CN104399580B - A laboratory magnetic separator suitable for the separation of fine-grained strong magnetic materials - Google Patents
A laboratory magnetic separator suitable for the separation of fine-grained strong magnetic materials Download PDFInfo
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- 239000000696 magnetic material Substances 0.000 title claims abstract description 43
- 239000006148 magnetic separator Substances 0.000 title claims abstract description 33
- 238000000926 separation method Methods 0.000 title description 17
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 37
- 230000005284 excitation Effects 0.000 claims abstract description 27
- 239000012141 concentrate Substances 0.000 claims abstract description 26
- 238000001816 cooling Methods 0.000 claims abstract description 22
- 238000006243 chemical reaction Methods 0.000 claims abstract description 8
- 230000005405 multipole Effects 0.000 claims abstract 5
- 239000008346 aqueous phase Substances 0.000 claims abstract 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 19
- 238000011010 flushing procedure Methods 0.000 claims description 9
- 238000007599 discharging Methods 0.000 claims description 6
- 125000004122 cyclic group Chemical group 0.000 claims 3
- 230000008676 import Effects 0.000 claims 1
- 230000035699 permeability Effects 0.000 claims 1
- 239000000463 material Substances 0.000 abstract description 20
- 230000006698 induction Effects 0.000 description 27
- 230000005540 biological transmission Effects 0.000 description 11
- 239000002245 particle Substances 0.000 description 11
- 239000000498 cooling water Substances 0.000 description 9
- 230000009286 beneficial effect Effects 0.000 description 6
- 238000000034 method Methods 0.000 description 5
- 239000002002 slurry Substances 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 239000006249 magnetic particle Substances 0.000 description 3
- 230000007423 decrease Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 229910052500 inorganic mineral Inorganic materials 0.000 description 2
- 230000007774 longterm Effects 0.000 description 2
- 238000007885 magnetic separation Methods 0.000 description 2
- 239000011707 mineral Substances 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 230000001276 controlling effect Effects 0.000 description 1
- 238000013021 overheating Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
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Abstract
Description
技术领域 technical field
本发明涉及一种适于细粒强磁性物料分选的实验室磁选机。 The invention relates to a laboratory magnetic separator suitable for separating fine-grained strong magnetic materials.
背景技术 Background technique
在矿物加工与物料分离过程中运用物料的磁性特征,用磁选机分选回收其中的磁性矿物,目前强磁性物料的分选主要用弱磁选机进行,实验室中磁选机因磁场强度较低,磁场强度普遍只有150 mT~250 mT。 In the process of mineral processing and material separation, the magnetic characteristics of the material are used to separate and recover the magnetic minerals in it with a magnetic separator. At present, the separation of strong magnetic materials is mainly carried out with a weak magnetic separator. The magnetic separator in the laboratory is due to the strength of the magnetic field. Low, the magnetic field strength is generally only 150 mT ~ 250 mT.
随着待选物料的粒度变细,而且某些待选物料的磁性较低,即比磁化系数较低,如:某些人工磁性物料。目前实验室中弱磁选机因磁场强度较低和某些结构问题,不能对当前的细粒强磁性物料分选进行有效地分选;有时因磁选机运转时间较长时,造成线包过热,引起磁场强度的进一步降低,且丧失稳定性,严重影响分选过程;同时,部分磁选机因没有卸矿装置,或因卸矿装置存在安全隐患,易对操作者的造成安全伤害,影响实验过程。 As the particle size of the materials to be selected becomes finer, and the magnetic properties of some materials to be selected are lower, that is, the specific magnetic susceptibility coefficient is lower, such as: some artificial magnetic materials. At present, the weak magnetic separator in the laboratory cannot effectively separate the current fine-grained strong magnetic materials due to the low magnetic field strength and some structural problems; Overheating will cause a further decrease in magnetic field strength and loss of stability, seriously affecting the separation process; at the same time, some magnetic separators are likely to cause safety hazards to operators because they do not have ore unloading devices or there are potential safety hazards in unloading devices. affect the experimental process.
本发明借鉴了原有实验室弱磁选机设备的特点,采用设有循环冷却导孔的铁芯与励磁线圈包组合,可加大励磁电流提高磁场强度;利用导入的循环冷却水提高了组合磁极的稳定性,并通过设计的分选底箱与分选转鼓的有效匹配,从而降低了强磁性物料分选的粒度。采用卸矿感应辊与摩擦传动,使设备操作安全可靠,有利于保障操作者的安全,为细粒强磁性物料的分选提供了一种适用而可靠的新型实验设备。 The present invention draws lessons from the characteristics of the original laboratory weak magnetic separator equipment, and adopts the combination of the iron core with the circulating cooling guide hole and the excitation coil package, which can increase the excitation current and improve the magnetic field intensity; the imported circulating cooling water improves the combination The stability of the magnetic poles, and the effective matching of the designed sorting bottom box and the sorting drum, thereby reducing the particle size of the strong magnetic material sorting. The use of unloading induction rollers and friction transmission makes the operation of the equipment safe and reliable, which is conducive to ensuring the safety of the operator, and provides a suitable and reliable new experimental equipment for the separation of fine-grained strong magnetic materials.
发明内容 Contents of the invention
本发明的目的在于提供一种适于细粒强磁性物料分选的实验室磁选机,该磁选机用于细粒强磁性物料的分选,具有磁场和转鼓连续可调、操作安全可靠、连续运转的特点。 The object of the present invention is to provide a laboratory magnetic separator suitable for the separation of fine-grained strong magnetic materials. The magnetic separator is used for the separation of fine-grained strong magnetic materials. It has continuously adjustable magnetic field and drum, and is safe to operate. Features of reliable and continuous operation.
为了实现上述目的,本发明的技术方案是:一种适于细粒强磁性物料分选的实验室磁选机,其特征在于它包括机架1、分选底箱2、精矿槽3、卸矿感应辊4、分选转鼓5、中央空心轴承6、传动装置7、励磁线包8、铁芯9; In order to achieve the above object, the technical solution of the present invention is: a laboratory magnetic separator suitable for the separation of fine-grained strong magnetic materials, characterized in that it includes a frame 1, a sorting bottom box 2, a concentrate tank 3, Unloading induction roller 4, sorting drum 5, central hollow bearing 6, transmission device 7, excitation wire package 8, iron core 9;
分选底箱2的上端设有给矿固定孔17,分选底箱2经调节装置固定在机架1上,分选底箱2内为空腔,分选底箱2内的底部为弧形,分选底箱2的下端侧面设有非磁性物出料口22,出料口22处设有控制阀门,分选底箱2下端侧面出料口的同侧设有溢流口11;分选底箱2位于分选转鼓5的下方; The upper end of the sorting bottom box 2 is provided with an ore supply fixing hole 17, and the sorting bottom box 2 is fixed on the frame 1 through an adjustment device. The inside of the sorting bottom box 2 is a cavity, and the bottom of the sorting bottom box 2 is an arc. Shape, the lower end side of sorting bottom box 2 is provided with non-magnetic material discharge port 22, and discharge port 22 is provided with control valve, and the same side of sorting bottom case 2 lower end side discharge port is provided with overflow port 11; The sorting bottom box 2 is located below the sorting drum 5;
分选转鼓5为圆筒状;分选转鼓5的空腔内设有多个铁芯9和多个励磁线包8,铁芯9中设有循环冷却导孔10,各级铁芯中的循环冷却导孔由导管15依次串联相通构成循环水道,循环水道的进口经第一个连接导管16的进水端穿过中央空心轴承6与外部冷却水相连通,循环水道的出口由第二个连接导管的出水端穿过中央空心轴承6与精矿冲洗水管相连通;分选转鼓5的两端部分别由中央空心轴承6与机架1相连(中央空心轴承6穿过分选转鼓5),分选转鼓5的一端由传动装置7与变频减速驱动装置20相连;铁芯9与中央空心轴承6固定连接,铁芯9的中下部由线圈缠绕形成励磁线包8,多个励磁线包8首尾相连构成多级线圈组,多级线圈组的端部经中央空心轴承6与分选转鼓5外的调节控制装置18连通; The sorting drum 5 is cylindrical; the cavity of the sorting drum 5 is provided with a plurality of iron cores 9 and a plurality of excitation wire packages 8, and the iron core 9 is provided with circulating cooling guide holes 10, and the iron cores of all levels The circulating cooling guide hole in the pipe is connected in series by the conduits 15 to form a circulating water channel. The inlet of the circulating water channel passes through the central hollow bearing 6 through the water inlet end of the first connecting conduit 16 and communicates with the external cooling water. The outlet of the circulating water channel is connected by the first The water outlet ends of the two connecting conduits pass through the central hollow bearing 6 and communicate with the concentrate flushing water pipe; the two ends of the sorting drum 5 are respectively connected with the frame 1 by the central hollow bearing 6 (the central hollow bearing 6 passes through the sorting rotor drum 5), one end of the sorting drum 5 is connected with the frequency conversion deceleration drive device 20 by the transmission device 7; Two excitation wire packages 8 are connected end to end to form a multi-level coil group, and the ends of the multi-level coil group communicate with the adjustment control device 18 outside the sorting drum 5 through the central hollow bearing 6;
卸矿感应辊4经摩擦轮13与分选转鼓5的外缘塑性接触,卸矿感应辊4的两端分别由轴承与机架1相连,卸矿感应辊4的内部设有导磁材料;精矿槽3内设有卸矿感应辊4,精矿槽3的前端底部设有磁性物出料口12;分选转鼓5与卸矿感应辊4之间的上方有精矿冲洗水出口14。 The ore unloading induction roller 4 is in plastic contact with the outer edge of the sorting drum 5 through the friction wheel 13, and the two ends of the ore unloading induction roller 4 are respectively connected with the frame 1 by bearings, and the inside of the ore unloading induction roller 4 is equipped with a magnetic material ; The ore discharge induction roller 4 is arranged in the concentrate tank 3, and the front end bottom of the concentrate tank 3 is provided with a magnetic material discharge port 12; there is concentrate washing water above the separation drum 5 and the ore discharge induction roller 4 exit 14.
所述的机架上设有用于行走的轮子。 The frame is provided with wheels for walking.
所述的分选转鼓5的直径为300 mm~2000 mm。 The diameter of the sorting drum 5 is 300mm-2000mm.
所述的多级线圈组的级数为3~6级,其磁场强度经调节控制装置18的电流连接可调,磁场强度可达350 mT~450 mT。 The number of stages of the multi-stage coil group is 3-6, and its magnetic field strength can be adjusted by adjusting the current connection of the control device 18, and the magnetic field strength can reach 350 mT-450 mT.
所述的多级线圈组轴向排列,磁包角为90°~180°。 The multistage coil groups are arranged axially, and the magnetic wrap angle is 90°-180°.
所述的铁芯9的循环冷却导孔10,呈格栅形分布,轴向格栅为1~5条。 The circulating cooling guide holes 10 of the iron core 9 are distributed in a grid shape, and the axial grids are 1 to 5.
所述的循环冷却导孔10经连接导管16连接,如焊接,各级导管首尾相连,首末两端穿过中央空心轴承6与外部冷却水相连通。 The circulating cooling guide holes 10 are connected through connecting conduits 16, such as welding, and the conduits at all levels are connected end to end, and the first and last ends pass through the central hollow bearing 6 to communicate with the external cooling water.
所述的分选转鼓5的外缘与分选底箱2呈部分同心圆,且分选转鼓5的外缘与分选底箱2的间隙,经调节装置连续可调,分选转鼓5的外缘与分选底箱2的间距为3 mm~60 mm。 The outer edge of the sorting drum 5 and the sorting bottom box 2 are partially concentric circles, and the gap between the outer edge of the sorting drum 5 and the sorting bottom box 2 is continuously adjustable through the adjusting device. The distance between the outer edge of the drum 5 and the sorting bottom box 2 is 3 mm to 60 mm.
所述的卸矿感应辊4经摩擦轮13与分选转鼓5的外缘塑性接触,摩擦轮13与卸矿感应辊4塑性连接。 The ore unloading induction roller 4 is in plastic contact with the outer edge of the sorting drum 5 through the friction wheel 13 , and the friction wheel 13 is plastically connected with the ore unloading induction roller 4 .
本发明的有益效果是: The beneficial effects of the present invention are:
1、本发明的实验室磁选机利用循环冷却导孔的铁芯和励磁线包组成的多级磁极组,可以获得较高磁场强度,磁场强度可达350 mT~450 mT,适用于细粒颗粒分选。 1. The laboratory magnetic separator of the present invention utilizes the iron core of the circulating cooling guide hole and the multi-level magnetic pole group composed of the excitation wire package, which can obtain a higher magnetic field strength, and the magnetic field strength can reach 350 mT to 450 mT, which is suitable for fine grain particle sorting.
2、本发明的实验室磁选机的铁芯中设有循环冷却导孔,通过冷却水强制冷却励磁线包,使分选的磁场强度稳定,适用于长时间连续运转。 2. The iron core of the laboratory magnetic separator of the present invention is provided with circulating cooling guide holes, and the excitation wire package is forcibly cooled by cooling water, so that the strength of the sorting magnetic field is stable, and it is suitable for long-term continuous operation.
3、本发明的实验室磁选机利用卸矿感应辊,且通过摩擦轮与分选转鼓塑性接触,无安全隐患,实现操作过程安全。 3. The laboratory magnetic separator of the present invention utilizes the ore unloading induction roller, and the friction wheel is in plastic contact with the sorting drum, so there is no potential safety hazard, and the operation process is safe.
4、本发明的实验室磁选机利用分选转鼓与分选底箱的部分同心圆设置,且分选转鼓与分选底箱的间距连续可调,使物料中的磁性颗粒充分吸附,实现分选效果显著,适用分选粒度范围广泛。 4. The laboratory magnetic separator of the present invention utilizes the concentric circles of the sorting drum and the sorting bottom box, and the distance between the sorting drum and the sorting bottom box is continuously adjustable, so that the magnetic particles in the material are fully adsorbed , the separation effect is remarkable, and it is suitable for a wide range of separation particle sizes.
5、本发明的实验室磁选机的分选底箱下端的非磁性物出料口处于侧面,且与溢流口同侧,便于收集非磁性的尾矿产品,使试验结果准确可靠。 5. The non-magnetic material outlet at the lower end of the sorting bottom box of the laboratory magnetic separator of the present invention is on the side and on the same side as the overflow port, which facilitates the collection of non-magnetic tailings products and makes the test results accurate and reliable.
6、试验表明:当待处理物料的浓度在10 wt%~35 wt%,物料粒度-0.045 mm占 55%~95%时,经过本发明的实验室磁选机分选后,尾矿中的非磁性物可降低5%~25%。实验室磁选机长时间运转,励磁线包的温升幅度不超过3 ℃。物料粒度-0.030 mm占95%以上时,仍然可有效地分选,且分选效果良好。 6. The test shows that: when the concentration of the material to be treated is 10 wt% to 35 wt%, and the particle size of the material -0.045 mm accounts for 55% to 95%, after separation by the laboratory magnetic separator of the present invention, the tailings Non-magnetic materials can be reduced by 5% to 25%. The laboratory magnetic separator operates for a long time, and the temperature rise of the excitation wire package does not exceed 3 ℃. When the material particle size -0.030 mm accounts for more than 95%, it can still be effectively sorted, and the sorting effect is good.
附图说明 Description of drawings
图1是本发明的结构示意图。 Fig. 1 is a schematic structural view of the present invention.
图2a是本发明的带有循环冷却导孔的铁芯剖视图。 Fig. 2a is a cross-sectional view of the iron core with circulating cooling guide holes of the present invention.
图2b是图2a的右视图。 Figure 2b is a right side view of Figure 2a.
图3a是本发明的卸矿感应辊与摩擦轮的示意图。 Fig. 3a is a schematic diagram of the ore unloading induction roller and the friction wheel of the present invention.
图3b是图3a的右视图。 Figure 3b is a right side view of Figure 3a.
图4a是本发明的分选底箱的示意图。 Fig. 4a is a schematic diagram of the sorting bottom box of the present invention.
图4b是图4a的右视图。 Figure 4b is a right side view of Figure 4a.
图中:1-机架,2-分选底箱,3-精矿槽,4-卸矿感应辊,5-分选转鼓,6-中央空心轴承,7-传动装置,8-励磁线包,9-铁芯,10-循环冷却导孔,11-溢流口,12-磁性物出矿口,13-摩擦轮,14-精矿冲洗水出口,15-导管(为带有循环冷却导孔的铁芯内部之间的连接导管),16-第一个连接导管(为循环冷却导孔的铁芯与外部连接的导管),17-给矿固定孔,18-调节控制装置,19-传动铰链,20-变频减速驱动装置,21-止动滑轮,22-非磁性物出矿口。 In the figure: 1-frame, 2-sorting bottom box, 3-concentrate tank, 4-unloading induction roller, 5-sorting drum, 6-central hollow bearing, 7-transmission device, 8-excitation wire package, 9-iron core, 10-circulating cooling guide hole, 11-overflow port, 12-magnetic material outlet, 13-friction wheel, 14-concentrate flushing water outlet, 15-conduit (with circulating cooling The connecting duct between the inside of the iron core of the pilot hole), 16-the first connecting duct (the duct connecting the iron core of the pilot hole and the outside for circulating cooling), 17-the ore feeding fixing hole, 18-regulating control device, 19 -transmission hinge, 20-variable frequency reduction driving device, 21-stop pulley, 22-non-magnetic object ore outlet.
具体实施方式 detailed description
如图1、图2(a、b)、图3(a、b)和图4(a、b)所示,一种适于细粒强磁性物料分选的实验室磁选机,它包括机架1、分选底箱2、精矿槽3、卸矿感应辊4、分选转鼓5、中央空心轴承6、传动装置7、励磁线包8、铁芯9、调节控制装置18和变频减速驱动装置20; As shown in Figure 1, Figure 2 (a, b), Figure 3 (a, b) and Figure 4 (a, b), a laboratory magnetic separator suitable for the separation of fine-grained strong magnetic materials, it includes Frame 1, sorting bottom box 2, concentrate tank 3, ore unloading induction roller 4, sorting drum 5, central hollow bearing 6, transmission device 7, excitation wire package 8, iron core 9, adjustment control device 18 and Frequency conversion deceleration drive device 20;
分选底箱2的上端设有给矿固定孔17,分选底箱2经调节装置固定在机架1上(机架上设有用于行走的轮子,轮子可为止动滑轮21),分选底箱2内为空腔,分选底箱2内的底部为弧形(或称部分圆柱体),分选底箱2的下端侧面设有非磁性物出料口22,出料口22处设有控制阀门(控制阀门与出料口22的末端采用螺纹连接),分选底箱2下端侧面出料口的同侧设有溢流口11;分选底箱2位于分选转鼓5的下方(分选底箱与分选转鼓的间隙上下可调,由调节装置调节); The upper end of the sorting bottom box 2 is provided with an ore feeding fixing hole 17, and the sorting bottom box 2 is fixed on the frame 1 through an adjustment device (the frame is provided with wheels for walking, and the wheels can stop the pulley 21). The inside of the box 2 is a cavity, and the bottom of the sorting bottom box 2 is arc-shaped (or partly cylindrical). There is a control valve (the control valve is threaded to the end of the discharge port 22), and an overflow port 11 is provided on the same side as the discharge port at the lower end of the sorting bottom box 2; the sorting bottom box 2 is located at the bottom of the sorting drum 5 Bottom (the gap between the sorting bottom box and the sorting drum is adjustable up and down and adjusted by the adjusting device);
分选转鼓5为圆筒状(所述的分选转鼓5的直径为300 mm~2000 mm);分选转鼓5的空腔内设有多个(多级)铁芯9和多个励磁线包8(多个铁芯9与励磁线包8组成的可调磁极位于分选转鼓5内部且连续可调),铁芯9中设有循环冷却导孔10,各级铁芯中的循环冷却导孔由导管15依次串联相通构成循环水道(各级管道首尾相连,首末两端穿过中央空心轴承6与外部冷却水相连通),循环水道的进口经第一个连接导管16的进水端穿过中央空心轴承6与外部冷却水相连通,循环水道的出口由第二个连接导管(即“连接导管”有2根)的出水端穿过中央空心轴承6与精矿冲洗水管相连通(循环冷却水的出水可与精矿冲洗水的进水相连,以节能节水);分选转鼓5的两端部分别由中央空心轴承6与机架1相连(以调节线圈组的角度;分选转鼓5可旋转,由传动装置7带动旋转),分选转鼓5的一端由传动装置7与变频减速驱动装置20相连;铁芯9与中央空心轴承6固定连接(中央空心轴承6穿过分选转鼓5),铁芯9的中下部(外部)由线圈缠绕形成励磁线包8,多个励磁线包8首尾相连构成多级线圈组,多级线圈组的端部经中央空心轴承6与分选转鼓5外的调节控制装置18连通; The sorting drum 5 is cylindrical (the diameter of the sorting drum 5 is 300 mm to 2000 mm); the cavity of the sorting drum 5 is provided with multiple (multi-stage) iron cores 9 and multiple Each excitation wire package 8 (the adjustable magnetic pole composed of a plurality of iron cores 9 and the excitation wire package 8 is located inside the sorting drum 5 and can be continuously adjusted), and the iron core 9 is provided with a circulating cooling guide hole 10, and the iron cores at all levels The circulating cooling guide hole in the pipe is connected in series by conduits 15 to form a circulating water channel (pipelines at all levels are connected end to end, and the first and last ends pass through the central hollow bearing 6 to communicate with the external cooling water). The inlet of the circulating water channel passes through the first connecting conduit The water inlet end of 16 passes through the central hollow bearing 6 and communicates with the external cooling water, and the outlet of the circulating water channel passes through the central hollow bearing 6 and the concentrate through the outlet end of the second connecting conduit (that is, there are 2 "connecting conduits"). The flushing water pipes are connected (the outlet of the circulating cooling water can be connected with the inlet of the concentrate flushing water to save energy and water); the two ends of the sorting drum 5 are respectively connected to the frame 1 by the central hollow bearing 6 (to adjust The angle of the coil group; the sorting drum 5 is rotatable and driven by the transmission device 7), one end of the sorting drum 5 is connected with the frequency conversion deceleration drive device 20 by the transmission device 7; the iron core 9 is fixedly connected with the central hollow bearing 6 (The central hollow bearing 6 passes through the sorting drum 5), the middle and lower part (outside) of the iron core 9 is wound by a coil to form an excitation wire package 8, and a plurality of excitation wire packages 8 are connected end to end to form a multi-level coil group, and the multi-level coil group The end communicates with the adjustment control device 18 outside the sorting drum 5 through the central hollow bearing 6;
卸矿感应辊4经摩擦轮(弹性摩擦轮)13与分选转鼓5的外缘塑性接触(摩擦轮13与卸矿感应辊4塑性连接,卸矿感应辊经弹性摩擦轮与分选转鼓相连驱动,2个摩擦轮13分别套设在卸矿感应辊4的两端部),卸矿感应辊4的两端分别由轴承与机架1相连(卸矿感应辊4能旋转),卸矿感应辊4的内部设有导磁材料;精矿槽3内设有卸矿感应辊4,精矿槽3的前端底部(参见图1,意为精矿槽的右下方)设有磁性物出料口12;分选转鼓5与卸矿感应辊4之间的上方有精矿冲洗水出口14(即精矿冲洗水管的出口位于分选转鼓5与卸矿感应辊4之间的上方)。 The ore unloading induction roller 4 is in plastic contact with the outer edge of the sorting drum 5 through the friction wheel (elastic friction wheel) 13 (the friction wheel 13 is plastically connected with the ore unloading induction roller 4, and the ore unloading induction roller is in contact with the sorting drum through the elastic friction wheel) The drums are connected and driven, and the two friction wheels 13 are respectively set on the two ends of the ore unloading induction roller 4). The inside of the ore unloading induction roller 4 is provided with a magnetic material; the concentrate tank 3 is provided with an ore unloading induction roll 4, and the bottom of the front end of the concentrate tank 3 (see Figure 1, which means the bottom right of the concentrate tank) is provided with a magnetic Material outlet 12; there is a concentrate flushing water outlet 14 above between the sorting drum 5 and the ore discharging induction roller 4 (that is, the outlet of the concentrate flushing water pipe is located between the sorting drum 5 and the ore discharging induction roller 4 above).
所述的调节装置为分选底箱2与机架1的连接与调节,通过螺栓固定连接,并用螺栓的双螺母调节底箱2与分选转鼓5的间隙【机架1沿竖向设上下调节槽孔,带双螺母的螺栓穿过上下调节槽孔与分选底箱2相连,松螺母移动螺栓可调分选底箱的高度,调节双螺母的位置,可调节分选底箱2与机架1之间的间隙】。调节装置还可采用其它可调上下、左右位置的装置。 The adjustment device is the connection and adjustment between the sorting bottom box 2 and the frame 1, which is fixedly connected by bolts, and the gap between the bottom box 2 and the sorting drum 5 is adjusted with the double nuts of the bolts [frame 1 is vertically set The upper and lower adjustment slots, the bolts with double nuts pass through the upper and lower adjustment slots to connect with the sorting bottom box 2, the loose nuts move the bolts to adjust the height of the sorting bottom box, adjust the position of the double nuts, and adjust the sorting bottom box 2 Clearance from Rack 1]. The adjusting device can also adopt other devices that can adjust the up and down, left and right positions.
所述的传动装置为齿轮、传动铰链(齿条)传动结构,在分选转鼓5的一端为一较大齿轮盘与分选转鼓5固定连接,如多点卡接或焊接;在变频减速驱动装置20的一端为一较小齿轮盘;两个齿轮盘通过传动铰链(齿条)19连接传动。 The transmission device is a transmission structure of gears and transmission hinges (racks). At one end of the sorting drum 5, a large gear plate is fixedly connected with the sorting drum 5, such as multi-point clamping or welding; One end of the reduction drive device 20 is a smaller gear plate; the two gear plates are connected and driven by a transmission hinge (rack) 19 .
所述的变频减速驱动装置20为变频调节器与变频驱动电机组成,可在一定范围内连接调节电机转速,达到调节分选转鼓转速的目标。 The variable frequency deceleration driving device 20 is composed of a variable frequency regulator and a variable frequency drive motor, which can be connected to adjust the motor speed within a certain range, so as to achieve the goal of adjusting the speed of the sorting drum.
所述的调节控制装置18为变频控制器、励磁电流调节器(用于调节磁选机磁场的电流)、整流装置、数显表、调节旋钮等构成;分选转鼓5的转速通过变频控制器调节控制其转速快慢,磁选机的磁场强度大小由励磁电流调节器控制励磁线包8的电流来实现。 Described regulating control device 18 is made of frequency conversion controller, excitation current regulator (for regulating the electric current of magnetic separator magnetic field), rectifier, digital display meter, adjusting knob etc.; The rotating speed of sorting drum 5 is controlled by frequency conversion The controller adjusts and controls the speed of its rotating speed, and the magnetic field intensity of the magnetic separator is realized by controlling the current of the excitation wire package 8 by the excitation current regulator.
所述的铁芯位于分选转鼓5的中下部(90°~180°圆周内,即“所述的多级线圈组轴向排列,磁包角为90°~180°。)。 The iron core is located at the middle and lower part of the sorting drum 5 (within the circumference of 90°-180°, that is, "the multi-stage coil groups are arranged axially, and the magnetic wrap angle is 90°-180°.").
铁芯9设在分选转鼓5的内部,参见图2b,铁芯9的两端与分选转鼓5之间略有间隙,故长度比分选转鼓的长度略短一点点,而中央空心轴承6,是一根连通的轴承,只是两端通过滚动轴承与机架1相连。 The iron core 9 is arranged inside the sorting drum 5, see Fig. 2b, there is a slight gap between the two ends of the iron core 9 and the sorting drum 5, so the length is a little shorter than the length of the sorting drum, and the center The hollow bearing 6 is a connected bearing, and only the two ends are connected with the frame 1 through rolling bearings.
所述的多级线圈组的级数为3~6级,其磁场强度经调节控制装置18的电流连接可调,磁场强度可达350 mT~450 mT。 The number of stages of the multi-stage coil group is 3-6, and its magnetic field strength can be adjusted by adjusting the current connection of the control device 18, and the magnetic field strength can reach 350 mT-450 mT.
所述的多级线圈组轴向排列,磁包角为90°~180°。 The multistage coil groups are arranged axially, and the magnetic wrap angle is 90°-180°.
所述的铁芯9的循环冷却导孔10,呈格栅形分布,轴向格栅为1~5条。 The circulating cooling guide holes 10 of the iron core 9 are distributed in a grid shape, and the axial grids are 1 to 5.
所述的分选转鼓5的外缘与分选底箱2呈部分同心圆,且分选转鼓5的外缘与分选底箱2的间隙,经固定在机架1调节装置连续可调,分选转鼓5的外缘与分选底箱2的间距为3 mm~60 mm。 The outer edge of the sorting drum 5 and the sorting bottom box 2 are partially concentric circles, and the gap between the outer edge of the sorting drum 5 and the sorting bottom box 2 can be continuously adjusted by fixing the adjusting device on the frame 1. Adjustment, the distance between the outer edge of the sorting drum 5 and the sorting bottom box 2 is 3 mm to 60 mm.
试验表明:当待处理物料的浓度在10 wt%~35 wt%,物料粒度-0.045 mm占 55%~95%时,经过本发明的实验室磁选机分选后,尾矿中的非磁性物可降低5%~25%。实验室磁选机长时间运转,励磁线包的温升幅度不超过3 ℃。物料粒度-0.030 mm占95%以上时,仍然可有效地分选,且分选效果良好。 Tests have shown that: when the concentration of the material to be treated is 10 wt% to 35 wt%, and the material particle size -0.045 mm accounts for 55% to 95%, after being separated by the laboratory magnetic separator of the present invention, the nonmagnetic can be reduced by 5% to 25%. The laboratory magnetic separator operates for a long time, and the temperature rise of the excitation wire package does not exceed 3 ℃. When the material particle size -0.030 mm accounts for more than 95%, it can still be effectively sorted, and the sorting effect is good.
工作过程:work process:
1、根据待分选物料的粒度大小,或物料的磁性强弱,或所期望的精矿品位高低,确定分选转鼓5与分选底箱2的间距,调节分选转鼓与分选底箱的间距; 1. According to the particle size of the material to be sorted, or the magnetic strength of the material, or the expected concentrate grade, determine the distance between the sorting drum 5 and the sorting bottom box 2, and adjust the sorting drum and the sorting bottom box spacing;
2、将非磁性物料出料口22的阀门旋至开口较小的位置; 2. Turn the valve of the non-magnetic material outlet 22 to a position with a smaller opening;
3、将分选底箱2中注入一定量的水,使分选底箱2中的水位至溢流口,由溢流口可排出少量水为准; 3. Inject a certain amount of water into the sorting bottom box 2, so that the water level in the sorting bottom box 2 reaches the overflow port, and a small amount of water can be discharged from the overflow port;
4、启动调节控制装置中的相应按钮,使分选转鼓5运转,通过调节变频减速驱动装置的转速,以控制分选转鼓5的转速; 4. Start the corresponding button in the adjustment control device to make the sorting drum 5 run, and adjust the speed of the sorting drum 5 by adjusting the speed of the frequency conversion deceleration drive device;
5、打开精矿冲洗水的阀门,此时铁芯中的循环冷却水也随即启动; 5. Open the valve of the concentrate flushing water, and the circulating cooling water in the iron core will start immediately;
6、根据待分选物料的粒度大小,或物料的磁性强弱,或所期望的精矿品位高低,确定不同的分选磁场强度;启动调节控制装置中的相应按钮(注意:打开此按钮前,需确认电流调节旋钮处于最小或较小的位置,以免启动时烧坏线圈),调节所需磁场强度的电流值; 6. According to the particle size of the material to be sorted, or the magnetic strength of the material, or the expected concentrate grade, determine the different sorting magnetic field strength; start the corresponding button in the adjustment control device (note: before opening this button , it is necessary to confirm that the current adjustment knob is in the minimum or small position, so as not to burn the coil when starting), adjust the current value of the required magnetic field strength;
7、将待选物料的料浆从给矿管中(另外接搅拌桶的出口)给入,给矿管可插入给矿固定孔17中固定,料浆的颗粒因磁力的不同,磁性颗粒物料将吸附于分选转鼓5的表面,随着分选转鼓5的回转运动,带至卸矿感应辊4的这一端,经卸矿感应辊4的感应而吸到感应辊上,再经卸矿感应辊的运转失去磁力吸引,经精矿冲洗水冲洗而落到精矿槽3后排出,作为磁性物料而被收集。 7. Feed the slurry of the material to be selected from the ore feeding pipe (connected to the outlet of the mixing tank in addition), and the ore feeding pipe can be inserted into the ore feeding fixing hole 17 to fix it. Due to the difference in magnetic force, the magnetic particle material Adsorbed on the surface of the sorting drum 5, along with the rotary motion of the sorting drum 5, it is brought to this end of the ore unloading induction roller 4, and is sucked to the induction roller by the induction of the ore unloading induction roller 4, and then passed through The operation of the unloading induction roller loses its magnetic attraction, and after being washed by the concentrate flushing water, it falls to the concentrate tank 3 and is discharged, and is collected as a magnetic material.
8、物料中的非磁性颗粒经料浆流动而进入到分选底箱2下端,经非磁性物出料口22而排出,若料浆波动,可经非磁性物出料口22同侧的溢流口11而排出,两者料浆均作为非磁性物料而被收集。 8. The non-magnetic particles in the material enter the lower end of the sorting bottom box 2 through the flow of the slurry, and are discharged through the non-magnetic material discharge port 22. If the slurry fluctuates, they can pass through the same side of the non-magnetic material discharge port 22 The overflow port 11 is discharged, and both slurries are collected as non-magnetic materials.
工作原理:working principle:
1、磁性物料的分选离不开磁选设备。常规的实验室磁选设备的磁场强度只有150 mT~250 mT,且长时间运转时磁场强度随励磁线包的温度升高还有所降低。本装置利用铁芯中的循环冷却导孔,经连接导管穿过中央空心轴承与外部冷却水相连通,从而可以保持铁芯的温度不升高,保证铁芯与励磁线包产生的磁场强度稳定,同时,可较粗的导线缠绕线圈,并提供较大的励磁电流,达到提高磁场强度的目的,有利于细粒磁性物料的分选,也有利于比磁化系数较低的人工磁性物料的分选。 1. The separation of magnetic materials is inseparable from magnetic separation equipment. The magnetic field strength of conventional laboratory magnetic separation equipment is only 150 mT ~ 250 mT, and the magnetic field strength decreases with the increase of the temperature of the excitation wire package during long-term operation. This device uses the circulating cooling guide hole in the iron core, and connects with the external cooling water through the central hollow bearing through the connecting conduit, so as to keep the temperature of the iron core from rising and ensure the stability of the magnetic field strength generated by the iron core and the excitation wire package. At the same time, thicker wires can be wound around the coil, and a larger excitation current can be provided to achieve the purpose of increasing the magnetic field strength, which is beneficial to the separation of fine-grained magnetic materials, and also beneficial to the separation of artificial magnetic materials with lower magnetic susceptibility coefficients. select.
2、根据铁芯与励磁线包的组合而组成多级线圈组,多级线圈组轴向排列,可形成不同磁场强度的波动,对磁性物料形成强烈翻滚,有利于减少磁性夹杂,提高磁性物料的分选效率; 2. According to the combination of the iron core and the excitation wire package, a multi-level coil group is formed. The multi-level coil group is arranged axially, which can form fluctuations in different magnetic field strengths, and form strong tumbling on magnetic materials, which is beneficial to reduce magnetic inclusions and improve magnetic materials. sorting efficiency;
3、卸矿感应辊经摩擦轮与分选转鼓的外缘塑性接触,从而仅需驱动分选转鼓,减少传动装置的同时,更重要的是提高了操作的安全性,消除了安全隐患; 3. The ore unloading induction roller is in plastic contact with the outer edge of the sorting drum through the friction wheel, so that only the sorting drum needs to be driven, reducing the number of transmission devices, and more importantly, improving the safety of operation and eliminating potential safety hazards ;
4、分选转鼓的外缘与分选底箱呈部分同心圆,且分选转鼓的外缘与分选底箱的间隙连续可调,可有利于不同粒度的物料分选; 4. The outer edge of the sorting drum and the sorting bottom box are partially concentric circles, and the gap between the outer edge of the sorting drum and the sorting bottom box is continuously adjustable, which is beneficial to the separation of materials with different particle sizes;
5、分选底箱下端的非磁性物出料口处于侧面,且与溢流口同侧,有利于非磁性物料的收集。 5. The non-magnetic material discharge port at the lower end of the sorting bottom box is on the side and on the same side as the overflow port, which is beneficial to the collection of non-magnetic materials.
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