CN104373358A - Impeller and rolling bearing magnetic drive centrifugal pump based on Archimedes spiral - Google Patents
Impeller and rolling bearing magnetic drive centrifugal pump based on Archimedes spiral Download PDFInfo
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- CN104373358A CN104373358A CN201410641042.3A CN201410641042A CN104373358A CN 104373358 A CN104373358 A CN 104373358A CN 201410641042 A CN201410641042 A CN 201410641042A CN 104373358 A CN104373358 A CN 104373358A
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- impeller
- rolling bearing
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- archimedes
- centrifugal pump
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- 238000005096 rolling process Methods 0.000 title claims abstract description 25
- 238000007789 sealing Methods 0.000 claims abstract description 4
- 239000000463 material Substances 0.000 claims description 3
- 229920000515 polycarbonate Polymers 0.000 claims description 3
- 239000004417 polycarbonate Substances 0.000 claims description 3
- 239000008280 blood Substances 0.000 abstract description 8
- 210000004369 blood Anatomy 0.000 abstract description 8
- 230000008878 coupling Effects 0.000 abstract description 5
- 238000010168 coupling process Methods 0.000 abstract description 5
- 238000005859 coupling reaction Methods 0.000 abstract description 5
- 239000012503 blood component Substances 0.000 abstract description 3
- 238000002955 isolation Methods 0.000 abstract description 3
- 238000011109 contamination Methods 0.000 abstract description 2
- 230000005540 biological transmission Effects 0.000 description 4
- 208000007536 Thrombosis Diseases 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000002054 transplantation Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007675 cardiac surgery Methods 0.000 description 1
- 239000000306 component Substances 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 210000003734 kidney Anatomy 0.000 description 1
- 210000004185 liver Anatomy 0.000 description 1
- 210000004072 lung Anatomy 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 238000001356 surgical procedure Methods 0.000 description 1
- 230000002861 ventricular Effects 0.000 description 1
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D13/00—Pumping installations or systems
- F04D13/02—Units comprising pumps and their driving means
- F04D13/06—Units comprising pumps and their driving means the pump being electrically driven
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/04—Shafts or bearings, or assemblies thereof
- F04D29/046—Bearings
- F04D29/049—Roller bearings
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/18—Rotors
- F04D29/22—Rotors specially for centrifugal pumps
- F04D29/2205—Conventional flow pattern
- F04D29/2216—Shape, geometry
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Geometry (AREA)
- External Artificial Organs (AREA)
- Structures Of Non-Positive Displacement Pumps (AREA)
Abstract
本发明是一种基于阿基米德螺旋线叶轮和滚动轴承的磁驱离心泵,包括电机、与电机转子连接的主动磁环、以及与主动磁环非接触布置并通过磁力传动扭矩的从动磁环,所述主动磁环和从动磁环中间气隙内设有隔离密封套,所述从动磁环与叶轮转子固接在一起,所述叶轮转子通过滚动轴承支撑和限位,叶轮转子与滚动轴承外圈联接,所述滚动轴承内圈锁紧在一根支撑轴上,支撑轴与泵壳底座连接固定,所述叶轮转子的叶轮曲面曲线为阿基米德螺旋线。采用本发明技术方案,通过磁性联轴器来传递扭矩,电机轴与离心泵转子没有机械接触。避免血液泄漏和被污染,且叶轮表面形状为阿基米德螺旋线,其能够减少对血液成份的破坏。
The invention is a magnetic drive centrifugal pump based on Archimedes helical impeller and rolling bearing, which includes a motor, an active magnetic ring connected to the rotor of the motor, and a driven magnetic ring arranged in non-contact with the active magnetic ring and transmitting torque through magnetic force. There is an isolation sealing sleeve in the air gap between the active magnetic ring and the driven magnetic ring, the driven magnetic ring is fixedly connected with the impeller rotor, the impeller rotor is supported and limited by rolling bearings, the impeller rotor and the The outer ring of the rolling bearing is connected, the inner ring of the rolling bearing is locked on a support shaft, the support shaft is connected and fixed to the base of the pump casing, and the curve of the impeller surface of the impeller rotor is an Archimedes spiral. By adopting the technical solution of the invention, the torque is transmitted through the magnetic coupling, and the motor shaft and the rotor of the centrifugal pump have no mechanical contact. Avoid blood leakage and contamination, and the surface shape of the impeller is an Archimedes spiral, which can reduce damage to blood components.
Description
技术领域 technical field
本发明属于医用超精密泵领域,具体而言,涉及一种基于阿基米德螺旋线叶轮和滚动轴承的磁驱离心泵。 The invention belongs to the field of medical ultra-precision pumps, and in particular relates to a magnetic drive centrifugal pump based on an Archimedes helical impeller and rolling bearings. the
背景技术 Background technique
医用离心泵的应用领域主要有心脏手术体外循环、心室辅助循环、心脏移植手术、体外膜肺支持、主动脉手术、肝、肾移植术中应用体外循环等。在传统离心泵中,由于转子轴密封处存在摩擦,离心泵高速运转的时候,会产生较大的热量,从而容易导致血栓,而且转子轴密封处血液停滞不动,也容易导致血栓。在叶轮离心泵中,叶轮的形状设计很关键,叶轮曲线的好坏决定离心泵对血液的破坏程度。 The application fields of medical centrifugal pumps mainly include extracorporeal circulation in cardiac surgery, ventricular assisted circulation, heart transplantation, extracorporeal membrane lung support, aortic surgery, liver and kidney transplantation, and extracorporeal circulation. In traditional centrifugal pumps, due to the friction at the seal of the rotor shaft, when the centrifugal pump is running at high speed, it will generate a lot of heat, which can easily lead to thrombus, and blood stagnation at the seal of the rotor shaft can easily lead to thrombus. In the impeller centrifugal pump, the shape design of the impeller is critical, and the quality of the impeller curve determines the degree of damage to the blood caused by the centrifugal pump. the
在本发明中,通过磁性联轴器来传递扭矩,且叶轮表面形状为阿基米德螺旋线,其能够减少对血液成份的破坏,并且设置支撑轴和滚动轴承来对叶轮转子支撑和限位,解决了上述问题。 In the present invention, the torque is transmitted through the magnetic coupling, and the surface shape of the impeller is Archimedes spiral, which can reduce the damage to blood components, and the support shaft and rolling bearing are set to support and limit the impeller rotor, Solved the above problems. the
发明内容 Contents of the invention
本发明的目的在于克服现有技术存在的问题,采用的离心泵为磁力驱动离心泵,离心泵转子与电机轴之间的传动通过磁性联轴器来实现。磁性联轴器最大的特点在于通过设置在主从磁转子中间气隙内的隔离密封套,可以将从动磁转子以及被传动件完全密封起来,并且在没有机械接触的情况下,通过磁力作用将主动件的运动与动力传递给被动件。 The purpose of the present invention is to overcome the problems existing in the prior art. The centrifugal pump adopted is a centrifugal pump driven by magnetic force, and the transmission between the rotor of the centrifugal pump and the motor shaft is realized through a magnetic coupling. The biggest feature of the magnetic coupling is that the driven magnetic rotor and the driven parts can be completely sealed through the isolation seal sleeve arranged in the air gap between the main and slave magnetic rotors, and the magnetic force can be used without mechanical contact. The movement and power of the active part are transmitted to the passive part. the
为实现上述技术目的,达到上述技术效果,本发明通过以下技术方案实现: In order to achieve the above-mentioned technical purpose and achieve the above-mentioned technical effect, the present invention is realized through the following technical solutions:
一种基于阿基米德螺旋线叶轮和滚动轴承的磁驱离心泵,包括电机、与电机转子连接的主动磁环、以及与主动磁环非接触布置并通过磁力传动扭矩的从动磁环,所述主动磁环和从动磁环中间气隙内设有隔离密封套,所述从动磁环与叶轮转子固接在一起,所述叶轮转子通过滚动轴承支撑和限位,叶轮转子与滚动轴承外圈联接,所述滚动轴承内圈锁紧在一根支撑轴上,支撑轴与泵壳底座连接固定,所述叶轮转子的叶轮曲面曲线为阿基米德螺旋线。 A magnetically driven centrifugal pump based on Archimedes helical impeller and rolling bearings, including a motor, an active magnetic ring connected to the rotor of the motor, and a driven magnetic ring arranged in non-contact with the active magnetic ring and transmitting torque through magnetic force. An isolation sealing sleeve is provided in the air gap between the active magnetic ring and the driven magnetic ring, the driven magnetic ring is fixedly connected with the impeller rotor, the impeller rotor is supported and limited by rolling bearings, and the impeller rotor and the outer ring of the rolling bearing The inner ring of the rolling bearing is locked on a support shaft, and the support shaft is connected and fixed to the base of the pump casing. The impeller curve of the impeller rotor is an Archimedes spiral.
进一步的,所述从动磁环和主动磁环上分别交错镶嵌有多块永磁体。 Further, the driven magnetic ring and the driving magnetic ring are respectively interlaced with a plurality of permanent magnets. the
进一步的,所述叶轮转子与从动磁环为一体式结构。 Further, the impeller rotor and the driven magnetic ring have an integrated structure. the
进一步的,所述泵壳底座上方封接有泵壳上盖,并且之间通过O型圈密封。 Further, the upper cover of the pump casing is sealed above the base of the pump casing, and the space between them is sealed by an O-ring. the
进一步的,所述泵壳底座和泵壳上盖的材料采用具有较好生物相容性的聚碳酸酯。 Further, the material of the pump casing base and the pump casing upper cover is polycarbonate with good biocompatibility.
进一步的,所述叶轮转子的一端与泵壳底座,叶轮转子其余部分在泵壳底座与泵壳上盖形成的腔室内悬空设置。 Further, one end of the impeller rotor is connected to the base of the pump casing, and the rest of the impeller rotor is suspended in the chamber formed by the base of the pump casing and the upper cover of the pump casing. the
本发明的有益效果是: The beneficial effects of the present invention are:
离心泵对血液不产生机械挤压,所以对血液有形成分破坏较轻。离心泵适用于大流量传输,流量一般在0-10L/min。离心泵提供的压力在0-600mmHg。离心泵安全性高。血液传输中有少量气泡,会集中在中心部位而不被传输出去。离心泵具有体积小,重量轻,摩擦小,操作简单等优点。磁力驱动离离心泵转子与电机轴之间的传动通过磁性联轴器来实现。电机轴与离心泵转子没有机械接触。避免血液泄漏和被污染,解决离心泵输入轴密封难的问题,泵头可一次性更换,更换操作简便,降低成本,叶轮表面形状为阿基米德螺旋线,其能够减少对血液成份的破坏。 The centrifugal pump does not mechanically squeeze the blood, so it has less damage to the formed components of the blood. Centrifugal pumps are suitable for large flow transmission, and the flow rate is generally 0-10L/min. The pressure provided by the centrifugal pump is 0-600mmHg. Centrifugal pumps are highly safe. There are a small amount of air bubbles in the blood transmission, which will be concentrated in the center and not be transmitted. Centrifugal pumps have the advantages of small size, light weight, low friction, and simple operation. The transmission between the rotor of the magnetic drive centrifugal pump and the motor shaft is realized by a magnetic coupling. The motor shaft has no mechanical contact with the centrifugal pump rotor. Avoid blood leakage and contamination, and solve the problem of difficult sealing of the centrifugal pump input shaft. The pump head can be replaced at one time, which is easy to replace and reduce costs. The surface shape of the impeller is Archimedes spiral, which can reduce the damage to blood components. .
附图说明 Description of drawings
图1是本发明的内部剖视结构示意图; Fig. 1 is a schematic diagram of an internal sectional structure of the present invention;
图2是图1中滚动轴承结构局部放大图; Fig. 2 is a partially enlarged view of the rolling bearing structure in Fig. 1;
图3是本发明采用的阿基米德螺旋线叶轮示意图。 Fig. 3 is a schematic diagram of the Archimedes spiral impeller used in the present invention.
图中标号说明:1、锁紧螺母,2、轴承,3、连接轴座,4、主动磁环,5、安装座,6、泵壳底座,7、从动磁环,8、O型圈,9、泵壳上盖,10、螺钉,11、叶轮转子,12、螺钉,13、螺母,14、滚动轴承,15、支撑轴,16、被动侧底座,17、被动侧盖子。 Explanation of symbols in the figure: 1. Lock nut, 2. Bearing, 3. Connecting shaft seat, 4. Active magnetic ring, 5. Mounting seat, 6. Pump casing base, 7. Driven magnetic ring, 8. O-ring , 9, pump casing cover, 10, screws, 11, impeller rotor, 12, screws, 13, nuts, 14, rolling bearings, 15, support shaft, 16, passive side base, 17, passive side cover. the
具体实施方式 Detailed ways
下面将参考附图并结合实施例,来详细说明本发明。 The present invention will be described in detail below with reference to the accompanying drawings and in combination with embodiments. the
如图1所示,电机带动主动磁环4旋转,主动磁环通过磁力将转动传递给从动磁环7。从动磁环7与叶轮转子11为一体,从而实现电机驱动叶轮转子11转动。叶轮转子11、从动磁环7、泵壳上盖9和底座6采用具有较好生物相容性的材料聚碳酸酯,10块永磁体交错镶嵌在从动磁环7和主动磁环4中。由于采用磁力驱动,从而使得电机与叶轮转子11之间无需机械接触就能传递扭矩。避免了叶轮转子11轴密封带来的问题,简化了泵壳底座6的结构。 As shown in FIG. 1 , the motor drives the active magnetic ring 4 to rotate, and the active magnetic ring transmits the rotation to the driven magnetic ring 7 through magnetic force. The driven magnetic ring 7 is integrated with the impeller rotor 11, so that the motor drives the impeller rotor 11 to rotate. The impeller rotor 11, the driven magnetic ring 7, the pump casing cover 9 and the base 6 are made of polycarbonate material with good biocompatibility, and 10 permanent magnets are interlacedly embedded in the driven magnetic ring 7 and the active magnetic ring 4 . Due to the magnetic drive, the torque can be transmitted between the motor and the impeller rotor 11 without mechanical contact. The problem caused by the shaft seal of the impeller rotor 11 is avoided, and the structure of the pump casing base 6 is simplified. the
如图1所示,叶轮转子11(即离心泵转子)只有一端与壳体接触,整个叶轮转子11其余部分在静止或运动状态下都是悬空的。假设叶轮转子11发生径向向下移动,则磁性轴承下方径向距离缩小,则气隙中的磁密增加,使磁性轴承下部磁环的抵抗力增大,将叶轮转子11推回到中心。叶轮转子11沿径向其他方向的运动也类似这种情况。因此,叶轮转子11径向是稳定的。由于主动磁环4和从动磁环7是相互吸引的,叶轮转子11将被主动磁环4吸引,压在泵壳底座6上,因此轴向也是稳定的。 As shown in Fig. 1, only one end of the impeller rotor 11 (that is, the rotor of the centrifugal pump) is in contact with the casing, and the rest of the entire impeller rotor 11 is suspended in a static or moving state. Assuming that the impeller rotor 11 moves radially downward, the radial distance below the magnetic bearing decreases, and the magnetic density in the air gap increases, which increases the resistance of the magnetic ring at the lower part of the magnetic bearing and pushes the impeller rotor 11 back to the center. This is also the case for the movement of the impeller rotor 11 in other radial directions. Therefore, the impeller rotor 11 is radially stable. Since the active magnetic ring 4 and the driven magnetic ring 7 are attracted to each other, the impeller rotor 11 will be attracted by the active magnetic ring 4 and pressed against the base 6 of the pump casing, so the axial direction is also stable. the
如图2所示,叶轮转子11由滚动轴承14支撑和限位,滚动轴承14内圈锁紧在支撑轴15上,并与泵壳底座6连接固定;滚动轴承14外圈与叶轮转子11和从动磁环7联接,同时旋转。 As shown in Figure 2, the impeller rotor 11 is supported and limited by the rolling bearing 14, the inner ring of the rolling bearing 14 is locked on the support shaft 15, and is connected and fixed with the pump casing base 6; the outer ring of the rolling bearing 14 is connected with the impeller rotor 11 and the driven magnet The rings 7 are coupled and rotate simultaneously. the
如图3所示是本发明所采用的基于阿基米德螺旋线设计的叶轮,其曲线曲面形状能够减少对血液成本的破坏。 As shown in FIG. 3 , the impeller designed based on the Archimedes helix used in the present invention has a curved surface shape that can reduce damage to blood costs. the
以上所述仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。 The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention. the
Claims (6)
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Cited By (3)
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CN112228349A (en) * | 2020-10-19 | 2021-01-15 | 靳海宽 | A sewage pump and sewage system for sewage treatment at shield of tunnel boring machine |
CN114768084A (en) * | 2022-04-25 | 2022-07-22 | 中科润腾医疗科技(苏州)有限公司 | Spiral centrifugal impeller and blood pump |
CN115300754A (en) * | 2022-07-19 | 2022-11-08 | 上海神玑医疗科技有限公司 | Power transmission device and blood vessel intervention operation robot |
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CN114768084B (en) * | 2022-04-25 | 2025-01-07 | 中科润腾医疗科技(苏州)有限公司 | A spiral centrifugal impeller and blood pump |
CN115300754A (en) * | 2022-07-19 | 2022-11-08 | 上海神玑医疗科技有限公司 | Power transmission device and blood vessel intervention operation robot |
CN115300754B (en) * | 2022-07-19 | 2023-11-28 | 上海神玑医疗科技有限公司 | Power transmission device and vascular intervention surgical robot |
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Application publication date: 20150225 |