CN104400079A - Twist bit for carburizing steel - Google Patents
Twist bit for carburizing steel Download PDFInfo
- Publication number
- CN104400079A CN104400079A CN201410707191.5A CN201410707191A CN104400079A CN 104400079 A CN104400079 A CN 104400079A CN 201410707191 A CN201410707191 A CN 201410707191A CN 104400079 A CN104400079 A CN 104400079A
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- Prior art keywords
- edge
- main cutting
- cutting edge
- cutter body
- chip discharging
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 21
- 239000010959 steel Substances 0.000 title claims abstract description 21
- 238000005255 carburizing Methods 0.000 title claims abstract description 12
- 238000005520 cutting process Methods 0.000 claims abstract description 33
- 230000007704 transition Effects 0.000 claims abstract description 5
- 238000005553 drilling Methods 0.000 abstract description 6
- 230000000694 effects Effects 0.000 abstract description 3
- 230000006872 improvement Effects 0.000 abstract description 3
- 230000003014 reinforcing effect Effects 0.000 abstract description 3
- 238000007599 discharging Methods 0.000 abstract 6
- 238000005452 bending Methods 0.000 abstract 3
- 238000005096 rolling process Methods 0.000 abstract 2
- 238000003754 machining Methods 0.000 abstract 1
- 230000002787 reinforcement Effects 0.000 abstract 1
- 229910001339 C alloy Inorganic materials 0.000 description 2
- 229910000954 Medium-carbon steel Inorganic materials 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000005728 strengthening Methods 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 230000008569 process Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B51/00—Tools for drilling machines
- B23B51/02—Twist drills
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B2251/00—Details of tools for drilling machines
- B23B2251/40—Flutes, i.e. chip conveying grooves
- B23B2251/408—Spiral grooves
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Earth Drilling (AREA)
Abstract
Description
技术领域technical field
本发明涉及一种高速高效切削金属的刀具,尤其涉及一种用于切削渗碳钢的麻花钻头。The invention relates to a tool for cutting metal with high speed and high efficiency, in particular to a twist drill bit for cutting carburized steel.
背景技术Background technique
渗碳钢具有良好的加工性,加工变形微小,抗疲劳性能相当好。由于具有极高的性价比优势,主要用于齿轮、轴类、活塞类零配件以及汽车飞机各种特殊零件部位。由于渗碳钢的含碳量较低,通常不高于0.2%,热处理前的材料延展率>10%,在机械加工中,尤其是热处理前的钻削加工中不易断屑,极易由于缠屑的原因导致加工中断、质量不良以及断刀事故。Carburized steel has good machinability, small processing deformation, and quite good fatigue resistance. Due to its extremely high cost performance advantage, it is mainly used for gears, shafts, pistons and various special parts of automobiles and aircrafts. Due to the low carbon content of carburized steel, usually not higher than 0.2%, the elongation rate of the material before heat treatment is >10%. The cause of chips leads to processing interruption, poor quality and knife breaking accidents.
为了保证提升加工效率,实现高效切削,有必要针对渗碳钢易缠屑材料研发一种新型钻头。In order to improve processing efficiency and achieve high-efficiency cutting, it is necessary to develop a new type of drill bit for carburized steel, which is easy to tangle with chips.
发明内容Contents of the invention
本发明的目的是克服现有技术存在的不足,提供一种用于钻削渗碳钢的麻花钻头。The purpose of the present invention is to overcome the deficiencies in the prior art and provide a twist drill for drilling carburized steel.
本发明的目的通过以下技术方案来实现:The purpose of the present invention is achieved through the following technical solutions:
渗碳钢用麻花钻头,包括刀体和柄部,刀体和柄部是以同一中心轴线为中心的同轴圆柱体,特点是:所述刀体上开设有螺旋状排屑槽,排屑槽的截面呈多重起伏式曲线形状,刀体头部的端面位置磨有两处后刀面,后刀面与排屑槽的交线形成主切削刃,主切削刃呈多重曲折式刃形,两处后刀面的交线形成横刃,刀体靠近排屑槽的位置形成棱边,主切削刃与横刃之间磨有内刃,主切削刃和棱边的交点即为刀尖,内刃与主切削刃连续过渡。The twist drill bit for carburizing steel includes a cutter body and a shank. The cutter body and the shank are coaxial cylinders centered on the same central axis. The cross-section of the flute is in the shape of multiple undulating curves, and the end face of the cutter head is ground with two flanks. The intersection line between the flank and the flute forms the main cutting edge, and the main cutting edge is in a multiple zigzag shape. The intersection line of the two flanks forms a chisel edge, the position of the cutter body near the chip flute forms an edge, and an inner edge is ground between the main cutting edge and the chisel edge, and the intersection point of the main cutting edge and the edge is the tool tip. There is a continuous transition between the inner edge and the main cutting edge.
进一步地,上述的渗碳钢用麻花钻头,其中,所述主切削刃呈三峰两谷形式的曲折式刃形。Further, in the aforementioned twist drill bit for carburizing steel, the main cutting edge has a zigzag shape with three peaks and two valleys.
更进一步地,上述的渗碳钢用麻花钻头,其中,所述内刃与主切削刃连续过渡无尖点。Further, in the aforementioned twist drill bit for carburizing steel, wherein, the continuous transition between the inner edge and the main cutting edge has no sharp point.
本发明技术方案的实质性特点和进步主要体现在:Substantive features and progress of the technical solution of the present invention are mainly reflected in:
渗碳钢用麻花钻头设计多重起伏式排屑槽,进而形成多重曲折式主切削刃,该刃形在切削时,可获得“多重曲折”形态的切屑,相当于在切屑断面刻划出多处加强筋,继而提高切屑强度,使得加工强化作用更加明显。随着切屑强度的提高,断屑变得容易,排屑更为顺畅,实现高效精密钻削渗碳钢。非常适合45#、40Cr等中碳钢和中碳合金钢在正火状态下的钻削加工。The twist drill for carburizing steel is designed with multiple undulating chip flutes, and then forms a multiple zigzag main cutting edge. When cutting, this blade shape can obtain chips in the form of "multiple zigzags", which is equivalent to marking multiple places on the chip section. Reinforcing ribs, which in turn increase the chip strength, making the processing strengthening effect more obvious. With the improvement of chip strength, chip breaking becomes easier and chip removal is smoother, realizing high-efficiency precision drilling of carburized steel. It is very suitable for drilling medium carbon steel and medium carbon alloy steel such as 45# and 40Cr under normalizing condition.
附图说明Description of drawings
下面结合附图对本发明技术方案作进一步说明:Below in conjunction with accompanying drawing, technical solution of the present invention will be further described:
图1:本发明的构造示意图;Fig. 1: Structural schematic diagram of the present invention;
图2:排屑槽的截面示意图;Figure 2: Schematic cross-sectional view of the flute;
图3:刀体头部的构造示意图;Figure 3: Schematic diagram of the structure of the head of the cutter body;
图4:主切削刃的示意图。Figure 4: Schematic representation of the main cutting edge.
具体实施方式Detailed ways
如图1所示,渗碳钢用麻花钻头,包括刀体1和柄部2,刀体1和柄部2是以同一中心轴线为中心的同轴圆柱体,柄部2是圆精度较高的一段圆柱体,使用时通过刀柄夹持柄部2以传递机床动力,使得刀具旋转而具备切削能力。在刀体1上磨出螺旋状的排屑槽3,在刀体头部的端面位置磨有两处后刀面4,后刀面4与排屑槽3的交线形成主切削刃5,两处后刀面4的交线形成横刃6,在刀体1靠近排屑槽3的位置通过清边工艺将刀体1上磨去多余的部分,只保留一条螺旋状的圆柱面,形成棱边7。As shown in Figure 1, the twist drill for carburizing steel includes a cutter body 1 and a shank 2. The cutter body 1 and the shank 2 are coaxial cylinders centered on the same central axis, and the shank 2 is a circle with high precision. A section of cylinder, when in use, clamps the shank 2 through the tool handle to transmit the power of the machine tool, so that the tool rotates and has the cutting ability. A spiral chip flute 3 is ground on the cutter body 1, and two flanks 4 are ground on the end face of the cutter body head, and the intersection line between the flank face 4 and the chip flute 3 forms a main cutting edge 5, The intersection line of the two flank surfaces 4 forms a chisel edge 6, and at the position of the cutter body 1 close to the chip flute 3, the excess part of the cutter body 1 is ground by the edge cleaning process, leaving only a spiral cylindrical surface, forming edge 7.
如图2所示,排屑槽3的截面呈多重起伏式曲线形状,通过成形砂轮磨制形成。As shown in FIG. 2 , the cross section of the flute 3 is in the shape of multiple undulating curves, which is formed by grinding with a profiled grinding wheel.
如图3所示,在主切削刃5与横刃6之间磨有内刃9,用来进一步修正横刃,以改善钻头的定心能力。主切削刃5和棱边7的交点即为刀尖8,内刃9与主切削刃5连续过渡无尖点。通过调整内刃9、横刃6与主切削刃5三者之间的相对位置和角度,可以改善切屑形态利于断屑。As shown in Figure 3, an inner edge 9 is ground between the main cutting edge 5 and the chisel edge 6, which is used to further modify the chisel edge to improve the centering ability of the drill. The intersection point of the main cutting edge 5 and the edge 7 is the tool tip 8, and the inner edge 9 and the main cutting edge 5 are continuously transitioned without sharp points. By adjusting the relative positions and angles among the inner edge 9, the chisel edge 6 and the main cutting edge 5, the shape of chips can be improved to facilitate chip breaking.
如图4所示,主切削刃5为多重曲折式刃形,通常采用2.5重型,即三峰A两谷B的形式。As shown in FIG. 4 , the main cutting edge 5 is a multiple zigzag blade shape, usually in the form of 2.5 heavy, that is, three peaks A and two valleys B.
综上所述,本发明渗碳钢用麻花钻头设计多重起伏式排屑槽,进而形成多重曲折式主切削刃,该刃形在切削时,可获得“多重曲折”形态的切屑,相当于在切屑断面刻划出多处加强筋,继而提高切屑强度,使得加工强化作用更加明显。随着切屑强度的提高,断屑变得容易,排屑更为顺畅,实现高效精密钻削渗碳钢。非常适合45#、40Cr等中碳钢和中碳合金钢在正火状态下的钻削加工。In summary, the twist drill bit for carburizing steel of the present invention is designed with multiple undulating chip removal grooves, and then forms a multiple zigzag main cutting edge. When cutting, this blade shape can obtain chips in the form of "multiple zigzags", which is equivalent to The cross-section of the chip is marked with multiple reinforcing ribs, which in turn improves the strength of the chip and makes the processing strengthening effect more obvious. With the improvement of chip strength, chip breaking becomes easier and chip removal is smoother, realizing high-efficiency precision drilling of carburized steel. It is very suitable for drilling medium carbon steel and medium carbon alloy steel such as 45# and 40Cr under normalizing condition.
需要强调的是:以上仅是本发明的较佳实施例而已,并非对本发明作任何形式上的限制,凡是依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均仍属于本发明技术方案的范围内。It should be emphasized that: the above are only preferred embodiments of the present invention, and are not intended to limit the present invention in any form. Any simple modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention are valid. Still belong to the scope of the technical solution of the present invention.
Claims (3)
Priority Applications (1)
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CN201410707191.5A CN104400079A (en) | 2014-11-27 | 2014-11-27 | Twist bit for carburizing steel |
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CN201410707191.5A CN104400079A (en) | 2014-11-27 | 2014-11-27 | Twist bit for carburizing steel |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106077767A (en) * | 2016-07-28 | 2016-11-09 | 山东大学 | There is the chip-breaking drill bit of S type blade based on Logistic curve |
CN113878136A (en) * | 2021-09-09 | 2022-01-04 | 中国航发南方工业有限公司 | Method for processing deep inclined two-section hole on engine case |
CN116551037A (en) * | 2023-06-21 | 2023-08-08 | 埃格瑞特切削技术(上海)有限公司 | Spiral flute drill bit with chip breaker |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB452750A (en) * | 1935-12-13 | 1936-08-28 | Albert Edward Shiner | Improvements relating to twist drills |
US4802799A (en) * | 1987-06-10 | 1989-02-07 | Marken Tool Company | Drill bit |
DE102008059588A1 (en) * | 2008-11-28 | 2010-06-02 | Horst Wolf | Drilling tool for removal of splinter, has machining area running from central point till to cutting corner, whose profile runs in longitudinal direction of area so that machining effect is obtained at cutter, during re-sharpening of tool |
CN103737073A (en) * | 2014-01-21 | 2014-04-23 | 华中科技大学 | Twist drill with grooved front tool faces and bent blades |
CN204248042U (en) * | 2014-11-27 | 2015-04-08 | 苏州阿诺精密切削技术股份有限公司 | Carburizing steel spiral bit |
-
2014
- 2014-11-27 CN CN201410707191.5A patent/CN104400079A/en active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB452750A (en) * | 1935-12-13 | 1936-08-28 | Albert Edward Shiner | Improvements relating to twist drills |
US4802799A (en) * | 1987-06-10 | 1989-02-07 | Marken Tool Company | Drill bit |
DE102008059588A1 (en) * | 2008-11-28 | 2010-06-02 | Horst Wolf | Drilling tool for removal of splinter, has machining area running from central point till to cutting corner, whose profile runs in longitudinal direction of area so that machining effect is obtained at cutter, during re-sharpening of tool |
CN103737073A (en) * | 2014-01-21 | 2014-04-23 | 华中科技大学 | Twist drill with grooved front tool faces and bent blades |
CN204248042U (en) * | 2014-11-27 | 2015-04-08 | 苏州阿诺精密切削技术股份有限公司 | Carburizing steel spiral bit |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106077767A (en) * | 2016-07-28 | 2016-11-09 | 山东大学 | There is the chip-breaking drill bit of S type blade based on Logistic curve |
CN106077767B (en) * | 2016-07-28 | 2018-03-30 | 山东大学 | There is the chip-breaking drill bit of S type blades based on Logistic curves |
CN113878136A (en) * | 2021-09-09 | 2022-01-04 | 中国航发南方工业有限公司 | Method for processing deep inclined two-section hole on engine case |
CN116551037A (en) * | 2023-06-21 | 2023-08-08 | 埃格瑞特切削技术(上海)有限公司 | Spiral flute drill bit with chip breaker |
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Address after: Suzhou City, Jiangsu province 215021 Industrial Park Kuatang subarea Baoda Road No. 8 Applicant after: Suzhou Ahno Precision Cutting Technology Co., Ltd. Address before: Suzhou City, Jiangsu province 215021 Industrial Park Kuatang subarea Baoda Road No. 8 Applicant before: Suzhou Ahno Cutting Tool Technology Co., Ltd. |
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Application publication date: 20150311 |