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CN104400884A - Additional wet film static exhaust device of casting machine - Google Patents

Additional wet film static exhaust device of casting machine Download PDF

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Publication number
CN104400884A
CN104400884A CN201410701599.1A CN201410701599A CN104400884A CN 104400884 A CN104400884 A CN 104400884A CN 201410701599 A CN201410701599 A CN 201410701599A CN 104400884 A CN104400884 A CN 104400884A
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CN
China
Prior art keywords
casting machine
warm area
drying tunnel
shielding plate
wet film
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201410701599.1A
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Chinese (zh)
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CN104400884B (en
Inventor
邓龙江
谢海岩
谢建良
梁迪飞
张宏亮
陈良
阙智勇
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Chengdu Jiachi Electronic Technology Co.,Ltd.
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CHENGDU JIACHI ELECTRONIC TECHNOLOGY Co Ltd
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Priority to CN201410701599.1A priority Critical patent/CN104400884B/en
Publication of CN104400884A publication Critical patent/CN104400884A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00Producing shaped prefabricated articles from the material
    • B28B1/29Producing shaped prefabricated articles from the material by profiling or strickling the material in open moulds or on moulding surfaces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B17/00Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Drying Of Solid Materials (AREA)

Abstract

The invention discloses an additional wet film static exhaust device of a casting machine. The device comprises the casting machine (1), wherein the casting machine (1) is provided with a casting machine drying tunnel (2); a detachable isolation plate (4) is vertically arranged in a first warm area drying tunnel (3); the top of the first warm area drying tunnel (3) is provided with a first warm area mesh plate (5); the first warm area mesh plate (5) is provided with ventilation meshes (6) and an additional box (7); the top of the additional box (7) is provided with an air extraction opening (8), and the front and rear side faces are provided with a downward glass self-absorption window (9) and two adjustable rotary air doors (10) respectively. The device has the beneficial effects that the device has the advantages of convenience in exhaust, safety, environmental friendliness, high efficiency and low cost, the drying bottleneck of the conventional casting machine is improved to guarantee that a shorter casting machine has more efficient drying efficiency, and high-speed casting of a water system formula on a steel belt casting machine is realized.

Description

A kind of casting machine adds wet film static air exhausting device
Technical field
The present invention relates to casting machine field, particularly a kind of casting machine adds wet film static air exhausting device.
Background technology
Casting machine has been widely used in cast film molding art.The tape casting technique of current application is non-aqueous tape-casting moulding process, namely traditional casting technique.Non-aqueous tape-casting traditional is at present shaping comparatively ripe, be widely used at ceramic field, the solvent that solvent system is conventional has: toluene, dimethylbenzene, butanols, ethanol, methyl alcohol, trichloro-ethylene etc., traditional flow casting molding can obtain high-quality ceramic substrate, but because used organic solvent has volatility, toxicity and the factor such as on the high side, people start to attempt use water and make solvent and replace organic solvent.
Aqueous tape casting forming have cheap, nontoxicity meet environment protection emission requirement, nonflammable, reduce production process and the explosion-proof Regulation Cost of equipment is low etc. that advantage causes pays close attention to and study, but also owing to there are some intrinsic unsurmountable problems: 1. water evaporation rate is low, rate of drying is slow, cannot realize high speed curtain coating suitability for industrialized production; 2. need the binding agent of more high-load to realize blank strength, this brings again the problem of sintering coke discharging; 3. hydrogen bond causes ceramic powders reunion to cause flocculation cannot form the superior slurry required for stable flow casting molding of levelability, causes being difficult to obtain the high curtain coating material strip of thickness and precision; 4. slurry is responsive to changes in process parameters, not easily the fine and close smooth ceramic membrane of molded surface, and curtain coating blank strip surface easily produces the open defects such as a large amount of pin hole, cracking, pit.5. base substrate is in conjunction with insufficient, dry cracking easy to foaming, and base substrate fragility is large, flexible distortion; 6. defect causes stress to concentrate, and causes sintering cracking.For the 2nd and the technical solution scheme of the 3rd, my company is at a kind of NFC Magnetic Substrate of the Chinese patent applied for aqueous casting slurry and preparation method thereof and a kind of NFC Magnetic Substrate (application number: mention 201410424887.7), and my company has developed the high casting machine of a kind of cast film thickness precision, therefore the biggest obstacle that aqueous tape casting occurs at present is the high speed curtain coating suitability for industrialized production application that cannot realize high-quality base substrate, micro-pore of surface pinholes that non-conforming causes mutually and base substrate inside cannot be solved, the high speed evaporation that cannot break through water realizes suitability for industrialized production application, high tensile blank strip cannot be realized to ensure that coiled material following process clicking technique is produced.
Due in curtain coating dry run, grope to find that in dry run, gas overflows from upper surface, middle lower floor constantly upwards spreads according to psychrometric difference, and what needs did is the liquid movement speed balancing upper surface gas overflowing speed and middle lower floor, ensures gas overflowing passage as much as possible simultaneously.In preliminary process, in slurry, solvent strength is very large in addition, and utilize the concentration difference in itself and environment just can reach higher evaporation rate, the later stage is contrary.Thus low early and high after gradient drying system is adopted.And higher temperature makes surface and inner solvent volatilize fast, cause upper surface skinning and gas overflowing passage is closed, and the gas of the volatilization of inside does not have overflow channel, cause cracking and thickness instability, meanwhile, because the effect of washing on surface in dry run can have influence on slurry to the varied in thickness of blank strip and fluctuation, Chinese utility model patent, name is called the casting machine (application number: 200920055522.6) with microwave heating drying device, this utility model patent adopts multiple microwave heating box side by side, the temperature of each heating cabinet is controlled by temperature control system, but germ band is in dry run, the gas evaporated, do not discharged curtain coating drying tunnel timely, thus the temperature in casting machine drying tunnel is reduced gradually, thus it is uneven to make germ band be heated, affect product quality, and adopt multiple heating cabinet, add equipment cost and power consumption cost, microwave heating box very easily damages, add the cost of overhaul undoubtedly, waste the working time.
Therefore for the feature of water system formula dry run, the aerodynamics layout of baking zone inside and heterogeneity phantom and atmosphere backflow concentration ratio need be readjusted, design and produce a set of more reasonably curtain coating drying tunnel additional cushion current stabilization adjustment window, improve the dry bottleneck of traditional casting machine, make shorter casting machine device possess more efficient drying efficiency, thus realize the high speed curtain coating of water system formula on steel band casting machine.
Summary of the invention
The object of the invention is to the shortcoming overcoming prior art, a kind of side of exhaust convenience is provided, the casting machine of safety and efficiently adds wet film static air exhausting device.
Object of the present invention is achieved through the following technical solutions: a kind of casting machine adds wet film static air exhausting device, it comprises casting machine, casting machine is provided with casting machine drying tunnel, the high order end of described casting machine drying tunnel is the first warm area drying tunnel, in the first described warm area drying tunnel, detachable division board is vertically installed, the first described warm area drying tunnel top is provided with the first warm area mesh plate, the first described warm area mesh plate offers multiple equally distributed ventilation mesh, the first described warm area mesh plate is provided with an additional casing, described additional casing top is provided with suction opeing, before and after additional casing, two sides are respectively arranged with a lower turning type glass self-priming window and two adjustable rotary air doors, described adjustable rotary air door is positioned at the both sides of lower turning type glass self-priming window.
Described adjustable rotary air door comprises fixing shielding plate and movable shielding plate, and described fixing shielding plate, movable shielding plate are by the fan-shaped composition of two lobes, and described movable shielding plate is arranged on fixing shielding plate by fixed screw.
Described detachable division board offers the breach that a casting machine conveyer belt passes through.
Described additional casing edge adopts sealed colloid sealing.
Described additional tank floor size and the first warm area drying tunnel horizontal plane in the same size.
The present invention has the following advantages: casting machine of the present invention adds wet film static air exhausting device and non-aqueous tape-casting Technical comparing, there is exhaust and convenient, safety, environmental protection, the advantage that efficient, cost is low, improve the dry bottleneck of traditional casting machine, shorter casting machine device is made to have possessed more efficient drying efficiency, achieve the high speed curtain coating of water system formula on steel band casting machine, 10 meters of baking zones that current water system formula adopts, reach the highest curtain coating speed more than 1m/min.
Accompanying drawing explanation
Fig. 1 is additional magazine body structure schematic diagram.
Fig. 2 is the first warm area mesh plate structural representation.
Fig. 3 is adjustable rotary air door structure schematic diagram.
Fig. 4 be additional casing on casting machine in mounting structure schematic diagram figure, 1, casting machine, 2, casting machine drying tunnel, 3, the first warm area drying tunnel, 4, detachably division board, the 5, first warm area mesh plate, 6, ventilation mesh, 7, additional casing, 8, suction opeing, 9, lower turning type glass self-priming window, 10, adjustable rotary air door, 11, fixing shielding plate, 12, movable shielding plate, 13, sealed colloid.
Detailed description of the invention
Below in conjunction with accompanying drawing, the present invention will be further described, and protection scope of the present invention is not limited to the following stated:
As shown in Figure 1 and Figure 4, a kind of casting machine adds wet film static air exhausting device, it comprises casting machine 1, casting machine 1 is provided with casting machine drying tunnel 2, the high order end of described casting machine drying tunnel 2 is the first warm area drying tunnel 3, in the first described warm area drying tunnel 3, detachable division board 4 is vertically installed, detachable division board 4 can improve the evaporation rate of gas, in the present embodiment, detachable division board 4 offers the breach that a casting machine conveyer belt passes through, the first described warm area drying tunnel 3 top is provided with the first warm area mesh plate 5, as shown in Figure 2, the first described warm area mesh plate 5 offers multiple equally distributed ventilation mesh 6, ventilation mesh 6 reduces the gas concentration in the first warm area drying tunnel, utilize the concentration difference in the concentration of slurry solvent and environment just can reach higher evaporation rate, the first described warm area mesh plate 5 is provided with an additional casing 7, as shown in Figure 1, described additional casing 7 top is provided with suction opeing 8, the air flowing in the first warm area drying tunnel 3 can be strengthened further by suction opeing 8, for ease of the exchange of the first drying tunnel 3 with extraneous air, before and after additional casing 7, two sides are respectively arranged with lower turning type glass self-priming window 9 and two adjustable rotary air doors 10, described adjustable rotary air door 10 is positioned at the both sides of lower turning type glass self-priming window 9, lower turning type glass self-priming window 9 is arranged on additional casing 7 by hinge, by regulating lower turning type glass self-priming window 9 and adjustable rotary air door 10, the air flowing in the first warm area drying tunnel 3 can be stablized, also gas in the first warm area drying tunnel 3 can be controlled and extraneous gas obtains exchange velocity, thus ensure that the concentration in the solvent strength of the slurry in the first warm area and environment forms larger difference, make the evaporation rate that slurry reaches very high naturally, thus realize the high speed curtain coating of water system formula on steel band casting machine, current water system formula adopts 10 meters of baking zones, reach the highest curtain coating speed more than 1m/min.
In the present embodiment, as shown in Figure 3, described adjustable rotary air door 10 comprises fixing shielding plate 11 and movable shielding plate 12, described fixing shielding plate 11, movable shielding plate 12 is by the fan-shaped composition of two lobes, described movable shielding plate 12 is arranged on fixing shielding plate 11 by fixed screw, when movable shielding plate 12 and fixing shielding plate 11 overlap completely, the intake of adjustable rotary air door 10 is maximum, when movable shielding plate 12 and fixing shielding plate 11 stagger completely, the intake of adjustable rotary air door 10 is minimum, when can according to actual needs movable shielding plate 12 and fixing shielding plate 11 be staggered completely, movable shielding plate 12 and fixing shielding plate 11 are in a closed circle, the intake of adjustable rotary air door 10 is zero.
In the present embodiment, described additional casing 7 bottom surface size and the first warm area drying tunnel 3 horizontal plane in the same size, additional casing 7 edge adopts sealed colloid 13 to seal, and to avoid gas to enter additional casing 7 in installation gap, thus ensures the Boiler pressure control precision in additional casing 7.
In the present embodiment, described casting machine 1 is six warm area steel band casting machines, casting machine slurry used is NFC Magnetic Substrate aqueous casting slurry, this slurry is by getting the raw materials ready, preparation casting slurry and deaeration old preparation method preparation, and this slurry can not to there is water in aqueous tape casting is shaping poor to powder wettability, volatilization is slow and drying time is long, slurry deaeration difficulty, casting films pliability is poor, easy to crack, the phenomenons such as intensity is low, make the thickness of flow casting molding green sheet out directly can reach 0.06 ~ 2mm, decrease corresponding pressing working procedure, and then improve production efficiency, reduce production cost, and slurry adopts specific curtain coating box in casting processes, overflow curtain falling type high accuracy paving slurry runner is provided with in this curtain coating box, slit undercurrent slurry stablizes runner and curtain coating scraper curved surface water conservancy diversion runner, slurry is successively by overflow curtain falling type high accuracy paving slurry, slit undercurrent slurry is stablized and curtain coating scraper curved surface flow guide system, thus improve the speed of cast film, precision, its casting films thickness and precision≤± 0.005mm.
Installation process of the present invention is as follows: first the first warm area mesh plate 5 is fixed by screws in the first warm area drying tunnel 3 top, then additional casing 7 is arranged on above the first warm area mesh plate 5 fixing, its edge adopts sealed colloid 13 to seal, install detachable division board 4 in first warm area, detachable division board 4 can improve the evaporation rate of gas simultaneously
The machine that prolongs of the present invention adds wet film static air exhausting device and is not only applicable to water-based tape casting, is equally applicable to non-aqueous tape-casting.

Claims (5)

1. a casting machine adds wet film static air exhausting device, it is characterized in that: it comprises casting machine (1), casting machine (1) is provided with casting machine drying tunnel (2), the high order end of described casting machine drying tunnel (2) is the first warm area drying tunnel (3), in the first described warm area drying tunnel (3), detachable division board (4) is vertically installed, the first described warm area drying tunnel (3) top is provided with the first warm area mesh plate (5), the first described warm area mesh plate (5) offers multiple equally distributed ventilation mesh (6), the first described warm area mesh plate (5) is provided with an additional casing (7), described additional casing (7) top is provided with suction opeing (8), before and after additional casing (7), two sides are respectively arranged with lower turning type glass self-priming window (9) and two adjustable rotary air doors (10), described adjustable rotary air door (10) is positioned at the both sides of lower turning type glass self-priming window (9).
2. a kind of casting machine according to claim 1 adds wet film static air exhausting device, it is characterized in that: described adjustable rotary air door (10) comprises fixing shielding plate (11) and movable shielding plate (12), described fixing shielding plate (11), movable shielding plate (12) are by the fan-shaped composition of two lobes, and described movable shielding plate (12) is arranged on fixing shielding plate (11) by fixed screw.
3. a kind of casting machine according to claim 1 adds wet film static air exhausting device, it is characterized in that: described detachable division board (4) offers the breach that a casting machine conveyer belt passes through.
4. a kind of casting machine according to claim 1 adds wet film static air exhausting device, it is characterized in that: described additional casing (7) edge adopts sealed colloid (13) sealing.
5. a kind of casting machine according to claim 1 adds wet film static air exhausting device, it is characterized in that: described additional casing (7) bottom surface size and the first warm area drying tunnel (3) horizontal plane in the same size.
CN201410701599.1A 2014-11-28 2014-11-28 A kind of casting machine additional wet film static air exhausting device Active CN104400884B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105682438A (en) * 2016-02-19 2016-06-15 深圳鹏汇功能材料有限公司 High-magnetic-conductivity wave-absorbing sheet and tape-casting slurry and preparation method therefor

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2004089594A1 (en) * 2003-04-02 2004-10-21 Monosol, Llc Buffing apparatus and method for solvent casting system
CN202985901U (en) * 2013-04-25 2013-06-12 浙江德龙科教设备有限公司 Casting machine
CN203542958U (en) * 2013-10-21 2014-04-16 宜兴市宇龙塑胶包装制品有限公司 Air exhausting device for laminating machine
CN203863895U (en) * 2013-12-31 2014-10-08 莱鼎电子材料科技有限公司 Tape casting machine for manufacturing ceramic substrate with high thermal conductivity
CN204263306U (en) * 2014-11-28 2015-04-15 成都佳驰电子科技有限公司 A kind of casting machine adds wet film static air exhausting device

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2004089594A1 (en) * 2003-04-02 2004-10-21 Monosol, Llc Buffing apparatus and method for solvent casting system
CN202985901U (en) * 2013-04-25 2013-06-12 浙江德龙科教设备有限公司 Casting machine
CN203542958U (en) * 2013-10-21 2014-04-16 宜兴市宇龙塑胶包装制品有限公司 Air exhausting device for laminating machine
CN203863895U (en) * 2013-12-31 2014-10-08 莱鼎电子材料科技有限公司 Tape casting machine for manufacturing ceramic substrate with high thermal conductivity
CN204263306U (en) * 2014-11-28 2015-04-15 成都佳驰电子科技有限公司 A kind of casting machine adds wet film static air exhausting device

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105682438A (en) * 2016-02-19 2016-06-15 深圳鹏汇功能材料有限公司 High-magnetic-conductivity wave-absorbing sheet and tape-casting slurry and preparation method therefor
CN105682438B (en) * 2016-02-19 2018-08-17 深圳鹏汇功能材料有限公司 High magnetic permeability inhales wave plate and its casting slurry and preparation method

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Address after: No.288, west section of Wenming street, new economic Industrial Park, south area of Chengdu modern industrial port, Pidu District, Chengdu, Sichuan 610000

Patentee after: Chengdu Jiachi Electronic Technology Co.,Ltd.

Address before: 610000 plant A2, No. 5, Park 3, West District, Qingyang Industrial Development Zone, Qingyang District, Chengdu, Sichuan

Patentee before: CHENGDU JIACHI ELECTRONIC TECHNOLOGY Co.,Ltd.

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