CN104390000B - Electric automobile three keeps off the downshift course control method for use of line traffic control automatic transmission - Google Patents
Electric automobile three keeps off the downshift course control method for use of line traffic control automatic transmission Download PDFInfo
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H61/00—Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing
- F16H61/04—Smoothing ratio shift
- F16H61/0437—Smoothing ratio shift by using electrical signals
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H61/00—Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing
- F16H61/04—Smoothing ratio shift
- F16H2061/0474—Smoothing ratio shift by smoothing engagement or release of positive clutches; Methods or means for shock free engagement of dog clutches
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Abstract
Description
技术领域 technical field
本发明涉及一种自动变速器的控制方法,更确切的说是一种电动汽车三挡线控自动变速器的降挡过程控制方法。 The invention relates to a control method of an automatic transmission, more precisely, a control method for a downshift process of a three-speed wire-controlled automatic transmission of an electric vehicle.
背景技术 Background technique
自动变速器被广泛应用于汽车、电动汽车、工程机械等各种车辆。现有自动变速器主要有液力机械式自动变速器(AT)、金属带式无级自动变速器(CVT)、机械式自动变速器(AMT)、双离合器式自动变速器(DCT)四大类型。 Automatic transmissions are widely used in various vehicles such as automobiles, electric vehicles, and construction machinery. The existing automatic transmissions mainly include hydromechanical automatic transmission (AT), metal belt continuously variable automatic transmission (CVT), mechanical automatic transmission (AMT) and dual clutch automatic transmission (DCT).
上述四类自动变速器均采用电控液压伺服装置,实现换挡过程控制,结构复杂、成本高且增加了控制难度和复杂度。尤其是DCT的执行机构包括:由液压泵、液压阀及蓄能器组成的供油机构、由液压或电机驱动的换挡执行机构、由液压或电机驱动的离合器操纵机构。这些液压控制机构使得变速器整体结构复杂、成本高且增加了控制难度和复杂度。 The above-mentioned four types of automatic transmissions all adopt electronically controlled hydraulic servo devices to realize the control of the shifting process, which has complex structure, high cost and increased control difficulty and complexity. In particular, the executive mechanism of DCT includes: oil supply mechanism composed of hydraulic pump, hydraulic valve and accumulator, shift actuator driven by hydraulic pressure or electric motor, clutch control mechanism driven by hydraulic pressure or electric motor. These hydraulic control mechanisms make the overall structure of the transmission complex, the cost is high, and the control difficulty and complexity are increased.
随着汽车电子技术、自动控制技术的逐步成熟和汽车网络通信技术的广泛应用,汽车线控技术已成为汽车未来的发展趋势;汽车线控(X-By-Wire)技术就是以电线和电子控制器来代替机械和液压系统,将驾驶员的操纵动作经过传感器变成电信号,输入到电控单元,由此产生控制信号驱动执行机构进行所需操作。汽车线控技术可以降低部件的复杂度,减少液压与机械传动装置,同时电线走向布置的灵活性,扩大了汽车设计的自由空间。 With the gradual maturity of automotive electronic technology and automatic control technology and the wide application of automotive network communication technology, automotive wire control technology has become the future development trend of automobiles; The controller replaces the mechanical and hydraulic systems, and the driver's manipulation action is converted into an electrical signal through the sensor, which is input to the electronic control unit, and the control signal is generated to drive the actuator to perform the required operation. Automobile control-by-wire technology can reduce the complexity of components, reduce hydraulic and mechanical transmission devices, and at the same time, the flexibility of wiring layout expands the free space of automobile design.
电动汽车三挡线控自动变速器,其输入齿轮的一端与变速器输入轴连接,输入齿轮的另一端沿齿轮周向外侧依次与一挡高速齿轮、二挡高速齿轮、三挡高速齿轮、倒挡惰轮常啮合;一挡高速齿轮、二挡高速齿轮、三挡高速齿轮、倒挡高速齿轮分别通过一挡电磁离合器、二挡电磁离合器、三挡电磁离合器、倒挡电磁离合器与一挡主轴、二挡主轴、三挡主轴、倒挡主轴连接;一挡主轴、二挡主轴、三挡主轴、倒挡主轴分布在变速器中间轴的外周;由电控单元通过各挡电磁离合器控制各挡高速齿轮与主动齿轮的接合与分离,实现电动汽车三挡线控自动变速器线控换挡控制,具有结构紧凑、采用线控动力换挡、无机械或液压换挡部件等优点。 In the three-speed wire-controlled automatic transmission for electric vehicles, one end of the input gear is connected to the transmission input shaft, and the other end of the input gear is sequentially connected with the first-speed high-speed gear, the second-speed high-speed gear, the third-speed high-speed gear, and the reverse idler along the circumferential outer side of the gear. The wheels are constantly meshed; the first gear high speed gear, the second gear high speed gear, the third gear high speed gear, and the reverse gear high speed gear pass through the first gear electromagnetic clutch, the second gear electromagnetic clutch, the third gear electromagnetic clutch, the reverse gear electromagnetic clutch and the first gear spindle, the second gear Gear main shaft, third gear main shaft, and reverse gear main shaft are connected; first gear main shaft, second gear main shaft, third gear main shaft, and reverse gear main shaft are distributed on the outer periphery of the intermediate shaft of the transmission; the electronic control unit controls the high-speed gear of each gear through the electromagnetic clutch of each gear. The engagement and disengagement of the driving gear realizes the wire-controlled shift control of the three-speed wire-controlled automatic transmission of electric vehicles, and has the advantages of compact structure, wire-controlled power shifting, and no mechanical or hydraulic shifting parts.
为确保电动汽车三挡线控自动变速器的平稳换挡,避免换挡过程中电动机输入动力的中断和换挡冲击,需要对电动汽车三挡线控自动变速器的换挡过程进行控制。 In order to ensure the smooth shifting of the three-speed automatic transmission by wire for electric vehicles and avoid the interruption of the input power of the motor and the shock of shifting during the shifting process, it is necessary to control the shifting process of the three-speed automatic transmission by wire for electric vehicles.
发明内容 Contents of the invention
本发明的目的是提供一种既能够避免换挡过程中电动机输入动力的中断和换挡冲击,又能够实现车辆平稳降挡的电动汽车三挡线控自动变速器的降挡过程控制方法。一种电动汽车三挡线控自动变速器的降挡过程控制方法,实现该控制方法的电动汽车三挡线控自动变速器的控制装置包括电动机、D挡开关、车速传感器、电动机加速踏板位置传感器、电控单元、一挡电磁离合器、二挡电磁离合器、三挡电磁离合器,在电控单元中事先存储有二挡降一挡规律曲线、三挡降二挡规律曲线。 The object of the present invention is to provide a downshifting process control method of a three-speed by-wire automatic transmission of an electric vehicle that can avoid the interruption of the input power of the motor and the impact of the shifting during the shifting process, and can realize the smooth downshifting of the vehicle. A method for controlling the downshifting process of a three-speed by-wire automatic transmission for an electric vehicle. The control device for the three-speed by-wire automatic transmission for an electric vehicle that realizes the control method includes an electric motor, a D gear switch, a vehicle speed sensor, an accelerator pedal position sensor for an electric motor, and an electric motor. control unit, first gear electromagnetic clutch, second gear electromagnetic clutch, and third gear electromagnetic clutch, in the electronic control unit, the regular curve of the first gear down from the second gear and the second gear down from the third gear are stored in advance.
本发明的技术方案如下: Technical scheme of the present invention is as follows:
电动机起动后,电控单元上电,电动汽车三挡线控自动变速器的降挡过程控制方法开始运行,该控制方法包括以下步骤: After the electric motor is started, the electronic control unit is powered on, and the downshift process control method of the three-speed by-wire automatic transmission of the electric vehicle starts to run. The control method includes the following steps:
步骤1、电控单元检测D挡开关信号、车速传感器的车速信号v、电动机加速踏板位置传感器的开度信号α; Step 1. The electronic control unit detects the D gear switch signal, the vehicle speed signal v of the vehicle speed sensor, and the opening signal α of the motor accelerator pedal position sensor;
步骤2、判断是否挂入D挡:当电控单元检测到D挡开关信号接通时,进行步骤3;否则,当电控单元检测到D挡开关信号未接通时,进行步骤1; Step 2. Determine whether to engage the D gear: when the electronic control unit detects that the D gear switch signal is on, go to step 3; otherwise, when the electronic control unit detects that the D gear switch signal is not on, go to step 1;
步骤3、判断是否需要二挡降至一挡:当电控单元检测到车速传感器的车速信号v和电动机加速踏板位置传感器的开度信号α满足电动汽车三挡线控自动变速器降挡规律曲线中二挡降一挡规律曲线上的降挡点时,判断为需要二挡降至一挡,进行步骤4;否则,当电控单元检测到车速传感器的车速信号v和电动机加速踏板位置传感器的开度信号α不满足电动汽车三挡线控自动变速器降挡规律曲线中二挡降一挡规律曲线上的降挡点时,判断为不需要二挡降至一挡,进行步骤6; Step 3. Judging whether the second gear needs to be downshifted to the first gear: When the electronic control unit detects that the vehicle speed signal v of the vehicle speed sensor and the opening signal α of the accelerator pedal position sensor of the electric motor satisfy the downshifting rule curve of the third gear automatic transmission by wire of the electric vehicle When the downshift point on the second-gear-down-first-gear law curve is judged that the second gear needs to be downshifted to the first gear, go to step 4; otherwise, when the electronic control unit detects the vehicle speed signal v of the vehicle speed sensor and the opening of the accelerator pedal position sensor of the electric motor When the speed signal α does not meet the downshift point on the second gear down first gear regular curve in the downshift regular curve of the three-speed wire-controlled automatic transmission of the electric vehicle, it is judged that the downshift from the second gear to the first gear is unnecessary, and proceed to step 6;
步骤4、二挡降至一挡过程控制:电控单元按一挡电磁离合器通电电流函数I1a(t)={I1, 0≤t≤Tδ;kI1+I1(1-k)(t-Tδ)/(T21-Tδ),Tδ<t≤T21}控制一挡电磁离合器的通电电流,并同时按二挡电磁离合器通电电流函数I2a(t)={I2, 0≤t≤βTδ; 0,βTδ<t≤T21}控制二挡电磁离合器的通电电流,式中:I1为一挡电磁离合器的通电电流的额定值,I2为二挡电磁离合器的通电电流的额定值,Tδ为消除一挡电磁离合器分离间隙所需要的最小通电时间,T21为二挡降至一挡固定控制周期,k为接合强度系数,β为延迟分离时间系数; Step 4. The second gear down to the first gear process control: the electronic control unit follows the first gear electromagnetic clutch current function I 1a (t)={I 1 , 0≤t≤T δ ;kI 1 +I 1 (1-k) (tT δ )/(T 21 -T δ ), T δ <t≤T 21 } controls the energizing current of the first-gear electromagnetic clutch, and at the same time, according to the energizing current function of the second-gear electromagnetic clutch I 2a (t)={I 2 , 0≤t≤βT δ ; 0,βT δ <t≤T 21 } controls the energizing current of the second-gear electromagnetic clutch, where: I 1 is the rated value of the energizing current of the first-gear electromagnetic clutch, and I 2 is the second-gear electromagnetic clutch The rated value of the energized current, T δ is the minimum energization time required to eliminate the separation gap of the first gear electromagnetic clutch, T 21 is the fixed control period for the second gear down to the first gear, k is the engagement strength coefficient, and β is the delay separation time coefficient;
步骤5、判断二挡降至一挡控制过程持续时间t是否小于二挡降至一挡固定控制周期T21:当二挡降至一挡控制过程持续时间t小于二挡降至一挡固定控制周期T21时,判断为二挡降至一挡控制过程尚未结束,返回到步骤4;否则,当二挡降至一挡控制过程持续时间t大于等于二挡降至一挡固定控制周期T21时,判断为二挡降至一挡控制过程结束,返回到步骤1; Step 5. Determine whether the duration t of the control process of downgrading from the second gear to the first gear is less than the fixed control period T 21 of the downgrade from the second gear to the first gear: when the duration t of the control process of downgrading from the second gear to the first gear is less than the fixed control period of downgrading from the second gear to the first gear At period T 21 , it is judged that the control process of downgrading from the second gear to the first gear has not ended, and return to step 4; otherwise, when the duration t of the control process of the second gear down to the first gear is greater than or equal to the fixed control period T 21 , it is judged that the second gear is down to the first gear and the control process is over, and returns to step 1;
步骤6、判断是否需要三挡降至二挡:当电控单元检测到车速传感器的车速信号v和电动机加速踏板位置传感器的开度信号α满足电动汽车三挡线控自动变速器降挡规律曲线中三挡降二挡规律曲线上的降挡点时,判断为需要三挡降至二挡,进行步骤7;否则,当电控单元检测到车速传感器的车速信号v和电动机加速踏板位置传感器的开度信号α不满足电动汽车三挡线控自动变速器降挡规律曲线中三挡降二挡规律曲线上的降挡点时,判断为不需要三挡降至二挡,返回到步骤1; Step 6. Judging whether the third gear needs to be downshifted to the second gear: When the electronic control unit detects that the vehicle speed signal v of the vehicle speed sensor and the opening signal α of the accelerator pedal position sensor of the electric motor satisfy the downshifting rule curve of the third gear automatic transmission by wire of the electric vehicle When the downshift point on the third-gear and second-gear law curve is judged that the third gear needs to be downgraded to the second gear, go to step 7; When the speed signal α does not satisfy the downshift point on the third gear downshift regular curve in the downshift regular curve of the three-gear automatic transmission by wire automatic transmission of the electric vehicle, it is judged that the downshift from the third gear to the second gear is unnecessary, and the process returns to step 1;
步骤7、三挡降至二挡过程控制:电控单元按二挡电磁离合器通电电流函数I2b(t)={I2, 0≤t≤Tδ;kI2+I2(1-k)(t-Tδ)/(T32-Tδ),Tδ<t≤T32}控制二挡电磁离合器的通电电流,并同时按三挡电磁离合器通电电流函数I3b(t)={I3 0≤t≤βTδ; 0,βTδ<t≤T32}控制三挡电磁离合器的通电电流,式中:I2为二挡电磁离合器的通电电流的额定值,I3为三挡电磁离合器的通电电流的额定值,Tδ为消除二挡电磁离合器分离间隙所需要的最小通电时间,T32为三挡降至二挡固定控制周期,k为接合强度系数,β为延迟分离时间系数; Step 7. The third gear is downgraded to the second gear process control: the electronic control unit uses the current function of the second gear electromagnetic clutch I 2b (t)={I 2 , 0≤t≤T δ ;kI 2 +I 2 (1-k) (tT δ )/(T 32 -T δ ), T δ <t≤T 32 } controls the energizing current of the second-gear electromagnetic clutch, and at the same time, according to the energizing current function of the third-gear electromagnetic clutch I 3b (t)={I 3 0 ≤t≤βT δ ; 0,βT δ <t≤T 32 } controls the energized current of the third-gear electromagnetic clutch, where: I 2 is the rated value of the energized current of the second-gear electromagnetic clutch, and I 3 is the current of the third-gear electromagnetic clutch The rated value of the energized current, T δ is the minimum energization time required to eliminate the separation gap of the second gear electromagnetic clutch, T 32 is the fixed control period for the third gear down to the second gear, k is the engagement strength coefficient, and β is the delay separation time coefficient;
步骤8、判断三挡降至二挡控制过程持续时间t是否小于三挡降至二挡固定控制周期T32:当三挡降至二挡控制过程持续时间t小于三挡降至二挡固定控制周期T32时,判断为三挡降至二挡控制过程尚未结束,返回到步骤7;否则,当三挡降至二挡控制过程持续时间t大于等于三挡降至二挡固定控制周期T32时,判断为三挡降至二挡控制过程结束,返回到步骤1。 Step 8. Judging whether the duration t of the control process of downgrading from the third gear to the second gear is less than the fixed control period T32 of the downgrade from the third gear to the second gear: when the duration t of the control process of downgrading from the third gear to the second gear is less than the fixed control period of downgrading from the third gear to the second gear At period T32 , it is judged that the control process of downgrading from third gear to second gear has not ended, and return to step 7; otherwise, when the duration t of the control process of downgrading from third gear to second gear is greater than or equal to the fixed control period T32 of downgrading from third gear to second gear , it is judged that the third gear down to the second gear control process is over, and returns to step 1.
驾驶员关断开关后,电控单元断电,电动汽车三挡线控自动变速器的降挡过程控制方法结束运行。 After the driver turns off the switch, the electric control unit is powered off, and the downshift process control method of the three-speed by-wire automatic transmission of the electric vehicle ends its operation.
在上述步骤4二挡降至一挡过程控制、步骤7三挡降至二挡过程控制中,接合强度系数k是设定的一个固定值,k=0.5~0.8;延迟分离时间系数β是设定的一个固定值,β=0.8~1.2。 In the process control of step 4 down from second gear to first gear and step 7 down from third gear to second gear process control, joint strength coefficient k is a fixed value set, k=0.5~0.8; delayed separation time coefficient β is set Set a fixed value, β=0.8~1.2.
在上述步骤4二挡降至一挡过程控制中,二挡降至一挡固定控制周期T21是设定的一个固定值,T21=500~1000ms。 In the process control of step 4 down from the second gear to the first gear, the fixed control cycle T 21 is a set fixed value, T 21 =500-1000ms.
在上述步骤7三挡降至二挡过程控制中,三挡降至二挡固定控制周期T32是设定的一个固定值,T32=400~700ms。 In the above step 7, the third gear is downgraded to the second gear process control, the fixed control period T 32 of the third gear down to the second gear is a set fixed value, T 32 =400-700ms.
本发明与现有技术相比,其优点是: Compared with the prior art, the present invention has the advantages of:
(1)本发明的电动汽车三挡线控自动变速器的降挡过程控制方法,能够在降挡过程中快速消除低挡位的电磁离合器分离间隙,并逐步增加低挡位的电磁离合器的通电电流,实现了低挡位的电磁离合器传递力矩的平顺增加,从而避免了降挡过程中的换挡冲击现象; (1) The downshifting process control method of the three-speed by-wire automatic transmission for electric vehicles of the present invention can quickly eliminate the separation gap of the electromagnetic clutch of the low gear during the downshifting process, and gradually increase the energizing current of the electromagnetic clutch of the low gear , to realize the smooth increase of the transmission torque of the electromagnetic clutch in the low gear, thereby avoiding the shifting shock phenomenon during the downshifting process;
(2)本发明的电动汽车三挡线控自动变速器的降挡过程控制方法,能够在降挡过程中控制高挡位的电磁离合器在低挡位的电磁离合器未传递力矩前保证可靠地接合,保持动力传递,而在低挡位的电磁离合器开始传递动力后,高挡位的电磁离合器快速分离,从而避免了降挡过程中的动力中断现象。 (2) The downshifting process control method of the three-speed by-wire automatic transmission for electric vehicles of the present invention can control the high-gear electromagnetic clutch to ensure reliable engagement before the low-gear electromagnetic clutch transmits torque during the downshift process, The power transmission is maintained, and after the electromagnetic clutch of the low gear starts to transmit power, the electromagnetic clutch of the high gear disengages quickly, thereby avoiding the power interruption phenomenon during the downshifting process.
附图说明 Description of drawings
图1是本发明实施例的电动汽车三挡线控自动变速器的一挡和倒挡的控制装置与传动装置结构示意图。 Fig. 1 is a schematic structural diagram of the control device and the transmission device of the first gear and the reverse gear of the three-speed wire-controlled automatic transmission of the electric vehicle according to the embodiment of the present invention.
图2是本发明实施例的电动汽车三挡线控自动变速器的二挡和三挡的控制装置与传动装置结构示意图。 Fig. 2 is a schematic structural diagram of the control device and the transmission device for the second gear and the third gear of the three-speed wire-by-wire automatic transmission of the electric vehicle according to the embodiment of the present invention.
图3是本发明实施例电动汽车三挡线控自动变速器的降挡过程控制方法流程图。 Fig. 3 is a flowchart of a downshift process control method for a three-speed by-wire automatic transmission of an electric vehicle according to an embodiment of the present invention.
图4是本发明实施例电动汽车三挡线控自动变速器降挡规律曲线示意图。 Fig. 4 is a schematic diagram of a downshift regularity curve of a three-speed by-wire automatic transmission of an electric vehicle according to an embodiment of the present invention.
图5是本发明实施例电动汽车三挡线控自动变速器的一挡电磁离合器通电电流函数I1a(t)曲线和二挡电磁离合器通电电流函数I2a(t)曲线示意图。 Fig. 5 is a schematic diagram of the first gear electromagnetic clutch energizing current function I 1a (t) curve and the second gear electromagnetic clutch energizing current function I 2a (t) curve of the three-speed wire-by-wire automatic transmission of the embodiment of the present invention.
图6是本发明实施例电动汽车三挡线控自动变速器的二挡电磁离合器通电电流函数I2b(t)曲线和三挡电磁离合器通电电流函数I3b(t)曲线示意图。 Fig. 6 is a schematic diagram of the current function I 2b (t) curve of the second-gear electromagnetic clutch and the curve of the current function I 3b (t) of the third-gear electromagnetic clutch of the third-gear by-wire automatic transmission of an electric vehicle according to the embodiment of the present invention.
图中: 1.电动机 2.变速器壳体 23.变速器输入轴 24.变速器中间轴 25.变速器输出轴 3. 输入齿轮 31.倒挡惰轮 41.一挡电磁离合器 411.一挡电磁离合器滑环 412.一挡电磁离合器电刷 42.二挡电磁离合器 421.二挡电磁离合器滑环 422.二挡电磁离合器电刷 43.三挡电磁离合器 431.三挡电磁离合器滑环 432.三挡电磁离合器电刷 44.倒挡电磁离合器 441.倒挡电磁离合器滑环 442.倒挡电磁离合器电刷 4Z1.一挡主轴 4Z2.二挡主轴 4Z3.三挡主轴 4Z4.倒挡主轴 51.一挡高速齿轮 52.二挡高速齿轮 53.三挡高速齿轮 54.倒挡高速齿轮 61.一挡主动齿轮 62.二挡主动齿轮 63.三挡主动齿轮 64.倒挡主动齿轮 71.一挡从动齿轮 72.二挡从动齿轮 73.三挡从动齿轮 74.倒挡从动齿轮 91.太阳轮 92.行星齿轮 93. 齿圈 94.行星架 100.电控单元 100a.一挡控制输出端子 100b.二挡控制输出端子 100c.三挡控制输出端子 100d.倒挡控制输出端子 VSS.车速传感器 D-SW.D挡开关 M-APS. 电动机加速踏板位置传感器 D21.二挡降一挡规律曲线 D32.三挡降二挡规律曲线。 In the figure: 1. Motor 2. Transmission housing 23. Transmission input shaft 24. Transmission intermediate shaft 25. Transmission output shaft 3. Input gear 31. Reverse gear idler 41. First gear electromagnetic clutch 411. First gear electromagnetic clutch slip ring 412. First gear electromagnetic clutch brush 42. Second gear electromagnetic clutch 421. Second gear electromagnetic clutch slip ring 422. Second gear electromagnetic clutch brush 43. Third gear electromagnetic clutch 431. Third gear electromagnetic clutch slip ring 432. Third gear electromagnetic clutch Electric brush 44. Reverse gear electromagnetic clutch 441. Reverse gear electromagnetic clutch slip ring 442. Reverse gear electromagnetic clutch brush 4Z1. First gear main shaft 4Z2. Second gear main shaft 4Z3. Third gear main shaft 4Z4. Reverse gear main shaft 51. First gear high speed gear 52. Second gear high speed gear 53. Third gear high speed gear 54. Reverse gear high speed gear 61. First gear driving gear 62. Second gear driving gear 63. Third gear driving gear 64. Reverse gear driving gear 71. First gear driven gear 72 . Second gear driven gear 73. Third gear driven gear 74. Reverse gear driven gear 91. Sun gear 92. Planetary gear 93. Ring gear 94. Planet carrier 100. Electronic control unit 100a. First gear control output terminal 100b. Second gear control output terminal 100c. Third gear control output terminal 100d. Reverse gear control output terminal VSS. Vehicle speed sensor D-SW. D gear switch M-APS. Motor accelerator pedal position sensor D 21 . 32. The regular curve of third gear down and second gear.
具体实施方式 detailed description
下面结合本发明实施例中的附图,对本发明实施例中技术方案进行详细的描述,显然,所描述的实施例仅是本发明一部分实施例,而不是全部的实施例;基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例都属于本发明保护的范围。 Below in conjunction with the drawings in the embodiments of the present invention, the technical solutions in the embodiments of the present invention are described in detail. Obviously, the described embodiments are only part of the embodiments of the present invention, not all embodiments; based on the present invention Embodiments, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.
一种电动汽车三挡线控自动变速器的降挡过程控制方法,实现本发明实施例的电动汽车三挡线控自动变速器的控制装置包括电动机1、D挡开关D-SW、车速传感器VSS、电动机加速踏板位置传感器M-APS、电控单元100、一挡电磁离合器41、二挡电磁离合器42、三挡电磁离合器43,在电控单元100中事先存储有二挡降一挡规律曲线D21、三挡降二挡规律曲线D32。 A method for controlling the downshifting process of a three-speed by-wire automatic transmission for an electric vehicle. The control device for realizing the three-speed by-wire automatic transmission for an electric vehicle in the embodiment of the present invention includes a motor 1, a D gear switch D-SW, a vehicle speed sensor VSS, a motor Accelerator pedal position sensor M-APS, electronic control unit 100, first gear electromagnetic clutch 41 , second gear electromagnetic clutch 42, third gear electromagnetic clutch 43; The law curve D 32 of downshifting from third gear to second gear.
壳体2上固定安装有一挡电磁离合器电刷412、二挡电磁离合器电刷422、三挡电磁离合器电刷432、倒挡电磁离合器电刷442,一挡电磁离合器电刷412、二挡电磁离合器电刷422、三挡电磁离合器电刷432、倒挡电磁离合器电刷442分别与一挡电磁离合器滑环411、二挡电磁离合器滑环421、三挡电磁离合器滑环431、倒挡电磁离合器滑环441保持滑动接触;一挡电磁离合器电刷412的接线端子、二挡电磁离合器电刷422的接线端子、三挡电磁离合器电刷432的接线端子、倒挡电磁离合器电刷442的接线端子分别通过导线与电控单元100的一挡控制输出端子100a、二挡控制输出端子100b、三挡控制输出端子100c、倒挡控制输出端子100d相连接。 Housing 2 is fixedly installed with a gear electromagnetic clutch brush 412, a second gear electromagnetic clutch brush 422, a third gear electromagnetic clutch brush 432, a reverse gear electromagnetic clutch brush 442, a first gear electromagnetic clutch brush 412, a second gear electromagnetic clutch Electric brush 422, third gear electromagnetic clutch electric brush 432, reverse gear electromagnetic clutch electric brush 442 respectively with first gear electromagnetic clutch slip ring 411, second gear electromagnetic clutch slip ring 421, third gear electromagnetic clutch slip ring 431, reverse gear electromagnetic clutch slip ring The ring 441 keeps sliding contact; the connecting terminal of the first gear electromagnetic clutch brush 412, the connecting terminal of the second gear electromagnetic clutch brush 422, the connecting terminal of the third gear electromagnetic clutch brush 432, and the connecting terminal of the reverse gear electromagnetic clutch brush 442 respectively The first gear control output terminal 100a, the second gear control output terminal 100b, the third gear control output terminal 100c, and the reverse gear control output terminal 100d of the electronic control unit 100 are connected through wires.
电控单元100通过控制一挡电磁离合器电刷412、二挡电磁离合器电刷422、三挡电磁离合器电刷432、倒挡电磁离合器电刷442的通电或断电,控制一挡电磁离合器41、二挡电磁离合器42、三挡电磁离合器43、倒挡电磁离合器44的接合和分离;电控单元100通过控制一挡电磁离合器电刷412、二挡电磁离合器电刷422、三挡电磁离合器电刷432、倒挡电磁离合器电刷442的通电电压或电流的大小,控制一挡电磁离合器41、二挡电磁离合器42、三挡电磁离合器43、倒挡电磁离合器44的接合和分离的速度。 The electronic control unit 100 controls the first gear electromagnetic clutch 41, Engagement and separation of the second gear electromagnetic clutch 42, the third gear electromagnetic clutch 43, and the reverse gear electromagnetic clutch 44; the electronic control unit 100 controls the first gear electromagnetic clutch brush 412, the second gear electromagnetic clutch brush 422, and the third gear electromagnetic clutch brush 432. The energized voltage or current of the reverse gear electromagnetic clutch brush 442 controls the engagement and separation speeds of the first gear electromagnetic clutch 41, the second gear electromagnetic clutch 42, the third gear electromagnetic clutch 43, and the reverse gear electromagnetic clutch 44.
实现本发明的电动汽车三挡线控自动变速器的传动装置包括输入齿轮3、变速器输入轴23、变速器中间轴24、变速器输出轴25、壳体2;输入齿轮3的一端与变速器输入轴23的一端连接;变速器输入轴23的另一端与电动机1连接;变速器中间轴24上依次固定连接有三挡从动齿轮73、二挡从动齿轮72、一挡从动齿轮71、倒挡从动齿轮74,在变速器中间轴24的远离输入齿轮3的一端还固定连接有太阳轮91。 Realize that the transmission device of the three-gear-by-wire automatic transmission for electric vehicles of the present invention comprises input gear 3, transmission input shaft 23, transmission intermediate shaft 24, transmission output shaft 25, housing 2; one end of input gear 3 and transmission input shaft 23 One end is connected; the other end of the transmission input shaft 23 is connected with the motor 1; the transmission intermediate shaft 24 is sequentially fixedly connected with a third gear driven gear 73, a second gear driven gear 72, a first gear driven gear 71, and a reverse gear driven gear 74 A sun gear 91 is also fixedly connected to one end of the transmission intermediate shaft 24 away from the input gear 3 .
输入齿轮3沿其齿轮周向外侧依次与一挡高速齿轮51、二挡高速齿轮52、三挡高速齿轮53、倒挡惰轮31常啮合,倒挡惰轮31与倒挡高速齿轮54常啮合。 The input gear 3 is in constant mesh with the first-speed high-speed gear 51, the second-speed high-speed gear 52, the third-speed high-speed gear 53, and the reverse idler gear 31 along its gear circumferential outer side, and the reverse idler gear 31 is in constant mesh with the reverse high-speed gear 54. .
一挡高速齿轮51、二挡高速齿轮52、三挡高速齿轮53、倒挡高速齿轮54分别与一挡电磁离合器41的被动端、二挡电磁离合器42的被动端、三挡电磁离合器43的被动端、倒挡电磁离合器44的被动端连接;一挡电磁离合器41的主动端、二挡电磁离合器42的主动端、三挡电磁离合器43的主动端、倒挡电磁离合器44的主动端分别通过一挡主轴4Z1、二挡主轴4Z2、三挡主轴4Z3、倒挡主轴4Z4与一挡主动齿轮61、二挡主动齿轮62、三挡主动齿轮63、倒挡主动齿轮64连接;一挡主动齿轮61、二挡主动齿轮62、三挡主动齿轮63、倒挡主动齿轮64分别与一挡从动齿轮71、二挡从动齿轮72、三挡从动齿轮73、倒挡从动齿轮74常啮合。 The first gear high speed gear 51, the second gear high speed gear 52, the third gear high speed gear 53, and the reverse gear high speed gear 54 are respectively connected with the passive end of the first gear electromagnetic clutch 41, the passive end of the second gear electromagnetic clutch 42, and the passive end of the third gear electromagnetic clutch 43. end, the passive end of reverse gear electromagnetic clutch 44 is connected; Gear main shaft 4Z1, second gear main shaft 4Z2, third gear main shaft 4Z3, reverse gear main shaft 4Z4 are connected with first gear driving gear 61, second gear driving gear 62, third gear driving gear 63, reverse gear driving gear 64; first gear driving gear 61, Second gear driving gear 62, third gear driving gear 63, reverse gear driving gear 64 are in constant mesh with first gear driven gear 71, second gear driven gear 72, third gear driven gear 73, reverse gear driven gear 74 respectively.
太阳轮91与行星齿轮92常啮合,行星齿轮92还与齿圈93常啮合,行星齿轮92通过其中心承孔滚动安装在行星架94上,行星架94固定在变速器壳体2上,齿圈93通过花键固定在变速器输出轴25的一端,变速器输出轴25的另一端作为变速器动力输出端。 The sun gear 91 is constantly meshed with the planetary gear 92, and the planetary gear 92 is also constantly meshed with the ring gear 93. The planetary gear 92 is rolled and installed on the planet carrier 94 through its central bearing hole, and the planet carrier 94 is fixed on the transmission case 2. The ring gear 93 is fixed on one end of the transmission output shaft 25 by a spline, and the other end of the transmission output shaft 25 is used as the power output end of the transmission.
下面结合图1、图2进一步说明本发明实施例的电动汽车三挡线控自动变速器的各前进挡和倒挡的动力传递路线。 The power transmission routes of each forward gear and reverse gear of the three-speed wire-by-wire automatic transmission of the electric vehicle according to the embodiment of the present invention will be further described below with reference to FIG. 1 and FIG. 2 .
一挡传动:电控单元100控制一挡电磁离合器41通电接合,其余电磁离合器断电分离,电动机1的扭矩通过变速器输入轴23传递给输入齿轮3,输入齿轮3将该扭矩进一步传递给一挡高速齿轮51,再通过接合的一挡电磁离合器41由一挡主动齿轮61和一挡从动齿轮71的啮合将动力传递至太阳轮91,最后通过齿圈93的中央花键输出至变速器输出轴25,实现一挡传动。 First-gear transmission: the electronic control unit 100 controls the first-gear electromagnetic clutch 41 to be energized and engaged, and the other electromagnetic clutches are de-energized and separated. The torque of the motor 1 is transmitted to the input gear 3 through the transmission input shaft 23, and the input gear 3 further transmits the torque to the first gear The high-speed gear 51 transmits the power to the sun gear 91 through the engagement of the first gear electromagnetic clutch 41 through the engagement of the first gear driving gear 61 and the first gear driven gear 71, and finally outputs the power to the transmission output shaft through the central spline of the ring gear 93 25. Realize first gear transmission.
二挡传动:电控单元100控制二挡电磁离合器42通电接合,其余电磁离合器断电分离,电动机1的扭矩通过变速器输入轴23传递给输入齿轮3,输入齿轮3将该扭矩进一步传递给二挡高速齿轮52,再通过接合的二挡电磁离合器42由二挡主动齿轮62和二挡从动齿轮72的啮合将动力传递至太阳轮91,最后通过齿圈93的中央花键输出至变速器输出轴25,实现二挡传动。 Second gear transmission: the electronic control unit 100 controls the second gear electromagnetic clutch 42 to be energized and engaged, and the other electromagnetic clutches are deenergized and separated. The torque of the motor 1 is transmitted to the input gear 3 through the transmission input shaft 23, and the input gear 3 further transmits the torque to the second gear The high-speed gear 52 transmits power to the sun gear 91 through the engaged second-speed electromagnetic clutch 42 through the engagement of the second-speed driving gear 62 and the second-speed driven gear 72, and finally outputs the power to the transmission output shaft through the central spline of the ring gear 93 25. Realize the second gear transmission.
三挡传动:电控单元100控制三挡电磁离合器43通电接合,其余电磁离合器断电分离,电动机1的扭矩通过变速器输入轴23传递给输入齿轮3,输入齿轮3将该扭矩进一步传递给三挡高速齿轮53,再通过接合的三挡电磁离合器43由三挡主动齿轮63和三挡从动齿轮73的啮合将动力传递至太阳轮91,最后通过齿圈93的中央花键输出至变速器输出轴25,实现三挡传动。 Three-speed transmission: the electronic control unit 100 controls the third-speed electromagnetic clutch 43 to be energized and engaged, and the other electromagnetic clutches are de-energized and separated. The torque of the motor 1 is transmitted to the input gear 3 through the transmission input shaft 23, and the input gear 3 further transmits the torque to the third gear. The high-speed gear 53 transmits the power to the sun gear 91 through the meshing of the third-speed driving gear 63 and the third-speed driven gear 73 through the engaged third-speed electromagnetic clutch 43, and finally outputs the power to the transmission output shaft through the central spline of the ring gear 93 25. Realize the third gear transmission.
倒挡传动:电控单元100控制倒挡电磁离合器44通电接合,其余电磁离合器断电分离,电动机1的扭矩通过变速器输入轴23传递给输入齿轮3,输入齿轮3将该扭矩进一步传递给倒挡惰轮31和倒挡高速齿轮54,再通过接合的倒挡电磁离合器44由倒挡主动齿轮64和倒挡从动齿轮74的啮合将动力传递至太阳轮91,最后通过齿圈93的中央花键输出至变速器输出轴25,实现倒挡传动。 Reverse gear transmission: the electronic control unit 100 controls the reverse gear electromagnetic clutch 44 to be energized and engaged, and the other electromagnetic clutches are powered off and separated. The torque of the motor 1 is transmitted to the input gear 3 through the transmission input shaft 23, and the input gear 3 further transmits the torque to the reverse gear The idler gear 31 and the high-speed reverse gear 54 transmit power to the sun gear 91 through the engaged reverse electromagnetic clutch 44 through the meshing of the reverse drive gear 64 and the reverse driven gear 74, and finally pass through the central spline of the ring gear 93. The key is output to the transmission output shaft 25 to realize reverse gear transmission.
空挡:电控单元100控制一挡电磁离合器41、二挡电磁离合器42、三挡电磁离合器43、倒挡电磁离合器44均处于断电分离状态,实现空挡。 Neutral gear: the electronic control unit 100 controls the electromagnetic clutch 41 of the first gear, the electromagnetic clutch 42 of the second gear, the electromagnetic clutch 43 of the third gear, and the electromagnetic clutch 44 of the reverse gear, all of which are in the power-off and separated state to realize the neutral gear.
本发明的电动汽车三挡线控自动变速器的降挡过程控制方法流程图如图3所示,电动机1起动后,电控单元100上电,电动汽车三挡线控自动变速器的降挡过程控制方法开始运行,该控制方法包括以下步骤: The flow chart of the downshifting process control method of the third-gear automatic transmission by wire for electric vehicles of the present invention is shown in Figure 3. After the motor 1 is started, the electronic control unit 100 is powered on, and the downshifting process of the three-speed automatic transmission by wire for electric vehicles is controlled. Method begins to run, and this control method comprises the following steps:
步骤S1、电控单元100检测D挡开关D-SW信号、车速传感器VSS的车速信号v、电动机加速踏板位置传感器M-APS的开度信号α; Step S1, the electronic control unit 100 detects the signal of the D gear switch D-SW, the vehicle speed signal v of the vehicle speed sensor VSS, and the opening signal α of the motor accelerator pedal position sensor M-APS;
步骤S2、判断是否挂入D挡:当电控单元100检测到D挡开关D-SW信号接通时,进行步骤S3;否则,当电控单元100检测到D挡开关D-SW信号未接通时,进行步骤S1; Step S2, judging whether the D gear is engaged: when the electronic control unit 100 detects that the D gear switch D-SW signal is on, proceed to step S3; otherwise, when the electronic control unit 100 detects that the D gear switch D-SW signal is not connected When it is passed, proceed to step S1;
步骤S3、判断是否需要二挡降至一挡:如图4所示的电动汽车三挡线控自动变速器降挡规律曲线,当电控单元100检测到车速传感器VSS的车速信号v和电动机加速踏板位置传感器M-APS的开度信号α满足电动汽车三挡线控自动变速器降挡规律曲线中二挡降一挡规律曲线D21上的降挡点时,判断为需要二挡降至一挡,进行步骤S4;否则,当电控单元100检测到车速传感器VSS的车速信号v和电动机加速踏板位置传感器M-APS的开度信号α不满足电动汽车三挡线控自动变速器降挡规律曲线中二挡降一挡规律曲线D21上的降挡点时,判断为不需要二挡降至一挡,进行步骤S6; Step S3, judging whether the second gear needs to be downgraded to the first gear: the downshift regular curve of the third gear by wire automatic transmission of the electric vehicle shown in Figure 4, when the electronic control unit 100 detects the vehicle speed signal v of the vehicle speed sensor VSS and the electric motor accelerator pedal When the opening degree signal α of the position sensor M-APS satisfies the downshift point on the second gear down first gear regular curve D 21 in the downshift regular curve of the three-gear automatic transmission by wire of the electric vehicle, it is judged that the second gear needs to be downshifted to the first gear. Proceed to step S4; otherwise, when the electronic control unit 100 detects that the vehicle speed signal v of the vehicle speed sensor VSS and the opening signal α of the motor accelerator pedal position sensor M-APS do not satisfy the second gear in the downshift law curve of the three-speed automatic transmission by wire of the electric vehicle When the downshift point on the first gear rule curve D 21 is determined, it is judged that the second gear is not required to be downgraded to the first gear, and step S6 is performed;
步骤S4、二挡降至一挡过程控制:电控单元100按一挡电磁离合器41通电电流函数I1a(t)={I1, 0≤t≤Tδ;kI1+I1(1-k)(t-Tδ)/(T21-Tδ),Tδ<t≤T21}控制一挡电磁离合器41的通电电流,并同时按二挡电磁离合器42通电电流函数I2a(t)={I2, 0≤t≤βTδ; 0,βTδ<t≤T21}控制二挡电磁离合器42的通电电流,式中:I1为一挡电磁离合器41的通电电流的额定值,I2为二挡电磁离合器42的通电电流的额定值,Tδ为消除一挡电磁离合器41分离间隙所需要的最小通电时间,T21为二挡降至一挡固定控制周期,k为接合强度系数,β为延迟分离时间系数; Step S4, second gear down to first gear process control: the electronic control unit 100 presses the first gear electromagnetic clutch 41 energized current function I 1a (t)={I 1 , 0≤t≤T δ ; kI 1 +I 1 (1- k)(tT δ )/(T 21 −T δ ), T δ <t≤T 21 } controls the energizing current of the first gear electromagnetic clutch 41, and at the same time according to the second gear electromagnetic clutch 42 energizing current function I 2a (t)= {I 2 , 0≤t≤βT δ ; 0,βT δ <t≤T 21 } controls the energizing current of the second gear electromagnetic clutch 42, where: I 1 is the rated value of the energizing current of the first gear electromagnetic clutch 41, I 2 is the rated value of the energized current of the second-gear electromagnetic clutch 42, T δ is the minimum energization time required to eliminate the separation gap of the first-gear electromagnetic clutch 41, T 21 is the fixed control period for the second gear down to the first gear, and k is the joint strength coefficient , β is the delayed separation time coefficient;
步骤S5、判断二挡降至一挡控制过程持续时间t是否小于二挡降至一挡固定控制周期T21:当二挡降至一挡控制过程持续时间t小于二挡降至一挡固定控制周期T21时,判断为二挡降至一挡控制过程尚未结束,返回到步骤S4;否则,当二挡降至一挡控制过程持续时间t大于等于二挡降至一挡固定控制周期T21时,判断为二挡降至一挡控制过程结束,返回到步骤S1; Step S5, judging whether the duration t of the control process of downgrading from the second gear to the first gear is less than the fixed control period T21 of the downgrading from the second gear to the first gear: when the duration t of the control process of downgrading from the second gear to the first gear is less than the fixed control period of downgrading from the second gear to the first gear During the period T21 , it is judged that the control process of downgrading from the second gear to the first gear has not ended, and return to step S4; otherwise, when the duration t of the control process of downgrading from the second gear to the first gear is greater than or equal to the fixed control period T 21 of the second gear down to the first gear , it is judged that the control process of downshifting from the second gear to the first gear is over, and returns to step S1;
步骤S6、判断是否需要三挡降至二挡:如图4所示的电动汽车三挡线控自动变速器降挡规律曲线,当电控单元100检测到车速传感器VSS的车速信号v和电动机加速踏板位置传感器M-APS的开度信号α满足电动汽车三挡线控自动变速器降挡规律曲线中三挡降二挡规律曲线D32上的降挡点时,判断为需要三挡降至二挡,进行步骤S7;否则,当电控单元100检测到车速传感器VSS的车速信号v和电动机加速踏板位置传感器M-APS的开度信号α不满足电动汽车三挡线控自动变速器降挡规律曲线中三挡降二挡规律曲线D32上的降挡点时,判断为不需要三挡降至二挡,返回到步骤S1; Step S6, judging whether the third gear needs to be downgraded to the second gear: the downshift regular curve of the third gear by wire automatic transmission of the electric vehicle shown in Figure 4, when the electronic control unit 100 detects the vehicle speed signal v of the vehicle speed sensor VSS and the motor accelerator pedal When the opening degree signal α of the position sensor M-APS satisfies the downshift point on the third gear down second gear regular curve D 32 in the downshift law curve of the three-speed wire-controlled automatic transmission of the electric vehicle, it is judged that the third gear needs to be downshifted to the second gear. Proceed to step S7; otherwise, when the electronic control unit 100 detects that the vehicle speed signal v of the vehicle speed sensor VSS and the opening degree signal α of the motor accelerator pedal position sensor M-APS do not satisfy the third gear in the downshift law curve of the three-speed automatic transmission by wire of the electric vehicle When shifting down to the downshift point on the second gear regular curve D 32 , it is judged that the third gear is not required to be downgraded to the second gear, and the process returns to step S1;
步骤S7、三挡降至二挡过程控制:电控单元100按二挡电磁离合器42通电电流函数I2b(t)={I2, 0≤t≤Tδ;kI2+I2(1-k)(t-Tδ)/(T32-Tδ),Tδ<t≤T32}控制二挡电磁离合器42的通电电流,并同时按三挡电磁离合器43通电电流函数I3b(t)={I3, 0≤t≤βTδ; 0,βTδ<t≤T32}控制三挡电磁离合器43的通电电流,式中:I2为二挡电磁离合器42的通电电流的额定值,I3为三挡电磁离合器43的通电电流的额定值,Tδ为消除二挡电磁离合器42分离间隙所需要的最小通电时间,T32为三挡降至二挡固定控制周期,k为接合强度系数,β为延迟分离时间系数; Step S7, third gear down to second gear process control: the electronic control unit 100 presses the second gear electromagnetic clutch 42 energization current function I 2b (t)={I 2 , 0≤t≤T δ ; kI 2 +I 2 (1- k)(tT δ )/(T 32 −T δ ), T δ <t≤T 32 } controls the energizing current of the second-gear electromagnetic clutch 42, and simultaneously presses the energizing current function I 3b (t) of the third-gear electromagnetic clutch 43 = {I 3 , 0≤t≤βT δ ; 0,βT δ <t≤T 32 } controls the energizing current of the third gear electromagnetic clutch 43, where: I 2 is the rated value of the energizing current of the second gear electromagnetic clutch 42, I 3 is the rated value of the energized current of the third-gear electromagnetic clutch 43, T δ is the minimum energization time required to eliminate the separation gap of the second-gear electromagnetic clutch 42, T 32 is the fixed control period when the third gear is lowered to the second gear, and k is the joint strength coefficient , β is the delayed separation time coefficient;
步骤S8、判断三挡降至二挡控制过程持续时间t是否小于三挡降至二挡固定控制周期T32:当三挡降至二挡控制过程持续时间t小于三挡降至二挡固定控制周期T32时,判断为三挡降至二挡控制过程尚未结束,返回到步骤S7;否则,当三挡降至二挡控制过程持续时间t大于等于三挡降至二挡固定控制周期T32时,判断为三挡降至二挡控制过程结束,返回到步骤S1。 Step S8, determine whether the duration t of the control process of downgrading from third gear to second gear is less than the fixed control period T32 of downgrading from third gear to second gear: when the duration t of the control process of downgrading from third gear to second gear is less than the fixed control period of downgrading from third gear to second gear At period T32 , it is judged that the control process of downgrading from third gear to second gear has not ended, and return to step S7; otherwise, when the duration t of the control process of downgrading from third gear to second gear is greater than or equal to the fixed control period T32 of downgrading from third gear to second gear , it is judged that the third gear is downgraded to the second gear and the control process ends, and the process returns to step S1.
驾驶员关断开关后,电控单元100断电,电动汽车三挡线控自动变速器的降挡过程控制方法结束运行。 After the driver turns off the switch, the electronic control unit 100 is powered off, and the downshift process control method of the three-speed by-wire automatic transmission of the electric vehicle ends its operation.
本实施例中,接合强度系数k取为0.6;延迟分离时间系数β取为1.0;二挡降至一挡固定控制周期T21取为700ms;三挡降至二挡固定控制周期T32取为550ms;消除一挡电磁离合器41分离间隙所需要的最小通电时间T1 δ和消除二挡电磁离合器42分离间隙所需要的最小通电时间T2 δ均取为250ms。 In this embodiment, the joint strength coefficient k is taken as 0.6; the delayed separation time coefficient β is taken as 1.0; the fixed control period T 21 of the second gear down to the first gear is taken as 700ms ; the fixed control period T32 of the third gear down to the second gear is taken as 550 ms; the minimum energization time T 1 δ required to eliminate the separation gap of the first gear electromagnetic clutch 41 and the minimum energization time T 2 δ required to eliminate the separation gap of the second gear electromagnetic clutch 42 are both taken as 250 ms.
下面结合图4、图5进一步说明本发明实施例步骤S3判断是否二挡降至一挡和步骤S4二挡降至一挡过程控制过程: Below in conjunction with Fig. 4, Fig. 5, step S3 of the embodiment of the present invention is further described to determine whether the second gear is downgraded to the first gear and step S4 the second gear is downgraded to the first gear process control process:
如图4所示,本发明实施例电动汽车三挡线控自动变速器降挡规律曲线示意图,D21为二挡降一挡规律曲线,D32为三挡降二挡规律曲线;当车速信号v和加速踏板开度信号α运行到A(28,50)点时,电控单元100根据电动汽车三挡线控自动变速器降挡规律曲线判定A点为二挡降一挡规律曲线D21上的降挡点,然后进行二挡降至一挡过程控制; As shown in Figure 4, the embodiment of the present invention is a schematic diagram of the downshift regularity curve of the three-gear-by-wire automatic transmission of the electric vehicle. and the accelerator pedal opening signal α running to point A(28,50), the electronic control unit 100 judges that point A is the second gear down on the first gear down law curve D 21 according to the downshift regular curve of the electric vehicle's third-gear automatic transmission by wire Downshift point, and then carry out second gear down to first gear process control;
如图5所示,本发明实施例电动汽车三挡线控自动变速器的一挡电磁离合器通电电流函数I1a(t)曲线和二挡电磁离合器通电电流函数I2a(t)曲线示意图,一挡电磁离合器41通电电流函数I1a(t)={I1, 0≤t≤250ms; 0.6·I1+0.4·I1·(t-250)/450, 250ms<t≤700ms},二挡电磁离合器42通电电流函数I2a(t)={I2, 0≤t≤250ms; 0, 250ms<t≤700ms}。 As shown in Figure 5 , the first gear electromagnetic clutch energized current function I 1a (t) curve and the second gear electromagnetic clutch energized current function I 2a (t) curve schematic diagram of the third gear by wire automatic transmission of the embodiment of the present invention, the first gear Electromagnetic clutch 41 current function I 1a (t)={I 1 , 0≤t≤250ms; 0.6·I 1 +0.4·I 1 ·(t-250)/450, 250ms<t≤700ms}, second gear electromagnetic Clutch 42 energization current function I 2a (t)={I 2 , 0≤t≤250ms; 0, 250ms<t≤700ms}.
下面结合图4、图6进一步说明本发明实施例步骤S6判断是否三挡降至二挡和步骤S7三挡降至二挡过程控制过程: Below in conjunction with Fig. 4, Fig. 6 further illustrate the step S6 of the embodiment of the present invention to judge whether the third gear is downgraded to the second gear and step S7 the third gear is downgraded to the second gear process control process:
如图4所示,本发明实施例电动汽车三挡线控自动变速器降挡规律曲线示意图,当车速信号v和加速踏板开度信号α运行到B(72,50)点时,电控单元100根据电动汽车三挡线控自动变速器降挡规律曲线判定B点为三挡降二挡规律曲线D32上的降挡点,然后进行三挡降至二挡过程控制; As shown in FIG. 4 , the schematic diagram of the downshift regularity curve of the third-gear automatic transmission by wire of the embodiment of the present invention, when the vehicle speed signal v and the accelerator pedal opening signal α run to point B(72,50), the electronic control unit 100 Determine that point B is the downshift point on the third gear down second gear law curve D 32 according to the downshift law curve of the three-gear-by-wire automatic transmission of the electric vehicle, and then carry out the third gear down to the second gear process control;
如图6所示,本发明实施例电动汽车三挡线控自动变速器的二挡电磁离合器通电电流函数I2b(t)曲线和三挡电磁离合器通电电流函数I3b(t)曲线示意图,二挡电磁离合器42通电电流函数I2b(t)={I2, 0≤t≤250ms; 0.6·I2+0.4·I2·(t-250)/300, 250ms<t≤550ms},三挡电磁离合器43通电电流函数I3b(t)={I3, 0≤t≤250ms; 0, 250ms<t≤550ms}。 As shown in Figure 6, the second gear electromagnetic clutch energized current function I 2b (t) curve and the third gear electromagnetic clutch energized current function I 3b (t) curve schematic diagram of the third gear by wire automatic transmission of the embodiment of the present invention, the second gear Electromagnetic clutch 42 energized current function I 2b (t)={I 2 , 0≤t≤250ms; 0.6·I 2 +0.4·I 2 ·(t-250)/300, 250ms<t≤550ms}, third gear electromagnetic Clutch 43 energization current function I 3b (t)={I 3 , 0≤t≤250ms; 0, 250ms<t≤550ms}.
上面结合附图对本发明的实施方式作了详细说明,但是本发明并不限于上述实施方式,在所属技术领域普通技术人员所具备的知识范围内,还可以在不脱离本发明宗旨的前提下作出各种变化。 The embodiments of the present invention have been described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and can also be made without departing from the gist of the present invention within the scope of knowledge possessed by those of ordinary skill in the art. Variations.
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