CN104372710A - Centrifugal cotton processing device and method for wet process core material beating - Google Patents
Centrifugal cotton processing device and method for wet process core material beating Download PDFInfo
- Publication number
- CN104372710A CN104372710A CN201310349100.0A CN201310349100A CN104372710A CN 104372710 A CN104372710 A CN 104372710A CN 201310349100 A CN201310349100 A CN 201310349100A CN 104372710 A CN104372710 A CN 104372710A
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- glass wool
- belt
- flywheel
- cutting device
- centrifugal cotton
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- 238000000034 method Methods 0.000 title description 16
- 238000010009 beating Methods 0.000 title description 15
- 229920000742 Cotton Polymers 0.000 title description 14
- 230000008569 process Effects 0.000 title description 3
- 239000011162 core material Substances 0.000 title 1
- 239000011491 glass wool Substances 0.000 description 49
- 238000005520 cutting process Methods 0.000 description 26
- 239000011490 mineral wool Substances 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 239000006260 foam Substances 0.000 description 3
- 239000002002 slurry Substances 0.000 description 3
- 239000004698 Polyethylene Substances 0.000 description 2
- 230000006378 damage Effects 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 239000010419 fine particle Substances 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- -1 polyethylene Polymers 0.000 description 2
- 229920000573 polyethylene Polymers 0.000 description 2
- 238000003672 processing method Methods 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 230000007480 spreading Effects 0.000 description 2
- 238000003892 spreading Methods 0.000 description 2
- 241000218691 Cupressaceae Species 0.000 description 1
- 208000027418 Wounds and injury Diseases 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 239000004411 aluminium Substances 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 238000007634 remodeling Methods 0.000 description 1
- 210000002345 respiratory system Anatomy 0.000 description 1
- 230000000638 stimulation Effects 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
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- Nonwoven Fabrics (AREA)
Abstract
The invention discloses a centrifugal cotton processing device and method for wet process core material beating. The glass cotton processing device comprises a glass cotton vertically-cutting device, a glass cotton crossly-cutting device, and a glass cotton conveying device. The provided glass cotton vertically-cutting device, glass cotton crossly-cutting device, and glass cotton conveying device cooperate with each other so as to cut glass cotton, which has been rolled into bundles. The glass cotton cutting and conveying are carried out automatically, so the harms to operators are reduced, the production efficiency is improved, and the product quality is guaranteed.
Description
Technical field
The invention belongs to glass wool making beating field, specifically relate to a kind of centrifugal cotton treating apparatus for the making beating of wet method core and method thereof.
Background technology
Glass wool making beating is the important step that vacuum heat-insulating plate makes.In existing technique, glass wool becomes web-like to stack before entering troughing.During making beating, by operating personnel, manual for the glass wool of rolling tearing is dropped into beater again, not only take time and effort, inefficiency, and the skin of the easy stimulation applications personnel of the fine particle contained in glass wool, even enter the respiratory tract of operating personnel, bring harm to the healthy of operating personnel.
Generally, company's production line is guarantee progress, directly eliminates and tears cotton link, the substitute is the glass wool of bale bale is directly dropped into beater to stir, and this way adds the load of beater virtually.And disposable input glass wool in the process that feeds intake, can not be accomplished, the glass wool dropped at first feeds intake after need be waited to disperse roughly again, because the priority fed intake causes beating time different, in slurry, the length of fiber is uneven, causes serious impact by the quality of core.
Golden cypress is rich at publication number be CN1165409C patent of invention on disclose liftable foam cutting machine, it is in the knife rest of a board, be equiped with a perpendicular cuts mechanism, make perpendicular cuts mechanism wherein not only can keep vertically side-to-side movement, and have and can be separated flexible seat of honour body and controlled oscilaltion.Reach the rigid changing cutting operation district knife-band, the form of collocation perpendicular cuts mode, the steady cutting effect of vertical direction can be cut out easily on this board, and start from the larger cutting function of performance and the electric power saved because expending needed for different cutter sweep.
Shenyang Yuanda Aluminium Industry Group Co., Ltd. is that the utility model patent of CN202241618U discloses a kind of rock wool cutting machine at publication number, it is characterized in that: this rock wool cutting machine comprises rest body, reductor, cast-cutting saw slice and scale; Reductor is arranged on the bottom of rest body, and cast-cutting saw slice is arranged on the top of rest body by cutter shaft, and reductor is connected to cutter shaft by chain and movable arbor can be with to rotate, and the below of cast-cutting saw slice is provided with scale, and scale is also arranged on rest body.This utility model provides the special equipment that a kind of structure is simple, be easy to the cutting processing rock wool operated, it solve manual defect in the processing of current rock wool, its structure is simple, cost is low, easy to use, be easy to the Virtual production realizing rock wool cutting processing.
Tian Zhijiao Plastic Products Co., Ltd of Shenzhen at publication number be CN202572482U utility model patent on disclose a kind of tilting expanded polyethylene foam cutter, comprise workbench and knife rest, described workbench is horizontally disposed with, described knife rest is vertically arranged, and comprises knife-band, for transmitting break bar and a fixed rotating shaft of described knife-band; Described knife rest is driven by a drive unit, rotates around described fixed rotating shaft, to regulate the inclination angle of described knife rest.This utility model regulates the inclination angle of knife rest by arranging drive unit, make shape between knife-band and workbench at a certain angle, right angle cuts and inclined-plane cutting can be carried out simultaneously, without the need to otherwise designed processing technology or purchase special equipment, only need adjust the inclination angle of knife rest according to the actual requirements, just can produce satisfactory expanded polyethylene foam part, both make processing technology simple, can enhance productivity again, thus reduce production cost.
As above-mentioned three patents, existing cotton cutting apparatus can carry out the cutting spreading out the longer plane core of length, but glass wool as above is web-like, and diameter is larger, limited length, is not suitable for adopting this type of cotton cutting apparatus, thus needs a novel device to solve existing problem.
Summary of the invention
Before the object of the invention is to solve the making beating of wet method core, centrifugal cotton can not get the problem dealt carefully with, there is provided a kind of for the centrifugal cotton treating apparatus of wet method core making beating and the method for process thereof, thus better carry out glass wool making beating, to obtain the uniform slurry of fibre length.
The technical scheme adopted for realizing object of the present invention is: provide a kind of centrifugal cotton treating apparatus for the making beating of wet method core, it is characterized in that this equipment comprises glass wool longitudinal cutting device figure (2), glass wool infeed set-up figure (3), glass wool transport figure (4) three parts, it installs distribution sequence as figure (1).
Glass wool longitudinal cutting device comprises conveyer belt 10, electric rammer structure 20, flywheel 30, baffle plate 40, phase asynchronous cage motor 50 5 main parts.The conveyer belt of this device is the combination of many conveyer belts, overall width is 1.5 ~ 2.5m, every bar bandwidth is 20 ~ 50cm, belt speed is 0.4 ~ 1.0m/s, electric rammer structure is moving up and down within the scope of belt plane 20 ~ 90cm, the diameter of flywheel is 25 ~ 40cm, and two stock guides tilt to the same side and with flywheel shaft at a distance of 20 ~ 30cm, are 60 ° ~ 80 ° with the inclination angle of belt plane.
Glass wool infeed set-up comprises two roller transmissioning device 60, revolving knife 70, stock guide 80, phase asynchronous cage motor 90.Two roller rotation directions of two roller transmissioning devices of this device are contrary, and revolving knife crosscut frequency is 2 ~ 3 times per second, and the angle of guide baffle plate and perpendicular is 45 ° ~ 60 °.
Glass wool conveyer comprises feed belt 11, phase asynchronous cage motor 40, it is characterized in that the wide of the feed belt of this device is 1.5 ~ 2.5m, the belt angle of climb is 30 ° ~ 55 °, the angle of descent is 45 °, belt starting point is lower than stock guide, terminal is positioned at above beater, to guarantee that glass wool enters beater.
The present invention also provides a kind of centrifugal cotton processing method of said apparatus, it is characterized in that the step comprising following order:
(1) as figure (1), start whole device, each motor all enters duty;
(2) by operating personnel, the glass wool of whole bundle is put the conveyer belt of glass wool longitudinal cutting device, the glass wool of whole bundle flattens by electric rammer structure, so that follow-up flywheel cutting;
(3) glass wool of whole bundle is cut into a few segment by flywheel fast rotational, and as figure (5), the glass wool segment cut falls down to side due to the effect of sloping baffle, in omiting its flat presentation;
(4) two roller backwards rotation of two roller transmissioning device, make the glass wool segment of slightly its flat presentation depart from conveyer belt and travel forward, arrive revolving knife place and be cut off, in the form of sheets;
(5) glass wool of sheet is arrived on the belt of glass wool transport by stock guide, is finally transported in beater casing.
The glass wool beating apparatus that the present invention relates to, compared with existing device, has the following advantages:
(1) torn manual for the glass wool of rolling by operating personnel when eliminating making beating, time saving and energy saving, improve operating efficiency and production efficiency;
(2) injury that the fine particle that contains in glass wool brings to health is decreased;
(3) when ensure that company's production line is guarantee progress, in turn ensure that the uniformity of slurry, ensure that the quality of product;
(4) overcome existing cotton cutting apparatus to carry out only spreading out and the cutting of the longer plane core of length, achieve into the cutting of web-like glass wool.
Accompanying drawing explanation
Figure (1) is the distribution map of a kind of centrifugal cotton treating apparatus for the making beating of wet method core of the present invention;
Figure (2) is glass wool longitudinal cutting device of the present invention;
Figure (3) is glass wool infeed set-up of the present invention;
Figure (4) is glass wool transport of the present invention;
Figure (5) is for glass wool in the device course of work of the present invention is in the state in each stage.
Specific implementation method
Below in conjunction with concrete case study on implementation, illustrate the present invention further, these embodiments should be understood only be not used in for illustration of the present invention and limit the scope of the invention, after having read the present invention, the amendment of those skilled in the art to the various equivalent form of value of the present invention has all fallen within the application's claims and limited.
Concrete case study on implementation
With reference to figure (1), a kind of centrifugal cotton treating apparatus for the making beating of wet method core described in the implementation case comprises: glass wool longitudinal cutting device figure (2), glass wool infeed set-up figure (3), glass wool transport figure (4).
In the implementation case, as figure (2), the conveyer belt of glass wool longitudinal cutting device is the combination of four conveyer belts, overall width is 1.6m, and every bar bandwidth is 40cm, and belt speed is 0.8m/s, electric rammer structure is moving up and down within the scope of belt plane 20 ~ 90cm, the diameter of flywheel is 30cm, and two stock guides tilt to the same side and with flywheel shaft at a distance of 25cm, are 60 ° with the inclination angle of belt plane.
As figure (3), two roller rotation directions of two roller transmissioning devices of glass wool infeed set-up are contrary, and revolving knife crosscut frequency is per second twice, and the angle of guide baffle plate and perpendicular is 45.
As figure (4), the loose of feed belt of glass wool transport is 1.8m, and the belt angle of climb is 35 °, and the angle of descent is 45 °, and belt starting point is lower than stock guide, and terminal is positioned at above beater, to guarantee that glass wool enters beater.
Start whole device, when this glass wool processing method enters duty glass wool in the state in each stage as figure (5).The glass wool of whole bundle is put the conveyer belt of glass wool longitudinal cutting device by operating personnel, and the glass wool of whole bundle flattens by electric rammer structure.The glass wool of flattening is cut into four sections by flywheel fast rotational, falls down, in omiting its flat presentation in the effect lower-glass cotton of sloping baffle to side.Two roller transmissioning device makes the glass wool segment of slightly its flat presentation disengaging conveyer belt travel forward, and arrives revolving knife place and is cut off, in the form of sheets.The glass wool of sheet is arrived on the belt of glass wool transport by stock guide, is finally transported in beater casing.
The above case study on implementation, it is only the preferred embodiment that the present invention is directed to a routine existing equipment, be not restriction the present invention being made to other form, any those skilled in the art may utilize the technology contents of above-mentioned announcement to be changed or be modified as the Equivalent embodiments of equivalent variations.In every case be the content not departing from technical solution of the present invention, any type of simple modification, equivalent variations and the remodeling done above embodiment according to technical spirit of the present invention, still belong to the protection domain of technical solution of the present invention.
Claims (8)
1., for a centrifugal cotton treating apparatus for wet method core making beating, it is characterized in that this equipment comprises glass wool longitudinal cutting device, glass wool infeed set-up, glass wool transport three parts.
2. centrifugal cotton treating apparatus according to claim 1, is characterized in that described glass wool longitudinal cutting device comprises conveyer belt, electric rammer structure, flywheel, baffle plate, motor five main parts.
3. centrifugal cotton treating apparatus according to claim 1, is characterized in that described glass wool infeed set-up comprises two roller transmissioning device, revolving knife, stock guide, motor.
4. centrifugal cotton treating apparatus according to claim 1, is characterized in that described glass wool conveyer comprises feed belt, motor.
5. glass wool longitudinal cutting device according to claim 2, it is characterized in that the conveyer belt of this device is the combination of many conveyer belts, overall width is 1.5 ~ 2.5m, every bar bandwidth is 20 ~ 50cm, belt speed is 0.4 ~ 1.0m/s, and electric rammer structure is moving up and down within the scope of belt plane 20 ~ 90cm, and the diameter of flywheel is 25 ~ 40cm, two stock guides tilt to the same side and with flywheel shaft at a distance of 20 ~ 30cm, are 60 ° ~ 80 ° with the inclination angle of belt plane.
6. glass wool infeed set-up according to claim 3, it is characterized in that two roller rotation directions of two roller transmissioning devices of this device are contrary, revolving knife crosscut frequency is 2 ~ 3 times per second, and the angle of guide baffle plate and perpendicular is 45 ° ~ 60 °.
7. glass wool transport according to claim 4, it is characterized in that the wide of the feed belt of this device is 1.5 ~ 2.5m, the belt angle of climb is 30 ° ~ 55 °, the angle of descent is 45 °, belt starting point is lower than stock guide, and terminal is positioned at above beater, to guarantee that glass wool enters beater.
8. an above-mentioned centrifugal cotton processing method for the making beating of wet method core, is characterized in that the step comprising following order:
(1) start whole device, each motor all enters duty;
(2) by operating personnel, the glass wool of whole bundle is put the conveyer belt of glass wool longitudinal cutting device, the glass wool of whole bundle flattens by electric rammer structure, so that follow-up flywheel cutting;
(3) glass wool of whole bundle is cut into a few segment by flywheel fast rotational, and the glass wool segment cut falls down to side due to the effect of sloping baffle, in omiting its flat presentation;
(4) two roller backwards rotation of two roller transmissioning device, make the glass wool segment of slightly its flat presentation depart from conveyer belt and travel forward, arrive revolving knife place and be cut off, in the form of sheets;
(5) glass wool of sheet is arrived on the belt of glass wool transport by stock guide, is finally transported in beater casing.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310349100.0A CN104372710A (en) | 2013-08-12 | 2013-08-12 | Centrifugal cotton processing device and method for wet process core material beating |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310349100.0A CN104372710A (en) | 2013-08-12 | 2013-08-12 | Centrifugal cotton processing device and method for wet process core material beating |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN104372710A true CN104372710A (en) | 2015-02-25 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310349100.0A Pending CN104372710A (en) | 2013-08-12 | 2013-08-12 | Centrifugal cotton processing device and method for wet process core material beating |
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| Country | Link |
|---|---|
| CN (1) | CN104372710A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109650146A (en) * | 2019-01-17 | 2019-04-19 | 中建材凯盛机器人（上海）有限公司 | Storing feed device |
| CN115092486A (en) * | 2022-08-10 | 2022-09-23 | 麻城阳光节能保温材料有限公司 | Automatic raw cotton winding and cutting integrated machine |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3830125A (en) * | 1973-03-15 | 1974-08-20 | Nupla Corp | Cutting attachment for fiberglass rods |
| CN200945641Y (en) * | 2006-08-24 | 2007-09-12 | 东莞市大岭山金晖五金加工厂 | A pearl cotton cutting machine |
| EP2246160A1 (en) * | 2009-05-02 | 2010-11-03 | Maschinenbau u. Konstruktion GmbH Elmshorn | Device and method for cutting sheet-like or strip-like tissue or non-woven fabric material which allows air to penetrate |
| CN102173130A (en) * | 2010-12-28 | 2011-09-07 | 上海永明机械制造有限公司 | Rock wool or glass wool preprocessing device and method in the sandwich panel production process |
| CN202077424U (en) * | 2011-04-20 | 2011-12-21 | 江苏财经职业技术学院 | Straw cutting machine with cross cutting function and longitudinal cutting function |
-
2013
- 2013-08-12 CN CN201310349100.0A patent/CN104372710A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3830125A (en) * | 1973-03-15 | 1974-08-20 | Nupla Corp | Cutting attachment for fiberglass rods |
| CN200945641Y (en) * | 2006-08-24 | 2007-09-12 | 东莞市大岭山金晖五金加工厂 | A pearl cotton cutting machine |
| EP2246160A1 (en) * | 2009-05-02 | 2010-11-03 | Maschinenbau u. Konstruktion GmbH Elmshorn | Device and method for cutting sheet-like or strip-like tissue or non-woven fabric material which allows air to penetrate |
| CN102173130A (en) * | 2010-12-28 | 2011-09-07 | 上海永明机械制造有限公司 | Rock wool or glass wool preprocessing device and method in the sandwich panel production process |
| CN202077424U (en) * | 2011-04-20 | 2011-12-21 | 江苏财经职业技术学院 | Straw cutting machine with cross cutting function and longitudinal cutting function |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109650146A (en) * | 2019-01-17 | 2019-04-19 | 中建材凯盛机器人（上海）有限公司 | Storing feed device |
| CN109650146B (en) * | 2019-01-17 | 2024-05-17 | 中建材凯盛机器人（上海）有限公司 | Material storing and feeding device |
| CN115092486A (en) * | 2022-08-10 | 2022-09-23 | 麻城阳光节能保温材料有限公司 | Automatic raw cotton winding and cutting integrated machine |
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Application publication date: 20150225 |