CN104384465A - High-temperature superconducting magnetic stirrer used for continuous casting machine - Google Patents
High-temperature superconducting magnetic stirrer used for continuous casting machine Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/10—Supplying or treating molten metal
- B22D11/11—Treating the molten metal
- B22D11/114—Treating the molten metal by using agitating or vibrating means
- B22D11/115—Treating the molten metal by using agitating or vibrating means by using magnetic fields
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Abstract
一种连铸机用高温超导磁力搅拌器,其高温超导线圈(1)位于液氮容器(3)内,液氮容器(3)由环氧树脂拉杆(5)固定于真空容器(4)内,真空容器(4)固定在旋转台(7)上。输液颈管(6)的两端分别连接液氮容器(3)的内部与真空容器(4)的外部,并分别与液氮容器(3)和真空容器(4)密封焊接在一起。通过向液氮容器(3)灌入液氮,冷却高温超导线圈(1),再对高温超导线圈(1)充电,然后闭合超导开关(2),使高温超导线圈(1)脱离电源运行,最后启动旋转台(7),使结晶器内的高磁场旋转,产生的电磁力驱动结晶器内的钢液一起作旋转运动,达到强力搅动的目的。
A high-temperature superconducting magnetic stirrer for a continuous casting machine, the high-temperature superconducting coil (1) is located in a liquid nitrogen container (3), and the liquid nitrogen container (3) is fixed to a vacuum container (4) by an epoxy resin rod (5) ), the vacuum vessel (4) is fixed on the turntable (7). Both ends of the infusion neck tube (6) are respectively connected to the inside of the liquid nitrogen container (3) and the outside of the vacuum container (4), and are sealed and welded to the liquid nitrogen container (3) and the vacuum container (4) respectively. By pouring liquid nitrogen into the liquid nitrogen container (3), the high-temperature superconducting coil (1) is cooled, and then the high-temperature superconducting coil (1) is charged, and then the superconducting switch (2) is closed, so that the high-temperature superconducting coil (1) Run without the power supply, and finally start the rotary table (7) to make the high magnetic field in the mold rotate, and the generated electromagnetic force drives the molten steel in the mold to rotate together to achieve the purpose of strong stirring.
Description
技术领域technical field
本发明涉及一种炼钢连铸机用的磁力搅拌器。The invention relates to a magnetic stirrer for a steelmaking continuous casting machine.
背景技术Background technique
电磁搅拌器用于连铸机使钢液作旋转运动,使钢液中添加的成分均匀分布,提高铸坯质量。由于钢液具有导电性,因此通过在钢液上施加变化的磁场从而在钢液中产生涡流,涡流在磁场作用下产生体积力驱动钢液运动。电磁搅拌器有两类,一类为感生型,通过对线圈施加交变电流从而在钢液中产生交变磁场,这类电磁搅拌器由于需要对金属线圈通以较大的电流,因此需要循环水来冷却,而水会对线圈有一定腐蚀作用,增加了维护成本,且这类电磁搅拌器能耗很大,不利于环保;另一类为动生型,即通过使外部磁体发生运动从而在钢液中产生变化磁场,这类电磁搅拌器耗能低,也不需要循环冷却装置,例如永磁式旋转搅拌器。但是由于永磁体材料特性的限制,其产生的磁场强度并不高(1000~2000高斯),因此为了提高钢液的旋转力,需要通过加大永磁体的旋转速度。高速旋转会增加能耗,同时增加设备的磨损,不利设备的长期稳定运行。The electromagnetic stirrer is used in the continuous casting machine to make the molten steel rotate, so that the ingredients added to the molten steel can be evenly distributed, and the quality of the cast slab can be improved. Due to the conductivity of molten steel, an eddy current is generated in the molten steel by applying a changing magnetic field on the molten steel, and the eddy current generates body force under the action of the magnetic field to drive the molten steel to move. There are two types of electromagnetic stirrers, one is the induction type, which generates an alternating magnetic field in the molten steel by applying an alternating current to the coil. This type of electromagnetic stirrer needs to pass a large current to the metal coil, so it needs Circulating water is used for cooling, and the water will have a certain corrosion effect on the coil, which increases the maintenance cost, and this type of electromagnetic stirrer consumes a lot of energy, which is not conducive to environmental protection; the other type is the dynamic type, that is, by making the external magnet move Therefore, a changing magnetic field is generated in the molten steel. This type of electromagnetic stirrer has low energy consumption and does not require a circulating cooling device, such as a permanent magnetic rotary stirrer. However, due to the limitation of the material properties of the permanent magnet, the magnetic field strength it generates is not high (1000-2000 Gauss), so in order to increase the rotational force of the molten steel, it is necessary to increase the rotational speed of the permanent magnet. High-speed rotation will increase energy consumption and wear of the equipment, which is not conducive to the long-term stable operation of the equipment.
超导磁体在满足一定温度条件下能够无阻的承载很大电流,产生很大的磁场,因此被广泛应用于需要高磁场强度的应用领域。高温超导磁体是具有更高临界温度,即对温度要求较低,且具有很高稳定性的一类超导磁体。如果将高温超导磁体替代永磁式旋转搅拌器中的永磁体,那么将在结晶器内产生很高的磁场,产生很大的旋转力,从而可以大大降低磁体的旋转速度。Superconducting magnets can carry a large current unimpeded and generate a large magnetic field under certain temperature conditions, so they are widely used in applications that require high magnetic field strength. High-temperature superconducting magnets are a type of superconducting magnets with higher critical temperature, that is, lower temperature requirements and high stability. If the high temperature superconducting magnet is used instead of the permanent magnet in the permanent magnet rotary stirrer, a very high magnetic field will be generated in the crystallizer, resulting in a large rotational force, which can greatly reduce the rotational speed of the magnet.
发明内容Contents of the invention
本发明的目的是克服永磁式旋转搅拌器磁场强度低、旋转速度高的问题,提出一种利用高温超导磁体的电磁搅拌器。本发明采用超导磁体替代永磁体,可提高磁场强度。The purpose of the present invention is to overcome the problems of low magnetic field intensity and high rotation speed of a permanent magnet rotary stirrer, and propose an electromagnetic stirrer using a high-temperature superconducting magnet. The invention adopts the superconducting magnet to replace the permanent magnet, which can increase the magnetic field intensity.
本发明的连铸机用高温超导磁力搅拌器由高温超导线圈、超导开关、液氮容器、真空容器、环氧树脂拉杆、输液颈管,以及旋转台组成;所述的高温超导线圈位于液氮容器内,所述的液氮容器由环氧树脂拉杆固定于真空容器内,从而隔绝液氮与室温的对流换热。所述的真空容器固定在旋转台上,可随旋转台一起旋转,旋转台由电机等装置驱动。所述的输液颈管的两端分别连接液氮容器的内部与真空容器的外部,并分别与液氮容器和真空容器密封焊接在一起,确保真空容器的密闭。The high-temperature superconducting magnetic stirrer for a continuous casting machine of the present invention is composed of a high-temperature superconducting coil, a superconducting switch, a liquid nitrogen container, a vacuum container, an epoxy resin pull rod, an infusion neck tube, and a rotary table; the high-temperature superconducting The coil is located in the liquid nitrogen container, and the liquid nitrogen container is fixed in the vacuum container by an epoxy resin rod, thereby isolating the convective heat exchange between the liquid nitrogen and the room temperature. The vacuum container is fixed on the rotary table and can rotate together with the rotary table, and the rotary table is driven by a motor and other devices. The two ends of the infusion neck tube are respectively connected to the inside of the liquid nitrogen container and the outside of the vacuum container, and are respectively sealed and welded together with the liquid nitrogen container and the vacuum container to ensure the airtightness of the vacuum container.
所述的高温超导线圈可以制成马鞍形、跑道型、或螺管形等,高温超导线圈中心处的磁场方向应垂直搅拌器旋转轴线的方向。The high-temperature superconducting coil can be made into a saddle shape, a racetrack shape, or a spiral tube shape, and the direction of the magnetic field at the center of the high-temperature superconducting coil should be perpendicular to the direction of the rotation axis of the stirrer.
所述的连铸机用高温超导磁力搅拌器,可以在中心结晶区形成单极磁场,此时需一组高温超导线圈,也可以形成双极或多极磁场,对应的,需要两组或多组高温超导线圈,沿圆周均匀分布;其中双极磁场的情况下高温超导线圈的利用率最高,因为两组高温超导线圈产生的磁场线性叠加,利用率最大,而多组线圈产生的磁场是矢量相加,利用率低。The high-temperature superconducting magnetic stirrer for the continuous casting machine can form a unipolar magnetic field in the central crystallization area. At this time, a set of high-temperature superconducting coils is required, and a bipolar or multi-polar magnetic field can also be formed. Correspondingly, two sets of Or multiple sets of high-temperature superconducting coils, which are evenly distributed along the circumference; among them, the utilization rate of high-temperature superconducting coils is the highest in the case of a bipolar magnetic field, because the magnetic fields generated by two sets of high-temperature superconducting coils are linearly superimposed, and the utilization rate is the largest, while multiple sets of coils The generated magnetic field is vector addition, and the utilization rate is low.
所述的连铸机用高温超导磁力搅拌器,先对真空容器抽真空,再通过输液颈管从外部向液氮容器中灌入液氮,冷却高温超导线圈;然后为高温超导线圈通电,通过闭合超导开关实现高温超导线圈脱离电源运行;最后启动旋转台,带动真空容器及真空容器内部的高温超导线圈旋转,从而在结晶器内产生旋转的高磁场,在结晶器内的钢液中产生较大的电磁力,驱动钢液一起作旋转运动,达到高速搅动的目的。The high-temperature superconducting magnetic stirrer used in the continuous casting machine first evacuates the vacuum container, and then pours liquid nitrogen into the liquid nitrogen container from the outside through the infusion neck to cool the high-temperature superconducting coil; then the high-temperature superconducting coil Power on, and close the superconducting switch to realize the operation of the high-temperature superconducting coil without the power supply; finally start the rotary table to drive the vacuum container and the high-temperature superconducting coil inside the vacuum container to rotate, thereby generating a rotating high magnetic field in the crystallizer. A large electromagnetic force is generated in the molten steel to drive the molten steel to rotate together to achieve the purpose of high-speed stirring.
附图说明Description of drawings
图1是本发明实施例的连铸机用高温超导磁力搅拌器示意图,图中:1高温超导线圈、3液氮容器、4真空容器、5环氧树脂拉杆、6输液颈管、7旋转台、8结晶器;1 is a schematic diagram of a high-temperature superconducting magnetic stirrer for a continuous casting machine according to an embodiment of the present invention. In the figure: 1 high-temperature superconducting coil, 3 liquid nitrogen container, 4 vacuum container, 5 epoxy resin pull rod, 6 infusion neck tube, 7 Rotary table, 8 crystallizers;
图2是高温超导线圈接线图,图中:1高温超导线圈、2超导开关、9直流电源。Fig. 2 is a high temperature superconducting coil wiring diagram, in which: 1 high temperature superconducting coil, 2 superconducting switch, 9 DC power supply.
具体实施方式Detailed ways
以下结合附图和具体实施方式进一步说明本发明。The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments.
如图1所示,本发明的高温超导磁力搅拌器由高温超导线圈1、液氮容器3、真空容器4、环氧树脂拉杆5、输液颈管6,以及旋转台7组成;所述的高温超导线圈1固定于液氮容器3内,所述的液氮容器3由若干根环氧树脂拉杆5紧固于真空容器4内,所述的真空容器4固定在旋转台7上,所述的输液颈管6的两端分别连接液氮容器3的内部与真空容器4的外部,用于从外部向液氮容器3内输入液氮,输液颈管6分别与液氮容器3和真空容器4密封焊接在一起,保证真空容器4的密闭性。As shown in Figure 1, the high-temperature superconducting magnetic stirrer of the present invention is made up of high-temperature superconducting coil 1, liquid nitrogen container 3, vacuum container 4, epoxy resin rod 5, infusion neck tube 6, and rotary table 7; The high-temperature superconducting coil 1 is fixed in the liquid nitrogen container 3, and the liquid nitrogen container 3 is fastened in the vacuum container 4 by several epoxy resin rods 5, and the vacuum container 4 is fixed on the rotary table 7, The two ends of the infusion neck tube 6 are respectively connected to the inside of the liquid nitrogen container 3 and the outside of the vacuum container 4 for inputting liquid nitrogen into the liquid nitrogen container 3 from the outside, and the infusion neck tube 6 is connected to the liquid nitrogen container 3 and the vacuum container 4 respectively. The vacuum container 4 is sealed and welded together to ensure the airtightness of the vacuum container 4 .
所述的高温超导线圈1可以制成马鞍形、跑道型、或螺管形等,高温超导线圈1的放置位置使高温超导线圈中心处的磁场方向为垂直旋转轴线方向。The high-temperature superconducting coil 1 can be made into a saddle shape, a racetrack shape, or a spiral shape, etc. The high-temperature superconducting coil 1 is placed so that the direction of the magnetic field at the center of the high-temperature superconducting coil is perpendicular to the axis of rotation.
所述的连铸机用高温超导磁力搅拌器可以制成单极磁场,则需一组高温超导线圈1,也可以制成双极或多极磁场,对应的,需要两组或多组高温超导线圈1。The high-temperature superconducting magnetic stirrer for the continuous casting machine can be made into a unipolar magnetic field, which requires a set of high-temperature superconducting coils 1, and can also be made into a bipolar or multi-pole magnetic field. Correspondingly, two or more sets are required High temperature superconducting coil 1.
所述的连铸机用高温超导磁力搅拌器,需先将真空容器4抽真空,再通过输液颈管6从外部向液氮容器3中灌入液氮,冷却高温超导线圈1。然后由直流电源9为高温超导线圈1通电,通过闭合超导开关2实现高温超导线圈1脱离直流电源9运行,如图2所示;最后启动旋转台7,带动真空容器4及真空容器4内部的高温超导线圈1旋转,从而在结晶器8内产生旋转的高磁场,产生较大的电磁力,驱动结晶器内的钢液一起作旋转运动,达到高速搅动的目的。The high-temperature superconducting magnetic stirrer for the continuous casting machine needs to evacuate the vacuum container 4 first, and then pour liquid nitrogen into the liquid nitrogen container 3 from the outside through the infusion neck 6 to cool the high-temperature superconducting coil 1 . Then the high-temperature superconducting coil 1 is energized by the DC power supply 9, and the high-temperature superconducting coil 1 is separated from the DC power supply 9 to run by closing the superconducting switch 2, as shown in Figure 2; finally, the rotary table 7 is started to drive the vacuum container 4 and the vacuum container 4. The high-temperature superconducting coil 1 inside rotates, thereby generating a rotating high magnetic field in the mold 8, generating a large electromagnetic force, and driving the molten steel in the mold to rotate together to achieve the purpose of high-speed stirring.
所述的连铸机用高温超导磁力搅拌器,当液氮挥发殆尽时,通过输液颈管6定期补充液氮即可。The continuous casting machine uses a high-temperature superconducting magnetic stirrer. When the liquid nitrogen is completely volatilized, the liquid nitrogen can be regularly replenished through the infusion neck tube 6 .
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN113523210A (en) * | 2021-07-12 | 2021-10-22 | 中国科学院电工研究所 | A continuous casting superconducting electromagnetic stirrer |
CN114769523A (en) * | 2022-03-24 | 2022-07-22 | 中国科学院电工研究所 | Tundish superconducting induction heating device |
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