CN104390532B - A kind of bridge-wire electric detonator high-effect electrostatic protection component of wafer-type TVS pipe - Google Patents
A kind of bridge-wire electric detonator high-effect electrostatic protection component of wafer-type TVS pipe Download PDFInfo
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Abstract
本发明涉及一种桥丝式电雷管用圆片式TVS管高效能静电防护组件,包含一个圆片形PCB电路板和两只TVS管静电防护电子器件。其中一只TVS管通过电路板与脚‑脚发火回路并联,另一只TVS管通过电路板与脚‑壳发火回路并联。PCB电路板的反面布置了两个锯齿形放电极,与金属管壳内壁构成脚‑壳间空气隙静电泄放通道,锯齿形放电极与静电防护器件并联构成脚‑壳静电防护的双重保险作用。本发明的静电防护组件对脚‑壳和脚‑脚防护效果均可以达到抗人体静电50kV以上,并且能够经受静电放电的多次冲击而不会发生任何性能改变。
The invention relates to a disc-type TVS tube high-efficiency electrostatic protection assembly for a bridge-wire type electric detonator, which comprises a disc-shaped PCB circuit board and two TVS tube electrostatic protection electronic devices. One of the TVS tubes is connected in parallel with the pin-pin firing circuit through the circuit board, and the other TVS tube is connected in parallel with the pin-shell firing circuit through the circuit board. Two zigzag discharge electrodes are arranged on the reverse side of the PCB circuit board, which form the air gap electrostatic discharge channel between the feet and the shell with the inner wall of the metal tube shell. . The electrostatic protection component of the present invention can protect both the foot-shell and the foot-foot to achieve an anti-static effect of more than 50kV on the human body, and can withstand multiple impacts of electrostatic discharge without any performance change.
Description
所属技术领域Technical field
本发明专利属于电火工品静电防护电子器件,特别是适用于敏感型桥丝式电雷管的高效能静电防护电子器件。The patent of the present invention belongs to the electrostatic protection electronic device of electric pyrotechnics, especially the high-efficiency electrostatic protection electronic device suitable for sensitive bridge wire electric detonator.
背景技术Background technique
现有桥丝式工业电雷管在使用过程中容易受到静电、杂散电流的影响产生性能的改变或意外发火。在火工品以及武器系统的生产、装配、储存、运输、使用和维护等过程中,静电放电的危害普遍存在,静电具有高电压、低能量、高瞬态的特点,静电放电能量的耦合可能对电火工品的发火性能(感度、发火时间等)以及安全性能(安全电流等)造成影响,甚至导致瞎火或意外发火,使系统任务无法完成或造成人员伤亡。The existing bridge-wire industrial electric detonators are susceptible to performance changes or accidental ignition due to the influence of static electricity and stray currents during use. In the process of production, assembly, storage, transportation, use and maintenance of pyrotechnics and weapon systems, the hazards of electrostatic discharge are ubiquitous. Static electricity has the characteristics of high voltage, low energy, and high transient. The coupling of electrostatic discharge energy may It will affect the ignition performance (sensitivity, ignition time, etc.) and safety performance (safety current, etc.) of EPDs, and even lead to blind or accidental ignition, making system tasks impossible to complete or causing casualties.
电雷管现有的静电防护技术途径是,采用脚-壳之间设置绝缘材料以提高其绝缘强度,从而提高静电击穿电压,或脚-壳之间设置空气隙、涂导电胶、泄放电容、半导体放电管等静电泄放通道来提高脚-壳的静电防护能力;而脚-脚的抗静电能力的提高目前只有增大桥丝直径、增大桥塞接触面积、提高发火药爆发点等技术措施。通过以上静电防护技术途径之一或组合,从而使电雷管达到GJB 5309.14-2004《火工品试验方法第14部分:静电放电试验》、MIL-DTL-23659F-2010《电起爆器通用设计规范》、GBT8031-2005《工业电雷管》等标准规定的抗人体静电25kV的安全性要求。但是随着工业及战场的静电环境、电磁环境干扰的日益增强,随着人们对静电作用机理的认识提高,人们发现传统的工业标准和军标标准中制定的最大人体静电电压(军用电火工品25kV、民用电雷管10kV)的安全性指标已经不能完全覆盖、满足现代火工品的使用环境要求,也不能代表最为严酷的人体静电环境。如军械工程学院刘尚合院士及美国桑迪亚实验室、美国电气和电子工程师协会报道的极端人体电压值统计结果,其中《英国防静电通用规范》为50kV,《美国防护试验手册》为40kV,《北京国际静电会议》为35kV~50kV,军械工程学院研究结果为60kV。而在这些静电极端值作用下电火工品安全性试验分析和理论分析鲜有报道。此外,电火工品在使用、运输等过程当中不可避免的会受到多次静电冲击,目前报道在脚-壳之间涂导电胶、泄放电容、半导体放电管的方式来防护脚-壳静电危害的静电电压最高可以达到抗静电25kV,但当静电电压高于25kV时上述静电防护技术的防护效果会大大降低,泄放电容、半导体放电管不能保证电火工品性能受到损伤或意外发火,高压静电作用3次之后导电胶的防护效果会大大降低,多次放电甚至会导致导电胶失去静电防护能力,并且上述所有静电防护技术均不能对敏感电火工品脚-脚回路进行防护。因此这就要求找到一种能够防护更高静电电压、受到多次静电冲击后防护效果不变、特别是对敏感电火工品脚-脚回路能够实现防护的微型化防护器件的技术方案。The existing electrostatic protection technology approach for electric detonators is to use insulating materials between the feet and the shell to improve its insulation strength, thereby increasing the electrostatic breakdown voltage, or to set an air gap between the feet and the shell, apply conductive glue, and discharge capacitors. Electrostatic discharge channels such as semiconductor discharge tubes are used to improve the electrostatic protection ability of the foot-shell; and the antistatic ability of the foot-foot is currently only increased by technical measures such as increasing the diameter of the bridge wire, increasing the contact area of the bridge plug, and increasing the explosive point of the explosive. . Through one or a combination of the above electrostatic protection technology approaches, the electric detonator can reach GJB 5309.14-2004 "Test methods for pyrotechnics Part 14: Electrostatic discharge test", MIL-DTL-23659F-2010 "General design specification for electric detonators" , GBT8031-2005 "Industrial Electric Detonators" and other standards stipulate the anti-static 25kV safety requirements for human body. However, with the increasing interference of the electrostatic environment and electromagnetic environment in the industry and the battlefield, and with the improvement of people's understanding of the mechanism of electrostatic interaction, it has been found that the maximum human body electrostatic voltage (military electric fire) formulated in traditional industrial standards and military standards The safety indicators of 25kV industrial products and 10kV civilian electric detonators can no longer fully cover and meet the environmental requirements of modern pyrotechnic products, nor can they represent the most severe human electrostatic environment. For example, academician Liu Shanghe of the School of Ordnance Engineering, Sandia Laboratories of the United States, and the Institute of Electrical and Electronics Engineers of the United States reported the statistical results of extreme human body voltage values. Among them, the British Anti-static General Specification is 50kV, and the American Protective Test Manual is 40kV. Beijing International Electrostatic Conference" is 35kV ~ 50kV, and the research result of Ordnance Engineering Institute is 60kV. However, there are few reports on the safety test analysis and theoretical analysis of EED under the action of these extreme electrostatic values. In addition, electrical explosive devices will inevitably be subjected to multiple electrostatic shocks during use and transportation. Currently, it is reported that conductive glue, discharge capacitors, and semiconductor discharge tubes are applied between the feet and the shell to protect the foot-shell static electricity. The most harmful electrostatic voltage can reach antistatic 25kV, but when the electrostatic voltage is higher than 25kV, the protective effect of the above electrostatic protection technology will be greatly reduced, and the discharge capacitor and semiconductor discharge tube cannot guarantee that the performance of the electric explosive device will be damaged or accidentally ignite. After three times of high-voltage electrostatic action, the protective effect of the conductive adhesive will be greatly reduced, and multiple discharges will even cause the conductive adhesive to lose its electrostatic protection ability, and all the above-mentioned electrostatic protection technologies cannot protect the pin-to-pin circuit of sensitive electrical pyrotechnics. Therefore, it is required to find a technical solution for a miniaturized protective device that can protect against higher electrostatic voltages, has a constant protective effect after being subjected to multiple electrostatic shocks, and can especially protect the foot-to-foot circuits of sensitive electrical explosives.
中国专利CN201210540239.9公开的防静电结构是在雷管后端外插一个横向放电金属连接件,尺寸较大,不适用长脚线或小尺寸雷管。金属连接件与雷管脚线之间采用压接方式连接,容易造成电极脱落和防护电路断路,使静电保护电路失效。外插式放电金属连接件提升雷管的制造工艺难度,若在雷管成型后外插易造成意外发火而发生危险,而在雷管成型前外插对于雷管的制造工艺带来很大的不便和麻烦,同时外插横向放电金属连接件会给雷管的使用带来限制,在导弹高过载的情况下外插横向大电路板很容易脱落对系统构成危险,在没有多余的使用空间时外插横向大电路板将给整个系统带来危险。且该专利并没有说明静电的防护效果。The anti-static structure disclosed in Chinese patent CN201210540239.9 is to insert a horizontal discharge metal connector at the rear end of the detonator. The size is relatively large, and it is not suitable for long legs or small-sized detonators. The connection between the metal connector and the leg wire of the detonator is connected by crimping, which may easily cause the electrode to fall off and the protection circuit to be disconnected, making the electrostatic protection circuit invalid. The external plug-in discharge metal connector increases the difficulty of the detonator manufacturing process. If the detonator is inserted after the detonator is formed, it will easily cause accidental ignition and cause danger. However, the external insertion of the detonator before the detonator is formed will bring great inconvenience and trouble to the detonator manufacturing process. At the same time, the external insertion of the horizontal discharge metal connector will limit the use of the detonator. In the case of high overload of the missile, the external large horizontal circuit board is easy to fall off and pose a danger to the system. When there is no extra space for use, the external large horizontal circuit board is inserted. Board will bring danger to the whole system. And this patent does not explain the protective effect of static electricity.
中国专利CN201220055188.6公开的防静电结构只用于在半导体桥雷管中,并且在防护脚-壳静电时只选用1个尖角放电,由于产品在运输、装配过程中会经过至少3到5人次对产品进行放电,一次放电后对锯齿可能造成熔化变形,从而失去静电防护作用,多次放电冲击后会发生危险;同时所述专利并没有给出防护效果,也没有提出能够进行抗多次静电冲击,更没有提出产品尺寸的大小。The anti-static structure disclosed in Chinese patent CN201220055188.6 is only used in the semiconductor bridge detonator, and only one sharp corner discharge is used to protect the foot-shell static electricity, because the product will pass at least 3 to 5 people during the transportation and assembly process Discharging the product may cause melting and deformation of the sawtooth after one discharge, thus losing the electrostatic protection effect, and danger will occur after multiple discharge impacts; at the same time, the patent does not give a protective effect, nor does it propose anti-static protection for multiple times. Shock, more did not raise the size of the product size.
发明内容Contents of the invention
为了抗高于25kV静电电压以及多次静电冲击,本发明专利提供了一种抗极端人体静电电压的高效能静电防护组件,它不但对脚-壳而且对脚-脚静电放电进行防护,同时还能够防护多次静电冲击。In order to resist electrostatic voltage higher than 25kV and multiple electrostatic shocks, the patent of the present invention provides a high-efficiency electrostatic protection component against extreme human body electrostatic voltage, which not only protects the foot-shell but also feet-foot electrostatic discharge, and at the same time Can protect against multiple electrostatic shocks.
本发明专利解决其技术问题所采用的技术方案是:The technical solution adopted by the patent for the present invention to solve its technical problems is:
针对最高人体静电电压极端值50kV、最大浪涌电流500A及电雷管的工作电压,依次确定TVS管的最大浪涌电流、峰值功率、反向工作电压、箝位电压(击穿电压)、浪涌电流上升时间、浪涌电流放电时间等参数,再针对电雷管的安装结构和尺寸,再确定TVS管的形状和尺寸、装配工艺,最后确定PCB电路板的形状、布线结构和尺寸。According to the extreme value of the highest human body electrostatic voltage of 50kV, the maximum surge current of 500A and the working voltage of the electric detonator, the maximum surge current, peak power, reverse working voltage, clamping voltage (breakdown voltage), and surge voltage of the TVS tube are sequentially determined. Current rise time, surge current discharge time and other parameters, and then according to the installation structure and size of the electric detonator, then determine the shape and size of the TVS tube, assembly process, and finally determine the shape, wiring structure and size of the PCB circuit board.
针对小尺寸电雷管脚-脚和脚-壳用静电防护电子器件的性能要求和安装要求,提出一种圆片形PCB电路板方案,兼有如下功能:固定静电防护电子器件、与脚线电路连接、与管壳电路连接、提供脚壳间静电泄放空气间隙。所述PCB电路板的电路结构包括三个异形金属焊盘、两个金属放电极、两个金属化过孔。Aiming at the performance requirements and installation requirements of electrostatic protection electronic devices for small-sized electric lightning tube pin-pin and pin-shell, a disc-shaped PCB circuit board scheme is proposed, which has the following functions: fixing electrostatic protection electronic devices, and pin wires The circuit is connected, connected with the circuit of the casing, and provides an air gap for electrostatic discharge between the foot casings. The circuit structure of the PCB circuit board includes three special-shaped metal pads, two metal discharge electrodes, and two metallized via holes.
PCB电路板的正面布置了三个异形金属焊盘,一个较长的矩形焊盘、一个较短的矩形焊盘和一个圆弧形焊盘;较长矩形焊盘的上半部和较短矩形焊盘组成一对电极,用于连接一只微型化贴片式双向TVS管静电防护电子器件的两极,使静电防护器件与电火工品脚-脚发火回路构成并联电路,形成脚-脚静电泄放通道;较长矩形焊盘的下半部和圆弧形焊盘组成另一对电极,用于连接另一只微型化贴片式双向TVS管静电防护电子器件的两极,使静电防护器件与电火工品脚-壳发火回路构成并联电路,形成脚-壳间静电泄放通道;只连接一只静电防护器件时则只具备对应静电发火回路的防护功能,如果连接两只静电防护器件时则同时具备电火工品脚-脚、脚-壳静电发火回路的防护功能。Three special-shaped metal pads are arranged on the front of the PCB circuit board, a longer rectangular pad, a shorter rectangular pad and an arc-shaped pad; the upper half of the longer rectangular pad and the shorter rectangular pad The pads form a pair of electrodes, which are used to connect the two poles of a miniaturized SMD bidirectional TVS tube electrostatic protection electronic device, so that the electrostatic protection device and the pin-pin ignition circuit of the electrical pyrotechnic product form a parallel circuit to form a pin-pin static electricity The discharge channel; the lower half of the longer rectangular pad and the arc-shaped pad form another pair of electrodes, which are used to connect the two poles of another miniaturized SMD bidirectional TVS tube electrostatic protection electronic device, so that the electrostatic protection device It forms a parallel circuit with the foot-shell ignition circuit of the electric pyrotechnic product, forming a static discharge channel between the foot-shell; when only one electrostatic protection device is connected, it only has the protection function corresponding to the electrostatic ignition circuit. If two electrostatic protection devices are connected At the same time, it has the protection function of the foot-to-foot and foot-to-shell electrostatic ignition circuits of electric pyrotechnics.
PCB电路板的反面布置了两个对称形状的锯齿形放电极,用于脚壳静电放电的防护,并能实现多次静电放电防护,锯齿形放电极与静电防护器件并联构成了脚-壳静电防护的双重保险作用。Two symmetrical zigzag discharge electrodes are arranged on the reverse side of the PCB circuit board, which are used for the protection of the electrostatic discharge of the foot shell, and can realize multiple electrostatic discharge protection. The zigzag discharge electrode and the electrostatic protection device are connected in parallel to form a foot-shell electrostatic discharge The double insurance function of protection.
针对小尺寸电雷管对极端静电电压和多次高压静电放电的防护要求,本发明提出的一种微型化圆片式TVS管高效能静电防护组件,包括一个圆片形PCB电路板、一个与脚-脚并联的TVS管和一只与脚-壳并联的TVS管。Aiming at the protection requirements of small-sized electric detonators against extreme electrostatic voltage and multiple high-voltage electrostatic discharges, the present invention proposes a miniaturized disc-type TVS tube high-efficiency electrostatic protection component, which includes a disc-shaped PCB circuit board, a - a TVS tube connected in parallel with the pin and a TVS tube connected in parallel with the pin-shell.
所述的高效能静电防护组件关键技术之一是静电防护器件参数选择的设计方法。所述TVS管的最大反向工作电压越小,对电火工品脚脚静电放电能量的分流越好。TVS管的反向工作电压选择要高于敏感电火工品的正常工作电压,反向工作电压太低则可能影响电火工品的正常工作性能,而太高会使TVS管的箝位电压也越高,对敏感电火工品的静电防护效果不利。当TVS管的两极施加了反向静电放电脉冲并高于其击穿电压时,其两极间由高阻抗极其迅速地转变为低阻抗,使两极间电压箝位在一个较低电压的预定值,使敏感电火工品免受高压静电脉冲的损坏或发火。当高压静电瞬态脉冲消失后,TVS管的两极间又恢复到原来的高阻抗状态,不会影响被保护器件的正常电性能。通过理论计算和试验验证,适当选择TVS管性能参数,对敏感电火工品脚脚静电放电能量的分流比可以达到95%以上。如针对电火工品的正常发火电压12V/6.8μF,防护器件选择SMDJ18CA型双向TVS管时,最大反向工作电压为18V,最大反向工作电压高于电火工品正常发火电压的1.5倍,然后用静电放电电压50kV进行电试验,在单RC回路标准静电模型电路中产生的放电电流峰值为100A,而流入电火工品的电流峰值仅有5A,流入TVS管的电流峰值为95A,即TVS管的分流比为95%,通过电火工品的静电放电能量从0.64J减少到0.000079J,即仅有约万分之一的静电能量流入电火工品桥丝发火回路。由此可见TVS管的防护效果非常显著。One of the key technologies of the high-efficiency electrostatic protection component is the design method for parameter selection of the electrostatic protection device. The smaller the maximum reverse working voltage of the TVS tube is, the better the shunting of electrostatic discharge energy to the feet of the electrical pyrotechnics is. The reverse working voltage of the TVS tube should be higher than the normal working voltage of the sensitive electric explosive device. If the reverse working voltage is too low, it may affect the normal working performance of the electric explosive device, and if it is too high, the clamping voltage of the TVS tube will be affected. The higher the value is, the less effective it is for the electrostatic protection of sensitive electrical explosives. When the reverse electrostatic discharge pulse is applied to the two poles of the TVS tube and is higher than its breakdown voltage, the high impedance between the two poles changes extremely quickly to low impedance, so that the voltage between the two poles is clamped at a predetermined value of a lower voltage, Protect sensitive electrical explosives from damage or ignition by high-voltage static pulses. When the high-voltage electrostatic transient pulse disappears, the two poles of the TVS tube return to the original high impedance state, which will not affect the normal electrical performance of the protected device. Through theoretical calculation and experimental verification, if the performance parameters of the TVS tube are properly selected, the shunt ratio of the electrostatic discharge energy to the feet of sensitive electrical explosive products can reach more than 95%. For example, for the normal firing voltage of the electric explosive device 12V/6.8μF, when the protective device selects the SMDJ18CA bidirectional TVS tube, the maximum reverse working voltage is 18V, and the maximum reverse working voltage is 1.5 times higher than the normal firing voltage of the electric explosive device , and then conduct an electrical test with an electrostatic discharge voltage of 50kV. The peak value of the discharge current generated in the single RC loop standard electrostatic model circuit is 100A, while the peak value of the current flowing into the electric explosive device is only 5A, and the peak value of the current flowing into the TVS tube is 95A. That is, the shunt ratio of the TVS tube is 95%, and the electrostatic discharge energy passing through the EED is reduced from 0.64J to 0.000079J, that is, only about one ten thousandth of the electrostatic energy flows into the ignition circuit of the EED bridge wire. It can be seen that the protective effect of the TVS tube is very significant.
对于脚壳间的静电防护,通过大量静电放电试验表明,对于脚壳静电发火电压2.3kV的敏感电火工品,当采用同样的SMDJ18CA型双向TVS管作为防护器件时,对于静电放电电压50kV,用单RC回路标准静电模型电路和Sandia静电模型、IEEE静电模型电路三种静电模型电路对所述敏感电火工品脚壳进行放电试验中,均能够达到抗静电电压50kV以上。As for the electrostatic protection between the foot shells, a large number of electrostatic discharge tests show that for sensitive electrical explosive products with a static ignition voltage of 2.3kV on the foot shells, when the same SMDJ18CA bidirectional TVS tube is used as a protective device, the electrostatic discharge voltage is 50kV. The single RC loop standard electrostatic model circuit and three electrostatic model circuits of Sandia electrostatic model and IEEE electrostatic model circuit were used to discharge the sensitive electric pyrotechnic product leg case, and all of them could reach an antistatic voltage of more than 50kV.
所述的高效能静电防护组件的静电防护能力大大高于现行军用标准和工业标准对电火工品静电安全性要求的最高电压25kV技术指标,脚-脚和脚-壳静电防护能力均可以达到抗极端人体静电50kV以上,并且可以达到抗50kV的多次静电放电的安全性要求。The electrostatic protection ability of the high-efficiency electrostatic protection component is much higher than the technical index of the highest voltage 25kV required by the current military standard and industrial standard for the electrostatic safety of electrical explosives, and the electrostatic protection ability of the foot-foot and foot-shell can reach Anti-extreme human body static electricity above 50kV, and can meet the safety requirements of anti-static discharge of 50kV for many times.
本发明的有益效果是:(1)本发明的TVS管高效能静电防护组件的静电防护能力大大高于现行军用标准和工业标准对电火工品静电安全性要求的最高电压25kV技术指标,脚-脚和脚-壳静电防护能力均可以达到抗极端人体静电50kV以上,并且可以达到抗50kV的多次静电放电的安全性要求。(2)圆形PCB电路板尺寸小,直径只有3.4mm~4.2mm,厚度0.3mm~0.5mm,所述PCB电路板能够装配2只微型化的贴片式TVS管静电防护器件,并可装配在相同直径的电极塞上和相同内径的电火工品管壳内。(3)圆片式TVS管静电防护组件的厚度仅有0.8mm~1.5mm,对电火工品高度影响很小。The beneficial effects of the present invention are: (1) the electrostatic protection capacity of the TVS tube high-efficiency electrostatic protection assembly of the present invention is much higher than the highest voltage 25kV technical index of the current military standard and industrial standard for the electrostatic safety requirements of electric pyrotechnics, and the - Both the foot and foot-shell electrostatic protection capabilities can reach over 50kV against extreme human body static electricity, and can meet the safety requirements of anti-50kV multiple electrostatic discharges. (2) The circular PCB circuit board is small in size, with a diameter of only 3.4mm to 4.2mm and a thickness of 0.3mm to 0.5mm. The PCB circuit board can be equipped with two miniaturized patch-type TVS tube electrostatic protection devices, and can be assembled On the electrode plug of the same diameter and in the shell of the electric explosive product with the same inner diameter. (3) The thickness of the disc-type TVS tube electrostatic protection component is only 0.8mm to 1.5mm, which has little effect on the height of the electric explosive device.
下面结合附图和实施例对本发明作进一步说明。The present invention will be further described below in conjunction with drawings and embodiments.
附图说明Description of drawings
图1是静电防护组件电路板布线正面视图。Figure 1 is a front view of the circuit board wiring of the electrostatic protection component.
图2是静电防护组件电路板布线反面视图。Figure 2 is a reverse view of the circuit board wiring of the ESD protection component.
图3是静电防护组件电路板上安装贴片式TVS管结构示意图。Figure 3 is a schematic diagram of the structure of the SMD TVS tube installed on the circuit board of the electrostatic protection component.
图4是玻璃电极塞结构剖面图。Fig. 4 is a cross-sectional view of the glass electrode plug structure.
图5是高效能静电防护组件与电极塞装配示意图。Figure 5 is a schematic diagram of the assembly of the high-efficiency electrostatic protection component and the electrode plug.
图6是高效能静电防护组件与电雷管装配示意图。Fig. 6 is a schematic diagram of the assembly of the high-efficiency electrostatic protection component and the electric detonator.
图7是TVS管功率与静电功率关系图Figure 7 is a diagram of the relationship between TVS tube power and electrostatic power
具体实施方式detailed description
结合图1、图2、图3,防静电片包括一个带两个孔的PCB圆板1、三个金属焊盘2、5、6、两个金属化过孔2、3以及两个带锯齿的覆铜板7、8,带两个孔的PCB板1的两个孔金属化后就形成了两个金属化过孔2、3,孔高上边与金属焊盘高度一致、下边与覆铜板高度一致,在PCB板1上边与一个金属化过孔2相连一个带倒角与孔圆心为中心的矩形金属焊盘4;另一个金属化过孔3相连另外一个短的矩形金属焊盘5;在这个短焊盘5下有一个与PCB圆板的边缘相齐的弧形焊盘6;在PCB板下面与两个金属化过孔2、3相连两个带多个锯齿的弧形覆铜板7、8。两个矩形金属焊盘4、5焊接防护脚-脚TVS管9的两极,长矩形焊盘4与弧形金属焊盘6焊接防护脚-壳TVS管10的两极,从而形成了带TVS管的防静电片。Combined with Figure 1, Figure 2, and Figure 3, the antistatic sheet includes a PCB circular plate 1 with two holes, three metal pads 2, 5, 6, two metallized via holes 2, 3 and two sawtooth The copper-clad boards 7 and 8, the two holes of the PCB board 1 with two holes are metallized to form two metallized via holes 2 and 3, the height of the upper side of the hole is consistent with the height of the metal pad, and the height of the lower side is the same as the height of the copper-clad board. Consistent, a metallized via hole 2 on the PCB board 1 is connected to a rectangular metal pad 4 with a chamfer centered on the center of the hole; another metallized via hole 3 is connected to another short rectangular metal pad 5; Under the short pad 5 there is an arc-shaped pad 6 that is flush with the edge of the PCB circular board; two metallized vias 2 and 3 are connected to two arc-shaped copper clad plates 7 with multiple serrations under the PCB board ,8. Two rectangular metal pads 4 and 5 are welded to the two poles of the protective pin-pin TVS tube 9, and the long rectangular pad 4 and the arc-shaped metal pad 6 are welded to the two poles of the protective pin-shell TVS tube 10, thereby forming a band TVS tube Anti-static sheet.
其中金属焊盘4倒角边缘距PCB圆板的边缘不小于0.5mm,所用金属焊盘间距不小于0.3mm。带多个锯齿的弧形覆铜板7、8,锯齿尖角为60度,锯齿尖距PCB圆板边缘为0.5mm,两个覆铜板7、8间距不小于0.5mm。The chamfered edge of the metal pad 4 is not less than 0.5mm from the edge of the PCB circular plate, and the distance between the metal pads used is not less than 0.3mm. The arc-shaped copper clad laminates 7 and 8 with multiple serrations have a sharp angle of 60 degrees, and the distance between the serrated sharps and the edge of the PCB circular board is 0.5mm, and the distance between the two copper clad laminates 7 and 8 is not less than 0.5mm.
结合图3-6,本发明专利抗静电环境的桥丝式电雷管包括带TVS管防静电片、电极塞12、桥丝11、点火药、起爆药、输出药、管壳16,将焊接好TVS管的防静电片的覆铜板7、8一侧与电极塞的底部13(焊接桥丝的另外一侧)通过金属化过孔2、3穿过脚线14、15后相结合,由于覆铜板高于PCB板1在覆铜板与壳体16之间形成空气隙,金属化过孔2、3与脚线14、15焊接好,按照雷管制作工艺形成雷管,收口后壳体16与弧形焊盘6相连。从而在防护脚-壳静电方面既有空气隙又有TVS管,在防护脚-脚静电用TVS管防护。Combined with Figure 3-6, the bridge wire electric detonator of the patent anti-static environment of the present invention includes an anti-static sheet with TVS tube, electrode plug 12, bridge wire 11, ignition powder, priming powder, output powder, and tube shell 16, which will be welded One side of the copper clad plate 7,8 of the antistatic sheet of the TVS tube is combined with the bottom 13 of the electrode plug (the other side of the welding bridge wire) through the metallized via holes 2,3 after passing through the foot wires 14,15, due to the cladding The copper plate is higher than the PCB board 1 to form an air gap between the copper clad laminate and the shell 16, the metallized vias 2, 3 are welded to the pins 14, 15, and the detonator is formed according to the detonator manufacturing process, and the shell 16 and the arc-shaped Pad 6 is connected. Thereby there are both air gaps and TVS tubes in the protection of foot-shell static electricity, and TVS tube protection in the protection of foot-foot static electricity.
针对桥丝式电火工品脚脚静电放电防护的需要,TVS管的选型中应考虑如下几方面内容:In view of the need for electrostatic discharge protection of the feet and feet of bridge wire electric explosive devices, the following aspects should be considered in the selection of TVS tubes:
①实际静电放电在脚脚间的注入正反两种电流方向都有可能,因此,选择双向的TVS,对任意方向的静电放电电流注入都可以起到保护作用。① Actual electrostatic discharge injection between the feet is possible in both positive and negative current directions. Therefore, choosing a bidirectional TVS can protect against electrostatic discharge current injection in any direction.
②TVS的最大反向工作电压VRWM(在此电压下TVS的漏电流只有几μA)要大于被保护器件的正常工作电压,防止火工品正常工作时由于TVS分流而影响性能。②The maximum reverse working voltage V RWM of TVS (at this voltage, the leakage current of TVS is only a few μA) is greater than the normal working voltage of the protected device, so as to prevent the performance of pyrotechnic products from being affected by TVS shunting when they work normally.
③TVS的箝位电压Vc是TVS管最高限位电压,它要小于被保护器件的静电损害电压,这样就能够有效的保护器件。③The clamping voltage Vc of TVS is the highest limit voltage of the TVS tube, which is smaller than the electrostatic damage voltage of the protected device, so that the device can be effectively protected.
④TVS的峰值功率要遵守TVS管功率与静电功率关系图选取,否则将可能烧坏TVS。④The peak power of TVS should be selected in accordance with the relationship between TVS tube power and electrostatic power, otherwise the TVS may be burned out.
⑤响应时间就是TVS管电压达到工作电压开始到起到保护作用的时间,它必须要小于静电放电的时间。⑤Response time is the time from when the TVS tube voltage reaches the working voltage to when it plays a protective role, and it must be less than the electrostatic discharge time.
样品的电极塞尺寸3.45×3mm,桥丝为10μmPtW合金,产品电阻3~9Ω,发火工作电压12V(6.8μF),可计算得出正常工作时作用在火工品的能量为4.9×10-4J;脚脚静电临界发火电压18.45kV,可得电火工品工作电压最大不能超过22.14V,峰值功率88.6W。The electrode plug size of the sample is 3.45×3mm, the bridge wire is 10μm PtW alloy, the product resistance is 3~9Ω, and the ignition working voltage is 12V (6.8μF). It can be calculated that the energy acting on the pyrotechnic product during normal operation is 4.9×10 -4 J; The critical ignition voltage of static electricity on the feet is 18.45kV, and the maximum working voltage of the available electric pyrotechnics cannot exceed 22.14V, and the peak power is 88.6W.
防护器件选取参数依据:Protection device selection parameters are based on:
(1)根据产品规格,样品正常工作电压为12V(6.8μF),可靠性考虑过裕度,则此火工品可靠发火电压为12V;(1) According to the product specifications, the normal working voltage of the sample is 12V (6.8μF), and the reliability is considered to be over-margined, so the reliable ignition voltage of this pyrotechnic product is 12V;
(2)根据产品静电试验得出样品静电环境临界发火电压为18.45kV,计算可得火工品两端加载的电压为22.14V,安全性考虑裕度为1.3,则此火工品静电最大不发火电压为15.5V;(2) According to the electrostatic test of the product, the critical ignition voltage of the sample electrostatic environment is 18.45kV, and the voltage loaded on both ends of the pyrotechnic product is calculated to be 22.14V, and the safety consideration margin is 1.3. The ignition voltage is 15.5V;
(3)防护器件的选择结合产品的安全可靠性来确定防护器件的参数选取,因此选取TVS管最大反向工作电压VRWM应在12V~15.5V之间;(3) The selection of protective devices is based on the safety and reliability of the product to determine the parameter selection of the protective device, so the maximum reverse working voltage V RWM of the TVS tube should be selected between 12V and 15.5V;
(4)TVS管箝位电压选择小于火工品静电最大不发火电压为15.5V;(4) The clamping voltage of the TVS tube is selected to be less than the static maximum non-ignition voltage of the pyrotechnic product, which is 15.5V;
(5)通过静电放电模型放电电流时间波形可以得出静电放电时上升时间为几个纳秒,因此防护器件的响应时间必须要小于纳秒级(10-9s);(5) According to the discharge current time waveform of the electrostatic discharge model, it can be concluded that the rise time of electrostatic discharge is several nanoseconds, so the response time of the protective device must be less than nanoseconds (10 -9 s);
(6)按照极限的静电放电环境50kV单RC模型(串联5kΩ),计算功率为598.56W,静电放电环境50kV放电时间不超过1μs,再根据TVS管功率与静电功率关系图,因此TVS管功率定为不小于100W。(6) According to the limit electrostatic discharge environment 50kV single RC model (5kΩ in series), the calculated power is 598.56W, and the electrostatic discharge environment 50kV discharge time does not exceed 1μs, and then according to the relationship between TVS tube power and electrostatic power, the TVS tube power is fixed for not less than 100W.
因此选取TVS管最大反向工作电压V应在12V~15.5V之间(安全裕度为1.3;如果低于12V,则样品将不能正常工作,高于15.5V,TVS管将不起防护作用)。本样品选取P6KE12CA型和ESD12V32D-C双向TVS管。Therefore, the maximum reverse working voltage V of the TVS tube should be selected between 12V and 15.5V (the safety margin is 1.3; if it is lower than 12V, the sample will not work normally, and if it is higher than 15.5V, the TVS tube will not have a protective effect) . This sample selects P6KE12CA type and ESD12V32D-C bidirectional TVS tube.
本发明专利的技术效果是,防静电片利用带多个锯齿覆铜板的设计使脚-壳之间形成多个放电击穿的空气隙,同时通过金属化过孔与脚线连接、弧形金属焊盘与壳体连接,使得脚线和壳体分别连接TVS管的两极,从而在防护脚-壳静电放电时起到双保险,脚-壳防护效果已经能够到人体静电50kV,比GJB5309.14中25kV提高了一倍;通过金属化过孔与脚线连接,使得两个脚线分别与TVS管的两极相连,在防护脚-脚静电起到作用,这是前人所没有过的,脚-脚防护效果已经能够到人体静电50kV;由于TVS管的特性决定了不管是在脚-壳防护还是在脚-脚防护上都能够经受静电放电的多次冲击而不会发生任何改变。The technical effect of the patent of the present invention is that the anti-static sheet uses the design of multiple sawtooth copper clad plates to form multiple air gaps for discharge breakdown between the feet and the shell, and at the same time it is connected to the feet through metallized via holes, and the curved metal The welding pad is connected to the shell, so that the legs and the shell are connected to the two poles of the TVS tube, so as to play a double insurance when protecting the foot-shell electrostatic discharge. The foot-shell protection effect can already reach 50kV of human body static electricity, which is better than GJB5309.14 The middle 25kV has been doubled; through the metallized via hole and the foot wire connection, the two foot wires are respectively connected to the two poles of the TVS tube, which plays a role in protecting the foot-to-foot static electricity, which is unprecedented in the predecessors. - The effect of foot protection has been able to reach 50kV of human body static electricity; due to the characteristics of TVS tubes, both the foot-shell protection and the foot-foot protection can withstand multiple impacts of electrostatic discharge without any change.
值得注意的是,以上所述仅为本发明的较佳实施例,并非因此限定本发明的专利保护范围,本发明还可以对上述各种零部件的构造进行材料和结构的改进,或者是采用技术等同物进行替换。故凡运用本发明的说明书及图示内容所作的等效结构变化,或直接或间接运用于其他相关技术领域均同理皆包含于本发明所涵盖的范围内。It is worth noting that the above description is only a preferred embodiment of the present invention, and does not limit the scope of patent protection of the present invention. The present invention can also improve the materials and structures of the above-mentioned various components, or use technical equivalents are substituted. Therefore, all equivalent structural changes made by using the description and illustrations of the present invention, or directly or indirectly applied to other related technical fields are also included in the scope of the present invention.
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FR2790078B1 (en) * | 1999-02-18 | 2004-11-26 | Livbag Snc | ELECTROPYROTECHNIC IGNITER WITH ENHANCED IGNITION SAFETY |
CN202092526U (en) * | 2010-11-25 | 2011-12-28 | 陕西应用物理化学研究所 | Novel delay detonator controlled by digital electronic component |
CN102519321B (en) * | 2011-12-23 | 2016-01-20 | 融硅思创(北京)科技有限公司 | A kind of digital electric detonator bridge wire bond connected components |
CN202470918U (en) * | 2012-02-20 | 2012-10-03 | 秦志春 | Electromagnetic reinforcement semiconductor bridge detonator |
CN103033100B (en) * | 2012-12-13 | 2015-09-16 | 北京全安密灵科技股份公司 | A kind of electrostatic prevention structure of electric detonator |
CN204461251U (en) * | 2014-11-18 | 2015-07-08 | 北京理工大学 | The high-effect electrostatic defending assembly of a kind of bridge-wire electric detonator wafer-type TVS pipe |
-
2014
- 2014-11-18 CN CN201410659194.6A patent/CN104390532B/en not_active Expired - Fee Related
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