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CN104373235B - High-pressure common rail piezo actuator drives current control circuit - Google Patents

High-pressure common rail piezo actuator drives current control circuit Download PDF

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CN104373235B
CN104373235B CN201410727721.2A CN201410727721A CN104373235B CN 104373235 B CN104373235 B CN 104373235B CN 201410727721 A CN201410727721 A CN 201410727721A CN 104373235 B CN104373235 B CN 104373235B
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current
circuit
voltage
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CN104373235A (en
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张爱云
曾伟
高崴
谢宏斌
周维
宋国民
俞谢斌
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FAW Group Corp
Wuxi Fuel Pump and Nozzle Research Institute of China FAW Corp
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Abstract

本发明公开了一种高压共轨系统压电执行器充、放电驱动电流控制电路,其包括:充电电流调制电路、放电电流反相处理电路、放电电流调制电路。在充、放电电流调制电路中,随着充、放电电流的变化,通过开关器件晶体管直接影响电阻在电流阈值分压电路中的连接关系,控制电流阈值大小的变化,且两个阈值相互转换,充、放电电流调制电路输出由这两个电流阈值决定的PWM信号。本发明的优点是:本发明实现了压电执行器充、放电驱动电流大小的控制,该驱动电路简单易行,且驱动电流的调制过程完全由硬件实现,从根本上保证了电流的一致性,同时占用MCU资源少。

The invention discloses a charging and discharging driving current control circuit of a piezoelectric actuator in a high-voltage common rail system, which includes a charging current modulation circuit, a discharge current inversion processing circuit, and a discharge current modulation circuit. In the charge and discharge current modulation circuit, with the change of charge and discharge current, the connection relationship of the resistance in the current threshold voltage divider circuit is directly affected by the switching device transistor, and the change of the current threshold value is controlled, and the two thresholds are converted to each other. The charge and discharge current modulation circuit outputs PWM signals determined by these two current thresholds. The advantages of the present invention are: the present invention realizes the control of the charge and discharge drive current of the piezoelectric actuator, the drive circuit is simple and easy, and the modulation process of the drive current is completely realized by hardware, which fundamentally ensures the consistency of the current , while occupying less MCU resources.

Description

高压共轨压电执行器驱动电流控制电路High voltage common rail piezoelectric actuator driving current control circuit

技术领域 technical field

本发明涉及压电执行器驱动技术,具体是一种柴油机高压共轨系统压电执行器驱动电流控制装置。 The invention relates to piezoelectric actuator drive technology, in particular to a piezoelectric actuator drive current control device for a high-voltage common rail system of a diesel engine.

背景技术 Background technique

在压电执行器喷油之前,压电执行器上储存的能量很少,压电执行器电压很低,当压电执行开始喷油时,将150V电压直接对其充电,在充电初始瞬间,压电执行器流过的电流会很大,可能会导致压电执行器伸长形变加速度随之很大,虽然可以通过加预紧力缓解这一问题,但是如果设计一种压电执行器充放回路驱动电流控制电路将从根本上解决这一问题。同样如果放电电流太大,导致压电执行器缩短形变加速度也随之很大,也需要设计放电回路放电电流控制电路从根本上解决这一问题,而且保证每次充、放电电流一致性。 Before the piezoelectric actuator is injected, the energy stored on the piezoelectric actuator is very small, and the voltage of the piezoelectric actuator is very low. When the piezoelectric actuator starts to inject fuel, it is directly charged with 150V voltage. At the initial moment of charging, The current flowing through the piezoelectric actuator will be very large, which may lead to a large acceleration of the piezoelectric actuator’s elongation and deformation. Although this problem can be alleviated by adding a preload, if a piezoelectric actuator is designed to charge Putting the loop drive current control circuit will fundamentally solve this problem. Similarly, if the discharge current is too large, the deformation acceleration of the piezoelectric actuator will also be large due to shortening. It is also necessary to design the discharge current control circuit of the discharge circuit to fundamentally solve this problem, and to ensure the consistency of the charging and discharging current each time.

压电晶体驱动包含充、放电回路驱动,因此压电晶体驱动电流控制也是对这两个驱动回路电流进行相应控制,目前对这两个电流的控制方法基本是电流采样电阻电压与设定阈值电压比较输出,与固定频率占空比的PWM信号两者通过一定逻辑关系斩波输出驱动压电执行器充、放电电路,实现对充、放电电流控制。 Piezoelectric crystal driving includes charging and discharging circuit driving, so piezoelectric crystal driving current control is also to control the current of these two driving circuits. At present, the control method for these two currents is basically the current sampling resistor voltage and the set threshold voltage. Comparing the output, and the PWM signal with a fixed frequency duty cycle through a certain logic relationship chopping output to drive the charging and discharging circuit of the piezoelectric actuator to realize the control of the charging and discharging current.

这种解决方案并不是真正的电流闭环控制,很容易导致充、放电电流的不一致。同时PWM信号的频率与占空比也非精确值,对PWM信号与充、放电使能信号之间的逻辑关系提出一定要求,不但给软件编程带来一定的难度,而且浪费MCU资源。 This solution is not a real current closed-loop control, which can easily lead to inconsistent charging and discharging currents. At the same time, the frequency and duty cycle of the PWM signal are not accurate values, and certain requirements are placed on the logical relationship between the PWM signal and the charge and discharge enable signals, which not only brings certain difficulties to software programming, but also wastes MCU resources.

中国专利CN101684758A一种车用柴油机压电式高压共轨喷射系统控制单元,该专利涉及了一种压电执行器电流控制方法。该专利中对电流控制所使用的手段和达成的效果:压电执行器充电电流大小由电流采样电阻电压及CPLD分频产生的PWM信号两者共同决定,实现充电电流的闭环控制。该专利的不足及原因:1、CPLD分频产生的PWM信号占空比及频率是根据个人设定的一个经验值,且这种方案对PWM信号与充电使能信号的逻辑时序有一定要求,软件编程复杂,且占用资源,如果不按照这种逻辑时序,将导致充电电流波形不一致,每次充电时间也不尽相同,而且该专利中对压电晶体放电电流大小没有进行闭环控制。2、该技术方案决定了压电执行器充、放电时间与设定的电流阈值和PWM信号频率两者均相关。 Chinese patent CN101684758A is a piezoelectric high-pressure common rail injection system control unit for a vehicle diesel engine, which relates to a piezoelectric actuator current control method. The means used in the patent for current control and the effect achieved: the charging current of the piezoelectric actuator is determined by the voltage of the current sampling resistor and the PWM signal generated by the frequency division of the CPLD, and the closed-loop control of the charging current is realized. The deficiency and reason of this patent: 1. The duty ratio and frequency of the PWM signal generated by CPLD frequency division is an empirical value set by the individual, and this scheme has certain requirements for the logic timing of the PWM signal and the charging enable signal. The software programming is complex and takes up resources. If this logic sequence is not followed, the charging current waveform will be inconsistent, and the charging time will be different each time. Moreover, the patent does not perform closed-loop control on the discharge current of the piezoelectric crystal. 2. The technical solution determines that the charging and discharging time of the piezoelectric actuator is related to both the set current threshold and the frequency of the PWM signal.

发明内容 Contents of the invention

本发明的目的是克服现有技术中存在的不足,提供一种高压共轨压电执行器驱动电流控制电路,来实现压电执行器的充、放电电流大小的有效控制,对压电执行器的驱动电流进行闭环控制。 The purpose of the present invention is to overcome the deficiencies in the prior art, to provide a high-voltage common rail piezoelectric actuator drive current control circuit to realize the effective control of the charge and discharge current of the piezoelectric actuator, and to control the piezoelectric actuator The driving current is closed-loop controlled.

按照本发明提供的技术方案,所述的高压共轨压电执行器驱动电流控制电路包括:充电电流调制电路、放电电流反相处理电路、放电电流调制电路,所述放电电流反相处理电路包括电阻R1,R2和R3,放电电流反相处理电路的输入点串联在压电执行器的充、放电回路中,所述输入点一方面经过电阻R2和电阻R1接+V电源,另一方面经过电阻R3接地; According to the technical solution provided by the present invention, the high-voltage common rail piezoelectric actuator drive current control circuit includes: a charging current modulation circuit, a discharge current inversion processing circuit, and a discharge current modulation circuit, and the discharge current inversion processing circuit includes Resistors R1, R2 and R3, and the input point of the discharge current inversion processing circuit are connected in series in the charging and discharging circuit of the piezoelectric actuator. The input point is connected to +V power supply through resistor R2 and resistor R1 on the one hand, and connected to Resistor R3 is grounded;

所述充电电流调制电路包括:三个电阻R4、R5、R6依次串联组成充电电流阈值分压电路,其中电阻R4的高压端接+V电源,电阻R6的低压端接地;电阻R4与R5的连接点电压是阈值分压电压,接入比较器U18的反相端,比较器U18同相端接放电电流反相处理电路的输入点,比较器U18的输出经电阻R7与晶体管Q12基极相连,使其工作在导通或截止状态,晶体管Q12发射极接地,集电极接电阻R5和R6的连接点,比较器U18的输出端经电阻21上拉至+V电源,并接非门U20的输入,非门U20输出即充电电流调制PWM信号; The charging current modulation circuit includes: three resistors R4, R5, and R6 are sequentially connected in series to form a charging current threshold voltage divider circuit, wherein the high-voltage terminal of the resistor R4 is connected to the +V power supply, and the low-voltage terminal of the resistor R6 is grounded; the connection between the resistors R4 and R5 The point voltage is the threshold divided voltage, connected to the inverting terminal of the comparator U18, the same phase terminal of the comparator U18 is connected to the input point of the discharge current inverting processing circuit, the output of the comparator U18 is connected to the base of the transistor Q12 through the resistor R7, so that It works in the on or off state, the emitter of transistor Q12 is grounded, the collector is connected to the connection point of resistors R5 and R6, the output terminal of comparator U18 is pulled up to +V power supply through resistor 21, and connected to the input of NOT gate U20, The output of the non-gate U20 is the charging current modulation PWM signal;

所述放电电流调制电路包括:三个电阻R8、R9、R10依次串联组成放电电流阈值分压电路,其中电阻R8的高压端接+V电源,电阻R10的低压端接地;电阻R8与R9的连接点电压是阈值分压电压,接入比较器U19的反相端,比较器U19同相端接电阻R1和R2的连接点,比较器U19的输出经电阻R11与晶体管Q13基极相连,使其工作在导通或截止状态,晶体管Q13发射极接地,集电极接电阻R9和R10的连接点,比较器U19输出端经电阻R22上拉至+V电源,比较器U19的输出即放电电流调制PWM信号。 The discharge current modulation circuit includes: three resistors R8, R9, R10 are connected in series in sequence to form a discharge current threshold voltage divider circuit, wherein the high voltage terminal of the resistor R8 is connected to the +V power supply, and the low voltage terminal of the resistor R10 is grounded; the connection between the resistor R8 and R9 The point voltage is the threshold divided voltage, which is connected to the inverting terminal of the comparator U19, and the non-inverting terminal of the comparator U19 is connected to the connection point of resistors R1 and R2, and the output of the comparator U19 is connected to the base of the transistor Q13 through the resistor R11 to make it work In the on or off state, the emitter of transistor Q13 is grounded, the collector is connected to the connection point of resistors R9 and R10, the output terminal of comparator U19 is pulled up to +V power supply through resistor R22, and the output of comparator U19 is the discharge current modulation PWM signal .

所述充电电流调制电路中,随着充电电流的变化,通过开关器件晶体管Q12直接影响电阻R6在充电电流阈值分压电路中的连接关系,控制电流阈值大小的变化,且两个阈值相互转换,充电电流调制电路输出由这两个电流阈值决定的PWM信号。 In the charging current modulation circuit, as the charging current changes, the connection relationship of the resistor R6 in the charging current threshold voltage divider circuit is directly affected by the switching device transistor Q12, and the change of the current threshold is controlled, and the two thresholds are mutually converted, The charging current modulation circuit outputs a PWM signal determined by these two current thresholds.

所述放电电流调制电路中,随着放电电流的变化,通过开关器件晶体管Q13直接影响电阻R10在放电电流阈值分压电路中的连接关系,控制电流阈值大小的变化,且两个阈值相互转换,放电电流调制电路输出由这两个电流阈值决定的PWM信号。 In the discharge current modulation circuit, as the discharge current changes, the connection relationship of the resistor R10 in the discharge current threshold voltage divider circuit is directly affected by the switching device transistor Q13, and the change of the current threshold is controlled, and the two thresholds are mutually converted, The discharge current modulation circuit outputs a PWM signal determined by these two current thresholds.

在放电过程中,采样电阻R3的输出电压经串联电阻R1、R2连接至+V电源,串联电阻R1、R2的连接点电压为放电电流采样电压。 During the discharge process, the output voltage of the sampling resistor R3 is connected to the +V power supply through the series resistors R1 and R2, and the voltage at the connection point of the series resistors R1 and R2 is the discharge current sampling voltage.

其中,电阻R1、R2、R4、R5、R6、R8、R9、R10均采用精密电阻。 Among them, resistors R1, R2, R4, R5, R6, R8, R9, R10 are all precision resistors.

本发明的优点是:本发明实现了压电执行器充、放电驱动电流大小的控制,该驱动电路简单易行,且驱动电流的调制过程完全由硬件实现,从根本上保证了电流的一致性,同时占用MCU资源少。 The advantages of the present invention are: the present invention realizes the control of the charging and discharging driving current of the piezoelectric actuator, the driving circuit is simple and easy, and the modulation process of the driving current is completely realized by hardware, which fundamentally ensures the consistency of the current , while occupying less MCU resources.

附图说明 Description of drawings

图1是本发明的电路原理图。 Fig. 1 is the schematic circuit diagram of the present invention.

图2是本发明压电执行器充电、放电控制时序及充电、放电电流波形图。 Fig. 2 is a charging and discharging control sequence and a charging and discharging current waveform diagram of the piezoelectric actuator of the present invention.

具体实施方式 detailed description

下面结合附图和实施例对本发明作进一步说明。 The present invention will be further described below in conjunction with drawings and embodiments.

如图1所示,本发明的高压共轨系统压电执行器充、放电驱动电流控制电路17包括:充电电流调制电路14、放电电流反相处理电路15、放电电流调制电路16三个部分。 As shown in FIG. 1 , the charging and discharging drive current control circuit 17 of the piezoelectric actuator in the high-voltage common rail system of the present invention includes three parts: a charging current modulation circuit 14 , a discharge current inversion processing circuit 15 , and a discharge current modulation circuit 16 .

充电电流调制电路14包括一个比较器U18,五个电阻R4、R5、R6、R7、R21、一个晶体管Q12及一个非门U20;各器件之间的连接关系描述如下:三个电阻R4、R5、R6依次串联组成充电电流阈值分压电路,其中电阻R4的高压端接+V电源,电阻R6的低压端接地;电阻R4与R5的连接点电压是阈值分压电压,接入比较器U18的反相端,比较器U18同相端接放电电流反相处理电路15的输入点,比较器U18的输出经电阻R7与晶体管Q12基极相连,使其工作在导通或截止状态,晶体管Q12发射极接地,集电极接电阻R5和R6的连接点,比较器U18的输出端经电阻21上拉至+V电源,并接非门U20的输入,非门U20输出即充电电流调制PWM信号,非门输出与其他控制信号按照一定逻辑关系实现压电执行器充电信号。 The charging current modulation circuit 14 includes a comparator U18, five resistors R4, R5, R6, R7, R21, a transistor Q12 and a non-gate U20; the connection relationship between each device is described as follows: three resistors R4, R5, R6 is sequentially connected in series to form a charging current threshold voltage divider circuit, in which the high-voltage terminal of resistor R4 is connected to +V power supply, and the low-voltage terminal of resistor R6 is grounded; the voltage at the connection point of resistors R4 and R5 is the threshold voltage divider, which is connected to the counter of comparator U18 Phase terminal, comparator U18 in-phase terminal is connected to the input point of discharge current inversion processing circuit 15, the output of comparator U18 is connected to the base of transistor Q12 through resistor R7, so that it works in the on or off state, and the emitter of transistor Q12 is grounded , the collector is connected to the connection point of resistors R5 and R6, the output terminal of the comparator U18 is pulled up to the +V power supply through the resistor 21, and connected to the input of the non-gate U20, the output of the non-gate U20 is the charging current modulation PWM signal, and the output of the non-gate The piezoelectric actuator charging signal is realized according to a certain logic relationship with other control signals.

放电电流反相处理电路15包含三个电阻R1、R2、R3;电阻R1、R2串联连接,电阻R1一端接+V电源,电阻R2一端接电阻R3的高端,电阻R1、R2的串联连接点电压为放电电流采样电压。 The discharge current inversion processing circuit 15 includes three resistors R1, R2, and R3; the resistors R1, R2 are connected in series, one end of the resistor R1 is connected to the +V power supply, one end of the resistor R2 is connected to the high end of the resistor R3, and the voltage of the series connection point of the resistors R1, R2 is Sample voltage for discharge current.

放电电流调制电路16包括一个比较器U19,五个电阻R8、R9、R10、R11、R22,一个晶体管Q13;连接关系描述如下:三个电阻R8、R9、R10依次串联组成放电电流阈值分压电路,其中电阻R8的高压端接+V电源,电阻R10的低压端接地;电阻R8与R9的连接点电压是阈值分压电压,接入比较器U19的反相端,比较器U19同相端接电阻R1和R2的连接点,比较器U19的输出经电阻R11与晶体管Q13基极相连,使其工作在导通或截止状态,晶体管Q13发射极接地,集电极接电阻R9和R10的连接点,比较器U19的输出通过上拉电阻R22与+V电源相连,比较器U19的输出放电电流调制PWM信号,与其他控制信号按照一定逻辑关系实现压电执行器放电信号。 The discharge current modulation circuit 16 includes a comparator U19, five resistors R8, R9, R10, R11, R22, and a transistor Q13; the connection relationship is described as follows: three resistors R8, R9, R10 are sequentially connected in series to form a discharge current threshold voltage divider circuit , where the high-voltage terminal of resistor R8 is connected to +V power supply, and the low-voltage terminal of resistor R10 is grounded; the voltage at the connection point of resistor R8 and R9 is the threshold divided voltage, which is connected to the inverting terminal of comparator U19, and the non-inverting terminal of comparator U19 is connected to the resistor The connection point of R1 and R2, the output of the comparator U19 is connected to the base of the transistor Q13 through the resistor R11, so that it works in the on or off state, the emitter of the transistor Q13 is grounded, and the collector is connected to the connection point of the resistors R9 and R10. The output of the comparator U19 is connected to the +V power supply through the pull-up resistor R22, the output discharge current of the comparator U19 modulates the PWM signal, and realizes the discharge signal of the piezoelectric actuator according to a certain logic relationship with other control signals.

本发明设计了压电执行器充、放电电流调制电路,完全由硬件电路实现在电路中设定两个充电电流阈值,且充电电流阈值在两个值之间相互转化,使充电电流调制输出在该设定的两个阈值间,如图2所示。充电电流调制输出与充电使能信号、充电电压反馈信号三者间按照一定逻辑关系共同驱动充电电路。放电电流的调制输出与充电电流相类似,在放电电流调制电路中设定了两个放电电流阈值。 The present invention designs a charging and discharging current modulation circuit for a piezoelectric actuator, which is completely implemented by a hardware circuit. Two charging current thresholds are set in the circuit, and the charging current thresholds are mutually converted between the two values, so that the charging current modulation output is at The setting between the two thresholds is shown in FIG. 2 . The charging current modulation output, the charging enable signal and the charging voltage feedback signal jointly drive the charging circuit according to a certain logical relationship. The modulation output of the discharge current is similar to the charge current, and two discharge current thresholds are set in the discharge current modulation circuit.

充电电流阈值比较器U18输出控制晶体管Q12的开关状态,晶体管Q12处于导通或截止态,且在两个状态间不断切换。当晶体管Q12截止时,由电阻R5、R6串联的总电阻对电源分压,电流阈值增大;当晶体管Q12导通时,强制将电阻R5、R6的连接点接地,电阻R5对电源分压,电流阈值变小。比较器U18根据设定的阈值调制输出相应的PWM信号,进一步控制压电执行器的充电过程。 The output of the charging current threshold comparator U18 controls the switching state of the transistor Q12, and the transistor Q12 is in an on or off state, and is constantly switched between the two states. When the transistor Q12 is cut off, the total resistance connected in series by the resistors R5 and R6 divides the voltage of the power supply, and the current threshold increases; when the transistor Q12 is turned on, the connection point of the resistors R5 and R6 is forced to be grounded, and the resistor R5 divides the voltage of the power supply. The current threshold becomes smaller. The comparator U18 modulates and outputs a corresponding PWM signal according to the set threshold, further controlling the charging process of the piezoelectric actuator.

压电执行器充电是存储能量的过程,放电刚好相反,是释放能量的过程,因此充、放电电流方向完全相反,对电流采样电阻电压而言,是充电过程采样电压为正电压,而放电过程采样电压为负电压,因此为简化放电过程采样电压调理电路,通过叠加原理,给该电压叠加一个正向电压,通过调整分压电阻大小将采样电压转化成易处理的正向电压。 Piezoelectric actuator charging is the process of storing energy, and discharging is just the opposite, which is the process of releasing energy. Therefore, the directions of charging and discharging currents are completely opposite. For the voltage of the current sampling resistor, the sampling voltage is a positive voltage during the charging process, and the sampling voltage during the discharging process is positive. The sampling voltage is a negative voltage, so in order to simplify the discharge process, the sampling voltage conditioning circuit superimposes a positive voltage on the voltage through the superposition principle, and converts the sampling voltage into an easy-to-handle positive voltage by adjusting the size of the voltage dividing resistor.

放电电流采样电压经反相处理后,采样输出电压越大,放电电流越小,而采样输出电压越小,放电电流则越大,与充电电流采样输出刚好相反。虽然放电电流比较器调制输出工作原理与充电过程基本类似,但充电电流阈值比较器输出需经反相器处理后与其他相关信号按照一定逻辑控制整个充电过程。 After the discharge current sampling voltage is inverted, the larger the sampling output voltage is, the smaller the discharge current is, and the smaller the sampling output voltage is, the larger the discharge current is, just opposite to the charging current sampling output. Although the working principle of the modulation output of the discharge current comparator is basically similar to that of the charging process, the output of the charge current threshold comparator needs to be processed by an inverter and then combined with other related signals to control the entire charging process according to a certain logic.

本发明中,充、放电电流阈值比较器的输出控制相应晶体管的工作状态,而晶体管的导通或截止又决定了充、放电电流阈值大小。 In the present invention, the output of the charge and discharge current threshold comparator controls the working state of the corresponding transistor, and the turn-on or cut-off of the transistor determines the magnitude of the charge and discharge current threshold.

以下详细介绍本发明实施的工作方式。 The working mode of the present invention is introduced in detail below.

在压电式高压共轨系统的喷油过程,压电执行器包含充电、放电两个过程。当电控单元发出喷油使能信号时,压电执行器开始充电,经一定充电时间后达到其设定的充电电压,充电过程结束。如图1所示,M1是压电执行器充电回路开关管,M3为压电执行器低端选通开关管,充电过程晶体管M1、M3同时有效,+HIGH_V 经M1、限流电感L、M3、电阻R3给压电执行器C23充电,压电执行器C23电压逐渐上升,当达到其充电电压时,执行器电压反馈电路无效压电执行器充电电路,晶体管M1关断,完成充电过程。在喷油过程中,低端选通晶体管M3保持导通状态,压电执行器C23电压一直维持充电电压值,喷油结束时,压电执行器C23释放充电电压。M2是压电执行器放电回路开关管,放电过程中M2导通,压电执行器C23电压经限流电感L、晶体管M2、电阻R3及晶体管M3组成的回路释放电压,压电执行器C23电压逐渐降低,当达到其设定的放电电压时,电压反馈回路无效压电执行器放电回路,晶体管M2关闭,放电过程结束。 In the fuel injection process of the piezoelectric high-pressure common rail system, the piezoelectric actuator includes two processes of charging and discharging. When the electronic control unit sends out the fuel injection enable signal, the piezoelectric actuator starts charging, and after a certain charging time, it reaches its set charging voltage, and the charging process ends. As shown in Figure 1, M1 is the charging circuit switch tube of the piezoelectric actuator, M3 is the low-end strobe switch tube of the piezoelectric actuator, the charging process transistors M1 and M3 are active at the same time, +HIGH_V passes through M1, current-limiting inductors L, M3 1. Resistor R3 charges the piezoelectric actuator C23, and the voltage of the piezoelectric actuator C23 gradually rises. When the charging voltage is reached, the actuator voltage feedback circuit is invalid, and the piezoelectric actuator charging circuit is disabled, and the transistor M1 is turned off to complete the charging process. During the fuel injection process, the low-side strobe transistor M3 remains on, and the voltage of the piezoelectric actuator C23 maintains the charging voltage value. When the fuel injection ends, the piezoelectric actuator C23 releases the charging voltage. M2 is the switch tube of the discharge circuit of the piezoelectric actuator. During the discharge process, M2 is turned on, and the voltage of the piezoelectric actuator C23 is released through the circuit composed of the current-limiting inductor L, transistor M2, resistor R3 and transistor M3. The voltage of the piezoelectric actuator C23 Gradually decrease, when the set discharge voltage is reached, the voltage feedback loop is invalid, the piezoelectric actuator discharge loop is disabled, the transistor M2 is turned off, and the discharge process ends.

为了保证压电执行器的快速响应性,需要将压电执行器C23的电压快速充电至其设定电压,因此需要通过DC/DC Boost升压电路将车载电源升压至+HIGH_V的高压,一般在150V左右。 In order to ensure the fast response of the piezoelectric actuator, the voltage of the piezoelectric actuator C23 needs to be quickly charged to its set voltage, so the vehicle power supply needs to be boosted to a high voltage of +HIGH_V through a DC/DC Boost circuit. Around 150V.

当柴油机开始喷油时,MCU发出充电使能信号,压电执行器C23充电电压、电流为零,充电电压反馈比较器输出高电平,充电电流调制电路14中比较器U18输出低电平,晶体管Q12截止,电阻R4、R5、R6串联连接,与+V电源(比如+5V)组成分压电路,两个电阻R5、R6的串联电阻对总串联电阻进行分压,比较器U18的反相输入端电压为该分压电压,形成充电电流阈值1。电流反馈比较器U18输出低电平且经非门U20反相后,与MCU充电使能信号、充电电压反馈信号经一定逻辑处理后使能充电回路功率器件M1,+HIGH_V高压通过二极管D1、限流电感L对压电执行器C23充电,压电执行器C23充电电压、电流逐渐上升,当充电电流大小达到其设定的阈值1,电流调制比较器U18输出高电平,晶体管Q12打开,使电阻R5、R6串联连接点接地,电阻R6两端均接地而被短路,电阻R4、R5串联与+V电源组成分压电路,比较器U18的反相输入端电压变为该分压电压,形成充电电流阈值2,很显然充电电流阈值2小于充电电流阈值1。电流反馈比较器U18输出高电平经非门U20反相后,与MCU充电使能信号、电压反馈信号经一定逻辑处理后关断充电回路功率器件M1,限流电感L中的反向电动势通过放电回路功率器件M2的体二极管继续向压电执行器C23充电,压电执行器C23充电电流逐渐降低,当其下降至设定的电流阈值2,充电回路的电流调制比较器U18又输出低电平,晶体管Q12截止,比较器U18的反相输入端电压又变成充电电流阈值1,充电功率器件M1再次导通,+HIGH_V高压又继续向压电执行器C23充电,电流逐渐上升,当电流再次达到其设定的充电电流阈值1,电流调制比较器U18反相输入电压又变成了充电电流阈值2,关断充电功率器件M1,限流电感L反向电动势经M2体二极管向压电执行器C23继续充电,充电电流逐渐下降,如此往复,直至压电执行器C23的充电电压达到其设定的电压阈值,电压反馈电路输出低电平,彻底关断充电回路功率器件M1,压电执行器C23的充电过程完成。上述充电电流阈值分压电路中电阻R4、R5、R6采用精密电阻,以保证充电电流阈值的一致性。 When the diesel engine starts fuel injection, the MCU sends a charging enable signal, the charging voltage and current of the piezoelectric actuator C23 are zero, the charging voltage feedback comparator outputs a high level, and the comparator U18 in the charging current modulation circuit 14 outputs a low level, Transistor Q12 is cut off, and resistors R4, R5, and R6 are connected in series to form a voltage divider circuit with +V power supply (such as +5V). The series resistance of two resistors R5 and R6 divides the total series resistance, and the inverting phase of comparator U18 The voltage at the input terminal is the divided voltage, forming the charging current threshold 1. The current feedback comparator U18 outputs a low level and is inverted by the NOT gate U20, and the MCU charging enable signal and the charging voltage feedback signal are processed by a certain logic to enable the charging circuit power device M1, and the +HIGH_V high voltage passes through the diode D1, the limiter The flow inductance L charges the piezoelectric actuator C23, and the charging voltage and current of the piezoelectric actuator C23 gradually rise. When the charging current reaches its set threshold 1, the current modulation comparator U18 outputs a high level, and the transistor Q12 is turned on, so that The series connection point of resistors R5 and R6 is grounded, both ends of resistor R6 are grounded and short-circuited, resistors R4 and R5 are connected in series with +V power supply to form a voltage divider circuit, and the voltage at the inverting input terminal of comparator U18 becomes the divided voltage, forming The charging current threshold 2, obviously, the charging current threshold 2 is smaller than the charging current threshold 1. The current feedback comparator U18 outputs a high level and is inverted by the NOT gate U20, and after a certain logic processing with the MCU charging enable signal and the voltage feedback signal, the power device M1 of the charging circuit is turned off, and the reverse electromotive force in the current-limiting inductor L passes through The body diode of the power device M2 in the discharge circuit continues to charge the piezoelectric actuator C23, and the charging current of the piezoelectric actuator C23 gradually decreases. When it drops to the set current threshold 2, the current modulation comparator U18 of the charging circuit outputs a low voltage level, the transistor Q12 is cut off, the voltage of the inverting input terminal of the comparator U18 becomes the charging current threshold 1 again, the charging power device M1 is turned on again, and the +HIGH_V high voltage continues to charge the piezoelectric actuator C23, and the current gradually increases. When it reaches the set charging current threshold 1 again, the inverting input voltage of the current modulation comparator U18 becomes the charging current threshold 2 again, the charging power device M1 is turned off, and the back electromotive force of the current-limiting inductance L passes through the body diode of M2 to the piezoelectric The actuator C23 continues to charge, the charging current gradually decreases, and so on, until the charging voltage of the piezoelectric actuator C23 reaches its set voltage threshold, the voltage feedback circuit outputs a low level, and the power device M1 of the charging circuit is completely turned off. The charging process of actuator C23 is completed. The resistors R4, R5, and R6 in the charging current threshold voltage divider circuit are precision resistors to ensure the consistency of the charging current threshold.

在充电过程的两个阶段,充电电流均通过限流电感L、压电执行器C23、电流采样电阻R3流至地,充电电流取样直接从采样电阻R3取样,而且充电电流越大,其取样电压也越大,两者成比关系。在放电过程中,压电执行器C23中储存的能量经限流电感L和采样电阻R3流至压电执行器负端,形成释放回路,压电执行器C23的放电电流方向与充电电流刚好相反,放电电流如果直接从采样电阻R3取样,其取样电压为负电平,因此该压电执行器驱动电流控制装置须有负电源处理电路,因此在电路设计中,将电阻R3的采样到放电电压与+V电源电压通过电阻R1、R2叠加,电阻R1、R2串联连接点电压为放电电流采样输出,且放电电流越大,采样输出越小,电阻R1、R2采用精密电阻。 In the two stages of the charging process, the charging current flows to the ground through the current-limiting inductor L, the piezoelectric actuator C23, and the current sampling resistor R3. The charging current is sampled directly from the sampling resistor R3, and the larger the charging current, the sampling voltage The larger is also, the relationship between the two is proportional. During the discharge process, the energy stored in the piezoelectric actuator C23 flows to the negative terminal of the piezoelectric actuator through the current-limiting inductance L and the sampling resistor R3, forming a release circuit, and the direction of the discharge current of the piezoelectric actuator C23 is just opposite to the charging current , if the discharge current is directly sampled from the sampling resistor R3, the sampling voltage is negative level, so the piezoelectric actuator drive current control device must have a negative power supply processing circuit, so in the circuit design, the sampled discharge voltage of the resistor R3 and The +V power supply voltage is superimposed through resistors R1 and R2. The voltage at the series connection point of resistors R1 and R2 is the discharge current sampling output, and the larger the discharge current is, the smaller the sampling output is. Precision resistors are used for resistors R1 and R2.

当压电执行器C23喷油结束,压电执行器C23开始放电,由于压电执行器C23放电电流采样与充电电流采样不相同,因此放电电流调制电路16与充电电流调制电路14也不尽相同。放电电流采样输出接入比较器U19同相输入端,放电电流阈值分压电路中串联电阻R8、R9的连接点接比较器U19的反相输入端,当MCU发出放电使能信号时,虽压电执行器C23放电电流为零,但是放电电流采样电压大于阈值电压,比较器U19输出高电平,晶体管Q13导通,在电阻R8、R9、R10组成的放电电流阈值分压电路中,电阻R9、R10的串联连接点接地,电阻R10两端对地短路,+V电源和电阻R8、R9组成阈值分压电路,形成放电电流阈值3,由于比较器U19输出高电平且放电电流未达到设定的该阈值3,三个信号经一定逻辑处理后驱动放电功率器件M2,压电执行器C23中储存的能量通过限流电感L、功率管M2、采样电阻R3形成放电回路;放电电流逐渐增大,放电电流采样输出逐渐减小,当放电电流达到其设定的阈值3时,比较器U19输出低电平,晶体管Q13截止,电阻R9、R10组成的串联电阻对+V电源分压,形成放电电流阈值4,显然放电电流阈值3要小于阈值4,比较器U19输出低电平,一定逻辑关系处理后关断放电功率器件M2,限流电感L中储存的能量通过M1体二极管向DC/DC Boost电路电容充电,放电电流逐渐变小,当放电电流达到其设定的阈值4时,比较器U19输出高电平,再次打开放电功率器件M2,且放电电流阈值又变成阈值3,压电执行器继续通过M2放电;放电电流逐渐变大,当达到设定阈值3,比较器U19再次输出低电平,关断放电功率器件M2且放电电流采样电压又变成阈值4,M2关断,压电执行器C23通过限流电感L又向DC/DC Boost电容充电,电流逐渐降低;如此往复,压电执行器C23中存储的能量越来越少,且电压也相应降低,当放电电压达到其设定阈值,放电电压比较器输出低电平彻底关断整个放电过程,压电执行器放电过程完成。在上述放电电流阈值分压电路中电阻R8、R9、R10采用精密电阻,以保证放电电流阈值的一致性。 When the fuel injection of the piezoelectric actuator C23 ends, the piezoelectric actuator C23 starts to discharge. Since the sampling of the discharge current of the piezoelectric actuator C23 is different from the sampling of the charging current, the discharge current modulation circuit 16 and the charging current modulation circuit 14 are also different. . The discharge current sampling output is connected to the non-inverting input terminal of the comparator U19, and the connection point of the series resistors R8 and R9 in the discharge current threshold voltage divider circuit is connected to the inverting input terminal of the comparator U19. When the MCU sends a discharge enable signal, although the piezoelectric The discharge current of the actuator C23 is zero, but the discharge current sampling voltage is greater than the threshold voltage, the comparator U19 outputs a high level, and the transistor Q13 is turned on. In the discharge current threshold voltage divider circuit composed of resistors R8, R9, and R10, the resistors R9, The series connection point of R10 is grounded, the two ends of the resistor R10 are short-circuited to the ground, the +V power supply and the resistors R8 and R9 form a threshold voltage divider circuit to form a discharge current threshold 3, because the comparator U19 outputs a high level and the discharge current does not reach the set value The threshold value is 3, the three signals drive the discharge power device M2 after certain logic processing, and the energy stored in the piezoelectric actuator C23 forms a discharge circuit through the current-limiting inductance L, power tube M2, and sampling resistor R3; the discharge current gradually increases , the discharge current sampling output gradually decreases. When the discharge current reaches its set threshold 3, the comparator U19 outputs a low level, and the transistor Q13 is cut off. The series resistance composed of resistors R9 and R10 divides the voltage of the +V power supply to form a discharge The current threshold is 4. Obviously, the discharge current threshold 3 is smaller than the threshold 4. The comparator U19 outputs a low level. After a certain logical relationship is processed, the discharge power device M2 is turned off, and the energy stored in the current-limiting inductor L is transferred to the DC/DC through the body diode of M1. The boost circuit capacitor is charged, and the discharge current gradually decreases. When the discharge current reaches its set threshold 4, the comparator U19 outputs a high level, and the discharge power device M2 is turned on again, and the discharge current threshold becomes threshold 3 again. The actuator continues to discharge through M2; the discharge current gradually increases. When it reaches the set threshold 3, the comparator U19 outputs a low level again, and the discharge power device M2 is turned off, and the discharge current sampling voltage becomes the threshold 4 again, and M2 is turned off. The piezoelectric actuator C23 charges the DC/DC Boost capacitor through the current-limiting inductance L, and the current gradually decreases; in this way, the energy stored in the piezoelectric actuator C23 becomes less and less, and the voltage decreases accordingly. When the discharge voltage reaches The threshold is set, the discharge voltage comparator outputs a low level to completely shut down the entire discharge process, and the discharge process of the piezoelectric actuator is completed. In the above discharge current threshold voltage divider circuit, the resistors R8, R9 and R10 are precision resistors to ensure the consistency of the discharge current threshold.

以上可以看到,本发明具有以下特点: As can be seen above, the present invention has the following characteristics:

1、电流PWM调制信号完全由硬件实现,简单可靠,驱动电流一致性好。 1. The current PWM modulation signal is completely realized by hardware, which is simple and reliable, and the driving current has good consistency.

2、充、放电电流阈值决定了充放时间内的平均电流的大小,因此压电执行器的充、放电时间仅由这两个阈值决定。 2. The charging and discharging current thresholds determine the average current during the charging and discharging time, so the charging and discharging time of the piezoelectric actuator is only determined by these two thresholds.

Claims (7)

1. high-pressure common rail piezo actuator drives current control circuit, it is characterized in that, including: charging current modulation circuit (14), the anti-phase processing circuit of discharge current (15), discharge current modulation circuit (16), the anti-phase processing circuit of described discharge current (15) includes resistance R1, R2 and R3, the input point of the anti-phase processing circuit of discharge current (15) is connected in the charge and discharge loop of piezo actuator, on the one hand described input point connects+V power supply through resistance R2 and resistance R1, on the other hand through resistance R3 ground connection;
Described charging current modulation circuit (14) including: three resistance R4, R5, R6 are sequentially connected in series charging current threshold value bleeder circuit, wherein the high pressure termination+V power supply of resistance R4, the low-pressure end ground connection of resistance R6;The junction point voltage of resistance R4 Yu R5 is threshold value branch pressure voltage, access the end of oppisite phase of comparator U18, the input point of the comparator U18 homophase termination anti-phase processing circuit of discharge current (15), the output of comparator U18 is connected with transistor Q12 base stage through resistance R7, it is made to be operated on or off state, transistor Q12 grounded emitter, the junction point of colelctor electrode connecting resistance R5 and R6, the outfan of comparator U18 is pulled to+V power supply through resistance 21, and connect the input of not gate U20, not gate U20 output i.e. charging current modulation (PWM) signal;
Described discharge current modulation circuit (16) including: three resistance R8, R9, R10 are sequentially connected in series discharging current threshold bleeder circuit, wherein the high pressure termination+V power supply of resistance R8, the low-pressure end ground connection of resistance R10;The junction point voltage of resistance R8 Yu R9 is threshold value branch pressure voltage, access the end of oppisite phase of comparator U19, the junction point of comparator U19 in-phase end connecting resistance R1 and R2, the output of comparator U19 is connected with transistor Q13 base stage through resistance R11, it is made to be operated on or off state, transistor Q13 grounded emitter, the junction point of colelctor electrode connecting resistance R9 and R10, comparator U19 outfan is pulled to+V power supply through resistance R22, the output of comparator U19 i.e. discharge current modulation (PWM) signal.
2. high-pressure common rail piezo actuator drives current control circuit as claimed in claim 1, it is characterized in that, in described charging current modulation circuit (14), change along with charging current, resistance R6 annexation in charging current threshold value bleeder circuit is directly affected by switching device transistor Q12, controlling the change of current threshold size, and two threshold values are mutually changed, charging current modulation circuit (14) exports the pwm signal determined by the two current threshold;
In the charging current threshold value bleeder circuit of described resistance R4, R5, R6 composition, resistance R4, R5, the R6 being connected in series forms bleeder circuit with+V power supply, the series resistance of two resistance R5, R6 carries out dividing potential drop to total series resistance, the anti-phase input terminal voltage of comparator U18 is this branch pressure voltage, forms first charging current threshold value in said two threshold value;
Resistance R4, R5 series connection forms bleeder circuit with+V power supply, and the anti-phase input terminal voltage of comparator U18 becomes this branch pressure voltage, forms second charging current threshold value in said two threshold value.
3. high-pressure common rail piezo actuator drives current control circuit as claimed in claim 1, it is characterized in that, in described discharge current modulation circuit (16), change along with discharge current, resistance R10 annexation in discharging current threshold bleeder circuit is directly affected by switching device transistor Q13, controlling the change of current threshold size, and two threshold values are mutually changed, discharge current modulation circuit (16) exports the pwm signal determined by the two current threshold;
In the discharging current threshold bleeder circuit of described resistance R8, R9, R10 composition, resistance R9, R10 are connected in series a ground connection, resistance R10 two ends shorted to earth ,+V power supply and resistance R8, R9 form threshold value bleeder circuit, form first discharging current threshold in said two threshold value;
Series resistance right+V power supply the dividing potential drop of resistance R9, R10 composition, forms second discharging current threshold in said two threshold value.
4. high-pressure common rail piezo actuator drives current control circuit as claimed in claim 1, it is characterized in that, in discharge process, the output voltage of sampling resistor R3 is concatenated resistance R1, R2 and is connected to+V power supply, and series resistance R1, the junction point voltage of R2 are discharge current sampled voltage.
5. high-pressure common rail piezo actuator drives current control circuit as claimed in claim 1, it is characterized in that, in the anti-phase processing circuit of described discharge current (15), resistance R1, R2 use precision resistance.
6. high-pressure common rail piezo actuator drives current control circuit as claimed in claim 1, it is characterized in that, in described charging current modulation circuit (14), resistance R4, R5, R6 use precision resistance.
7. high-pressure common rail piezo actuator drives current control circuit as claimed in claim 1, it is characterized in that, in described discharge current modulation circuit (16), resistance R8, R9, R10 use precision resistance.
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