in vertical plane all arranges draw ring, respectively wear one in draw ring and be provided with the lifting rod (91) promoting projection, the lift cross bar of band hook is set between two lifting rods (91) top, the pull bar (92) that two lifting rod bottoms are hinged separately, the lower end of two pull bars (92) is fixedly connected with the bottom surface of charging basket (9) respectively.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410659066.1A CN104401754B (en) | 2014-11-19 | 2014-11-19 | A kind of spray aftertreatment technology production line |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410659066.1A CN104401754B (en) | 2014-11-19 | 2014-11-19 | A kind of spray aftertreatment technology production line |
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| CN104401754A true CN104401754A (en) | 2015-03-11 |
| CN104401754B CN104401754B (en) | 2016-11-09 |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107515597A (en) * | 2017-08-15 | 2017-12-26 | 江苏大学 | A method for self-organization of the key station assembly line of workpieces |
| CN108045913A (en) * | 2018-01-30 | 2018-05-18 | 湖北三丰智能输送装备股份有限公司 | A kind of big slide plate Xun Huan feeding handling system |
| CN116652159A (en) * | 2023-07-03 | 2023-08-29 | 浙江前进暖通科技股份有限公司 | Full-automatic processing production line for post-treatment of aluminum condensing heat exchanger castings |
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| US4998579A (en) * | 1989-05-11 | 1991-03-12 | Cominco Ltd. | Electrode casting system |
| CN1188029A (en) * | 1997-01-15 | 1998-07-22 | 亨特自动机器有限公司 | Linear mold handling system with double-deck pouring and cooling lines |
| CN102366831A (en) * | 2011-11-03 | 2012-03-07 | 常州市卓信机电设备制造有限公司 | Box dual-layer sand mould pouring and cooling conveying device |
| CN103170615A (en) * | 2013-03-07 | 2013-06-26 | 宁波大榭信易电热有限公司 | Production system of iron castings with rare earth element |
| CN104139166A (en) * | 2014-08-13 | 2014-11-12 | 夏汝明 | Production line for V-method modeling |
| CN204250957U (en) * | 2014-11-19 | 2015-04-08 | 唐山鑫业科技有限公司 | A kind of spray aftertreatment technology manufacturing line |
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2014
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Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
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| US4998579A (en) * | 1989-05-11 | 1991-03-12 | Cominco Ltd. | Electrode casting system |
| CN1188029A (en) * | 1997-01-15 | 1998-07-22 | 亨特自动机器有限公司 | Linear mold handling system with double-deck pouring and cooling lines |
| CN102366831A (en) * | 2011-11-03 | 2012-03-07 | 常州市卓信机电设备制造有限公司 | Box dual-layer sand mould pouring and cooling conveying device |
| CN103170615A (en) * | 2013-03-07 | 2013-06-26 | 宁波大榭信易电热有限公司 | Production system of iron castings with rare earth element |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107515597A (en) * | 2017-08-15 | 2017-12-26 | 江苏大学 | A method for self-organization of the key station assembly line of workpieces |
| CN107515597B (en) * | 2017-08-15 | 2020-02-21 | 江苏大学 | A method for self-organization of the key station assembly line of the workpiece |
| CN108045913A (en) * | 2018-01-30 | 2018-05-18 | 湖北三丰智能输送装备股份有限公司 | A kind of big slide plate Xun Huan feeding handling system |
| CN108045913B (en) * | 2018-01-30 | 2023-10-31 | 三丰智能装备集团股份有限公司 | Big slide circulation material loading handling system |
| CN116652159A (en) * | 2023-07-03 | 2023-08-29 | 浙江前进暖通科技股份有限公司 | Full-automatic processing production line for post-treatment of aluminum condensing heat exchanger castings |
| CN116652159B (en) * | 2023-07-03 | 2023-11-03 | 浙江前进暖通科技股份有限公司 | Full-automatic processing production line for post-treatment of aluminum condensing heat exchanger castings |
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| CN104401754B (en) | 2016-11-09 |
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