CN104400884A - Additional wet film static exhaust device of casting machine - Google Patents
Additional wet film static exhaust device of casting machine Download PDFInfo
- Publication number
- CN104400884A CN104400884A CN201410701599.1A CN201410701599A CN104400884A CN 104400884 A CN104400884 A CN 104400884A CN 201410701599 A CN201410701599 A CN 201410701599A CN 104400884 A CN104400884 A CN 104400884A
- Authority
- CN
- China
- Prior art keywords
- casting machine
- warm area
- drying tunnel
- shielding plate
- wet film
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000005266 casting Methods 0.000 title claims abstract description 63
- 230000003068 static effect Effects 0.000 title claims abstract description 14
- 238000001035 drying Methods 0.000 claims abstract description 40
- 239000011521 glass Substances 0.000 claims abstract description 10
- 238000009423 ventilation Methods 0.000 claims abstract description 6
- 239000000084 colloidal system Substances 0.000 claims description 5
- 239000000203 mixture Substances 0.000 claims description 3
- 238000007789 sealing Methods 0.000 claims description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 12
- 229910000831 Steel Inorganic materials 0.000 abstract description 5
- 239000010959 steel Substances 0.000 abstract description 5
- 230000007613 environmental effect Effects 0.000 abstract description 2
- 238000010521 absorption reaction Methods 0.000 abstract 1
- 230000009286 beneficial effect Effects 0.000 abstract 1
- 238000000605 extraction Methods 0.000 abstract 1
- 238000002955 isolation Methods 0.000 abstract 1
- 239000002002 slurry Substances 0.000 description 20
- 238000007766 curtain coating Methods 0.000 description 16
- 239000007789 gas Substances 0.000 description 12
- 238000010345 tape casting Methods 0.000 description 9
- 238000000034 method Methods 0.000 description 8
- 239000000758 substrate Substances 0.000 description 8
- 238000001704 evaporation Methods 0.000 description 7
- 230000008020 evaporation Effects 0.000 description 7
- 239000002904 solvent Substances 0.000 description 7
- 238000004519 manufacturing process Methods 0.000 description 6
- 238000010438 heat treatment Methods 0.000 description 5
- 238000000465 moulding Methods 0.000 description 5
- 239000000919 ceramic Substances 0.000 description 4
- 238000005336 cracking Methods 0.000 description 4
- 238000002360 preparation method Methods 0.000 description 4
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000003960 organic solvent Substances 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- 238000005245 sintering Methods 0.000 description 2
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical class CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 1
- XSTXAVWGXDQKEL-UHFFFAOYSA-N Trichloroethylene Chemical group ClC=C(Cl)Cl XSTXAVWGXDQKEL-UHFFFAOYSA-N 0.000 description 1
- 239000012298 atmosphere Substances 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 230000033228 biological regulation Effects 0.000 description 1
- 239000000571 coke Substances 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000005189 flocculation Methods 0.000 description 1
- 230000016615 flocculation Effects 0.000 description 1
- 238000005187 foaming Methods 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000011900 installation process Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 231100000956 nontoxicity Toxicity 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000007613 slurry method Methods 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 239000002352 surface water Substances 0.000 description 1
- 230000001988 toxicity Effects 0.000 description 1
- 231100000419 toxicity Toxicity 0.000 description 1
- 229960002415 trichloroethylene Drugs 0.000 description 1
- UBOXGVDOUJQMTN-UHFFFAOYSA-N trichloroethylene Natural products ClCC(Cl)Cl UBOXGVDOUJQMTN-UHFFFAOYSA-N 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/29—Producing shaped prefabricated articles from the material by profiling or strickling the material in open moulds or on moulding surfaces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Drying Of Solid Materials (AREA)
Abstract
The invention discloses an additional wet film static exhaust device of a casting machine. The device comprises the casting machine (1), wherein the casting machine (1) is provided with a casting machine drying tunnel (2); a detachable isolation plate (4) is vertically arranged in a first warm area drying tunnel (3); the top of the first warm area drying tunnel (3) is provided with a first warm area mesh plate (5); the first warm area mesh plate (5) is provided with ventilation meshes (6) and an additional box (7); the top of the additional box (7) is provided with an air extraction opening (8), and the front and rear side faces are provided with a downward glass self-absorption window (9) and two adjustable rotary air doors (10) respectively. The device has the beneficial effects that the device has the advantages of convenience in exhaust, safety, environmental friendliness, high efficiency and low cost, the drying bottleneck of the conventional casting machine is improved to guarantee that a shorter casting machine has more efficient drying efficiency, and high-speed casting of a water system formula on a steel belt casting machine is realized.
Description
Technical field
The present invention relates to casting machine field, particularly a kind of casting machine adds wet film static air exhausting device.
Background technology
Casting machine has been widely used in cast film molding art.The tape casting technique of current application is non-aqueous tape-casting moulding process, namely traditional casting technique.Non-aqueous tape-casting traditional is at present shaping comparatively ripe, be widely used at ceramic field, the solvent that solvent system is conventional has: toluene, dimethylbenzene, butanols, ethanol, methyl alcohol, trichloro-ethylene etc., traditional flow casting molding can obtain high-quality ceramic substrate, but because used organic solvent has volatility, toxicity and the factor such as on the high side, people start to attempt use water and make solvent and replace organic solvent.
Aqueous tape casting forming have cheap, nontoxicity meet environment protection emission requirement, nonflammable, reduce production process and the explosion-proof Regulation Cost of equipment is low etc. that advantage causes pays close attention to and study, but also owing to there are some intrinsic unsurmountable problems: 1. water evaporation rate is low, rate of drying is slow, cannot realize high speed curtain coating suitability for industrialized production; 2. need the binding agent of more high-load to realize blank strength, this brings again the problem of sintering coke discharging; 3. hydrogen bond causes ceramic powders reunion to cause flocculation cannot form the superior slurry required for stable flow casting molding of levelability, causes being difficult to obtain the high curtain coating material strip of thickness and precision; 4. slurry is responsive to changes in process parameters, not easily the fine and close smooth ceramic membrane of molded surface, and curtain coating blank strip surface easily produces the open defects such as a large amount of pin hole, cracking, pit.5. base substrate is in conjunction with insufficient, dry cracking easy to foaming, and base substrate fragility is large, flexible distortion; 6. defect causes stress to concentrate, and causes sintering cracking.For the 2nd and the technical solution scheme of the 3rd, my company is at a kind of NFC Magnetic Substrate of the Chinese patent applied for aqueous casting slurry and preparation method thereof and a kind of NFC Magnetic Substrate (application number: mention 201410424887.7), and my company has developed the high casting machine of a kind of cast film thickness precision, therefore the biggest obstacle that aqueous tape casting occurs at present is the high speed curtain coating suitability for industrialized production application that cannot realize high-quality base substrate, micro-pore of surface pinholes that non-conforming causes mutually and base substrate inside cannot be solved, the high speed evaporation that cannot break through water realizes suitability for industrialized production application, high tensile blank strip cannot be realized to ensure that coiled material following process clicking technique is produced.
Due in curtain coating dry run, grope to find that in dry run, gas overflows from upper surface, middle lower floor constantly upwards spreads according to psychrometric difference, and what needs did is the liquid movement speed balancing upper surface gas overflowing speed and middle lower floor, ensures gas overflowing passage as much as possible simultaneously.In preliminary process, in slurry, solvent strength is very large in addition, and utilize the concentration difference in itself and environment just can reach higher evaporation rate, the later stage is contrary.Thus low early and high after gradient drying system is adopted.And higher temperature makes surface and inner solvent volatilize fast, cause upper surface skinning and gas overflowing passage is closed, and the gas of the volatilization of inside does not have overflow channel, cause cracking and thickness instability, meanwhile, because the effect of washing on surface in dry run can have influence on slurry to the varied in thickness of blank strip and fluctuation, Chinese utility model patent, name is called the casting machine (application number: 200920055522.6) with microwave heating drying device, this utility model patent adopts multiple microwave heating box side by side, the temperature of each heating cabinet is controlled by temperature control system, but germ band is in dry run, the gas evaporated, do not discharged curtain coating drying tunnel timely, thus the temperature in casting machine drying tunnel is reduced gradually, thus it is uneven to make germ band be heated, affect product quality, and adopt multiple heating cabinet, add equipment cost and power consumption cost, microwave heating box very easily damages, add the cost of overhaul undoubtedly, waste the working time.
Therefore for the feature of water system formula dry run, the aerodynamics layout of baking zone inside and heterogeneity phantom and atmosphere backflow concentration ratio need be readjusted, design and produce a set of more reasonably curtain coating drying tunnel additional cushion current stabilization adjustment window, improve the dry bottleneck of traditional casting machine, make shorter casting machine device possess more efficient drying efficiency, thus realize the high speed curtain coating of water system formula on steel band casting machine.
Summary of the invention
The object of the invention is to the shortcoming overcoming prior art, a kind of side of exhaust convenience is provided, the casting machine of safety and efficiently adds wet film static air exhausting device.
Object of the present invention is achieved through the following technical solutions: a kind of casting machine adds wet film static air exhausting device, it comprises casting machine, casting machine is provided with casting machine drying tunnel, the high order end of described casting machine drying tunnel is the first warm area drying tunnel, in the first described warm area drying tunnel, detachable division board is vertically installed, the first described warm area drying tunnel top is provided with the first warm area mesh plate, the first described warm area mesh plate offers multiple equally distributed ventilation mesh, the first described warm area mesh plate is provided with an additional casing, described additional casing top is provided with suction opeing, before and after additional casing, two sides are respectively arranged with a lower turning type glass self-priming window and two adjustable rotary air doors, described adjustable rotary air door is positioned at the both sides of lower turning type glass self-priming window.
Described adjustable rotary air door comprises fixing shielding plate and movable shielding plate, and described fixing shielding plate, movable shielding plate are by the fan-shaped composition of two lobes, and described movable shielding plate is arranged on fixing shielding plate by fixed screw.
Described detachable division board offers the breach that a casting machine conveyer belt passes through.
Described additional casing edge adopts sealed colloid sealing.
Described additional tank floor size and the first warm area drying tunnel horizontal plane in the same size.
The present invention has the following advantages: casting machine of the present invention adds wet film static air exhausting device and non-aqueous tape-casting Technical comparing, there is exhaust and convenient, safety, environmental protection, the advantage that efficient, cost is low, improve the dry bottleneck of traditional casting machine, shorter casting machine device is made to have possessed more efficient drying efficiency, achieve the high speed curtain coating of water system formula on steel band casting machine, 10 meters of baking zones that current water system formula adopts, reach the highest curtain coating speed more than 1m/min.
Accompanying drawing explanation
Fig. 1 is additional magazine body structure schematic diagram.
Fig. 2 is the first warm area mesh plate structural representation.
Fig. 3 is adjustable rotary air door structure schematic diagram.
Fig. 4 be additional casing on casting machine in mounting structure schematic diagram figure, 1, casting machine, 2, casting machine drying tunnel, 3, the first warm area drying tunnel, 4, detachably division board, the 5, first warm area mesh plate, 6, ventilation mesh, 7, additional casing, 8, suction opeing, 9, lower turning type glass self-priming window, 10, adjustable rotary air door, 11, fixing shielding plate, 12, movable shielding plate, 13, sealed colloid.
Detailed description of the invention
Below in conjunction with accompanying drawing, the present invention will be further described, and protection scope of the present invention is not limited to the following stated:
As shown in Figure 1 and Figure 4, a kind of casting machine adds wet film static air exhausting device, it comprises casting machine 1, casting machine 1 is provided with casting machine drying tunnel 2, the high order end of described casting machine drying tunnel 2 is the first warm area drying tunnel 3, in the first described warm area drying tunnel 3, detachable division board 4 is vertically installed, detachable division board 4 can improve the evaporation rate of gas, in the present embodiment, detachable division board 4 offers the breach that a casting machine conveyer belt passes through, the first described warm area drying tunnel 3 top is provided with the first warm area mesh plate 5, as shown in Figure 2, the first described warm area mesh plate 5 offers multiple equally distributed ventilation mesh 6, ventilation mesh 6 reduces the gas concentration in the first warm area drying tunnel, utilize the concentration difference in the concentration of slurry solvent and environment just can reach higher evaporation rate, the first described warm area mesh plate 5 is provided with an additional casing 7, as shown in Figure 1, described additional casing 7 top is provided with suction opeing 8, the air flowing in the first warm area drying tunnel 3 can be strengthened further by suction opeing 8, for ease of the exchange of the first drying tunnel 3 with extraneous air, before and after additional casing 7, two sides are respectively arranged with lower turning type glass self-priming window 9 and two adjustable rotary air doors 10, described adjustable rotary air door 10 is positioned at the both sides of lower turning type glass self-priming window 9, lower turning type glass self-priming window 9 is arranged on additional casing 7 by hinge, by regulating lower turning type glass self-priming window 9 and adjustable rotary air door 10, the air flowing in the first warm area drying tunnel 3 can be stablized, also gas in the first warm area drying tunnel 3 can be controlled and extraneous gas obtains exchange velocity, thus ensure that the concentration in the solvent strength of the slurry in the first warm area and environment forms larger difference, make the evaporation rate that slurry reaches very high naturally, thus realize the high speed curtain coating of water system formula on steel band casting machine, current water system formula adopts 10 meters of baking zones, reach the highest curtain coating speed more than 1m/min.
In the present embodiment, as shown in Figure 3, described adjustable rotary air door 10 comprises fixing shielding plate 11 and movable shielding plate 12, described fixing shielding plate 11, movable shielding plate 12 is by the fan-shaped composition of two lobes, described movable shielding plate 12 is arranged on fixing shielding plate 11 by fixed screw, when movable shielding plate 12 and fixing shielding plate 11 overlap completely, the intake of adjustable rotary air door 10 is maximum, when movable shielding plate 12 and fixing shielding plate 11 stagger completely, the intake of adjustable rotary air door 10 is minimum, when can according to actual needs movable shielding plate 12 and fixing shielding plate 11 be staggered completely, movable shielding plate 12 and fixing shielding plate 11 are in a closed circle, the intake of adjustable rotary air door 10 is zero.
In the present embodiment, described additional casing 7 bottom surface size and the first warm area drying tunnel 3 horizontal plane in the same size, additional casing 7 edge adopts sealed colloid 13 to seal, and to avoid gas to enter additional casing 7 in installation gap, thus ensures the Boiler pressure control precision in additional casing 7.
In the present embodiment, described casting machine 1 is six warm area steel band casting machines, casting machine slurry used is NFC Magnetic Substrate aqueous casting slurry, this slurry is by getting the raw materials ready, preparation casting slurry and deaeration old preparation method preparation, and this slurry can not to there is water in aqueous tape casting is shaping poor to powder wettability, volatilization is slow and drying time is long, slurry deaeration difficulty, casting films pliability is poor, easy to crack, the phenomenons such as intensity is low, make the thickness of flow casting molding green sheet out directly can reach 0.06 ~ 2mm, decrease corresponding pressing working procedure, and then improve production efficiency, reduce production cost, and slurry adopts specific curtain coating box in casting processes, overflow curtain falling type high accuracy paving slurry runner is provided with in this curtain coating box, slit undercurrent slurry stablizes runner and curtain coating scraper curved surface water conservancy diversion runner, slurry is successively by overflow curtain falling type high accuracy paving slurry, slit undercurrent slurry is stablized and curtain coating scraper curved surface flow guide system, thus improve the speed of cast film, precision, its casting films thickness and precision≤± 0.005mm.
Installation process of the present invention is as follows: first the first warm area mesh plate 5 is fixed by screws in the first warm area drying tunnel 3 top, then additional casing 7 is arranged on above the first warm area mesh plate 5 fixing, its edge adopts sealed colloid 13 to seal, install detachable division board 4 in first warm area, detachable division board 4 can improve the evaporation rate of gas simultaneously
The machine that prolongs of the present invention adds wet film static air exhausting device and is not only applicable to water-based tape casting, is equally applicable to non-aqueous tape-casting.
Claims (5)
1. a casting machine adds wet film static air exhausting device, it is characterized in that: it comprises casting machine (1), casting machine (1) is provided with casting machine drying tunnel (2), the high order end of described casting machine drying tunnel (2) is the first warm area drying tunnel (3), in the first described warm area drying tunnel (3), detachable division board (4) is vertically installed, the first described warm area drying tunnel (3) top is provided with the first warm area mesh plate (5), the first described warm area mesh plate (5) offers multiple equally distributed ventilation mesh (6), the first described warm area mesh plate (5) is provided with an additional casing (7), described additional casing (7) top is provided with suction opeing (8), before and after additional casing (7), two sides are respectively arranged with lower turning type glass self-priming window (9) and two adjustable rotary air doors (10), described adjustable rotary air door (10) is positioned at the both sides of lower turning type glass self-priming window (9).
2. a kind of casting machine according to claim 1 adds wet film static air exhausting device, it is characterized in that: described adjustable rotary air door (10) comprises fixing shielding plate (11) and movable shielding plate (12), described fixing shielding plate (11), movable shielding plate (12) are by the fan-shaped composition of two lobes, and described movable shielding plate (12) is arranged on fixing shielding plate (11) by fixed screw.
3. a kind of casting machine according to claim 1 adds wet film static air exhausting device, it is characterized in that: described detachable division board (4) offers the breach that a casting machine conveyer belt passes through.
4. a kind of casting machine according to claim 1 adds wet film static air exhausting device, it is characterized in that: described additional casing (7) edge adopts sealed colloid (13) sealing.
5. a kind of casting machine according to claim 1 adds wet film static air exhausting device, it is characterized in that: described additional casing (7) bottom surface size and the first warm area drying tunnel (3) horizontal plane in the same size.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201410701599.1A CN104400884B (en) | 2014-11-28 | 2014-11-28 | A kind of casting machine additional wet film static air exhausting device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201410701599.1A CN104400884B (en) | 2014-11-28 | 2014-11-28 | A kind of casting machine additional wet film static air exhausting device |
Publications (2)
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CN104400884A true CN104400884A (en) | 2015-03-11 |
CN104400884B CN104400884B (en) | 2016-08-17 |
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CN201410701599.1A Active CN104400884B (en) | 2014-11-28 | 2014-11-28 | A kind of casting machine additional wet film static air exhausting device |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105682438A (en) * | 2016-02-19 | 2016-06-15 | 深圳鹏汇功能材料有限公司 | High-magnetic-conductivity wave-absorbing sheet and tape-casting slurry and preparation method therefor |
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WO2004089594A1 (en) * | 2003-04-02 | 2004-10-21 | Monosol, Llc | Buffing apparatus and method for solvent casting system |
CN202985901U (en) * | 2013-04-25 | 2013-06-12 | 浙江德龙科教设备有限公司 | Casting machine |
CN203542958U (en) * | 2013-10-21 | 2014-04-16 | 宜兴市宇龙塑胶包装制品有限公司 | Air exhausting device for laminating machine |
CN203863895U (en) * | 2013-12-31 | 2014-10-08 | 莱鼎电子材料科技有限公司 | Tape casting machine for manufacturing ceramic substrate with high thermal conductivity |
CN204263306U (en) * | 2014-11-28 | 2015-04-15 | 成都佳驰电子科技有限公司 | A kind of casting machine adds wet film static air exhausting device |
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2014
- 2014-11-28 CN CN201410701599.1A patent/CN104400884B/en active Active
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
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WO2004089594A1 (en) * | 2003-04-02 | 2004-10-21 | Monosol, Llc | Buffing apparatus and method for solvent casting system |
CN202985901U (en) * | 2013-04-25 | 2013-06-12 | 浙江德龙科教设备有限公司 | Casting machine |
CN203542958U (en) * | 2013-10-21 | 2014-04-16 | 宜兴市宇龙塑胶包装制品有限公司 | Air exhausting device for laminating machine |
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CN204263306U (en) * | 2014-11-28 | 2015-04-15 | 成都佳驰电子科技有限公司 | A kind of casting machine adds wet film static air exhausting device |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105682438A (en) * | 2016-02-19 | 2016-06-15 | 深圳鹏汇功能材料有限公司 | High-magnetic-conductivity wave-absorbing sheet and tape-casting slurry and preparation method therefor |
CN105682438B (en) * | 2016-02-19 | 2018-08-17 | 深圳鹏汇功能材料有限公司 | High magnetic permeability inhales wave plate and its casting slurry and preparation method |
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