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CN104388108B - Method for preparing catalytically hydrogenated biological asphalt - Google Patents

Method for preparing catalytically hydrogenated biological asphalt Download PDF

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CN104388108B
CN104388108B CN201410610817.0A CN201410610817A CN104388108B CN 104388108 B CN104388108 B CN 104388108B CN 201410610817 A CN201410610817 A CN 201410610817A CN 104388108 B CN104388108 B CN 104388108B
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CN104388108A (en
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曹东伟
何敏
张海燕
陈艳巨
王红丽
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Research Institute of Highway Ministry of Transport
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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10CWORKING-UP PITCH, ASPHALT, BITUMEN, TAR; PYROLIGNEOUS ACID
    • C10C3/00Working-up pitch, asphalt, bitumen
    • C10C3/02Working-up pitch, asphalt, bitumen by chemical means reaction
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10CWORKING-UP PITCH, ASPHALT, BITUMEN, TAR; PYROLIGNEOUS ACID
    • C10C3/00Working-up pitch, asphalt, bitumen
    • C10C3/02Working-up pitch, asphalt, bitumen by chemical means reaction
    • C10C3/04Working-up pitch, asphalt, bitumen by chemical means reaction by blowing or oxidising, e.g. air, ozone
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10CWORKING-UP PITCH, ASPHALT, BITUMEN, TAR; PYROLIGNEOUS ACID
    • C10C3/00Working-up pitch, asphalt, bitumen
    • C10C3/08Working-up pitch, asphalt, bitumen by selective extraction

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  • General Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Civil Engineering (AREA)
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  • Materials Engineering (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Organic Chemistry (AREA)
  • Working-Up Tar And Pitch (AREA)
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Abstract

本发明涉及一种催化加氢生物沥青的制备方法,包括如下步骤:1)将生物质热解油在催化剂作用下发生加氢反应;2)将步骤1)所得产物静置,分离,取上层油相萃取,得到萃取物;3)将萃取物脱水氧化得到生物沥青。采用本发明所述的制备方法,不仅使生物质油重组分得到有效利用,变废为宝,而且催化加氢生物沥青可以使生物沥青的性能更加稳定,提升了生物沥青的品质。本发明所述制备方法得到的生物沥青,可以降低沥青路面对石油沥青的需求,缓解资源紧缺带来的压力,同时生物沥青属于可再生资源,可实现沥青及道路的可持续发展。The invention relates to a method for preparing catalytically hydrogenated bio-asphalt, comprising the following steps: 1) hydrogenating biomass pyrolysis oil under the action of a catalyst; 2) standing the product obtained in step 1), separating it, and taking the upper layer Extracting the oil phase to obtain an extract; 3) dehydrating and oxidizing the extract to obtain bio-asphalt. By adopting the preparation method of the present invention, not only the heavy components of biomass oil can be effectively utilized, turning waste into treasure, but also the catalytic hydrogenation of bio-asphalt can make the performance of bio-asphalt more stable and improve the quality of bio-asphalt. The bio-asphalt obtained by the preparation method of the present invention can reduce the demand of asphalt pavements for petroleum asphalt and alleviate the pressure brought about by the shortage of resources. At the same time, the bio-asphalt belongs to renewable resources and can realize the sustainable development of asphalt and roads.

Description

一种催化加氢生物沥青的制备方法A kind of preparation method of catalytic hydrogenation bio-asphalt

技术领域technical field

本发明涉及一种催化加氢生物沥青的制备方法,属于沥青材料技术领域。The invention relates to a method for preparing catalytic hydrogenation bio-asphalt, which belongs to the technical field of asphalt materials.

背景技术Background technique

生物质作为可循环利用的主要能源,近年来引起国内外的重视,尤其是随着生物质热解技术的不断发展,促进了许多生物质热解油的企业产生。Biomass, as the main energy source that can be recycled, has attracted attention at home and abroad in recent years, especially with the continuous development of biomass pyrolysis technology, it has promoted the production of many biomass pyrolysis oil companies.

一方面目前生物质热解油的主要用途就是作为初级燃料直接燃烧或者用来炼制生物柴油,前者由于生物质热解油的高水分含量导致其热值较低,进而影响到了油的售价,加大了生物质热解油企业的运行压力。后者因为生物质热解油的热稳性较差,导致以其为原料炼制的生物柴油热稳定性不好,需要经过进一步的加工处理才能勉强符合要求,因此造成生物质柴油的成本过高,进而影响到了生物质热解油的需求,因此急需拓宽生物质热解油的利用途径。On the one hand, the current main use of biomass pyrolysis oil is to burn directly as primary fuel or to refine biodiesel. The former has a low calorific value due to the high moisture content of biomass pyrolysis oil, which in turn affects the selling price of the oil. , increasing the operating pressure of biomass pyrolysis oil enterprises. The latter has poor thermal stability due to the poor thermal stability of biomass pyrolysis oil, resulting in poor thermal stability of biodiesel refined from it, which requires further processing to barely meet the requirements, resulting in excessive cost of biomass diesel High, which in turn affects the demand for biomass pyrolysis oil, so it is urgent to expand the utilization of biomass pyrolysis oil.

另一方面随着国民经济的快速发展,人类需求与能源供给的矛盾日益严重,石油作为主要的化石原料,不仅提供了人类消耗的主要能源,而且炼制后剩余的沥青是道路行业必须的材料。但随着石油的不断消耗,特别是优质油源的不断减少,导致沥青的供需矛盾不断加大,沥青价格节节攀升,对道路行业的发展造成了极大的困扰。本课题组自2011年以来,对生物质热解油制备生物沥青开展了大量的研究工作,已公开发明专利《改性生物沥青材料、生物沥青混合料、其制备方法及用途》,《生物沥青、生物沥青组合物及其制备方法》和《一种生物沥青及其制备方法》,但在研究中发现用生物质热解油直接制备的生物沥青,均存在不同程度上的低温延度差的缺陷,因此,如何获得一种改善生物沥青低温性能的制备方法成为目前急需解决的问题之一。On the other hand, with the rapid development of the national economy, the contradiction between human demand and energy supply has become increasingly serious. Petroleum, as the main fossil raw material, not only provides the main energy consumed by human beings, but also the remaining asphalt after refining is a necessary material for the road industry . However, with the continuous consumption of oil, especially the continuous reduction of high-quality oil sources, the contradiction between supply and demand of asphalt has been increasing, and the price of asphalt has been rising, which has caused great troubles to the development of the road industry. Since 2011, our research group has carried out a lot of research work on the preparation of bio-asphalt from biomass pyrolysis oil, and has published invention patents "Modified bio-asphalt material, bio-asphalt mixture, its preparation method and application", "Bio-asphalt , Bio-asphalt Composition and Its Preparation Method" and "A Bio-asphalt and Its Preparation Method", but in the research, it was found that the bio-asphalt prepared directly from biomass pyrolysis oil had poor low-temperature ductility to varying degrees. Therefore, how to obtain a preparation method to improve the low-temperature performance of bio-asphalt has become one of the problems that need to be solved urgently.

发明内容Contents of the invention

为了解决上述问题,本发明特提出一种新的生物沥青制备工艺,所得生物沥青的低温延度性能明显提高,具有良好的热稳定性和路用性能,进而减少沥青路面对石油沥青的需求,实现沥青及沥青道路的可持续发展。In order to solve the above problems, the present invention proposes a new bio-asphalt preparation process, the low-temperature ductility of the obtained bio-asphalt is significantly improved, and it has good thermal stability and road performance, thereby reducing the demand for petroleum asphalt on asphalt roads , to achieve sustainable development of asphalt and asphalt roads.

为了实现上述目的,本发明采用如下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:

一种催化加氢生物沥青的制备方法,包括如下步骤:A method for preparing catalytically hydrogenated bio-asphalt, comprising the steps of:

1)将生物质热解油在催化剂作用下发生加氢反应;1) The biomass pyrolysis oil undergoes a hydrogenation reaction under the action of a catalyst;

2)将步骤1)所得产物静置,分离,取上层油相萃取,得到萃取物;2) The product obtained in step 1) is left to stand, separated, and the upper oil phase is extracted to obtain the extract;

3)将萃取物脱水氧化得到生物沥青。3) Dehydrating and oxidizing the extract to obtain bio-asphalt.

在上述制备方法中,步骤1)中,所述催化剂加入量为生物质热解油质量的0.5%-10%,优选5%。In the above preparation method, in step 1), the amount of the catalyst added is 0.5%-10% of the mass of the biomass pyrolysis oil, preferably 5%.

在上述制备方法中,步骤1)中,所述加氢反应温度为150-300℃,优选200℃。In the above preparation method, in step 1), the hydrogenation reaction temperature is 150-300°C, preferably 200°C.

在上述制备方法中,步骤1)中,所述加氢反应时间为30-90min;优选60min。In the above preparation method, in step 1), the hydrogenation reaction time is 30-90 min; preferably 60 min.

在上述制备方法中,步骤1)中,所述加氢反应压力为4-10MPa,优选6MPa。In the above preparation method, in step 1), the hydrogenation reaction pressure is 4-10 MPa, preferably 6 MPa.

在上述制备方法中,步骤1)中,所述催化剂为铂系催化剂或铁系催化剂,优选为铂系催化剂,进一步优选为Pt/γ-Al2O3In the above preparation method, in step 1), the catalyst is a platinum-based catalyst or an iron-based catalyst, preferably a platinum-based catalyst, more preferably Pt/γ-Al 2 O 3 .

在上述制备方法中,步骤1)中,所述生物质热解油为玉米秸秆、稻壳、木屑或竹屑中的一种或多种经热解后得到的油状产物。In the above preparation method, in step 1), the biomass pyrolysis oil is an oily product obtained after pyrolysis of one or more of corn stalks, rice husks, wood chips or bamboo chips.

在上述制备方法中,步骤1)中,所述反应压力是通过氢气通入量控制的。In the above preparation method, in step 1), the reaction pressure is controlled by the amount of hydrogen gas introduced.

在上述制备方法中,步骤2)中,所述萃取溶剂为水。In the above preparation method, in step 2), the extraction solvent is water.

在上述制备方法中,步骤2)中,所述萃取过程为将上层油与水以1:3-10的体积比在5-30℃混合搅拌,经过滤或离心分离得到水不溶萃取物。In the above preparation method, in step 2), the extraction process is to mix and stir the upper layer oil and water at a volume ratio of 1:3-10 at 5-30°C, and then filter or centrifuge to obtain a water-insoluble extract.

在上述制备方法中,步骤3)中,所述脱水氧化温度为90-110℃。In the above preparation method, in step 3), the dehydration oxidation temperature is 90-110°C.

在上述制备方法中,步骤3)中,所述脱水氧化时间为30-90min。In the above preparation method, in step 3), the dehydration oxidation time is 30-90min.

本发明还提供上述制备方法得到的生物沥青。The present invention also provides the biological asphalt obtained by the above preparation method.

采用本发明所述的制备方法,不仅使生物质油重组分得到有效利用,变废为宝,而且催化加氢生物沥青可以使生物沥青的性能更加稳定,提升生物沥青的品质。本发明所述制备方法得到的生物沥青,可以降低沥青路面对石油沥青的需求,缓解资源紧缺带来的压力,同时生物沥青属于可再生资源,可实现沥青及道路的可持续发展。By adopting the preparation method of the present invention, not only the heavy components of biomass oil can be effectively utilized, turning waste into treasure, but also the catalytic hydrogenation of bio-asphalt can make the performance of bio-asphalt more stable and improve the quality of bio-asphalt. The bio-asphalt obtained by the preparation method of the present invention can reduce the demand of asphalt pavements for petroleum asphalt and alleviate the pressure brought about by the shortage of resources. At the same time, the bio-asphalt belongs to renewable resources and can realize the sustainable development of asphalt and roads.

具体实施方式detailed description

以下实施例用于说明本发明,但不用来限制本发明的范围。The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.

本实施方式所用原料均为市售产品。The raw materials used in this embodiment are all commercially available products.

实施例1 一种催化加氢生物沥青的制备方法Example 1 A preparation method of catalytic hydrogenation bio-asphalt

一种催化加氢生物沥青的制备方法,包括如下步骤:A method for preparing catalytically hydrogenated bio-asphalt, comprising the steps of:

1)在美国Parr高压反应釜内,通入氢气控制釜内压力10MPa,150℃条件下,生物质热解油在催化剂Pt/γ-Al2O3作用下发生加氢反应,反应时间90min;1) In the Parr high-pressure reactor in the United States, the pressure inside the reactor is controlled by passing hydrogen to 10MPa, and under the condition of 150°C, the biomass pyrolysis oil undergoes a hydrogenation reaction under the action of the catalyst Pt/γ-Al 2 O 3 , and the reaction time is 90 minutes;

其中,生物质热解油为用玉米秸秆经热解后得到的油状产物,购自某生物能源有限公司。Among them, biomass pyrolysis oil is an oily product obtained after pyrolysis of corn stalks, which was purchased from a bioenergy company.

催化剂选用市售产品。Catalyst selects commercially available product for use.

其中,催化剂加入量为生物质热解油质量的10%。Wherein, the addition amount of the catalyst is 10% of the mass of the biomass pyrolysis oil.

2)将步骤1)所得产物静置,上层为油相,下层为水相,分离后取上层油相与水以1:10的体积比在5℃条件下进行混合搅拌,经过滤分离得到水不溶萃取物。2) Leave the product obtained in step 1) to stand, the upper layer is the oil phase, and the lower layer is the water phase. After separation, take the upper layer oil phase and water at a volume ratio of 1:10, mix and stir at 5°C, and filter and separate to obtain water insoluble extract.

3)将萃取物在110℃的温度下脱水氧化30min,得催化加氢生物沥青1。3) The extract was dehydrated and oxidized at a temperature of 110° C. for 30 minutes to obtain catalytic hydrogenation bio-asphalt 1 .

实施例2 一种催化加氢生物沥青的制备方法Example 2 A preparation method of catalytic hydrogenation bio-asphalt

1)在美国Parr高压反应釜内,通入氢气控制釜内压力4MPa,300℃条件下,生物质热解油在催化剂Pt/γ-Al2O3作用下发生加氢反应,反应时间30min;1) In the Parr high-pressure reactor in the United States, hydrogen was introduced to control the internal pressure of the reactor to 4MPa, and under the condition of 300°C, the biomass pyrolysis oil underwent hydrogenation reaction under the action of the catalyst Pt/γ-Al 2 O 3 , and the reaction time was 30 minutes;

其中,生物质热解油为用木屑经热解后得到的油状产物,购自某生物能源有限公司。Among them, biomass pyrolysis oil is an oily product obtained after pyrolysis of wood chips, which was purchased from a bioenergy company.

催化剂选用市售产品。Catalyst selects commercially available product for use.

其中,催化剂加入量为生物质热解油质量的0.5%。Wherein, the addition amount of the catalyst is 0.5% of the mass of the biomass pyrolysis oil.

2)将步骤1)所得产物静置,上层为油相,下层为水相,分离后取上层油相与水以1:3的体积比在30℃条件下进行混合搅拌,经过滤分离得到水不溶萃取物。2) Put the product obtained in step 1) to stand, the upper layer is the oil phase, and the lower layer is the water phase. After separation, take the upper layer oil phase and water at a volume ratio of 1:3 and mix and stir at 30°C, and then filter and separate to obtain water insoluble extract.

3)将萃取物在110℃的温度下脱水氧化30min,得催化加氢生物沥青2。3) The extract was dehydrated and oxidized at a temperature of 110° C. for 30 minutes to obtain catalytic hydrogenation bio-asphalt 2 .

实施例3 一种催化加氢生物沥青的制备方法Example 3 A preparation method of catalytic hydrogenation bio-asphalt

1)在美国Parr高压反应釜内,通入氢气控制釜内压力6MPa,200℃条件下,生物质热解油在催化剂Pt/γ-Al2O3作用下发生加氢反应,反应时间60min;1) In the Parr high-pressure reactor in the United States, hydrogen was introduced to control the pressure inside the reactor to 6MPa. Under the condition of 200°C, the biomass pyrolysis oil underwent hydrogenation reaction under the action of the catalyst Pt/γ-Al 2 O 3 , and the reaction time was 60 minutes;

其中,生物质热解油为用竹屑经热解后得到的油状产物,购自某生物能源有限公司。Among them, biomass pyrolysis oil is an oily product obtained after pyrolysis of bamboo chips, which was purchased from a bioenergy company.

催化剂选用市售产品。Catalyst selects commercially available product for use.

其中,催化剂加入量为生物质热解油质量的5%。Wherein, the amount of catalyst added is 5% of the mass of biomass pyrolysis oil.

2)将步骤1)所得产物静置,上层为油相,下层为水相,分离后取上层油相与水以1:10的体积比在5℃条件下进行混合搅拌,经过滤分离得到水不溶萃取物。2) Leave the product obtained in step 1) to stand, the upper layer is the oil phase, and the lower layer is the water phase. After separation, take the upper layer oil phase and water at a volume ratio of 1:10, mix and stir at 5°C, and filter and separate to obtain water insoluble extract.

3)将萃取物在90℃的温度下脱水氧化90min,得催化加氢生物沥青3。3) The extract was dehydrated and oxidized at a temperature of 90° C. for 90 minutes to obtain catalytic hydrogenation bio-asphalt 3 .

实施例4 一种催化加氢生物沥青的制备方法Example 4 A preparation method of catalytic hydrogenation bio-asphalt

1)在美国Parr高压反应釜内,通入氢气控制釜内压力6MPa,200℃条件下,生物质热解油在催化剂FeS2作用下发生加氢反应,反应时间60min;1) In the Parr high-pressure reactor in the United States, hydrogen gas is introduced to control the internal pressure of 6MPa, and under the condition of 200°C, the biomass pyrolysis oil undergoes hydrogenation reaction under the action of the catalyst FeS2 , and the reaction time is 60min;

其中,生物质热解油为用竹屑经热解后得到的油状产物,购自某生物能源有限公司。Among them, biomass pyrolysis oil is an oily product obtained after pyrolysis of bamboo chips, which was purchased from a bioenergy company.

催化剂选用市售产品。Catalyst selects commercially available product for use.

其中,催化剂加入量为生物质热解油质量的5%。Wherein, the amount of catalyst added is 5% of the mass of biomass pyrolysis oil.

2)将步骤1)所得产物静置,上层为油相,下层为水相,分离后取上层油相与水以1:6的体积比在15℃条件下进行混合搅拌,经过滤分离得到水不溶萃取物。2) The product obtained in step 1) is left to stand, the upper layer is the oil phase, and the lower layer is the water phase. After separation, the upper layer oil phase and water are mixed and stirred at 15°C at a volume ratio of 1:6, and the water is separated by filtration. insoluble extract.

3)将萃取物在100℃的温度下脱水氧化60min,得催化加氢生物沥青4。3) The extract was dehydrated and oxidized at a temperature of 100°C for 60 minutes to obtain catalytic hydrogenation bio-pitch 4.

对比例 一种生物沥青的制备方法Comparative example A kind of preparation method of bio-asphalt

1)将生物质热解油与水以1:10的体积比在5℃条件下进行混合搅拌,经过滤分离得到水不溶萃取物。1) The biomass pyrolysis oil and water are mixed and stirred at a volume ratio of 1:10 at 5°C, and separated by filtration to obtain a water-insoluble extract.

其中,生物质热解油为用竹屑经热解后得到的油状产物,购自某生物能源有限公司。Among them, biomass pyrolysis oil is an oily product obtained after pyrolysis of bamboo chips, which was purchased from a bioenergy company.

2)将萃取物在90℃的温度下脱水氧化90min,得生物沥青5。2) The extract was dehydrated and oxidized at a temperature of 90°C for 90 minutes to obtain bio-pitch 5.

生物沥青的性能测试Performance test of bio-asphalt

1)对实施例1-4及对比例得到的生物沥青进行了性能测试,结果见表1。1) Performance tests were carried out on the bio-asphalt obtained in Examples 1-4 and Comparative Examples, and the results are shown in Table 1.

表1 生物沥青的路用性能Table 1 Road performance of bio-asphalt

由表1可知,实施例1-4所得生物沥青与对比例相比,其针入度显著增大,软化点升高,延度增加明显,,三项指标均满足《公路沥青路面施工技术规范》JTGF40-2004中90号C级石油沥青的要求,特别是实施例3,其所得生物沥青可达到90号A级石油沥青的要求。由此可见,采用本发明所述制备工艺得到的生物沥青路用性能更好,品质得以提升,显著提高现有生物沥青的低温延度。It can be seen from Table 1 that compared with the comparative example, the bio-asphalt obtained in Examples 1-4 has significantly increased penetration, increased softening point, and significantly increased ductility. 》The requirements of No. 90 C grade petroleum asphalt in JTGF40-2004, especially in Example 3, the resulting bio-asphalt can meet the requirements of No. 90 A grade petroleum asphalt. It can be seen that the bio-asphalt obtained by adopting the preparation process of the present invention has better road performance, improved quality, and significantly improves the low-temperature ductility of the existing bio-asphalt.

虽然,上文中已经用一般性说明及具体实施方案对本发明作了详尽的描述,但在本发明基础上,可以对之作一些修改或改进,这对本领域技术人员而言是显而易见的。因此,在不偏离本发明精神的基础上所做的这些修改或改进,均属于本发明要求保护的范围。Although the present invention has been described in detail with general descriptions and specific embodiments above, it is obvious to those skilled in the art that some modifications or improvements can be made on the basis of the present invention. Therefore, the modifications or improvements made on the basis of not departing from the spirit of the present invention all belong to the protection scope of the present invention.

Claims (10)

1. a kind of preparation method of catalytic hydrogenation Biological asphalt, it is characterised in that comprise the steps:
1) be there is into hydrogenation reaction under catalyst action in biomass pyrolysis oil;
2) by step 1) products therefrom standing, separate, take upper oil phase extraction, obtain extract;
3) extract dehydration oxidation is obtained into Biological asphalt;
Step 1) in, the 0.5%-10% of the catalyst charge form biomass pyrolysis oil quality;The hydrogenation reaction temperature For 150-300 DEG C;The hydrogenation reaction time is 30-90min;The hydrogenation reaction pressure is 4-10MPa;The catalyst is Platinum group catalyst or Fe-series catalyst;
Step 3) in, the dehydration oxidizing temperature is 90-110 DEG C;The dehydration oxidization time is 30-90min.
2. the preparation method of Biological asphalt according to claim 1, it is characterised in that step 1) in, the catalyst adds Enter the 5% of amount form biomass pyrolysis oil quality.
3. the preparation method of Biological asphalt according to claim 1, it is characterised in that step 1) in, the hydrogenation reaction Temperature is 200 DEG C.
4. the preparation method of Biological asphalt according to claim 1, it is characterised in that step 1) in, the hydrogenation reaction Time is 60min.
5. the preparation method of Biological asphalt according to claim 1, it is characterised in that step 1) in, the hydrogenation reaction Pressure is 6MPa.
6. the preparation method of Biological asphalt according to claim 1, it is characterised in that step 1) in, the catalyst is Platinum group catalyst.
7. the preparation method of Biological asphalt according to claim 6, it is characterised in that step 1) in, the catalyst is Pt/γ-Al2O3
8. the preparation method of Biological asphalt according to claim 1, it is characterised in that step 2) in, the extractant For water.
9. the preparation method of Biological asphalt according to claim 8, it is characterised in that step 2) in, the extraction process For:By upper oil phase and water with 1:The volume ratio of 3-10 is mixed in 5-30 DEG C, and Jing is filtered or to be centrifugally separating to obtain water insoluble Extract.
10. the Biological asphalt that the arbitrary preparation method of claim 1-9 is obtained.
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