CN104400778B - A kind of control method of the carrying of the crops based on Arduino single-chip microcomputer - Google Patents
A kind of control method of the carrying of the crops based on Arduino single-chip microcomputer Download PDFInfo
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Abstract
本发明涉及一种基于Arduino单片机的农作物搬运的控制方法,按如下步骤进行:初始化;检测各信号;启动信号发出后,升降臂开始工作,直至上升至指定位置后停止工作;在升降臂到位后,开启驱动伸缩臂工作,直至伸长到指定位置后才停止工作;在伸长到位后,驱动升降臂再上升并搬起物品;物品搬起后,驱动伸缩臂工作,使其回缩;在上一步骤的回缩过程中,旋转臂工作,直至转到指定位置;步骤6)中的伸缩臂工作至指定位置后,驱动升降臂开始工作,使其下降并放下物品;伸缩臂回缩,旋转臂反转复位,并等待下一搬运。本发明方法简单,易于操控,降低了农民搬运这些物品的劳动力,加快了农田作业过程的工作效率,有利于推进农业生产的全程机械化和自动化。
The invention relates to a control method for crop handling based on an Arduino single-chip microcomputer, which is carried out according to the following steps: initialization; detection of each signal; after the start signal is sent, the lifting arm starts to work until it rises to a designated position and stops working; after the lifting arm is in place , start to drive the telescopic arm to work, and stop working until it is extended to the designated position; after the extension is in place, drive the lifting arm to rise again and lift the object; after the object is lifted, drive the telescopic arm to work to make it retract; During the retraction process in the previous step, the rotating arm works until it turns to the designated position; after the telescopic arm in step 6) works to the designated position, the lifting arm is driven to work to make it fall and put down the objects; the telescopic arm retracts, The rotating arm reverses and resets, and waits for the next transfer. The method of the invention is simple and easy to control, reduces the labor force of farmers to carry these items, accelerates the work efficiency of the farmland operation process, and is beneficial to promote the whole mechanization and automation of agricultural production.
Description
技术领域 technical field
本发明涉及一种基于Arduino单片机的农作物搬运的控制方法,适用于农作物搬运。 The invention relates to a control method for crop transportation based on an Arduino single-chip microcomputer, which is suitable for crop transportation.
背景技术 Background technique
在农田作业过程中,很多操作都涉及到搬运,然而在传统的农田作业中,大部分都基于人工操作,农作物或肥料搬运作业过程的全程自动化并未得到良好实现,对劳动力需求较大,且这些作业过程大多是属于工作环境较差和劳动密集型,不适宜农民进行长期操作。 In the process of farmland operations, many operations involve handling. However, in traditional farmland operations, most of them are based on manual operations. The full automation of crop or fertilizer handling operations has not been well realized, and there is a large demand for labor force. Most of these operations are poor working environment and labor-intensive, and are not suitable for farmers to carry out long-term operations.
尽管市面上存在许多的多功能、多元化的农业机器人,然而其高额的价格,和不菲的维护费,都是一般农民难以承担的,所以一直以来我国要短时间实现农业上的全程机械化和自动化还相当漫长,所以在农田作业过程中,引入新型适宜农田生产的小型、廉价且又能满足需求的专业农田搬运机器人是必然趋势。 Although there are many multi-functional and diversified agricultural robots on the market, their high prices and high maintenance fees are difficult for ordinary farmers to afford. Therefore, my country has always wanted to realize the full mechanization of agriculture in a short period of time. And automation is still quite long, so in the process of farmland operations, it is an inevitable trend to introduce new small, cheap and professional farmland handling robots that are suitable for farmland production.
目前,大多数运用于农田作业过程中搬运机器人控制器主要有以下几类:首先是以PLC为控制核心的一类搬运机器人,该类机器人工作较稳定,能适应恶劣工作环境,然而搭建以PLC为控制器的控制系统,需要连接多种类型外围工作模块,且需要多PLC协同控制,从而加大了控制系统的成本和复杂程度;其次是以运动控制卡为核心的控制系统,该类搬运机器人的控制系统集成程度高,功能齐全,然而国产的运动控制卡性能不稳定,质量参差不齐,难以满足搬运机器人控制系统要求,然后国外生产的运动控制卡,编程入手较为复杂,成本高,给机器人控制系统设计人员带来一定难度,且一旦损坏后,难以维修,只能整体更换;最后一类为自主研发搬运机器人控制器,该类控制系统对于用户维修比较繁琐,很难进行二次开发,通用性较差。 At present, most of the handling robot controllers used in farmland operations mainly fall into the following categories: firstly, a type of handling robot with PLC as the control core. This type of robot works relatively stably and can adapt to harsh working environments. For the control system of the controller, various types of peripheral working modules need to be connected, and multi-PLC cooperative control is required, which increases the cost and complexity of the control system; secondly, the control system with the motion control card as the core, this type of handling The control system of the robot has a high degree of integration and complete functions. However, the performance of the domestic motion control card is unstable and the quality is uneven, which is difficult to meet the requirements of the control system of the handling robot. However, the programming of the motion control card produced abroad is more complicated and costly. It brings certain difficulties to the robot control system designers, and once it is damaged, it is difficult to repair and can only be replaced as a whole; the last category is the self-developed handling robot controller, which is cumbersome for users to maintain and difficult to perform secondary Development, poor versatility.
发明内容 Contents of the invention
鉴于现有技术的不足,本发明的目的在于提供一种基于Arduino单片机的农作物搬运的控制方法。 In view of the deficiencies in the prior art, the object of the present invention is to provide a control method for crop handling based on an Arduino single-chip microcomputer.
本发明的技术方案在于: Technical scheme of the present invention is:
一种基于Arduino单片机的农作物搬运的控制方法,包括搬运用装置,所述搬运用装置包括升降臂、伸缩臂、旋转臂执行部件,其特征在于,按如下步骤进行: A kind of control method based on the crop handling of Arduino single-chip microcomputer, comprises handling device, and described handling device comprises lifting arm, telescoping arm, rotating arm executive part, it is characterized in that, carry out as follows:
1)初始化,参数设定,并启动监控系统、红外遥控通信方式; 1) Initialization, parameter setting, and start the monitoring system and infrared remote control communication mode;
2)检测复位信号、停机信号、启动信号是否处于正常状态,其中复位信号用以驱动各执行机械臂复位; 2) Detect whether the reset signal, stop signal, and start signal are in a normal state, wherein the reset signal is used to drive each execution robot arm to reset;
3)启动信号发出后,升降臂开始工作,直至上升至指定位置后停止工作; 3) After the start signal is sent out, the lifting arm starts to work until it reaches the designated position and then stops working;
4)在升降臂到位后,开启驱动伸缩臂工作,直至伸长到指定位置后才停止工作; 4) After the lifting arm is in place, start to drive the telescopic arm to work, and stop working until it reaches the specified position;
5)在伸长到位后,驱动升降臂再上升并搬起物品; 5) After the extension is in place, drive the lifting arm to rise again and lift the item;
6)物品搬起后,驱动伸缩臂工作,使其回缩; 6) After the item is lifted, drive the telescopic arm to work to make it retract;
7)在上一步骤的回缩过程中,旋转臂工作,直至转到指定位置; 7) During the retraction process of the previous step, the rotating arm works until it turns to the designated position;
8)步骤6)中的伸缩臂工作至指定位置后,驱动升降臂开始工作,使其下降并放下物品; 8) After the telescopic arm in step 6) works to the designated position, drive the lifting arm to start working, make it descend and put down the objects;
9)伸缩臂回缩,旋转臂反转复位,并等待下一搬运。 9) The telescopic arm retracts, the rotating arm reverses and resets, and waits for the next handling.
其中,所述搬运用装置包括机械机构及控制电路两部分,所述机械机构包括机架,所述机架内的一侧纵向设有一根可相对机架转动的花键轴,所述机架的另一侧上纵向设有一根丝杆,所述丝杆上套置有一升降螺母,所述升降螺母上固连有一与花键轴滑动连接的升降台,位于花键轴侧的升降台下部设有一U形槽,所述花键轴的下部固连有一第二同步带轮,所述花键轴的中部经轴上花键滑动连接有一安设在U形槽内的第三同步带轮,所述的第三同步带轮经同步带驱动一与其水平设置且位于升降台底侧的第四同步带轮,所述第四同步带轮的输出轴上端固连有一位于升降台上侧的齿轮盘,所述齿轮盘的上端面上固连有一旋转臂,所述旋转臂上铰接有一伸缩臂,所述伸缩臂上铰接有一末端机械手臂,所述末端机械手臂上铰接有一用以搬运农作物的末端执行器,所述的旋转臂内设置有一输出轴纵向设置的第二电机,所述第二电机经第二减速器与伸缩臂的一侧端固连,所述伸缩臂内与减速器相连侧设有一第五同步带轮,另一侧设有经同步带与第五同步带轮连接的第六同步带轮,所述的第五同步带轮与旋转臂的上端固连,所述第六同步带轮与末端机械手臂的一侧端固连,所述末端机械手臂内与第六同步带轮相连侧设有一第七同步带轮,另一侧设有经同步带与第七同步带轮连接的第八同步带轮,所述第八同步带轮与末端执行器联动连接,所述第七同步带轮与伸缩臂的另一侧端固连,所述第二同步带轮由设于机架内旁侧上的第一同步带轮驱动,所述第一同步带轮由设于机架内的第一电机经第一减速器驱动,所述机架内的另一侧设有第三电机,所述第三电机的输出轴上连接有第九同步带轮,所述第九同步带轮经同步带与固连于丝杆下端的第十同步带轮驱动连接;所述控制电路包括Arduino控制器模块、驱动所述第一、第二、第三电机的三个电机驱动模块,所述Arduino控制器模块分别经三个电机驱动模块与第一、第二、第三电机电路连接,位于旋转臂、伸缩臂的执行路径上设置有三限位开关,其中,旋转臂处分别设置转动及升降的两种限位开关,所述的三限位开关分别经初始复位单元与Arduino控制器模块电路连接。 Wherein, the conveying device includes a mechanical mechanism and a control circuit. The mechanical mechanism includes a frame, and one side of the frame is longitudinally provided with a spline shaft that can rotate relative to the frame. The frame A screw rod is arranged longitudinally on the other side of the screw rod, and a lifting nut is sleeved on the screw rod, and a lifting platform that is slidably connected with the spline shaft is fixedly connected to the lifting nut, and is located at the lower part of the lifting platform on the side of the spline shaft. There is a U-shaped groove, the lower part of the spline shaft is fixedly connected with a second synchronous pulley, and the middle part of the spline shaft is slidably connected with a third synchronous pulley installed in the U-shaped groove through the spline on the shaft. , the third synchronous pulley is driven by a synchronous belt to a fourth synchronous pulley arranged horizontally and positioned at the bottom side of the lifting platform, the upper end of the output shaft of the fourth synchronous pulley is fixedly connected with a A gear plate, a rotary arm is fixedly connected to the upper end surface of the gear plate, a telescopic arm is hinged on the rotary arm, a terminal mechanical arm is hinged on the telescopic arm, and a terminal mechanical arm is hinged to carry crops. In the end effector, a second motor with an output shaft arranged longitudinally is arranged in the rotating arm, and the second motor is fixedly connected with one side end of the telescopic arm through the second reducer, and the telescopic arm is connected with the reducer The connected side is provided with a fifth synchronous pulley, and the other side is provided with a sixth synchronous pulley connected to the fifth synchronous pulley via a synchronous belt. The fifth synchronous pulley is fixedly connected to the upper end of the rotating arm. The sixth synchronous pulley is fixedly connected to one end of the terminal mechanical arm. A seventh synchronous pulley is provided on the side connected to the sixth synchronous pulley in the terminal mechanical arm, and a seventh synchronous pulley is provided on the other side via a synchronous belt. The eighth synchronous pulley is connected with the pulley, the eighth synchronous pulley is linked with the end effector, the seventh synchronous pulley is fixedly connected with the other side end of the telescopic arm, and the second synchronous pulley is connected by Driven by the first synchronous pulley on the inner side of the frame, the first synchronous pulley is driven by the first motor in the frame through the first reducer, and the other side in the frame is set There is a third motor, the output shaft of the third motor is connected with a ninth synchronous pulley, and the ninth synchronous pulley is driven and connected with the tenth synchronous pulley fixedly connected to the lower end of the screw rod through a synchronous belt; The control circuit includes an Arduino controller module, three motor drive modules that drive the first, second and third motors, and the Arduino controller module communicates with the first, second and third motors through the three motor drive modules respectively. The circuit is connected, and three limit switches are arranged on the execution path of the rotating arm and the telescopic arm, wherein two limit switches for rotation and lifting are respectively arranged at the rotating arm, and the three limit switches are connected to the Arduino through the initial reset unit respectively. Controller module electrical connections.
所述的第一、第二、第三电机上还分别设置有一旋转编码器,所述旋转编码器经位置、速度检测单元与Arduino控制器模块电路连接。 The first, second, and third motors are respectively provided with a rotary encoder, and the rotary encoder is connected to the Arduino controller module circuit through a position and speed detection unit.
还包括一用以向Arduino控制器模块、三个步进电机驱动模块及散热模块供电的供电模块。 It also includes a power supply module for supplying power to the Arduino controller module, three stepper motor drive modules and the cooling module.
还包括一与Arduino控制器模块显示连接的12864液晶显示及红外连接的红外遥控模块。 It also includes a 12864 liquid crystal display connected with the Arduino controller module display and an infrared remote control module connected with infrared.
所述第一与第二同步带轮的齿数比为1:1;所述第三与第四同步带轮的齿数比为1:2;所述第五与第六同步带轮的齿数比为2:1;所述第七与第八同步带轮的齿数比为1:2;所述第九与第十同步带轮的齿数比为5:4。 The gear ratio of the first and second synchronous pulleys is 1:1; the gear ratio of the third and fourth synchronous pulleys is 1:2; the gear ratio of the fifth and sixth synchronous pulleys is 2:1; the gear ratio of the seventh and eighth synchronous pulleys is 1:2; the gear ratio of the ninth and tenth synchronous pulleys is 5:4.
所述机架底侧设有万向轮。 Universal wheels are provided on the bottom side of the frame.
所述机架内的底部上还设有散热风扇。 The bottom in the frame is also provided with a cooling fan.
本发明的优点在于: The advantages of the present invention are:
1.采用五相步进电机,具有步矩角小,转动力矩大,加减速时间短,动态惯性低等优点,从而达到无级调速和精确定位的目的。 1. It adopts five-phase stepping motor, which has the advantages of small step torque angle, large rotational torque, short acceleration and deceleration time, and low dynamic inertia, so as to achieve the purpose of stepless speed regulation and precise positioning.
2.采用智能散热单元,通过检测农田搬运机器人内部温度,来自动控制散热单元的启动与关闭,在实现节能的同时最大限度的降低机器人内部温度,维持机器人系统一个安全可靠的环境。 2. The intelligent heat dissipation unit is used to automatically control the start and stop of the heat dissipation unit by detecting the internal temperature of the farmland handling robot. While realizing energy saving, the internal temperature of the robot is minimized and a safe and reliable environment for the robot system is maintained.
3.采用Arduino单片机作为控制系统核心,它是一种基于开放源代码的,功能较完整的开发平台,具有包括代码编辑器、编译器、调试器和图形用户界面工具的集成开发环境,兼容性强,支持ISP在线程序烧写,支持多种互动,且相比于用其它单片机开发该控制系统,成本低、编程简洁,资源丰富,稳定性及可靠性高。 3. Arduino single-chip microcomputer is used as the core of the control system. It is a development platform based on open source code and has relatively complete functions. It has an integrated development environment including code editors, compilers, debuggers and graphical user interface tools. Compatibility Strong, supports ISP online program programming, supports multiple interactions, and compared with other microcontrollers to develop this control system, it has low cost, simple programming, rich resources, high stability and reliability.
4.有利于促进农业工程领域中机器人技术的推广和运用,具有十分鲜明的创新性,在一定程度上,降低了农民搬运这些物品的劳动力,加快了农田作业过程的工作效率,有利于推进农业生产的全程机械化和自动化。 4. It is conducive to promoting the promotion and application of robot technology in the field of agricultural engineering. It is very innovative. To a certain extent, it reduces the labor force of farmers to carry these items, speeds up the work efficiency of the farmland operation process, and is conducive to promoting agriculture. Full mechanization and automation of production.
5.整体结构紧凑,质量较轻,底座装有万向轮,使得整机可灵活移动和定位,便于不同位置的农田搬运操作。 5. The overall structure is compact, the weight is light, and the base is equipped with universal wheels, so that the whole machine can be moved and positioned flexibly, which is convenient for farmland handling operations in different positions.
6.采用螺纹丝杠、同步带、齿轮、带轮等简易传动机构,通过这些机构组成机器人整体的三个运动:升降、收缩、旋转,从而实现农田机器人的搬运过程,该结构简单、执行迅速、成本低廉、稳定性高。 6. Simple transmission mechanisms such as threaded screw, synchronous belt, gear, and pulley are used to form three overall movements of the robot: lifting, shrinking, and rotating through these mechanisms, so as to realize the handling process of the farmland robot. The structure is simple and the execution is fast. , low cost, high stability.
7.配置有位置、速度、温度监控系统及红外遥控系统,监控系统便于操作人员实时了解机器人整个运行过程状态,降低事故的发生。采用红外遥控控制实现操作人员远距离控制机器人,保护操作人员人身安全,且便捷操作。 7. It is equipped with position, speed, temperature monitoring system and infrared remote control system. The monitoring system is convenient for operators to understand the status of the whole operation process of the robot in real time and reduce the occurrence of accidents. Infrared remote control is used to realize the remote control of the robot by the operator, which protects the personal safety of the operator and facilitates the operation.
8.采用同步带轮及配套同步带结构,按已设计的传动比及协调配合运动,实现通过一个步进电机即可完成机械臂的整个伸缩运动,结构简单、紧凑,设计成本低。 8. Using the structure of synchronous pulley and supporting synchronous belt, according to the designed transmission ratio and coordinated movement, the entire telescopic movement of the mechanical arm can be completed through a stepping motor. The structure is simple and compact, and the design cost is low.
9.巧妙的设计一个圆筒形状的机械臂,通过相关配套的传动机构,利用一个机械臂可同时实现其旋转及升降两个自由度,减小机械结构的复杂度,整个机器人体积小,重量轻。 9. Cleverly design a cylindrical mechanical arm, through the relevant supporting transmission mechanism, use one mechanical arm to realize its two degrees of freedom of rotation and lifting at the same time, reduce the complexity of the mechanical structure, the whole robot is small in size and heavy in weight light.
10.底座装有万向轮,可灵活、方便的移动该机器人。 10. The base is equipped with universal wheels, which can move the robot flexibly and conveniently.
附图说明 Description of drawings
图1为本发明的流程示意图。 Fig. 1 is a schematic flow chart of the present invention.
图2为本发明的机械结构示意图。 Fig. 2 is a schematic diagram of the mechanical structure of the present invention.
图3为本发明的电路结构示意图。 Fig. 3 is a schematic diagram of the circuit structure of the present invention.
图4为Arduino控制器的I/O接口的占用情况示意图。 Fig. 4 is a schematic diagram of the occupancy of the I/O interface of the Arduino controller.
图5为Arduino控制器控制步进电机实例的示意图。 Figure 5 is a schematic diagram of an example of an Arduino controller controlling a stepper motor.
图6为Arduino控制器与槽型限位开关的连接示意图。 Figure 6 is a schematic diagram of the connection between the Arduino controller and the slot limit switch.
图7为Arduino控制器与旋转编码器的连接示意图。 Figure 7 is a schematic diagram of the connection between the Arduino controller and the rotary encoder.
图8为散热单元电路原理示意图。 FIG. 8 is a schematic diagram of the circuit principle of the cooling unit.
图9为Arduino控制器与12864液晶的连接示意图。 Figure 9 is a schematic diagram of the connection between the Arduino controller and the 12864 LCD.
图10为末端执行器直线运动原理图。 Fig. 10 is a schematic diagram of the linear motion of the end effector.
具体实施方式 detailed description
为让本发明的上述特征和优点能更明显易懂,下文特举实施例,并配合附图,作详细说明如下。 In order to make the above-mentioned features and advantages of the present invention more comprehensible, the following specific embodiments are described in detail with reference to the accompanying drawings.
参考图1至图10,本发明涉及一种基于Arduino单片机的农作物搬运的控制方法,包括搬运用装置,所述搬运用装置包括升降臂、伸缩臂、旋转臂执行部件,按如下步骤进行: With reference to Fig. 1 to Fig. 10, the present invention relates to a kind of control method of the crop handling based on Arduino single-chip microcomputer, comprise handling device, described handling device comprises lifting arm, telescopic arm, rotating arm executive component, carries out as follows:
1)初始化,参数设定,并启动监控系统、红外遥控通信方式; 1) Initialization, parameter setting, and start the monitoring system and infrared remote control communication mode;
2)检测复位信号、停机信号、启动信号是否处于正常状态,其中复位信号用以驱动各执行机械臂复位; 2) Detect whether the reset signal, stop signal, and start signal are in a normal state, wherein the reset signal is used to drive each execution robot arm to reset;
3)启动信号发出后,升降臂开始工作,直至上升至指定位置后停止工作; 3) After the start signal is sent out, the lifting arm starts to work until it reaches the designated position and then stops working;
4)在升降臂到位后,开启驱动伸缩臂工作,直至伸长到指定位置后才停止工作; 4) After the lifting arm is in place, start to drive the telescopic arm to work, and stop working until it reaches the specified position;
5)在伸长到位后,驱动升降臂再上升并搬起物品; 5) After the extension is in place, drive the lifting arm to rise again and lift the item;
6)物品搬起后,驱动伸缩臂工作,使其回缩; 6) After the item is lifted, drive the telescopic arm to work to make it retract;
7)在上一步骤的回缩过程中,旋转臂工作,直至转到指定位置; 7) During the retraction process of the previous step, the rotating arm works until it turns to the designated position;
8)步骤6)中的伸缩臂工作至指定位置后,驱动升降臂开始工作,使其下降并放下物品; 8) After the telescopic arm in step 6) works to the designated position, drive the lifting arm to start working, make it descend and put down the objects;
9)伸缩臂回缩,旋转臂反转复位,并等待下一搬运。 9) The telescopic arm retracts, the rotating arm reverses and resets, and waits for the next handling.
其中,所述搬运装置包括机械机构及控制电路两部分,所述机械机构包括机架1,所述机架内的一侧纵向设有一根可相对机架转动的花键轴2,所述机架的另一侧上纵向设有一根丝杆3,所述丝杆上套置有一升降螺母4,所述升降螺母上固连有一可与花键轴滑动连接的升降台5,位于花键轴侧的升降台下部设有一U形槽,所述花键轴的下部固连有一第二同步带轮6,所述花键轴的中部经轴上花键滑动连接有一安设在U形槽内的第三同步带轮7,所述的第三同步带轮经同步带驱动一与其水平设置且位于升降台底侧的第四同步带轮8,所述第四同步带轮的输出轴上端固连有一位于升降台上侧的齿轮盘9,所述齿轮盘的上端面上固连有一旋转臂10,所述旋转臂上铰接有一伸缩臂11,所述伸缩臂上铰接有一末端机械手臂12,所述末端机械手臂上铰接有一用以搬运农作物的末端执行器13,所述的旋转臂内设置有一输出轴纵向设置的第二电机14,所述第二电机经第二减速器15与伸缩臂的一侧端固连,所述伸缩臂内与减速器相连侧设有一第五同步带轮16,另一侧设有经同步带与第五同步带轮连接的第六同步带轮17,所述的第五同步带轮与旋转臂的上端固连,所述第六同步带轮与末端机械手臂的一侧端固连,所述末端机械手臂内与第六同步带轮相连侧设有一第七同步带轮18,另一侧设有经同步带与第七同步带轮连接的第八同步带轮19,所述第八同步带轮与末端执行器联动连接,所述第七同步带轮与伸缩臂的另一侧端固连,所述第二同步带轮由设于机架内旁侧上的第一同步带轮20驱动。 Wherein, the handling device includes two parts, a mechanical mechanism and a control circuit. The mechanical mechanism includes a frame 1, and one side of the frame is longitudinally provided with a spline shaft 2 that can rotate relative to the frame. The other side of the frame is longitudinally provided with a threaded mandrel 3, and a lifting nut 4 is sleeved on the said threaded mandrel, and a lifting platform 5 which can be slidably connected with the spline shaft is fixedly connected to the said lifting nut, and is located on the spline shaft. A U-shaped groove is provided at the lower part of the lifting platform on the side, and a second synchronous pulley 6 is fixedly connected to the lower part of the spline shaft, and the middle part of the spline shaft is slidably connected with a spline on the shaft to a U-shaped groove. The third synchronous pulley 7, the third synchronous pulley drives a fourth synchronous pulley 8 which is arranged horizontally with it and is located at the bottom side of the lifting platform through the synchronous belt, and the output shaft upper end of the fourth synchronous pulley is fixed A gear plate 9 located on the upper side of the lifting platform is connected, and a rotating arm 10 is fixedly connected to the upper end surface of the gear plate. A telescopic arm 11 is hinged on the rotating arm, and a terminal mechanical arm 12 is hinged on the telescopic arm. An end effector 13 for transporting crops is articulated on the end mechanical arm, and a second motor 14 with an output shaft arranged longitudinally is arranged in the rotating arm, and the second motor connects with the telescopic arm through a second reducer 15 One end of one side of the telescopic arm is fixedly connected, and a fifth synchronous pulley 16 is provided on the side connected with the speed reducer in the telescopic arm, and the sixth synchronous pulley 17 connected to the fifth synchronous pulley via a synchronous belt is provided on the other side, so The fifth synchronous pulley is fixedly connected to the upper end of the rotating arm, the sixth synchronous pulley is fixedly connected to one end of the terminal mechanical arm, and a first Seven synchronous pulleys 18, the other side is provided with the eighth synchronous pulley 19 connected with the seventh synchronous pulley through the synchronous belt, the eighth synchronous pulley is linked with the end effector, and the seventh synchronous pulley It is fixedly connected with the other side end of the telescopic arm, and the second synchronous pulley is driven by the first synchronous pulley 20 arranged on the inner side of the frame.
上述第一同步带轮由设于机架内的第一电机21经第一减速器22驱动。 The above-mentioned first synchronous pulley is driven by a first motor 21 arranged in the frame through a first speed reducer 22 .
上述机架内的另一侧设有第三电机23,所述第三电机的输出轴上连接有第九同步带轮24,所述第九同步带轮经同步带与固连于丝杆下端的第十同步带轮25驱动连接。 The other side in the above-mentioned frame is provided with a third motor 23, the output shaft of the third motor is connected with a ninth synchronous pulley 24, and the ninth synchronous pulley is fixedly connected to the lower end of the screw mandrel through a synchronous belt. The tenth synchronous pulley 25 is drivingly connected.
上述第一与第二同步带轮的齿数比为1:1;所述第三与第四同步带轮的齿数比为1:2;所述第五与第六同步带轮的齿数比为2:1;所述第七与第八同步带轮的齿数比为1:2;所述第九与第十同步带轮的齿数比为5:4。 The gear ratio of the first and second synchronous pulleys is 1:1; the gear ratio of the third and fourth synchronous pulleys is 1:2; the gear ratio of the fifth and sixth synchronous pulleys is 2 :1; the gear ratio of the seventh and eighth synchronous pulleys is 1:2; the gear ratio of the ninth and tenth synchronous pulleys is 5:4.
上述机架底侧设有万向轮26。 Above-mentioned frame bottom side is provided with universal wheel 26.
上述机架内的底部上还设有散热风扇27。 The bottom in the above-mentioned frame is also provided with a cooling fan 27 .
上述控制电路包括Arduino控制器模块、驱动所述第一、第二、第三电机的三个电机驱动模块,所述Arduino控制器模块分别经三电机驱动模块与第一、第二、第三电机电路连接,位于旋转臂、伸缩臂的执行路径上设置有三限位开关,其中,旋转臂处分别设置转动及升降的两种限位开关,所述的三限位开关分别经初始复位单元与Arduino控制器模块电路连接。 Above-mentioned control circuit comprises Arduino controller module, drive described first, second, three motor drive modules of the 3rd motor, described Arduino controller module connects first, second, the 3rd motor respectively through three motor drive modules The circuit is connected, and three limit switches are arranged on the execution path of the rotating arm and the telescopic arm, wherein two limit switches for rotation and lifting are respectively arranged at the rotating arm, and the three limit switches are connected to the Arduino through the initial reset unit respectively. Controller module electrical connections.
上述的第一、第二、第三电机上还分别设置有一旋转编码器,所述旋转编码器经位置、速度检测单元与Arduino控制器模块电路连接。 The above-mentioned first, second and third motors are respectively provided with a rotary encoder, and the rotary encoder is connected to the Arduino controller module circuit through the position and speed detection unit.
还包括一用以向Arduino控制器模块、三个步进电机驱动模块及散热模块供电的供电模块。还包括一与Arduino控制器模块显示连接的12864液晶显示及红外连接的红外遥控模块。 It also includes a power supply module for supplying power to the Arduino controller module, three stepper motor drive modules and the cooling module. It also includes a 12864 liquid crystal display connected with the Arduino controller module display and an infrared remote control module connected with infrared.
实施过程中,该机械结构实现农田搬运机器人的原理如下: During the implementation process, the principle of the mechanical structure to realize the farmland handling robot is as follows:
第五同步带轮固接于旋转臂,于是第五同步带轮相对旋转臂固定,当第二电机带动伸缩臂转动时,第六同步带轮将形成相对于旋转臂的公转和自传,由于末端机械手臂固接于第六同步带轮,于是末端机械手臂与第六同步带轮的自转同步转动,则末端机械手臂相对与伸缩臂旋转,且旋转方向与伸缩臂相对旋转臂的旋转方向相反,转角值为伸缩臂转角的2倍(第五同步带轮与第六同步带轮的齿数比为Z5:Z6=2:1)。第七同步带轮固接于伸缩臂,当末端机械手臂相对伸缩臂旋转时,第八同步带轮将形成相对于伸缩臂的公转和自传,由于末端执行器固接于第八同步带轮,则末端执行器相对末端机械手臂旋转,且旋转方向与末端机械手臂相对伸缩臂的旋转方向相反,转角值为末端机械手臂转角的1/2(第七同步带轮与第八同步带轮的齿数比为Z7:Z8=1:2)。根据转角矢量和的计算,末端执行器相对于旋转臂的转角为伸缩臂转角、末端机械手臂转角和末端执行器转角的矢量和,因此当第二电机经第二减速器带动伸缩臂转动时,末端执行器始终相对于旋转臂不转动。 The fifth synchronous pulley is fixed to the rotating arm, so the fifth synchronous pulley is fixed relative to the rotating arm. When the second motor drives the telescopic arm to rotate, the sixth synchronous pulley will form a revolution and self-propagation relative to the rotating arm. The mechanical arm is fixed to the sixth synchronous pulley, so the end mechanical arm and the sixth synchronous pulley rotate synchronously, and the end mechanical arm rotates relative to the telescopic arm, and the rotation direction is opposite to that of the telescopic arm relative to the rotating arm. The rotation angle value is twice the rotation angle of the telescopic arm (the gear ratio of the fifth synchronous pulley and the sixth synchronous pulley is Z5:Z6=2:1). The seventh synchronous pulley is fixed to the telescopic arm. When the terminal mechanical arm rotates relative to the telescopic arm, the eighth synchronous pulley will form a revolution and self-propagation relative to the telescopic arm. Since the end effector is fixed to the eighth synchronous pulley, Then the end effector rotates relative to the end robot arm, and the rotation direction is opposite to that of the end robot arm relative to the telescopic arm, and the rotation angle is 1/2 of the rotation angle of the end robot arm (the number of teeth of the seventh synchronous pulley and the eighth synchronous pulley The ratio is Z7:Z8=1:2). The rotation angle of the end effector relative to the rotating arm according to the calculation of the rotation angle vector sum angle for telescopic arm , The angle of the end manipulator arm and end effector angle The vector sum of , so when the second motor drives the telescopic arm to rotate through the second reducer, the end effector always does not rotate relative to the rotating arm.
如图10所示,从图中可知C点始终沿直线AC边移动,且末端执行器相对于旋转臂不存在转动,最终第二步进电机转动时牵引着末端执行器在平面上始终沿着直线运动。第一步进电机带着末端执行器在水平面上做旋转运动。第三步进电机牵引着末端执行器在垂直平面上做升降运动,综上所述,三者之间的运动相互协作配合,形成所需要的农田搬运机器人运动轨迹。 As shown in Figure 10, it can be seen from the figure that point C always moves along the straight line AC, and the end effector does not rotate relative to the rotating arm. Finally, when the second stepper motor rotates, it pulls the end effector along the plane. linear motion. The first stepping motor drives the end effector to rotate on the horizontal plane. The third stepper motor pulls the end effector to move up and down on the vertical plane. To sum up, the movements among the three cooperate with each other to form the required movement trajectory of the farmland handling robot.
综上所述,本发明各实施例的农田搬运机器人机械结构,由于包括多组同步带传动机构,减速机构,三组五相步进电机及驱动器,丝杠机构,末端机械手臂,伸缩臂和旋转臂,末端执行器,万向轮移动机构。从而实现农田搬运机器人的自动化农田搬运作业,节省人力,提高劳动效率。 In summary, the mechanical structure of the farmland handling robot in each embodiment of the present invention includes multiple sets of synchronous belt transmission mechanisms, a reduction mechanism, three sets of five-phase stepping motors and drivers, a screw mechanism, a terminal mechanical arm, a telescopic arm and Rotating arm, end effector, universal wheel moving mechanism. In this way, the automatic farmland handling operation of the farmland handling robot can be realized, manpower can be saved, and labor efficiency can be improved.
所述的多组同步带传动机构包括如下5组:1、第一同步带轮和第二同步带轮,2、第三同步带轮和第四同步带轮,3、第五同步带轮和第六同步带轮,4、第七同步带轮和第八同步带轮,5、第九同步带轮和第十同步带轮。第1组:把第一步进电机轴的转动转换为花键轴的转动,传动比为Z1:Z2=1:1;第2组:把花键轴的转动转换为旋转臂旋转,传动比为Z3:Z4=1:2;第3组:把伸缩臂的转动转换为末端机械手臂的转动,传动比为Z5:Z6=2:1;第4组:把末端机械手臂的转动转换为末端执行器的转动,传动比为Z7:Z8=1:2;第5组:把第三步进电机的转动转换为丝杆的转动,传动比为Z9:Z10=5:4;所述的减速机构包括:第一减速器和第二减速器,分别实现第一、第二步进电机的减速和增大力矩。所述的三组五相步进电机包括:第一电机,第二电机,第三电机,分别带动机械臂做旋转、伸缩、升降运动。所述的散热机构为:散热风扇,机器人运行时,对其内部进行散热。所述的丝杠机构包括:丝杆、丝杠螺母,把丝杆的转动转换为旋转臂的升降。所述的末端机械手臂、伸缩臂、旋转臂,它们运动协调配合,共同完成农田搬运机器人搬运作业。所述的末端执行器为平铲,托起农作物。所述的齿轮机构包括:第一齿轮和第二齿轮,把旋转臂的旋转转换为编码器轴的转动。所述的万向轮移动机构包括:三个万向轮,安装在机器人底部,方便机器人随时移动。 The multi-group synchronous belt transmission mechanism includes the following 5 groups: 1, the first synchronous pulley and the second synchronous pulley, 2, the third synchronous pulley and the fourth synchronous pulley, 3, the fifth synchronous pulley and The sixth synchronous pulley, 4, the seventh synchronous pulley and the eighth synchronous pulley, 5, the ninth synchronous pulley and the tenth synchronous pulley. Group 1: Convert the rotation of the first stepper motor shaft to the rotation of the spline shaft, the transmission ratio is Z1:Z2=1:1; Group 2: Convert the rotation of the spline shaft to the rotation of the rotating arm, the transmission ratio Z3:Z4=1:2; Group 3: Convert the rotation of the telescopic arm to the rotation of the end mechanical arm, and the transmission ratio is Z5:Z6=2:1; Group 4: Convert the rotation of the end mechanical arm to the end The rotation of the actuator, the transmission ratio is Z7:Z8=1:2; the fifth group: convert the rotation of the third stepping motor into the rotation of the screw rod, the transmission ratio is Z9:Z10=5:4; the deceleration The mechanism includes: a first speed reducer and a second speed reducer, respectively realizing the deceleration and increasing torque of the first and second stepping motors. The three sets of five-phase stepping motors include: a first motor, a second motor, and a third motor, which respectively drive the mechanical arm to rotate, stretch, and lift. The heat dissipation mechanism is: a heat dissipation fan, which dissipates heat inside the robot when it is running. The screw mechanism includes: a screw rod and a screw nut, which convert the rotation of the screw rod into the lifting of the rotating arm. The terminal mechanical arm, the telescopic arm, and the rotating arm coordinate and cooperate in motion to jointly complete the handling operation of the farmland handling robot. The end effector is a flat shovel, which supports crops. The gear mechanism includes: a first gear and a second gear, which convert the rotation of the rotating arm into the rotation of the encoder shaft. The universal wheel moving mechanism includes: three universal wheels installed at the bottom of the robot to facilitate the robot to move at any time.
本电路包括Arduino单片机主控单元、电机驱动单元、执行单元、红外遥控单元、位置、速度和温度监控单元、初始位置复位单元、供电单元、散热单元等。机械结构部分主要包括多组同步带传动机构、减速机构、三组五相电机、散热机构、丝杠导轨机构、旋转臂、末端机械手臂、伸缩臂和旋转臂、齿轮机构、末端执行器和万向轮等。 This circuit includes Arduino MCU main control unit, motor drive unit, execution unit, infrared remote control unit, position, speed and temperature monitoring unit, initial position reset unit, power supply unit, cooling unit, etc. The mechanical structure part mainly includes multiple sets of synchronous belt transmission mechanism, deceleration mechanism, three sets of five-phase motors, heat dissipation mechanism, screw guide mechanism, rotating arm, terminal mechanical arm, telescopic arm and rotating arm, gear mechanism, end effector and universal Xianglun and so on.
Arduino单片机主控单元,包括Arduino控制芯片、多路数字输入输出接口、模拟输入接口、UART接口、晶振、USB接口以及电源接口等等,通过Arduino分别控制三个五相电机转动、读取农田搬运机器人的各机械臂的位置、速度及温度信息、实现机机器人近程红外遥控、机器人初始位置复位和智能散热。各数字输入输出口、模拟口、USB接口以及其他外围电路和元器件为各外围模块的接入提供条件,组成农田搬运机器人单片机控制系统。 Arduino single-chip main control unit, including Arduino control chip, multi-channel digital input and output interface, analog input interface, UART interface, crystal oscillator, USB interface and power interface, etc., respectively control three five-phase motor rotation and read farmland handling through Arduino The position, speed and temperature information of each mechanical arm of the robot realizes the short-range infrared remote control of the robot, the initial position reset of the robot and intelligent heat dissipation. Each digital input and output port, analog port, USB interface, and other peripheral circuits and components provide conditions for the access of each peripheral module to form a single-chip microcomputer control system for farmland handling robots.
电机驱动单元,包括五相混合式电机及其相应的电机驱动器,该5相混合式电机步矩角小,加减速时间短,动态惯性低,具有较高的精度和转矩,可实现单脉冲+方向或双脉冲控制模式的切换,选择单脉冲+方向控制方式时,通过单片机主控单元的相关I/O口与电机驱动器的脉冲信号口、方向信号口和使能信号口相连接,脉冲信号端输入的脉冲信号控制电机转动,方向信号端输入的高低电平信号控制电机转向,使能信号端输入的高低电平信号控制电机的自由状态。通过控制各电机的转角、转速和转向,从而实现旋转臂升降、旋转物体和伸缩臂搬运物体的目的,达到农田搬运机器人从拿取到放下全程一体化和自动化的作业过程。 Motor drive unit, including five-phase hybrid motor and its corresponding motor driver, the five-phase hybrid motor has small step angle, short acceleration and deceleration time, low dynamic inertia, high precision and torque, and can realize single pulse + direction or double pulse control mode switching, when single pulse + direction control mode is selected, the relevant I/O port of the MCU main control unit is connected with the pulse signal port, direction signal port and enable signal port of the motor driver, and the pulse The pulse signal input at the signal terminal controls the rotation of the motor, the high and low level signals input at the direction signal terminal control the steering of the motor, and the high and low level signals input at the enable signal terminal control the free state of the motor. By controlling the rotation angle, speed and steering of each motor, the purpose of lifting and lowering the rotating arm, rotating objects and telescopic arm transporting objects is realized, and the integrated and automated operation process of the farmland handling robot from picking up to putting down is achieved.
执行单元,包括同步带传动机构、螺纹丝杠机构、齿轮传动机构等,通过单片机主控单元的相关I/O口与电机驱动器的信号接口相连接,控制电机的转角、转速和转向,这些电机的转动经过该执行单元,可有效的转化为伸缩臂的伸缩运动、旋转臂的旋转运动以及旋转臂的升降运动,它们相互配合使整个执行机构动作灵活,实现了该农田搬运机器人快速搬运农作物的目的。 The execution unit, including synchronous belt transmission mechanism, threaded screw mechanism, gear transmission mechanism, etc., is connected to the signal interface of the motor driver through the relevant I/O port of the main control unit of the single-chip microcomputer, and controls the rotation angle, speed and steering of the motor. These motors The rotation of the rotating arm can be effectively converted into the telescopic movement of the telescopic arm, the rotating movement of the rotating arm, and the lifting movement of the rotating arm through the execution unit. They cooperate with each other to make the whole actuator move flexibly, and realize the rapid handling of crops by the farmland handling robot. Purpose.
红外遥控单元,与Arduino控制器的D2I/O口相连接,红外遥控是一种无线且非接触控制技术,具有抗干扰能力强,信息传输可靠,功耗低,成本低,易实现等显著优点,操作人员通过操作手持的遥控器实现近程的农田搬运机器人控制。 The infrared remote control unit is connected with the D2I/O port of the Arduino controller. Infrared remote control is a wireless and non-contact control technology with strong anti-interference ability, reliable information transmission, low power consumption, low cost, and easy implementation. , the operator realizes the short-range control of the farmland handling robot by operating the hand-held remote control.
位置、速度和温度监控单元,包括三个相应机械臂的旋转编码器、DS18B20温度传感器和12864液晶等,编码器与Arduino控制单元的D3、D4、D18、D19、D20和D21号I/O口相连接,DS18B20温度传感器与Arduino控制单元的D46I/O口相连接,12864液晶与主Arduino控制单元的D32-D42共11个I/O口相连接,主要用于实时监控农田搬运机器人各机械臂所处的转角位置、速度状态及机器人温度等,一定意义上实现了该控制系统的实时监控,到达了良好的人机交互作用,保证作业过程有序、平稳的进行。 Position, speed and temperature monitoring unit, including three rotary encoders corresponding to the mechanical arm, DS18B20 temperature sensor and 12864 liquid crystal, etc., the encoder and the I/O ports D3, D4, D18, D19, D20 and D21 of the Arduino control unit The DS18B20 temperature sensor is connected to the D46 I/O port of the Arduino control unit, and the 12864 LCD is connected to 11 I/O ports of the main Arduino control unit D32-D42, which are mainly used for real-time monitoring of each mechanical arm of the farmland handling robot The position of the corner, the speed state and the temperature of the robot, etc., realize the real-time monitoring of the control system in a certain sense, achieve a good human-computer interaction, and ensure the orderly and stable operation process.
初始位置复位单元,包括三个槽型限位开关和遥控器,他们分别与Arduino控制器的D29、D30、D31和D2数字口相连接,先通过遥控器上的复位键向Arduino控制单元发出复位信号,控制器接收信号后驱动各机械臂运转到极限位置触发槽型限位开关,随后槽型限位开关将向Arduino控制器单元发送信号,电机驱动单元将驱动机械执行单元,使得农田搬运机器回到初始位置。 The initial position reset unit includes three slot-type limit switches and a remote controller, which are respectively connected to the D29, D30, D31 and D2 digital ports of the Arduino controller, and first sends a reset to the Arduino control unit through the reset button on the remote controller After receiving the signal, the controller drives each mechanical arm to the limit position to trigger the slot-type limit switch, and then the slot-type limit switch will send a signal to the Arduino controller unit, and the motor drive unit will drive the mechanical execution unit to make the farmland handling machine Return to the initial position.
供电单元,包括开关电源、空气开关和继电器等,通过将家用电转化为24V和5V两种低压供电,分别给Arduino控制单元、电机驱动单元、散热单元等供电,作为整个农田搬运机器人的能源供应模块。 The power supply unit, including switching power supply, air switch and relay, etc., converts household electricity into two low-voltage power supplies of 24V and 5V, respectively supplying power to the Arduino control unit, motor drive unit, cooling unit, etc., as the energy source for the entire farmland handling robot supply module.
散热单元,包括散热片、散热风扇、DS18B20以及继电器等,继电器、DS18B20分别与Arduino控制单元D45和D46I/O口相连接,通过检测机器人内部温度是否到达系统设定的温度来自动控制散热风扇的启动与关闭,利用散热风扇带来的强制对流对机器人进行多层散热,电机驱动器上也有相应的散热片,也能起到将热量散失的作用。 The heat dissipation unit includes heat sink, heat dissipation fan, DS18B20 and relay, etc. The relay and DS18B20 are respectively connected to the D45 and D46 I/O ports of the Arduino control unit, and automatically controls the heat dissipation fan by detecting whether the internal temperature of the robot reaches the temperature set by the system. Start and shut down, use the forced convection brought by the cooling fan to dissipate the robot's multi-layer heat dissipation, and there are corresponding heat sinks on the motor driver, which can also play a role in dissipating heat.
多组同步带传动机构包括第一至第十的同步带轮。及配套的同步带,第一、第二同步带轮实现把第一电机轴的转动转换为导轨的转动;第三、第四同步带轮实现把导轨的转动转换为旋转臂旋转;第五、第六同步带轮实现把伸缩臂的转动转换为末端机械手臂的转动;第七、第八同步带轮实现把末端机械手臂的转动转换为末端执行器的转动;第九、第十同步带轮实现把第三电机的转动转换为丝杆的转动。 The multi-group synchronous belt transmission mechanism includes first to tenth synchronous pulleys. And the supporting synchronous belt, the first and second synchronous pulleys realize the conversion of the rotation of the first motor shaft into the rotation of the guide rail; the third and fourth synchronous pulleys realize the conversion of the rotation of the guide rail into the rotation of the rotating arm; fifth, The sixth synchronous pulley converts the rotation of the telescopic arm into the rotation of the end mechanical arm; the seventh and eighth synchronous pulleys convert the rotation of the end mechanical arm into the rotation of the end effector; the ninth and tenth synchronous pulleys Realize converting the rotation of the third motor into the rotation of the screw mandrel.
旋转臂通过带动末端执行器沿垂直平面做升降运动。末端执行器的旋转运动由旋转臂的旋转过程来实现。通过两组同步带轮及末端机械手臂运动的传递,伸缩臂将带动末端执行器沿水平面做直线运动。最终,通过他们协调配合运动,共同完成农田搬运机器人搬运作业。 The rotating arm moves up and down along the vertical plane by driving the end effector. The rotary motion of the end effector is realized by the rotary process of the rotary arm. Through the transmission of the two sets of synchronous pulleys and the movement of the end mechanical arm, the telescopic arm will drive the end effector to move linearly along the horizontal plane. In the end, through their coordination and cooperation, they can jointly complete the handling operation of the farmland handling robot.
以上所述仅为本发明的较佳实施例,凡依本发明申请专利范围所做的均等变化与修饰,皆应属本发明的涵盖范围。 The above descriptions are only preferred embodiments of the present invention, and all equivalent changes and modifications made according to the scope of the patent application of the present invention shall fall within the scope of the present invention.
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