CN104369898A - Semi-automatic film sticking machine for sheet-shaped workpieces - Google Patents
Semi-automatic film sticking machine for sheet-shaped workpieces Download PDFInfo
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- CN104369898A CN104369898A CN201410562003.4A CN201410562003A CN104369898A CN 104369898 A CN104369898 A CN 104369898A CN 201410562003 A CN201410562003 A CN 201410562003A CN 104369898 A CN104369898 A CN 104369898A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B33/00—Packaging articles by applying removable, e.g. strippable, coatings
- B65B33/02—Packaging small articles, e.g. spare parts for machines or engines
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Abstract
本发明涉及一种片状工件半自动贴膜机,包括底座、安装在所述底座上的底板以及设于所述底板上的凹模,所述凹模的上方设有第一驱动装置、第二驱动装置和凸模,所述第一驱动装置带动所述第二驱动装置水平运动,所述第二驱动装置带动所述凸模上下运动。本发明结构简单,凸模、凹模设置在一起,整体体积小巧,占地面积小,劳动强度低,一台机器只需一人看守,生产效率高,完成一件工件的贴膜小于3.5s,双防误操作按钮设计,有效保护操作人员,防止工伤。
The invention relates to a semi-automatic lamination machine for sheet-shaped workpieces, which comprises a base, a bottom plate installed on the base, and a concave mold arranged on the bottom plate. A first driving device and a second driving device are arranged above the concave mold. device and punch, the first driving device drives the second driving device to move horizontally, and the second driving device drives the punch to move up and down. The invention has a simple structure, the convex mold and the concave mold are set together, the overall volume is small, the floor space is small, the labor intensity is low, one machine only needs one person to guard, the production efficiency is high, and the film sticking of a workpiece is completed in less than 3.5s. The anti-misoperation button design effectively protects the operator and prevents work-related injuries.
Description
技术领域 technical field
本发明涉及一种贴膜机,尤其涉及一种片状工件半自动贴膜机。 The invention relates to a film laminating machine, in particular to a semi-automatic film laminating machine for sheet-shaped workpieces.
背景技术 Background technique
片状工件的传统贴膜基本为人工操作,膜片在工件上定位不准确,导致贴膜失败,不仅浪费材料,而且工作效率低下。现有虽然出现了一种可定位膜的装置,通过将膜放入凹模中,实现膜的定位,但是需要再将带凹模的装置整体移动到带凸模的冲床处,再驱动凸模将膜贴紧在工件上,费时费力,需要多人配合操作,劳动强度大,另外,工件贴好膜后,需要将凸模、凹模一层层的拿开才能取出贴好膜的工件,生产效率低下。 The traditional film attachment of sheet-shaped workpieces is basically manual operation, and the positioning of the film on the workpiece is not accurate, resulting in the failure of the film attachment, which not only wastes materials, but also reduces work efficiency. Although there is a device that can position the film, the positioning of the film is realized by putting the film into the die, but it is necessary to move the device with the die to the punch press with the punch, and then drive the punch Attaching the film to the workpiece is time-consuming and labor-intensive, requiring the cooperation of many people, and the labor intensity is high. In addition, after the film is attached to the workpiece, it is necessary to remove the punch and die layer by layer to take out the film-attached workpiece. Production efficiency is low.
发明内容 Contents of the invention
本发明克服了现有技术的不足,提供一种结构简单、生产效率高的片状工件半自动贴膜机。 The invention overcomes the deficiencies of the prior art and provides a semi-automatic laminating machine for sheet-shaped workpieces with simple structure and high production efficiency.
为达到上述目的,本发明采用的技术方案为:一种片状工件半自动贴膜机,包括底座、安装在所述底座上的底板以及设于所述底板上的凹模,所述凹模的上方设有第一驱动装置、第二驱动装置和凸模,所述第一驱动装置带动所述第二驱动装置水平运动,所述第二驱动装置带动所述凸模上下运动。 In order to achieve the above object, the technical solution adopted by the present invention is: a semi-automatic film laminating machine for sheet-shaped workpieces, including a base, a bottom plate installed on the base, and a die set on the bottom plate, above the die A first driving device, a second driving device and a punch are provided, the first driving device drives the second driving device to move horizontally, and the second driving device drives the punch to move up and down.
本发明一个较佳实施例中,片状工件半自动贴膜机进一步包括还设有支撑板,所述凸模固定在所述支撑板的下端,所述支撑板的下端设有多个吸附装置。 In a preferred embodiment of the present invention, the sheet workpiece semi-automatic film laminating machine further includes a support plate, the punch is fixed at the lower end of the support plate, and a plurality of adsorption devices are provided at the lower end of the support plate.
本发明一个较佳实施例中,片状工件半自动贴膜机进一步包括还设有搁板,所述搁板位于所述支撑板上,所述搁板与所述第一驱动装置固定。 In a preferred embodiment of the present invention, the semi-automatic film laminating machine for sheet-shaped workpieces further includes a shelf, the shelf is located on the support plate, and the shelf is fixed to the first driving device.
本发明一个较佳实施例中,片状工件半自动贴膜机进一步包括所述第一驱动装置为移位气缸,所述第二驱动装置为取放气缸。 In a preferred embodiment of the present invention, the semi-automatic film lamination machine for sheet-shaped workpieces further includes that the first driving device is a displacement cylinder, and the second driving device is a pick-and-place cylinder.
本发明一个较佳实施例中,片状工件半自动贴膜机进一步包括所述底座上固定有支架,所述移位气缸固定在所述支架上,所述移位气缸的第一气缸臂与所述搁板固定。 In a preferred embodiment of the present invention, the sheet workpiece semi-automatic film laminating machine further includes a bracket fixed on the base, the displacement cylinder is fixed on the bracket, and the first cylinder arm of the displacement cylinder is connected to the The shelves are fixed.
本发明一个较佳实施例中,片状工件半自动贴膜机进一步包括所述取放气缸固定在所述搁板上,所述取放气缸的第二气缸臂与所述支撑板固定。 In a preferred embodiment of the present invention, the semi-automatic film laminating machine for sheet-shaped workpieces further includes that the pick-and-place cylinder is fixed on the shelf, and the second cylinder arm of the pick-and-place cylinder is fixed to the support plate.
本发明一个较佳实施例中,片状工件半自动贴膜机进一步包括所述支架上固定有两个支块,所述支块的下端设有滑槽,所述搁板上固定有两个滑轨,所述滑轨沿所述滑槽水平运动。 In a preferred embodiment of the present invention, the sheet workpiece semi-automatic film laminating machine further includes two support blocks fixed on the support, the lower end of the support block is provided with a slide groove, and two slide rails are fixed on the shelf , the slide rail moves horizontally along the chute.
本发明一个较佳实施例中,片状工件半自动贴膜机进一步包括还设有导向组件,所述导向组件包括导向筒、立柱,所述导向筒固定在所述搁板上,所述立柱穿过所述导向筒且与所述支撑板固定。 In a preferred embodiment of the present invention, the sheet workpiece semi-automatic film laminating machine further includes a guide assembly, the guide assembly includes a guide cylinder and a column, the guide cylinder is fixed on the shelf, and the column passes through The guide cylinder is fixed with the support plate.
本发明一个较佳实施例中,片状工件半自动贴膜机进一步包括所述底座上设置有防护板。 In a preferred embodiment of the present invention, the semi-automatic film laminating machine for sheet-shaped workpieces further includes a protective plate arranged on the base.
本发明一个较佳实施例中,片状工件半自动贴膜机进一步包括所述底座上安装有两个防误操作按钮。 In a preferred embodiment of the present invention, the semi-automatic film laminating machine for sheet-shaped workpieces further includes two anti-misoperation buttons installed on the base.
本发明解决了背景技术中存在的缺陷,本发明结构简单,凸模、凹模设置在一起,整体体积小巧,占地面积小,劳动强度低,一台机器只需一人看守,生产效率高,完成一件工件的贴膜小于3.5s,双防误操作按钮设计,有效保护操作人员,防止工伤。 The present invention solves the defects in the background technology. The present invention has a simple structure, the punch and the die are set together, the overall volume is small, the floor space is small, the labor intensity is low, a machine only needs one person to guard, and the production efficiency is high. It takes less than 3.5s to complete the film application of a workpiece, and the double anti-misoperation button design effectively protects the operator and prevents work-related injuries.
附图说明 Description of drawings
下面结合附图和实施例对本发明进一步说明。 The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
图1是本发明的优选实施例的立体图; Fig. 1 is a perspective view of a preferred embodiment of the present invention;
图2是本发明的优选实施例的主视图; Fig. 2 is the front view of the preferred embodiment of the present invention;
图3是本发明的优选实施例的俯视图; Figure 3 is a top view of a preferred embodiment of the present invention;
图4是本发明的优选实施例的凸模、吸盘安装在支撑板上的仰视结构示意图; Fig. 4 is the upward view structure schematic diagram that punch of preferred embodiment of the present invention, sucker are installed on support plate;
图中:2、底座,4、底板,6、凹模,8、通孔,10、凸模,12、支撑板,14、搁板,16、移位气缸,18、取放气缸,20、吸盘,22、支架,24、第一气缸臂, 28、支块,30、滑槽,32、滑轨,34、导向筒,36、立柱,38、防护板,40、防误操作按钮。 Among the figure: 2, base, 4, bottom plate, 6, die, 8, through hole, 10, punch, 12, support plate, 14, shelf, 16, displacement cylinder, 18, pick and place cylinder, 20, Suction cup, 22, support, 24, the first cylinder arm, 28, support block, 30, chute, 32, slide rail, 34, guide cylinder, 36, column, 38, protective plate, 40, anti-misoperation button.
具体实施方式 Detailed ways
现在结合附图和实施例对本发明作进一步详细的说明,这些附图均为简化的示意图,仅以示意方式说明本发明的基本结构,因此其仅显示与本发明有关的构成。 The present invention will now be further described in detail in conjunction with the accompanying drawings and embodiments. These drawings are all simplified schematic diagrams, only illustrating the basic structure of the present invention in a schematic manner, so it only shows the composition related to the present invention.
如图1-图3所示,一种片状工件半自动贴膜机,包括底座2、安装在底座2上的底板4以及设于底板4上的凹模6,底板4上放置有工件,工件夹持在底板4与凹模6之间,凹模6上设有与膜形状相同的通孔8,凹模6的上方设有第一驱动装置、第二驱动装置和凸模10,第一驱动装置带动第二驱动装置水平运动,第二驱动装置带动凸模10上下运动,凹模6、凸模10可根据膜的形状进行更换。凹模6、凸模10设置在一起,贴膜机整体体积小巧,长为750mm、宽为280mm、高为250mm,同时劳动强度低,生产效率高。 As shown in Figures 1-3, a semi-automatic film laminating machine for sheet-shaped workpieces includes a base 2, a base plate 4 installed on the base 2, and a die 6 arranged on the base plate 4. Workpieces are placed on the base plate 4, and the workpiece holder Hold between the bottom plate 4 and the die 6, the die 6 is provided with a through hole 8 with the same shape as the film, the first drive device, the second drive device and the punch 10 are arranged above the die 6, the first drive The device drives the second drive device to move horizontally, and the second drive device drives the punch 10 to move up and down, and the die 6 and the punch 10 can be replaced according to the shape of the film. The concave mold 6 and the convex mold 10 are set together, and the overall volume of the film laminating machine is small and exquisite, with a length of 750mm, a width of 280mm, and a height of 250mm, while the labor intensity is low and the production efficiency is high.
还设有支撑板12、搁板14,优选支撑板12的纵截面呈门形,凸模10固定在支撑板12的下端,支撑板12的下端设有多个吸附装置,搁板14位于支撑板12上,搁板14与第一驱动装置固定。本发明优选第一驱动装置为移位气缸16,第二驱动装置为取放气缸18,第一驱动装置和第二驱动装置并不局限于气缸,也可以为液压缸或丝杆组件。如图4所示,本发明优选吸附装置包括吸盘20、与吸盘20连接的负压风机(图中未示出),吸盘20为多个且对称设置在凸模10的两侧,负压风机工作时,吸盘20吸住凹模6,带动凹模6运动;负压风机不工作时,吸盘20放开凹模6。 Also be provided with support plate 12, shelf 14, the longitudinal section of preferred support plate 12 is door-shaped, punch 10 is fixed on the lower end of support plate 12, and the lower end of support plate 12 is provided with a plurality of adsorption devices, and shelf 14 is positioned at support On board 12, a shelf 14 is secured to the first drive means. In the present invention, the first driving device is preferably a displacement cylinder 16, and the second driving device is a pick-and-place cylinder 18. The first driving device and the second driving device are not limited to cylinders, and may also be hydraulic cylinders or screw assemblies. As shown in Figure 4, the preferred adsorption device of the present invention includes a suction cup 20, a negative pressure fan (not shown) connected to the suction cup 20, the suction cups 20 are multiple and symmetrically arranged on both sides of the punch 10, and the negative pressure fan When working, the sucker 20 sucks the die 6 and drives the die 6 to move; when the negative pressure fan is not working, the sucker 20 releases the die 6 .
本发明优选底座2上固定有支架22,移位气缸16固定在支架22上,移位气缸16的第一气缸臂24与搁板14固定。取放气缸18固定在搁板14上,取放气缸18的第二气缸臂(图中未示出)与支撑板12固定,进一步优选取放气缸18的第二气缸臂垂直穿过搁板14与支撑板12固定。 In the present invention, a bracket 22 is preferably fixed on the base 2 , the displacement cylinder 16 is fixed on the bracket 22 , and the first cylinder arm 24 of the displacement cylinder 16 is fixed to the shelf 14 . The pick-and-place cylinder 18 is fixed on the shelf 14, and the second cylinder arm (not shown) of the pick-and-place cylinder 18 is fixed to the support plate 12. It is further preferred that the second cylinder arm of the pick-and-place cylinder 18 passes through the shelf 14 vertically Fixed with the support plate 12.
为了实现凸模10水平移动顺畅,避免偏移,本发明优选支架22上固定有两个支块28,支块28的下端设有滑槽30,搁板14上固定有两个滑轨32,滑轨32沿滑槽30水平运动。为了实现凸模10沿竖直方向运动,避免偏移,与凹模6上的通孔8对准,还设有导向组件,导向组件包括导向筒34、立柱36,导向筒34固定在搁板14上,立柱36穿过导向筒34且与支撑板12固定。 In order to realize the horizontal movement of the punch 10 smoothly and avoid offset, the preferred bracket 22 of the present invention is fixed with two support blocks 28, the lower end of the support block 28 is provided with a slide groove 30, and the shelf 14 is fixed with two slide rails 32, The slide rail 32 moves horizontally along the chute 30 . In order to realize the movement of the punch 10 in the vertical direction, avoid offset, and align with the through hole 8 on the die 6, a guide assembly is also provided. The guide assembly includes a guide cylinder 34 and a column 36, and the guide cylinder 34 is fixed on the shelf. 14 , the column 36 passes through the guide cylinder 34 and is fixed with the support plate 12 .
本发明优选底座2上设置有防护板38,防护板38呈倒L形,确保安全性。 In the present invention, a protective plate 38 is preferably arranged on the base 2, and the protective plate 38 is in an inverted L shape to ensure safety.
底座2上安装有两个防误操作按钮40,避免不小心而按到其中的一个按钮40,需要两个防误操作按钮40同时按下才能工作,确保人身安全。 Two anti-misoperation buttons 40 are installed on the base 2, to avoid accidentally pressing one of the buttons 40, two anti-misoperation buttons 40 need to be pressed simultaneously to work to ensure personal safety.
本发明在上电复位前,需将凹模6放置于底板4上,操作人员将膜片放置于凹模6的通孔8内,上电后,同时按两个防误操作按钮40,移位气缸16启动,通过第一气缸臂24带动搁板14、取放气缸18运动,取放气缸18通过第二气缸臂带动支撑板12上的凸模10移动至凹模6上方,吸盘20吸住凹模6,同时带动凸模10将凹模6的通孔8中的膜片压紧到片状工件合适位置,延时,取放气缸18复位,凸模10向上运动,同时吸盘20吸起凹模6,移位气缸16复位,带动凹模6运动让开工作空间,操作人员取走贴好膜片的片状工件,将新的待贴膜的片状工件放置在底板4上,同时按下两个防误操作按钮40,移位气缸16带动凹模6移动至底板4上方,取放气缸18启动,第二气缸臂下压,吸盘20放开,放置凹模6于片状工件上方,延时,取放气缸18复位,第二气缸臂向上运动,移位气缸16复位,让开工作空间,供操作人员放置膜片于凹模6的通孔8内,循环结束。下一步,执行上电复位前工作。 In the present invention, before power-on and reset, the die 6 needs to be placed on the bottom plate 4, and the operator places the diaphragm in the through hole 8 of the die 6. After power-on, press the two anti-misoperation buttons 40 at the same time to move The position cylinder 16 starts, and the first cylinder arm 24 drives the shelf 14 and the pick-and-place cylinder 18 to move, and the pick-and-place cylinder 18 drives the punch 10 on the support plate 12 to move to the top of the die 6 through the second cylinder arm, and the suction cup 20 sucks Hold the die 6, and at the same time drive the die 10 to press the diaphragm in the through hole 8 of the die 6 to the appropriate position of the sheet-shaped workpiece. After a delay, the pick-and-place cylinder 18 resets, the die 10 moves upward, and the suction cup 20 sucks The die 6 is lifted, the displacement cylinder 16 is reset, and the die 6 is driven to move out of the working space. The operator takes away the sheet-shaped workpiece with the film attached, and places the new sheet-shaped workpiece to be film-attached on the bottom plate 4, and at the same time Press the two anti-misoperation buttons 40, the displacement cylinder 16 drives the die 6 to move to the top of the bottom plate 4, the pick-and-place cylinder 18 starts, the second cylinder arm is pressed down, the suction cup 20 is released, and the die 6 is placed on the sheet workpiece Above, time delay, the pick-and-place cylinder 18 resets, the second cylinder arm moves upwards, the displacement cylinder 16 resets, and the working space is opened for the operator to place the diaphragm in the through hole 8 of the die 6, and the cycle ends. Next, perform pre-power-on-reset work.
以上依据本发明的理想实施例为启示,通过上述的说明内容,相关人员完全可以在不偏离本项发明技术思想的范围内,进行多样的变更以及修改。本项发明的技术性范围并不局限于说明书上的内容,必须要根据权利要求范围来确定技术性范围。 The above is inspired by the ideal embodiment of the present invention. Through the above description, relevant personnel can make various changes and modifications within the scope of not departing from the technical idea of the present invention. The technical scope of the present invention is not limited to the content in the specification, and must be determined according to the scope of the claims.
Claims (10)
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CN202574680U (en) * | 2012-03-22 | 2012-12-05 | 深圳市道元实业有限公司 | Multi-row rolling film sticking machine |
CN202783874U (en) * | 2012-04-17 | 2013-03-13 | 圣美精密工业(昆山)有限公司 | Semi-automatic protective film pasting device |
CN103129767A (en) * | 2011-11-29 | 2013-06-05 | 亚旭电子科技(江苏)有限公司 | Film pasting device and film pasting method |
CN103496461A (en) * | 2013-10-14 | 2014-01-08 | 吴江市博众精工科技有限公司 | Automatic laminator |
US20140020332A1 (en) * | 2012-07-20 | 2014-01-23 | Hon Hai Precision Industry Co., Ltd. | Film affixing apparatus |
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2014
- 2014-10-22 CN CN201410562003.4A patent/CN104369898B/en not_active Expired - Fee Related
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CN103129767A (en) * | 2011-11-29 | 2013-06-05 | 亚旭电子科技(江苏)有限公司 | Film pasting device and film pasting method |
CN202574680U (en) * | 2012-03-22 | 2012-12-05 | 深圳市道元实业有限公司 | Multi-row rolling film sticking machine |
CN202783874U (en) * | 2012-04-17 | 2013-03-13 | 圣美精密工业(昆山)有限公司 | Semi-automatic protective film pasting device |
US20140020332A1 (en) * | 2012-07-20 | 2014-01-23 | Hon Hai Precision Industry Co., Ltd. | Film affixing apparatus |
CN103496461A (en) * | 2013-10-14 | 2014-01-08 | 吴江市博众精工科技有限公司 | Automatic laminator |
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