CN104368351B - A kind of hydrogenation activity guard catalyst and its preparation and application - Google Patents
A kind of hydrogenation activity guard catalyst and its preparation and application Download PDFInfo
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- 239000003054 catalyst Substances 0.000 title claims abstract description 82
- 238000005984 hydrogenation reaction Methods 0.000 title claims abstract description 57
- 230000000694 effects Effects 0.000 title claims abstract description 25
- 238000002360 preparation method Methods 0.000 title claims abstract description 18
- 239000011148 porous material Substances 0.000 claims abstract description 82
- 238000000034 method Methods 0.000 claims abstract description 81
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims abstract description 57
- 229910052736 halogen Inorganic materials 0.000 claims abstract description 40
- 150000002367 halogens Chemical class 0.000 claims abstract description 40
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 claims abstract description 3
- 229910052753 mercury Inorganic materials 0.000 claims abstract description 3
- 229910052751 metal Inorganic materials 0.000 claims description 67
- 239000002184 metal Substances 0.000 claims description 65
- VXAUWWUXCIMFIM-UHFFFAOYSA-M aluminum;oxygen(2-);hydroxide Chemical compound [OH-].[O-2].[Al+3] VXAUWWUXCIMFIM-UHFFFAOYSA-M 0.000 claims description 43
- 150000001875 compounds Chemical class 0.000 claims description 32
- 239000000203 mixture Substances 0.000 claims description 31
- 238000001035 drying Methods 0.000 claims description 24
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 18
- 238000002156 mixing Methods 0.000 claims description 16
- 239000002245 particle Substances 0.000 claims description 16
- 230000002902 bimodal effect Effects 0.000 claims description 9
- 229910052731 fluorine Inorganic materials 0.000 claims description 9
- 239000011737 fluorine Substances 0.000 claims description 9
- 229910052759 nickel Inorganic materials 0.000 claims description 9
- 238000001354 calcination Methods 0.000 claims description 8
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical group [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 claims description 7
- 239000002253 acid Substances 0.000 claims description 7
- 239000010941 cobalt Substances 0.000 claims description 7
- 229910017052 cobalt Inorganic materials 0.000 claims description 7
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 claims description 7
- 229910052750 molybdenum Inorganic materials 0.000 claims description 7
- 239000011733 molybdenum Substances 0.000 claims description 7
- 229910052721 tungsten Inorganic materials 0.000 claims description 7
- 238000005470 impregnation Methods 0.000 claims description 6
- 238000011068 loading method Methods 0.000 claims description 6
- 238000001935 peptisation Methods 0.000 claims description 6
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 claims description 6
- 239000010937 tungsten Substances 0.000 claims description 6
- 239000004215 Carbon black (E152) Substances 0.000 claims description 4
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 claims description 4
- 239000000460 chlorine Substances 0.000 claims description 4
- 229910052801 chlorine Inorganic materials 0.000 claims description 4
- 229930195733 hydrocarbon Natural products 0.000 claims description 4
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- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 2
- 238000002459 porosimetry Methods 0.000 claims description 2
- PXGOKWXKJXAPGV-UHFFFAOYSA-N Fluorine Chemical compound FF PXGOKWXKJXAPGV-UHFFFAOYSA-N 0.000 claims 4
- 238000010304 firing Methods 0.000 claims 1
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- 230000036571 hydration Effects 0.000 claims 1
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- 238000002347 injection Methods 0.000 abstract 1
- 239000007924 injection Substances 0.000 abstract 1
- 239000000047 product Substances 0.000 description 44
- 239000003921 oil Substances 0.000 description 20
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 description 17
- 239000003153 chemical reaction reagent Substances 0.000 description 17
- 229910017604 nitric acid Inorganic materials 0.000 description 17
- 239000007864 aqueous solution Substances 0.000 description 15
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- 239000011259 mixed solution Substances 0.000 description 12
- 230000000052 comparative effect Effects 0.000 description 10
- KBJMLQFLOWQJNF-UHFFFAOYSA-N nickel(ii) nitrate Chemical compound [Ni+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O KBJMLQFLOWQJNF-UHFFFAOYSA-N 0.000 description 10
- APUPEJJSWDHEBO-UHFFFAOYSA-P ammonium molybdate Chemical compound [NH4+].[NH4+].[O-][Mo]([O-])(=O)=O APUPEJJSWDHEBO-UHFFFAOYSA-P 0.000 description 9
- 229940010552 ammonium molybdate Drugs 0.000 description 9
- 235000018660 ammonium molybdate Nutrition 0.000 description 9
- 239000011609 ammonium molybdate Substances 0.000 description 9
- 238000006243 chemical reaction Methods 0.000 description 8
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- 229910001679 gibbsite Inorganic materials 0.000 description 8
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 7
- DDFHBQSCUXNBSA-UHFFFAOYSA-N 5-(5-carboxythiophen-2-yl)thiophene-2-carboxylic acid Chemical compound S1C(C(=O)O)=CC=C1C1=CC=C(C(O)=O)S1 DDFHBQSCUXNBSA-UHFFFAOYSA-N 0.000 description 6
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 6
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 6
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 6
- 229910052698 phosphorus Inorganic materials 0.000 description 6
- 239000011574 phosphorus Substances 0.000 description 6
- 239000002699 waste material Substances 0.000 description 6
- QGZKDVFQNNGYKY-UHFFFAOYSA-O Ammonium Chemical compound [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 description 5
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 5
- UFMZWBIQTDUYBN-UHFFFAOYSA-N cobalt dinitrate Chemical compound [Co+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O UFMZWBIQTDUYBN-UHFFFAOYSA-N 0.000 description 5
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- NLXLAEXVIDQMFP-UHFFFAOYSA-N Ammonia chloride Chemical compound [NH4+].[Cl-] NLXLAEXVIDQMFP-UHFFFAOYSA-N 0.000 description 4
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- 239000000295 fuel oil Substances 0.000 description 4
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 3
- 229910021529 ammonia Inorganic materials 0.000 description 3
- 239000003795 chemical substances by application Substances 0.000 description 3
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- -1 polypropylene Polymers 0.000 description 3
- 229910018072 Al 2 O 3 Inorganic materials 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- KRHYYFGTRYWZRS-UHFFFAOYSA-N Fluorane Chemical compound F KRHYYFGTRYWZRS-UHFFFAOYSA-N 0.000 description 2
- 229910021543 Nickel dioxide Inorganic materials 0.000 description 2
- 239000004372 Polyvinyl alcohol Substances 0.000 description 2
- 229920002472 Starch Polymers 0.000 description 2
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 2
- 235000019270 ammonium chloride Nutrition 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 2
- 239000000969 carrier Substances 0.000 description 2
- 239000001913 cellulose Substances 0.000 description 2
- 229920002678 cellulose Polymers 0.000 description 2
- OBWXQDHWLMJOOD-UHFFFAOYSA-H cobalt(2+);dicarbonate;dihydroxide;hydrate Chemical compound O.[OH-].[OH-].[Co+2].[Co+2].[Co+2].[O-]C([O-])=O.[O-]C([O-])=O OBWXQDHWLMJOOD-UHFFFAOYSA-H 0.000 description 2
- 229920001577 copolymer Polymers 0.000 description 2
- 239000010779 crude oil Substances 0.000 description 2
- 239000008367 deionised water Substances 0.000 description 2
- 229910021641 deionized water Inorganic materials 0.000 description 2
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- 229910000476 molybdenum oxide Inorganic materials 0.000 description 2
- 150000004682 monohydrates Chemical class 0.000 description 2
- 229910000008 nickel(II) carbonate Inorganic materials 0.000 description 2
- ZULUUIKRFGGGTL-UHFFFAOYSA-L nickel(ii) carbonate Chemical compound [Ni+2].[O-]C([O-])=O ZULUUIKRFGGGTL-UHFFFAOYSA-L 0.000 description 2
- PQQKPALAQIIWST-UHFFFAOYSA-N oxomolybdenum Chemical compound [Mo]=O PQQKPALAQIIWST-UHFFFAOYSA-N 0.000 description 2
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- 238000005096 rolling process Methods 0.000 description 2
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- 229910052717 sulfur Inorganic materials 0.000 description 2
- 239000011593 sulfur Substances 0.000 description 2
- 239000004094 surface-active agent Substances 0.000 description 2
- 150000004684 trihydrates Chemical class 0.000 description 2
- 238000005303 weighing Methods 0.000 description 2
- 240000004244 Cucurbita moschata Species 0.000 description 1
- 235000009854 Cucurbita moschata Nutrition 0.000 description 1
- 235000009852 Cucurbita pepo Nutrition 0.000 description 1
- 244000000626 Daucus carota Species 0.000 description 1
- RWSOTUBLDIXVET-UHFFFAOYSA-N Dihydrogen sulfide Chemical compound S RWSOTUBLDIXVET-UHFFFAOYSA-N 0.000 description 1
- 239000001856 Ethyl cellulose Substances 0.000 description 1
- ZZSNKZQZMQGXPY-UHFFFAOYSA-N Ethyl cellulose Chemical compound CCOCC1OC(OC)C(OCC)C(OCC)C1OC1C(O)C(O)C(OC)C(CO)O1 ZZSNKZQZMQGXPY-UHFFFAOYSA-N 0.000 description 1
- 229910021586 Nickel(II) chloride Inorganic materials 0.000 description 1
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- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 1
- 241000219793 Trifolium Species 0.000 description 1
- 238000002441 X-ray diffraction Methods 0.000 description 1
- MQRWBMAEBQOWAF-UHFFFAOYSA-N acetic acid;nickel Chemical compound [Ni].CC(O)=O.CC(O)=O MQRWBMAEBQOWAF-UHFFFAOYSA-N 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
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- XQFYNYHVDSRKPH-UHFFFAOYSA-N azane;hydrofluoride Chemical compound N.N.F XQFYNYHVDSRKPH-UHFFFAOYSA-N 0.000 description 1
- 229910001570 bauxite Inorganic materials 0.000 description 1
- 230000033228 biological regulation Effects 0.000 description 1
- 235000005770 birds nest Nutrition 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 238000004523 catalytic cracking Methods 0.000 description 1
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- 229940011182 cobalt acetate Drugs 0.000 description 1
- GVPFVAHMJGGAJG-UHFFFAOYSA-L cobalt dichloride Chemical compound [Cl-].[Cl-].[Co+2] GVPFVAHMJGGAJG-UHFFFAOYSA-L 0.000 description 1
- QAHREYKOYSIQPH-UHFFFAOYSA-L cobalt(II) acetate Chemical compound [Co+2].CC([O-])=O.CC([O-])=O QAHREYKOYSIQPH-UHFFFAOYSA-L 0.000 description 1
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- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 1
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- 229940078494 nickel acetate Drugs 0.000 description 1
- QMMRZOWCJAIUJA-UHFFFAOYSA-L nickel dichloride Chemical compound Cl[Ni]Cl QMMRZOWCJAIUJA-UHFFFAOYSA-L 0.000 description 1
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- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 1
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- Catalysts (AREA)
- Production Of Liquid Hydrocarbon Mixture For Refining Petroleum (AREA)
Abstract
Description
技术领域technical field
本发明涉及一种加氢活性保护催化剂及其制备与应用。The invention relates to a hydrogenation active protection catalyst and its preparation and application.
背景技术Background technique
随着原油重质化、劣质化趋势的加剧,原油加工难度加大、轻质油品收率降低,而市场对优质轻质油品的需求又在不断增加,环保法规也越来越趋于严格。目前,重油尤其是渣油的加工和充分利用正成为全球炼油业关注的主要话题,而渣油加氢技术是重油加工工艺中一种应用较为广泛的加工工艺,是公认的经济环保型深加工技术。渣油中含有大量的Ni、V、Fe、Ca等金属杂质以及固体杂质,若这部分杂质不能得到有效脱除,会对下游加氢催化剂产生不利影响,很容易使下游催化剂失活。解决这一问题的有效途径之一是在加氢催化剂上部装填具有加氢活性的保护剂,因此开发脱金属活性高、容金属能力强的保护剂是重油加氢处理的关键技术之一。现有技术中,公开的关于加氢活性保护催化剂及其制备方法的例子包括:As crude oil becomes heavier and inferior, the difficulty of crude oil processing increases, and the yield of light oil products decreases. However, the market demand for high-quality light oil products continues to increase, and environmental protection regulations are becoming more and more inclusive. strict. At present, the processing and full utilization of heavy oil, especially residual oil, is becoming a major topic of concern in the global oil refining industry, and residual oil hydrogenation technology is a widely used processing technology in heavy oil processing technology, and is recognized as an economical and environmentally friendly deep processing technology . Residual oil contains a large amount of metal impurities such as Ni, V, Fe, Ca and solid impurities. If these impurities cannot be effectively removed, it will have an adverse effect on the downstream hydrogenation catalyst and easily deactivate the downstream catalyst. One of the effective ways to solve this problem is to load a protective agent with hydrogenation activity on the top of the hydrogenation catalyst. Therefore, the development of a protective agent with high demetallization activity and strong metal capacity is one of the key technologies for heavy oil hydroprocessing. In the prior art, the disclosed examples of hydrogenation active protected catalysts and their preparation methods include:
CN101890381A公开了一种渣油加氢保护催化剂及其应用。该催化剂孔容大,孔径大,孔隙率高,孔分布合理,外表面孔口较大,孔道贯穿性好,1000nm以上孔道含有36%以上。CN101890381A discloses a residual oil hydrogenation protection catalyst and its application. The catalyst has large pore volume, large pore diameter, high porosity, reasonable pore distribution, large pores on the outer surface, good pore penetration, and more than 36% of pore channels above 1000nm.
CN00124903.7公开了一种加氢保护催化剂,该催化剂含有一种氧化铝载体和负载在氧化铝载体上的钼和/或钨及镍和/或钴,其中,所述氧化铝载体的总氨积分吸附热不大于25焦耳/克,氨微分吸附热大于100千焦/摩尔的氨积分吸附热占总氨积分吸附热的百分数不大于10%。CN00124903.7 discloses a hydrogenation protection catalyst, which contains an alumina carrier and molybdenum and/or tungsten and nickel and/or cobalt loaded on the alumina carrier, wherein the total ammonia of the alumina carrier The integral heat of adsorption is not greater than 25 J/g, and the percentage of the integral heat of adsorption of ammonia with a differential heat of adsorption greater than 100 kJ/mole in the total integral heat of adsorption of ammonia is not greater than 10%.
专利CN98111379.6公开了一种加氢保护催化剂及其制备方法,催化剂载体为超大孔径,孔径为0.1-30μm的双峰孔,催化剂孔容为0.1-0.8ml/g,比表面0.1-20m2/g,含ⅥB族金属元素6.65m%-20.0m%和/或Ⅷ族金属元素8.7m1%,-26.13m%。制备方法是采用颗粒堆砌法制备氧化铝载体,然后采用含钼溶液和含镍溶液等量浸渍,浸渍后的催化剂在100-120℃干燥2-5h,在500-550℃配置培烧2-5h。Patent CN98111379.6 discloses a hydrogenation protection catalyst and its preparation method. The catalyst carrier is a bimodal hole with a super large pore diameter of 0.1-30μm. The pore volume of the catalyst is 0.1-0.8ml/g, and the specific surface is 0.1-20m 2 /g, containing 6.65m%-20.0m% of group VIB metal elements and/or 8.7m1% and -26.13m% of group VIII metal elements. The preparation method is to prepare the alumina carrier by particle stacking method, and then impregnate with molybdenum-containing solution and nickel-containing solution in equal amounts, the impregnated catalyst is dried at 100-120°C for 2-5h, and then calcined at 500-550°C for 2-5h .
发明内容Contents of the invention
本发明要解决的技术问题是提供一种新的加氢活性保护催化剂、该加氢活性保护催化剂的制备方法以及应用。The technical problem to be solved by the present invention is to provide a new hydrogenation activity protected catalyst, the preparation method and application of the hydrogenation activity protected catalyst.
本发明涉及以下内容:The present invention relates to the following:
1.一种加氢活性保护催化剂,含有具有双峰孔结构的含卤素的氧化铝载体,以压汞法表征,所述载体的孔容为0.6-1.4毫升/克,比表面积为80-400米2/克,直径为5-20nm孔的孔体积占总孔容的30-55%,直径为100-300nm孔的孔体积占总孔容的15-45%。1. A hydrogenation activity protected catalyst, containing a halogen-containing alumina support with a bimodal pore structure, characterized by mercury porosimetry, the pore volume of the support is 0.6-1.4 ml/g, and the specific surface area is 80-400 m2 /g, the pore volume of pores with a diameter of 5-20nm accounts for 30-55% of the total pore volume, and the pore volume of pores with a diameter of 100-300nm accounts for 15-45% of the total pore volume.
2.根据1所述的催化剂,其特征在于,所述载体的孔容为0.7-1.3毫升/克,比表面积为100-300米2/克,直径为5-20nm孔的孔体积占总孔容的35-50%,直径为100-300nm孔的孔体积占总孔容的20-40%。2. according to the described catalyst of 1, it is characterized in that, the pore volume of described carrier is 0.7-1.3 milliliter/gram, and specific surface area is 100-300 meter / gram, and diameter is that the pore volume of 5-20nm hole accounts for total hole The volume of pores with a diameter of 100-300nm accounts for 20-40% of the total pore volume.
3.根据1所述的催化剂,其特征在于,所述卤素选自氟和氯中的一种及其混合物,以元素计并以载体为基准,所述卤素的含量为0.1-6重量%。3. The catalyst according to 1, characterized in that the halogen is selected from one of fluorine and chlorine and a mixture thereof, and the content of the halogen is 0.1-6% by weight in terms of elements and based on the carrier.
4.根据3所述的催化剂,其特征在于,所述卤素为氟,以元素计并以载体为基准,所述卤素的含量为0.3-4重量%。4. The catalyst according to 3, characterized in that the halogen is fluorine, and the content of the halogen is 0.3-4% by weight based on the element and the support.
5.根据4所述的催化剂,其特征在于,以元素计并以载体为基准,所述卤素的含量为0.5-2.5重量%。5. The catalyst according to 4, characterized in that, in terms of elements and based on the support, the content of the halogen is 0.5-2.5% by weight.
6.根据1所述的加氢活性保护催化剂,其特征在于,所述加氢活性金属组分选自至少一种第Ⅷ族金属组分和至少一种第ⅥB族金属组分,以氧化物计并以催化剂为基准,所述Ⅷ族金属组分的含量大于0至小于等于0.8重量%,第ⅥB族金属组分的含量大于0至小于等于4重量%。6. The hydrogenation active protected catalyst according to 1, wherein the hydrogenation active metal component is selected from at least one Group VIII metal component and at least one VIB Group metal component, and the oxide Calculated and based on the catalyst, the content of the Group VIII metal component is greater than 0 to less than or equal to 0.8% by weight, and the content of the Group VIB metal component is greater than 0 to less than or equal to 4% by weight.
7.根据6所述的加氢活性保护催化剂,其特征在于,所述第Ⅷ族金属组分选自钴和/或镍,第ⅥB族金属组分选自钼和/或钨,以氧化物计并以催化剂为基准,所述Ⅷ族金属组分的含量为0.1-0.6重量%,第ⅥB族金属组分的含量为1.5-3.5重量%。7. According to the hydrogenation activity protection catalyst described in 6, it is characterized in that, the Group VIII metal component is selected from cobalt and/or nickel, the VIB Group metal component is selected from molybdenum and/or tungsten, and the oxide Calculated and based on the catalyst, the content of the Group VIII metal component is 0.1-0.6% by weight, and the content of the Group VIB metal component is 1.5-3.5% by weight.
8.根据1所述的加氢活性保护催化剂的制备方法,包括制备具有双峰孔结构的含卤素的氧化铝载体,所述载体的制备方法包括将含有拟薄水铝石的水合氧化铝PA和PB与一种含有拟薄水铝石的水合氧化铝的改性物PC混合并在该混合物中引入含卤素的化合物、成型、干燥并焙烧,其中,所述PA、PB和PC的重量混合比为20-60:20-50:5-50,PC的κ值为0至小于等于0.9,所述κ=DI2/DI1,DI1为PC改性前的水合氧化铝的酸胶溶指数,DI2为所述PC的酸胶溶指数。8. According to the preparation method of the hydrogenation activity protection catalyst described in 1, comprising preparing a halogen-containing alumina carrier with a bimodal pore structure, the preparation method of the carrier comprises the hydrated alumina PA containing pseudo-boehmite and PB are mixed with a modified PC containing pseudo-boehmite alumina hydrate and a halogen-containing compound is introduced into the mixture, shaped, dried and calcined, wherein the weight of PA, PB and PC is mixed The ratio is 20-60:20-50:5-50, the κ value of PC is 0 to less than or equal to 0.9, the κ=DI 2 /DI 1 , DI 1 is the acid peptization of hydrated alumina before PC modification Index, DI 2 is the acid peptization index of the PC.
9.根据8所述的方法,其特征在于,所述PA、PB和PC的重量混合比为30-50:35-50:10-30;所述PC的k值为0至小于等于0.6;所述含有拟薄水铝石的水合氧化铝PA的孔容为0.75-1毫升/克,比表面为200-450米2/克,最可几孔直径3-10nm;所述含有拟薄水铝石的水合氧化铝PB的孔容为0.9-1.4毫升/克,比表面为100-350米2/克,最可几孔直径大于10至小于等于30nm;所述卤素选自氟和氯,以元素计并以载体为基准,所述含卤素的化合物的引入量使最终载体中卤素的含量为0.1-6重量%。9. The method according to 8, wherein the weight mixing ratio of the PA, PB and PC is 30-50:35-50:10-30; the k value of the PC is 0 to less than or equal to 0.6; The pore volume of the hydrated alumina PA containing pseudoboehmite is 0.75-1 ml/g, the specific surface area is 200-450 m2 /g, and the most possible pore diameter is 3-10 nm; The hydrated alumina PB of bauxite has a pore volume of 0.9-1.4 ml/g, a specific surface area of 100-350 m2 /g, and a most probable pore diameter greater than 10 to less than or equal to 30 nm; the halogen is selected from fluorine and chlorine, In terms of elements and based on the carrier, the amount of the halogen-containing compound introduced is such that the content of halogen in the final carrier is 0.1-6% by weight.
10.根据9所述的方法,其特征在于,所述含有拟薄水铝石的水合氧化铝PA的孔容为0.80-0.95毫升/克,比表面为200-400米2/克,最可几孔直径5-10nm;所述含有拟薄水铝石的水合氧化铝PB的孔容为0.95-1.3毫升/克,比表面为120-300米2/克,最可几孔直径大于10至小于等于25nm;所述卤素为氟,以元素计并以载体为基准,所述含卤素的化合物的引入量使最终载体中卤素的含量为0.3-4重量%。10. The method according to 9, characterized in that the pore volume of the hydrated alumina PA containing pseudoboehmite is 0.80-0.95 ml/g, and the specific surface is 200-400 m2 /g, the most possible The pore diameter is 5-10nm; the pore volume of the hydrated alumina PB containing pseudoboehmite is 0.95-1.3 ml/g, the specific surface area is 120-300 m2 /g, and the most possible pore diameter is greater than 10 to Less than or equal to 25nm; the halogen is fluorine, calculated as an element and based on the carrier, and the introduction amount of the halogen-containing compound is such that the content of the halogen in the final carrier is 0.3-4% by weight.
11.根据10所述的方法,其特征在于,以氧化物计并以所述载体为基准,所述含卤素的化合物的引入量使最终载体中卤素的含量为0.5-2.5重量%。11. The method according to 10, characterized in that, in terms of oxides and based on the support, the amount of the halogen-containing compound introduced is such that the content of halogen in the final support is 0.5-2.5% by weight.
12.根据8或9所述的方法,其特征在于,所述PC为80-300目的颗粒物。12. The method according to 8 or 9, wherein the PC is 80-300 mesh particles.
13.根据12所述的方法,其特征在于,所述PC为100-200目的颗粒物。13. The method according to 12, characterized in that the PC is 100-200 mesh particles.
14.根据8所述的方法,其特征在于,所述干燥的条件包括:温度为40-350℃,时间为1-24小时,所述焙烧的条件包括:温度为大于500至小于等于1200℃,时间为1-8小时。14. The method according to 8, wherein the drying conditions include: the temperature is 40-350°C, and the time is 1-24 hours, and the roasting conditions include: the temperature is greater than 500 to less than or equal to 1200°C , the time is 1-8 hours.
15.根据14所述的方法,其特征在于,所述干燥的条件包括:温度为100-200℃,时间为2-12小时,所述焙烧的条件包括:温度为大于800至小于等于1000℃,焙烧时间为2-6小时。15. The method according to 14, wherein the drying conditions include: the temperature is 100-200°C, and the time is 2-12 hours, and the roasting conditions include: the temperature is greater than 800 to less than or equal to 1000°C , The roasting time is 2-6 hours.
16.根据8所述的方法,其特征在于,将含有拟薄水铝石的水合氧化铝改性为PC的方法之一是将所述含有拟薄水铝石的水合氧化铝成型、干燥,之后将其全部或部分进行研磨、筛分,所述干燥的条件包括:温度为40-350℃,时间为1-24小时;方法之二是将方法一得到的成型物焙烧,焙烧温度为大于350至小于等于1400℃,焙烧时间为1-8小时,之后将其全部或部分进行研磨、筛分;方法之三是将含有拟薄水铝石的水合氧化铝闪干,闪干温度为大于150至小于等于1400℃,闪干时间为0.05-1小时;方法之四是将方法之一、方法之二和与方法之三得到的改性物中的一种或几种混合得到。16. The method according to 8, characterized in that one of the methods of modifying the hydrated alumina containing pseudo-boehmite to PC is to form and dry the hydrated alumina containing pseudo-boehmite, Then all or part of it is ground and sieved, and the drying conditions include: the temperature is 40-350 ° C, and the time is 1-24 hours; the second method is to roast the molded product obtained in the first method, and the roasting temperature is greater than 350 to less than or equal to 1400 °C, the roasting time is 1-8 hours, and then all or part of it is ground and sieved; the third method is to flash dry the hydrated alumina containing pseudo-boehmite, and the flash-dry temperature is greater than 150 to less than or equal to 1400°C, and the flash-drying time is 0.05-1 hour; the fourth method is obtained by mixing one or more of the modified products obtained by the first method, the second method and the third method.
17.根据16所述的方法,其特征在于,所述方法一中的干燥的条件包括:温度为100-200℃,时间为2-12小时;方法之二中的焙烧温度为500-1200℃,焙烧时间为0.1-6小时;方法之三中的闪干温度为200-1000℃,闪干时间为0.1-0.5小时。17. The method according to 16, wherein the drying conditions in the first method include: the temperature is 100-200°C, and the time is 2-12 hours; the calcination temperature in the second method is 500-1200°C , the calcination time is 0.1-6 hours; the flash-drying temperature in method 3 is 200-1000° C., and the flash-drying time is 0.1-0.5 hours.
18.根据8或16所述的方法,其特征在于,所述PC为含有拟薄水铝石的水合氧化铝的改性物中80-300目的颗粒物。18. The method according to 8 or 16, characterized in that the PC is 80-300 mesh particles in the modified product of alumina hydrate containing pseudoboehmite.
19.根据18所述的方法,其特征在于,所述PC为含有拟薄水铝石的水合氧化铝的改性物中100-200目的颗粒物。19. The method according to 18, characterized in that the PC is 100-200 mesh particles in the modified product of alumina hydrate containing pseudoboehmite.
20.根据8所述的方法,其特征在于,包括在所述载体上负载加氢活性金属组分,所述在载体上负载加氢活性金属组分的方法为浸渍法,包括配制含加氢活性金属的化合物的溶液并用该溶液浸渍载体,之后进行干燥、焙烧或不焙烧,所述加氢活性金属组分选自至少一种第ⅥB族的金属组分和至少一种第Ⅷ族的金属组分,以氧化物计并以催化剂为基准,所述含加氢活性金属的化合物在所述溶液的浓度和所述溶液的用量使最终催化剂中的第ⅥB族的金属组分的含量大于0至小于等于4重量%,所述第Ⅷ族的金属组分的含量大于0至小于等于0.8重量%;所述干燥条件包括:温度为100-250℃,时间为1-10小时;所述焙烧条件包括:温度为360-500℃,时间为1-10小时。20. The method according to 8, characterized in that it includes loading the hydrogenation active metal component on the carrier, and the method of loading the hydrogenation active metal component on the carrier is an impregnation method, including preparing a hydrogenation active metal component containing A solution of a compound of an active metal selected from at least one metal component of Group VIB and at least one metal of Group VIII with which the support is impregnated, dried, calcined or not calcined Components, calculated as oxides and based on the catalyst, the concentration of the compound containing the hydrogenation active metal in the solution and the amount of the solution make the content of the metal component of Group VIB in the final catalyst greater than 0 to less than or equal to 4% by weight, the content of the metal component of the Group VIII is greater than 0 to less than or equal to 0.8% by weight; the drying conditions include: the temperature is 100-250 ° C, and the time is 1-10 hours; the roasting The conditions include: the temperature is 360-500° C., and the time is 1-10 hours.
21.根据20所述的方法,其特征在于,所述第ⅥB族的金属组分选自钼和/或钨,第Ⅷ族的金属组分选自钴和/或镍,以氧化物计并以催化剂为基准,所述含加氢活性金属的化合物在所述溶液的浓度和所述溶液的用量使最终催化剂中的第VIB族的金属组分的含量为1.5-3.5重量%,第Ⅷ族的金属组分的含量为0.1-0.6重量%;所述干燥条件包括:温度为100-140℃,时间为1-6小时;所述焙烧条件包括:温度为360-450℃,时间为2-6小时。21. The method according to 20, characterized in that, the metal component of Group VIB is selected from molybdenum and/or tungsten, and the metal component of Group VIII is selected from cobalt and/or nickel, calculated as oxides and Based on the catalyst, the concentration of the hydrogenation active metal-containing compound in the solution and the amount of the solution make the content of the metal component of Group VIB in the final catalyst be 1.5-3.5% by weight, and Group VIII The content of the metal component is 0.1-0.6% by weight; the drying conditions include: the temperature is 100-140°C, and the time is 1-6 hours; the roasting conditions include: the temperature is 360-450°C, and the time is 2- 6 hours.
22.权利要求1-7中任意一项所述的催化剂在烃油加氢处理中的应用。22. The application of the catalyst according to any one of claims 1-7 in hydroprocessing of hydrocarbon oil.
按照本发明提供的催化剂,视不同要求其中的载体可制成各种易于操作的成型物,例如球形、蜂窝状、鸟巢状、片剂或条形(三叶草、蝶形、圆柱形等)。其中,将所述PA、PB和PC混合的方法为常规方法,例如,将粉体的PA、PB和PC按照投料比例投入搅拌式混料机中混合。向所述PA、PB和PC混合物中引入含卤素的化合物的方法为常规方法,例如,可以是直接将所需量的含卤素的化合物在前述的PA、PB和PC混合过程中混入。According to the catalyst provided by the present invention, depending on different requirements, the carrier can be made into various easy-to-handle shapes, such as spherical, honeycomb, bird's nest, tablet or strip (clover, butterfly, cylindrical, etc.). Wherein, the method of mixing the PA, PB and PC is a conventional method, for example, the powdered PA, PB and PC are put into a stirring mixer according to the feeding ratio and mixed. The method of introducing a halogen-containing compound into the PA, PB and PC mixture is a conventional method, for example, directly mixing a required amount of a halogen-containing compound in the aforementioned PA, PB and PC mixing process.
在一个具体的制备载体的实施方式中,向所述PA、PB和PC的混合物中引入含卤素的化合物的方法是将含卤素的化合物配制成水溶液,将该水溶液在所述PA、PB和PC混合的同时混入或者是在所述PA、PB和PC混合后再将该水溶液混入,之后成型、干燥并焙烧。所述含卤素的化合物可以是任意的含卤素的水溶性化合物中的一种或几种。例如含氟化合物可以选自氢氟酸,氟化铵中的一种及其混合物。In a specific embodiment of preparing the carrier, the method of introducing the halogen-containing compound into the mixture of PA, PB and PC is to prepare the halogen-containing compound into an aqueous solution, and the aqueous solution is added to the PA, PB and PC The aqueous solution is mixed in while mixing or after the PA, PB and PC are mixed, and then molded, dried and calcined. The halogen-containing compound may be one or more of any halogen-containing water-soluble compounds. For example, the fluorine-containing compound may be selected from one of hydrofluoric acid, ammonium fluoride and a mixture thereof.
本发明中,所述成型可按常规方法进行,例如,滚球、压片和挤条成型中的一种方法或几种方法的结合。在成型时,例如挤条成型,为保证所述成型顺利进行,可以向所述的混合物中加入水、助挤剂和/或胶粘剂、含或不含扩孔剂,然后挤出成型,之后进行干燥并焙烧。所述助挤剂、胶溶剂的种类及用量为本领域技术人员所公知,例如常见的助挤剂可以选自田菁粉、甲基纤维素、淀粉、聚乙烯醇、聚乙醇中的一种或几种,所述胶溶剂可以是无机酸和/或有机酸,所述的扩孔剂可以是淀粉、合成纤维素、聚合醇和表面活性剂中的一种或几种。其中的合成纤维素优选为羟甲基纤维素、甲基纤维素、乙基纤维素、羟基纤维脂肪醇聚乙烯醚中的一种或几种,聚合醇优选为聚乙二醇、聚丙醇、聚乙烯醇中的一种或几种,表面活性剂优选为脂肪醇聚乙烯醚、脂肪醇酰胺及其衍生物、分子量为200-10000的丙烯醇共聚物和顺丁烯酸共聚物中的一种或几种。In the present invention, the molding can be carried out by conventional methods, for example, one method or a combination of several methods among ball rolling, tablet pressing and extrusion molding. When molding, such as extrusion molding, in order to ensure that the molding is carried out smoothly, water, extrusion aids and/or adhesives, with or without pore-expanding agents, can be added to the mixture, and then extrusion molding, followed by Dried and roasted. The type and amount of the extrusion aid and the peptizing agent are well known to those skilled in the art, for example, the common extrusion aid can be selected from one of squash powder, methyl cellulose, starch, polyvinyl alcohol, polyethanol or several, the peptizer can be inorganic acid and/or organic acid, and the pore-enlarging agent can be one or more of starch, synthetic cellulose, polymeric alcohol and surfactant. Wherein the synthetic cellulose is preferably one or more in hydroxymethyl cellulose, methyl cellulose, ethyl cellulose, hydroxycellulose fatty alcohol polyvinyl ether, and the polymeric alcohol is preferably polyethylene glycol, polypropylene alcohol, One or more of polyvinyl alcohol, the surfactant is preferably one of fatty alcohol polyvinyl ether, fatty alcohol amide and its derivatives, acrylic alcohol copolymer and maleic acid copolymer with a molecular weight of 200-10000 or several.
所述载体制备中的酸胶溶指数DI是指含有拟薄水铝石的水合氧化铝按一定酸铝比加入硝酸后,在一定的反应时间内被胶溶的含有拟薄水铝石的水合氧化铝以Al2O3计的百分数,DI=(1-W2/W1)×100%,W1和W2分别为拟薄水铝与酸反应前和与酸反应后以Al2O3计的重量。The acid peptization index DI in the preparation of the carrier refers to the hydrated alumina containing pseudoboehmite that is peptized within a certain reaction time after adding nitric acid at a certain acid-aluminum ratio. The percentage of aluminum oxide in Al 2 O 3 , DI=(1-W 2 /W 1 )×100%, W 1 and W 2 are respectively before and after the reaction of pseudo-both aluminum and acid with Al 2 O 3 gauge weight.
DI的测定包括:⑴测定含有拟薄水铝石的水合氧化铝的灼烧基(也称为干基)含量(灼烧基含量是指将定量的拟薄水铝石于600℃焙烧4小时,其烧后重量与烧前重量之比,以百分数表示),计为a;⑵用分析天平称取含有拟薄水铝石的水合氧化铝W0克,W0的量满足以Al2O3计的W1为6克(W1/a=W0),称取去离子水W克,W=40.0-W0,搅拌下将称取的含有拟薄水铝石的水合氧化铝和去离子水加入烧杯中混合;⑶用20mL移液管移取20mL、浓度为0.74N的稀硝酸溶液,将该酸溶液加入到步骤(2)的烧杯中,搅拌下反应8分钟;⑷将步骤(3)反应后的浆液在离心机中进行离心分离,将沉淀物置入已称重的坩埚中,之后,将其于125℃干燥4小时,于马弗炉中850℃焙烧3小时,称重得到灼烧样品量W2克;(5)按照公式DI=(1-W2/W1)×100%计算得到。The determination of DI includes: (1) Determination of the ignited base (also called dry base) content of hydrated alumina containing pseudo-boehmite (the ignited base content refers to roasting quantitative pseudo-boehmite at 600°C for 4 hours , the ratio of the weight after burning to the weight before burning, expressed as a percentage), is counted as a; (2) Use an analytical balance to weigh W 0 grams of hydrated alumina containing pseudo-boehmite, and the amount of W 0 meets the requirement of Al 2 O The W 1 of 3 is 6 grams (W 1 /a=W 0 ), weigh W gram of deionized water, W=40.0-W 0 , and mix the weighed hydrated alumina containing pseudo-boehmite and Add deionized water into the beaker and mix; (3) use a 20mL pipette to pipette 20mL of dilute nitric acid solution with a concentration of 0.74N, add the acid solution into the beaker of step (2), and react for 8 minutes under stirring; (3) Centrifuge the reacted slurry in a centrifuge, put the precipitate into a weighed crucible, then dry it at 125°C for 4 hours, bake it in a muffle furnace at 850°C for 3 hours, and weigh The weight of the burnt sample is W 2 grams; (5) is calculated according to the formula DI=(1-W 2 /W 1 )×100%.
在足以使最终载体满足本发明要求的前提下,本发明对所述含有拟薄水铝石的水合氧化铝PA和PB没有特别要求,可以是任意现有技术制备的拟薄水铝石,也可以是拟薄水铝石与其他的水合氧化铝的混合物,所述其他的水合氧化铝选自一水氧化铝、三水氧化铝及无定形水合氧化铝中的一种或几种。Under the premise that the final carrier is sufficient to meet the requirements of the present invention, the present invention has no special requirements for the hydrated alumina PA and PB containing pseudo-boehmite, which can be pseudo-boehmite prepared by any prior art, or It may be a mixture of pseudo-boehmite and other hydrated alumina, and the other hydrated alumina is selected from one or more of monohydrate alumina, trihydrate alumina and amorphous hydrate alumina.
在一个具体实施方式中,所述含有拟薄水铝石的水合氧化铝PA优选孔容为0.75-1毫升/克,比表面为200-450米2/克,最可几孔直径3-10nm,进一步优选孔容为0.80-0.95毫升/克,比表面为200-400米2/克,最可几孔直径5-10nm;所述含有拟薄水铝石的水合氧化铝PB优选孔容为0.9-1.4毫升/克,比表面为100-350米2/克,最可几孔直径大于10至小于等于30nm,进一步优选孔容为0.95-1.3毫升/克,比表面为120-300米2/克,最可几孔直径大于10至小于等于25nm。In a specific embodiment, the hydrated alumina PA containing pseudoboehmite preferably has a pore volume of 0.75-1 ml/g, a specific surface of 200-450 m2 /g, and a most likely pore diameter of 3-10 nm , further preferably the pore volume is 0.80-0.95 ml/g, the specific surface is 200-400 m2 /g, and the most possible pore diameter is 5-10nm; the preferred pore volume of the hydrated alumina PB containing pseudo-boehmite is 0.9-1.4 ml/g, the specific surface is 100-350 m2 /g, the most probable pore diameter is greater than 10 to less than or equal to 30 nm, more preferably the pore volume is 0.95-1.3 ml/g, and the specific surface is 120-300 m2 /g, the most probable pore diameter is greater than 10 to less than or equal to 25nm.
本发明中,含有拟薄水铝石的水合氧化铝的孔容、比表面积和最可几孔径,是将所述含有拟薄水铝石的水合氧化铝于600℃焙烧4小时后,由BET氮吸附表征得到。In the present invention, the pore volume, specific surface area and most probable pore diameter of the hydrated alumina containing pseudo-boehmite are determined by BET Nitrogen adsorption was characterized.
在进一步优选的实施方式中,以X衍射表征,所述含有拟薄水铝石的水合氧化铝PA和PB中的拟薄水铝石含量不小于50%,进一步优选为不小于60%。In a further preferred embodiment, as characterized by X-ray diffraction, the pseudo-boehmite content in the pseudo-boehmite-containing alumina hydrates PA and PB is not less than 50%, more preferably not less than 60%.
本发明的发明人惊奇地发现,将含有拟薄水铝石的水合氧化铝进行热处理得到改性物PC,相对于原始的含有拟薄水铝石的水合氧化铝,改性物PC的胶溶指数发生变化,在将这种改性物与PA和PB混合成型、干燥并焙烧后,所得到的载体具有明显的双峰孔分布。特别是在将其中的80-300目的颗粒,优选100-200目的颗粒与PA和PB混合成型、干燥并焙烧后,所得到的载体的双峰中的每个单峰的孔分布特别集中。这里,所述80-300目的颗粒,优选100-200目的颗粒是指所述改性物经过筛(必要时包括破碎或研磨的步骤),其筛分物(筛下物)满足80-300目的颗粒,优选100-200目的颗粒物占总量的百分数(以重量计)不小于60%,进一步优选不小于70%。这里的含有拟薄水铝石的水合氧化铝可以是任意现有技术制备的拟薄水铝石,也可以是拟薄水铝石与其他的水合氧化铝的混合物,所述其他的水合氧化铝选自一水氧化铝、三水氧化铝及无定形水合氧化铝中的一种或几种。在优选的实施方式中,所述PC为PA和/或PB的改性物。The inventors of the present invention surprisingly found that the modified product PC is obtained by heat-treating alumina hydrate containing pseudo-boehmite. Compared with the original hydrated alumina containing pseudo-boehmite, the peptization of the modified product PC The index changes, and after molding this modification with PA and PB, drying and calcination, the obtained support has a clear bimodal pore distribution. Especially after the 80-300 mesh particles, preferably 100-200 mesh particles are mixed with PA and PB, dried and calcined, the pore distribution of each unimodal in the obtained bimodal carrier is particularly concentrated. Here, the 80-300 mesh particles, preferably 100-200 mesh particles mean that the modified product has been sieved (including the step of crushing or grinding if necessary), and the sieved material (undersize) meets the 80-300 mesh Particles, preferably 100-200 mesh particles, account for a percentage (by weight) of not less than 60% of the total, more preferably not less than 70%. The hydrated alumina containing pseudo-boehmite here can be pseudo-boehmite prepared by any prior art, or a mixture of pseudo-boehmite and other hydrated aluminas, and the other hydrated aluminas One or more selected from alumina monohydrate, alumina trihydrate and amorphous hydrated alumina. In a preferred embodiment, the PC is a modified product of PA and/or PB.
本发明中,所述PA、PB与PC的重量混合比是指每百份所述PA、PB与PC的混合物中PA、PB和PC分别所占重量份数之比。其中,PA:PB:PC优选为20-60:20-50:5-50,进一步优选为30-50:35-50:10-30。In the present invention, the weight mixing ratio of PA, PB and PC refers to the ratio of the parts by weight of PA, PB and PC in the mixture of PA, PB and PC per hundred parts. Among them, PA:PB:PC is preferably 20-60:20-50:5-50, more preferably 30-50:35-50:10-30.
本发明中,所述的PC可以由下列方法方便得到:Among the present invention, described PC can obtain conveniently by following method:
以下,以所述PA和PB为起始原料说明获得PC的方法。Hereinafter, a method for obtaining PC will be described using the aforementioned PA and PB as starting materials.
⑴基于干燥得到PC,包括由含有拟薄水铝石的水合氧化铝PA和/或PB按常规方法成型制备常规氧化铝载体过程中,经干燥副产的尾料,例如:在挤条成型中,条形成型物在干燥、整型过程副产的尾料(习惯上称为干燥废料),将该尾料进行碾磨,过筛得到PC。⑴Based on drying to obtain PC, including the tailings produced by drying during the preparation of conventional alumina carriers by forming hydrated alumina PA and/or PB containing pseudoboehmite according to conventional methods, for example: in extrusion molding , the tailings (customarily called dry waste) produced by the drying and shaping process of the strip-shaped moldings, the tailings are ground and sieved to obtain PC.
⑵基于焙烧得到,包括由含有拟薄水铝石的水合氧化铝PA和/或PB按常规方法成型制备常规氧化铝载体过程中,经焙烧副产的尾料(习惯上称为焙烧废料),例如,在滚球成型中,球形颗粒在焙烧过程中副产的尾料,将该尾料进行碾磨,过筛得到PC;或者是直接将PA和/或PB闪干得到,在直接将PA和/或PB闪干时,闪干时间优选为0.05-1小时,进一步优选为0.1-0.5小时。(2) Obtained on the basis of roasting, including the tailings (customarily called roasting waste) produced by roasting during the preparation of conventional alumina carriers from hydrated alumina PA and/or PB containing pseudoboehmite according to conventional methods, For example, in rolling ball molding, the tailings produced by the spherical particles during the roasting process are ground and sieved to obtain PC; or directly obtained by flashing PA and/or PB. And/or when PB is flash-dried, the flash-dry time is preferably 0.05-1 hour, more preferably 0.1-0.5 hour.
⑶基于前述方法得到的改性物PC中的两种或几种的混合得到。当采用混合方法获得C时,对前述几种方法分别得到的改性物PC的混合比例没有限制。(3) Obtained based on the mixture of two or more of the modified PCs obtained by the aforementioned method. When using the mixing method to obtain C, there is no limit to the mixing ratio of the modified PC obtained by the aforementioned methods.
按照本发明提供的加氢活性保护催化剂,其中,所述加氢活性金属组分为本领域技术人员所公知的种类及其含量,优选的Ⅷ族金属组分为钴和/或镍,ⅥB族金属组分为钼和/或钨,以氧化物计并以催化剂为基准,所述Ⅷ族金属组分的含量优选大于0至小于等于0.8重量%,进一步优选为0.1-0.6重量%,所述ⅥB族金属组分的含量优选大于0至小于等于4重量%,进一步优选为1.5-3.5重量%。According to the hydrogenation activity protection catalyst provided by the present invention, wherein, the hydrogenation activity metal component is the type and its content known to those skilled in the art, the preferred group VIII metal component is cobalt and/or nickel, VIB group The metal component is molybdenum and/or tungsten, calculated as an oxide and based on the catalyst, the content of the Group VIII metal component is preferably greater than 0 to less than or equal to 0.8% by weight, more preferably 0.1-0.6% by weight, the The content of the Group VIB metal component is preferably greater than 0 to less than or equal to 4% by weight, more preferably 1.5-3.5% by weight.
在足以将所述的加氢活性金属组分负载于所述载体上的前提下,本发明对所述负载方法没有特别限制,优选的方法为浸渍法,包括配制含所述金属的化合物的浸渍溶液,之后用该溶液浸渍所述的载体。所述的浸渍方法为常规方法,例如,可以是过量液浸渍、孔饱和法浸渍法。所述的含选自ⅥB族的金属组分化合物选自它们中的可溶性化合物中的一种或几种,如氧化钼、钼酸盐、仲钼酸盐中的一种或几种,优选其中的氧化钼、钼酸铵、仲钼酸铵;钨酸盐、偏钨酸盐、乙基偏钨酸盐中的一种或几种,优选其中的偏钨酸铵、乙基偏钨酸铵。所述的含选自Ⅷ族金属组分的化合物选自它们的可溶性化合物中的一种或几种,如硝酸钴、醋酸钴、碱式碳酸钴、氯化钴和钴的可溶性络合物中的一种或几种,优选为硝酸钴、碱式碳酸钴;硝酸镍、醋酸镍、碱式碳酸镍、氯化镍和镍的可溶性络合物中的一种或几种,优选为硝酸镍、碱式碳酸镍。On the premise that it is sufficient to load the hydrogenation active metal component on the carrier, the present invention has no special limitation on the loading method, and the preferred method is the impregnation method, including the impregnation of preparing the compound containing the metal solution, which is then used to impregnate the carrier. The impregnation method is a conventional method, for example, it may be impregnation with excess liquid or pore saturation method. The metal component compound selected from group VIB is selected from one or more of the soluble compounds in them, such as one or more of molybdenum oxide, molybdate, paramolybdate, preferably among them Molybdenum oxide, ammonium molybdate, ammonium paramolybdate; one or more of tungstate, metatungstate, ethyl metatungstate, preferably ammonium metatungstate, ethyl ammonium metatungstate . The compound containing metal components selected from Group VIII is selected from one or more of their soluble compounds, such as cobalt nitrate, cobalt acetate, basic cobalt carbonate, cobalt chloride and cobalt soluble complexes One or more, preferably cobalt nitrate, basic cobalt carbonate; one or more of nickel nitrate, nickel acetate, basic nickel carbonate, nickel chloride and nickel soluble complexes, preferably nickel nitrate , Basic nickel carbonate.
按照本发明提供的催化剂,还可以含有任何不影响本发明提供催化剂性能或能改善本发明提供的催化剂的催化性能的添加组分。如可以含有磷等添加组分,以氧化物计并以催化剂为基准,所述添加组分的含量不超过10重量%,优选为0.1-4重量%。The catalyst provided by the present invention may also contain any additional components that do not affect the performance of the catalyst provided by the present invention or can improve the catalytic performance of the catalyst provided by the present invention. If it may contain additional components such as phosphorus, the content of the additional components is not more than 10% by weight, preferably 0.1-4% by weight, based on oxides and catalysts.
当所述催化剂中还含有磷等添加组分时,所述添加组分的引入方法可以是任意的方法,如可以是将含所述磷等组分的化合物直接与所述拟薄水铝石混合、成型并焙烧;可以是将含有所述磷等组分的化合物与含有加氢活性金属组分的化合物配制成混合溶液后浸渍所述载体;还可以是将含有磷等组分的化合物单独配制溶液后浸渍所述载体并焙烧。当磷等添加组分与加氢活性金属分别引入所述载体时,优选首先用含有所述添加组分化合物的溶液浸渍所述载体并焙烧,之后再用含有加氢活性金属组分化合物的溶液浸渍。其中,所述焙烧温度为400-600℃,优选为420-500℃,焙烧时间为2-6小时,优选为3-6小时。When the catalyst also contains additional components such as phosphorus, the introduction method of the additional components can be any method, such as directly mixing the compound containing the phosphorus and other components with the pseudo-boehmite Mixing, molding and roasting; it may be that the compound containing the phosphorus and other components and the compound containing the hydrogenation active metal component are formulated into a mixed solution and then impregnated with the carrier; it may also be that the compound containing the phosphorus and other components is separately After preparing the solution, the carrier is impregnated and fired. When additional components such as phosphorus and hydrogenation active metals are respectively introduced into the carrier, it is preferred to firstly impregnate the carrier with a solution containing the compound of the additional components and roast, and then use a solution containing the compound of the hydrogenation active metal Dipping. Wherein, the calcination temperature is 400-600°C, preferably 420-500°C, and the calcination time is 2-6 hours, preferably 3-6 hours.
按照本发明所提供的烃油(包括渣油)加氢处理方法,对所述烃油的加氢处理的反应条件没有特别限制,在优选的实施方式中,所述加氢处理反应条件为:反应温度300-550℃,进一步优选330-480℃,氢分压4-20兆帕,进一步优选6-18兆帕,体积空速0.1-3.0小时-1,进一步优选0.15-2小时-1,氢油体积比200-2500,进一步优选300-2000。According to the method for hydrotreating hydrocarbon oil (including residual oil) provided by the present invention, the reaction conditions for the hydrotreating of the hydrocarbon oil are not particularly limited. In a preferred embodiment, the reaction conditions for the hydrotreating are: The reaction temperature is 300-550°C, more preferably 330-480°C, the hydrogen partial pressure is 4-20 MPa, more preferably 6-18 MPa, the volume space velocity is 0.1-3.0 hours -1 , more preferably 0.15-2 hours -1 , The volume ratio of hydrogen to oil is 200-2500, more preferably 300-2000.
所述加氢反应的装置可以在任何足以使所述原料油在加氢处理反应条件下与所述催化剂接触反应的反应器中进行,例如,在所述固定床反应器,移动床反应器或沸腾床反应器中进行。The device for the hydrogenation reaction can be carried out in any reactor sufficient to make the feedstock oil contact with the catalyst under the hydrotreating reaction conditions, for example, in the fixed bed reactor, moving bed reactor or carried out in an ebullating bed reactor.
按照本领域中的常规方法,所述加氢处理催化剂在使用之前,通常可在氢气存在下,于140-370℃的温度下用硫、硫化氢或含硫原料进行预硫化,这种预硫化可在器外进行也可在器内原位硫化,将其所负载的活性金属组分转化为金属硫化物组分。According to conventional methods in this field, before use, the hydrotreating catalyst can be presulfurized with sulfur, hydrogen sulfide or sulfur-containing raw materials at a temperature of 140-370° C. in the presence of hydrogen, such presulfurization It can be vulcanized outside or in-situ, and the active metal components supported by it can be converted into metal sulfide components.
本发明提供的催化剂可以单独使用,也可以与其他催化剂组合使用,该催化剂特别适合用于重油特别是劣质渣油进行加氢处理,以便为后续工艺(如催化裂化工艺)提供合格的原料油。与现有技术提供的加氢活性保护剂相比,本发明提供的加氢活性保护剂在具有常规保护剂功能的同时具有较好的加氢脱金属活性。The catalyst provided by the invention can be used alone or in combination with other catalysts. The catalyst is especially suitable for hydrotreating heavy oil, especially inferior residue oil, so as to provide qualified raw material oil for subsequent processes (such as catalytic cracking process). Compared with the hydrogenation active protective agent provided by the prior art, the hydrogenation active protective agent provided by the present invention has better hydrodemetallization activity while having the function of a conventional protective agent.
具体实施方式detailed description
下面的实施例将对本发明做进一步说明,但不应因此理解为对本发明的限定。The following examples will further illustrate the present invention, but should not be construed as a limitation of the present invention.
实例中所用试剂,除特别说明的以外,均为化学纯试剂。The reagents used in the examples are chemically pure reagents unless otherwise specified.
在以下的实施例中使用的拟薄水铝石包括:The pseudo-boehmite used in the following examples includes:
PA-1:长岭催化剂分公司生产的干胶粉(孔容为0.9毫升/克,比表面为280米2/克,最可几孔直径8.5nm。干基为73%,其中拟薄水铝石含量为68%,三水铝石含量为5重量%,余量为无定形氧化铝,DI值34.6)。PA-1: Dry rubber powder produced by Changling Catalyst Branch (pore volume is 0.9 ml/g, specific surface is 280 m2 /g, and the most probable pore diameter is 8.5nm. The dry basis is 73%, of which the pseudo-thin water The content of gibbsite is 68%, the content of gibbsite is 5% by weight, and the balance is amorphous alumina (DI value 34.6).
PA-2:淄博齐茂催化剂有限生产的干胶粉(孔容为0.9毫升/克,比表面为290米2/克,最可几孔直径8.3nm。干基为73%,其中拟薄水铝石含量为68%,三水铝石含量为5重量%,余量为无定形氧化铝,DI值33.2)。PA-2: Dry rubber powder produced by Zibo Qimao Catalyst Co., Ltd. (the pore volume is 0.9 ml/g, the specific surface is 290 m2 /g, the most probable pore diameter is 8.3nm. The dry basis is 73%, of which the pseudo-thin water The content of gibbsite is 68%, the content of gibbsite is 5% by weight, and the balance is amorphous alumina (DI value 33.2).
PB-1:长岭催化剂分公司生产的干胶粉(孔容为1.2毫升/克,比表面为280米2/克,最可几孔直径15.8nm。干基为73%,其中拟薄水铝石含量为68%,三水铝石含量为5重量%,余量为无定形氧化铝,DI值15.8)。PB-1: Dry rubber powder produced by Changling Catalyst Branch (pore volume is 1.2 ml/g, specific surface is 280 m2 /g, and the most probable pore diameter is 15.8nm. Dry basis is 73%, of which pseudo-thin water The content of gibbsite is 68%, the content of gibbsite is 5% by weight, and the balance is amorphous alumina (DI value 15.8).
PB-2:烟台恒辉化工有限公司生产的干胶粉(孔容为1.1毫升/克,比表面为260米2/克,最可几孔直径12nm。干基为71%,其中拟薄水铝石含量为67%,三水铝石含量为5重量%,余量为无定形氧化铝,DI值17.2)。PB-2: Dry rubber powder produced by Yantai Henghui Chemical Co., Ltd. (pore volume is 1.1 ml/g, specific surface is 260 m2 /g, and the diameter of most pores is 12nm. Dry basis is 71%, of which pseudo-thin water The content of gibbsite is 67%, the content of gibbsite is 5% by weight, and the balance is amorphous alumina (DI value 17.2).
实施例1-10说明本发明所述PC及其制备方法。Examples 1-10 illustrate the PC and its preparation method of the present invention.
实施例1Example 1
称取1000克PA-1,之后加入含硝酸(天津化学试剂三厂产品)10毫升的水溶液1000毫升,在双螺杆挤条机上挤成外径φ1.4mm的蝶形条。湿条于120℃干燥4小时,得到干燥条,将干燥条整形,过筛,将长度小于2mm的干燥条物料(一般称为工业干燥条废料)进行碾磨,过筛,取其中100~200目筛分,得到PA-1的改性物PC-A1。PC-A1的k值见表1。Weigh 1000 grams of PA-1, then add 1000 milliliters of an aqueous solution containing 10 milliliters of nitric acid (product of Tianjin Chemical Reagent No. Dry the wet strips at 120°C for 4 hours to obtain dry strips, shape the dry strips, sieve, grind and sieve the dry strip materials (generally called industrial dry strip waste) with a length of less than 2mm, and take 100-200 Mesh sieving to obtain the modified PC-A1 of PA-1. See Table 1 for the k value of PC-A1.
实施例2Example 2
称取1000克PA-1,之后加入含硝酸(天津化学试剂三厂产品)10毫升的水溶液1000毫升,在双螺杆挤条机上挤成外径φ1.4mm的蝶形条。湿条于120℃干燥4小时,800℃焙烧4小时,得到载体,将载体条整形,过筛,将长度小于2mm的载体条物料(一般称为工业载体废料)进行碾磨,过筛,取其中100~200目筛分,即得PA-1的改性物PC-A2。PC-A2的k值见表1。Weigh 1000 grams of PA-1, then add 1000 milliliters of an aqueous solution containing 10 milliliters of nitric acid (product of Tianjin Chemical Reagent No. The wet strips were dried at 120°C for 4 hours, and roasted at 800°C for 4 hours to obtain the carrier. The carrier strips were shaped and sieved, and the carrier strip materials (generally called industrial carrier waste) with a length of less than 2mm were ground, sieved, and collected. Among them, sieve with 100-200 meshes to obtain the modified product PC-A2 of PA-1. See Table 1 for the k value of PC-A2.
实施例3Example 3
称取1000克PA-2,于400℃闪干6分钟,得到PA-2的改性物PC-A3。PC-A3的k值见表1。Weigh 1000g of PA-2, and flash dry at 400°C for 6 minutes to obtain PC-A3, a modified product of PA-2. See Table 1 for the k value of PC-A3.
实施例4Example 4
将实施例1得到的PC-A1和实施例3得到的PC-A3各200克混合,得到PA-1和PA-2的改性物PC-A4。PC-A4的k值见表1。Each 200 grams of PC-A1 obtained in Example 1 and PC-A3 obtained in Example 3 were mixed to obtain the modified product PC-A4 of PA-1 and PA-2. See Table 1 for the k value of PC-A4.
实施例5Example 5
称取1000克PB-1,之后加入含硝酸(天津化学试剂三厂产品)10毫升的水溶液1440毫升,在双螺杆挤条机上挤成外径φ1.4mm的蝶形条。湿条于120℃干燥4小时,1200℃焙烧4小时,得到载体,将载体条整形,过筛,将长度小于2mm的载体条物料(一般称为工业载体废料)进行碾磨,过筛,取其中100~200目筛分,即得PB-1的改性物PC-B1。PC-B1的k值见表1。Weigh 1000 grams of PB-1, then add 1440 milliliters of aqueous solution containing 10 milliliters of nitric acid (product of Tianjin Chemical Reagent No. The wet strips were dried at 120°C for 4 hours, and roasted at 1200°C for 4 hours to obtain the carrier. The carrier strips were shaped and sieved, and the carrier strip materials (generally called industrial carrier waste) with a length of less than 2mm were ground, sieved, and collected. Among them, 100-200 mesh sieve to obtain the modified product PC-B1 of PB-1. See Table 1 for the k value of PC-B1.
实施例6Example 6
称取1000克PB-2,于650℃闪干10分钟,得到PB-2的改性物PC-B2。PC-B2的k值见表1。Weigh 1000 g of PB-2 and flash dry at 650°C for 10 minutes to obtain PC-B2, a modified product of PB-2. See Table 1 for the k value of PC-B2.
实施例7Example 7
称取1000克PB-2,之后加入含硝酸(天津化学试剂三厂产品)10毫升的水溶液1440毫升,在双螺杆挤条机上挤成外径φ1.4mm的蝶形条。湿条于120℃干燥4小时,得到干燥条,将干燥条整形,过筛,将长度小于2mm的干燥条物料(一般称为工业干燥条废料)进行碾磨,过筛,取其中100~200目筛分,得到PB-2的改性物PC-B3。PC-B3的k值见表1。Weigh 1000 grams of PB-2, then add 1440 milliliters of aqueous solution containing 10 milliliters of nitric acid (product of Tianjin Chemical Reagent No. Dry the wet strips at 120°C for 4 hours to obtain dry strips, shape the dry strips, sieve, grind and sieve the dry strip materials (generally called industrial dry strip waste) with a length of less than 2mm, and take 100-200 Mesh sieving to obtain the modified product PC-B3 of PB-2. See Table 1 for the k value of PC-B3.
实施例8Example 8
将实施例5得到的PC-B1和实施例6得到的PC-B2各200克混合,得到PB-1和PB-2的改性物PC-B4。PC-B4的k值见表1。Each 200 g of PC-B1 obtained in Example 5 and PC-B2 obtained in Example 6 were mixed to obtain the modified product PC-B4 of PB-1 and PB-2. See Table 1 for the k value of PC-B4.
实施例9Example 9
将实施例1得到的100克PC-A1和实施例7得到的150克PC-B3混合,得到PA-1和PB-2的改性物PC-B5。PC-B5的k值见表1。100 grams of PC-A1 obtained in Example 1 and 150 grams of PC-B3 obtained in Example 7 were mixed to obtain PC-B5, a modified product of PA-1 and PB-2. See Table 1 for the k value of PC-B5.
实施例10Example 10
将实施例3得到的PC-A3和实施例5得到的PC-B1各150克混合,得到PA-2和PB-1的改性物PC-B6。PC-B6的k值见表1。Each 150 grams of PC-A3 obtained in Example 3 and PC-B1 obtained in Example 5 were mixed to obtain the modified product PC-B6 of PA-2 and PB-1. See Table 1 for the k value of PC-B6.
表1Table 1
实施例11-18说明本发明提供的含卤素双峰孔载体的制备方法。对比例1-5说明常规催化剂载体的制备方法。。Examples 11-18 illustrate the preparation method of the halogen-containing bimodal pore carrier provided by the present invention. Comparative Examples 1-5 illustrate the preparation of conventional catalyst supports. .
实施例11Example 11
称取PA-1和PB-1各400克,与实施例2制得的200克原料PC-A2混合后,加入含硝酸(天津化学试剂三厂产品)10毫升、含氟化铵9.8克的水溶液1300毫升,在柱塞式挤条机上挤成外径2.5mm,内径1.0mm的拉西环形条。湿条于120℃干燥4小时,得到成型物,将该成型物900℃焙烧3小时,得到载体Z1。载体Z1的性质列于表2。Weigh each 400 grams of PA-1 and PB-1, mix with 200 grams of raw material PC-A2 prepared in Example 2, add 10 milliliters of nitric acid (product of Tianjin Chemical Reagent No. 3 Factory) and 9.8 grams of ammonium fluoride 1300 milliliters of aqueous solution are extruded into outer diameter 2.5mm on the plunger extruder, and the Raschig ring bar of inner diameter 1.0mm. The wet strip was dried at 120° C. for 4 hours to obtain a shaped product, which was calcined at 900° C. for 3 hours to obtain a carrier Z1. The properties of carrier Z1 are listed in Table 2.
实施例12Example 12
称取300克PA-2,200克PB-2,与实施例6制得的500克原料PC-B2混合后,加入含硝酸天津化学试剂三厂产品)10毫升、含氯化铵7.57g的水溶液1300毫升,在柱塞式挤条机上挤成外径2.5mm,内径1.0mm的拉西环形条。湿条于120℃干燥4小时,得到成型物,将该成型物900℃焙烧3小时,得到载体Z2。载体Z2的性质列于表2。Take by weighing 300 grams of PA-2, 200 grams of PB-2, after mixing with 500 grams of raw material PC-B2 that embodiment 6 makes, add 10 milliliters of products containing nitric acid Tianjin Chemical Reagent No. 3 Factory) and 7.57 g of ammonium chloride 1300 milliliters of aqueous solution are extruded into outer diameter 2.5mm on the plunger extruder, and the Raschig ring bar of inner diameter 1.0mm. The wet strip was dried at 120° C. for 4 hours to obtain a molded product, which was calcined at 900° C. for 3 hours to obtain a carrier Z2. The properties of carrier Z2 are listed in Table 2.
实施例13Example 13
称取500克PA-2,300克PB-2,与实施例8制得的200克原料PC-B4混合后,加入含硝酸天津化学试剂三厂产品)10毫升、含氟化铵9.8g的水溶液1300毫升,在柱塞式挤条机上挤成外径2.5mm,内径1.0mm的拉西环形条。湿条于120℃干燥4小时,得到成型物,将该成型物950℃焙烧3小时,得到载体Z3。载体Z3的性质列于表2。Weigh 500 grams of PA-2, 300 grams of PB-2, mix with 200 grams of raw material PC-B4 prepared in Example 8, add 10 milliliters of nitric acid-containing Tianjin Chemical Reagent No. 3 Factory) and 9.8 g of ammonium fluoride 1300 milliliters of aqueous solution are extruded into outer diameter 2.5mm on the plunger extruder, and the Raschig ring bar of inner diameter 1.0mm. The wet strip was dried at 120° C. for 4 hours to obtain a molded product, which was calcined at 950° C. for 3 hours to obtain a carrier Z3. The properties of carrier Z3 are listed in Table 2.
对比例1Comparative example 1
称取500克PA-2,500克PB-2,混合后加入含硝酸天津化学试剂三厂产品)10毫升、含氟化铵9.8g的水溶液1300毫升,在柱塞式挤条机上挤成外径2.5mm,内径1.0mm的拉西环形条。。湿条于120℃干燥4小时,得到成型物,将该成型物900℃焙烧3小时,得到载体DZ1。载体DZ1的性质列于表2。Weigh 500 grams of PA-2, 500 grams of PB-2, add 10 milliliters of nitric acid (product of Tianjin Chemical Reagent No. 2.5mm diameter, 1.0mm inner diameter Raschig ring bar. . The wet strip was dried at 120°C for 4 hours to obtain a molded product, which was calcined at 900°C for 3 hours to obtain a carrier DZ1. The properties of vector DZ1 are listed in Table 2.
对比例2Comparative example 2
称取400克PA-1,600克PB-1,混合后加入含硝酸天津化学试剂三厂产品)10毫升、含氟化铵9.8g的水溶液1300毫升,在柱塞式挤条机上挤成外径2.5mm,内径1.0mm的拉西环形条。湿条于120℃干燥4小时,得到成型物,将该成型物950℃焙烧3小时,得到载体DZ2。载体DZ2的性质列于表2。Weigh 400 grams of PA-1, 600 grams of PB-1, add 10 milliliters of nitric acid (product of Tianjin Chemical Reagent No. 2.5mm diameter, 1.0mm inner diameter Raschig ring bar. The wet strip was dried at 120°C for 4 hours to obtain a molded product, which was calcined at 950°C for 3 hours to obtain the carrier DZ2. The properties of vector DZ2 are listed in Table 2.
实施例14Example 14
称取250克PA-1,500克PB-1,与实施例9制得的250克原料PC-B5混合后,加入含硝酸(天津化学试剂三厂产品)10毫升、含氟化铵氨19.6g的水溶液1300毫升,在柱塞式挤条机上挤成外径2.5mm,内径1.0mm的拉西环形条。湿条于120℃干燥4小时,得到成型物,将该成型物1000℃焙烧3小时,得到载体Z4。载体Z4的性质列于表2。Weigh 250 grams of PA-1, 500 grams of PB-1, mix with 250 grams of raw material PC-B5 prepared in Example 9, add 10 milliliters of nitric acid (product of Tianjin Chemical Reagent No. 3 Factory), ammonium fluoride ammonia 19.6 1300 milliliters of the aqueous solution of 1 g is extruded into an outer diameter of 2.5 mm on a plunger extruder, and a Raschig ring bar of an inner diameter of 1.0 mm. The wet strip was dried at 120° C. for 4 hours to obtain a shaped product, which was calcined at 1000° C. for 3 hours to obtain a carrier Z4. The properties of carrier Z4 are listed in Table 2.
实施例15Example 15
称取350克PA-2,350克PB-2,与实施例10制得的300克原料PC-B6混合后,加入含硝酸天津化学试剂三厂产品)10毫升、含氟化铵19.6g的水溶液1440毫升,在柱塞式挤条机上挤成外径2.5mm,内径1.0mm的拉西环形条。湿条于120℃干燥4小时,得到成型物,将该成型物1000℃焙烧3小时,得到载体Z5。载体Z5的性质列于表2。Weigh 350 grams of PA-2, 350 grams of PB-2, mix with 300 grams of raw material PC-B6 prepared in Example 10, add 10 milliliters of nitric acid-containing Tianjin Chemical Reagent No. 3 Factory) and 19.6 g of ammonium fluoride 1440 milliliters of aqueous solution are extruded into outer diameter 2.5mm on the plunger extruder, and the Raschig ring bar of inner diameter 1.0mm. The wet strip was dried at 120° C. for 4 hours to obtain a shaped product, which was calcined at 1000° C. for 3 hours to obtain a carrier Z5. The properties of carrier Z5 are listed in Table 2.
实施例16Example 16
称取200克PA-1,600克PB-1,与实施例5制得的200克原料PC-B1混合后,加入含硝酸天津化学试剂三厂产品)10毫升、含氯化氨15.15g的水溶液1440毫升,在柱塞式挤条机上挤成外径2.5mm,内径1.0mm的拉西环形条。湿条于120℃干燥4小时,得到成型物,将该成型物850℃焙烧3小时,得到载体Z6。载体Z6的性质列于表2。Take by weighing 200 grams of PA-1, 600 grams of PB-1, after mixing with 200 grams of raw material PC-B1 that embodiment 5 makes, add 10 milliliters containing nitric acid (product of Tianjin Chemical Reagent No. 3 Factory) and 15.15 g of ammonium chloride 1440 milliliters of aqueous solution are extruded into outer diameter 2.5mm on the plunger extruder, and the Raschig ring bar of inner diameter 1.0mm. The wet strip was dried at 120°C for 4 hours to obtain a molded product, which was calcined at 850°C for 3 hours to obtain a carrier Z6. The properties of carrier Z6 are listed in Table 2.
实施例17Example 17
称取200克PA-1,600克PB-1,与实施例4制得的200克原料PC-A4混合后,加入含硝酸天津化学试剂三厂产品)10毫升、含氟化铵39.2g的水溶液1440毫升,在柱塞式挤条机上挤成外径2.5mm,内径1.0mm的拉西环形条。湿条于120℃干燥4小时,得到成型物,将该成型物850℃焙烧3小时,得到载体Z7。载体Z76的性质列于表2。Weigh 200 grams of PA-1, 600 grams of PB-1, mix with 200 grams of raw material PC-A4 prepared in Example 4, add 10 milliliters of nitric acid-containing product of Tianjin Chemical Reagent No. 3 Factory) and 39.2 g of ammonium fluoride 1440 milliliters of aqueous solution are extruded into outer diameter 2.5mm on the plunger extruder, and the Raschig ring bar of inner diameter 1.0mm. The wet strip was dried at 120° C. for 4 hours to obtain a molded product, which was calcined at 850° C. for 3 hours to obtain a carrier Z7. The properties of vector Z76 are listed in Table 2.
实施例18Example 18
称取200克PA-1,600克PB-1,与实施例2制得的200克原料PC-A2混合后,加入含硝酸天津化学试剂三厂产品)10毫升、含氟化铵39.2g的水溶液1440毫升,在柱塞式挤条机上挤成外径2.5mm,内径1.0mm的拉西环形条。湿条于120℃干燥4小时,得到成型物,将该成型物850℃焙烧3小时,得到载体Z8。载体Z8的性质列于表2。Weigh 200 grams of PA-1, 600 grams of PB-1, mix with 200 grams of raw material PC-A2 prepared in Example 2, add 10 milliliters of nitric acid-containing Tianjin Chemical Reagent No. 3 Factory) and 39.2 g of ammonium fluoride 1440 milliliters of aqueous solution are extruded into outer diameter 2.5mm on the plunger extruder, and the Raschig ring bar of inner diameter 1.0mm. The wet strip was dried at 120° C. for 4 hours to obtain a molded product, which was calcined at 850° C. for 3 hours to obtain a carrier Z8. The properties of carrier Z8 are listed in Table 2.
对比例3Comparative example 3
按照专利CN1782031A实施例7提供的方法,在柱塞式挤条机上挤成外径2.5mm,内径1.0mm的拉西环形条。湿条于120℃干燥4小时,得到成型物,将该成型物900℃焙烧3小时,得到载体DZ3。载体DZ3的性质列于表2。According to the method provided in Example 7 of the patent CN1782031A, the Raschig annular strip with an outer diameter of 2.5 mm and an inner diameter of 1.0 mm is extruded on a plunger extruder. The wet strip was dried at 120°C for 4 hours to obtain a molded product, which was calcined at 900°C for 3 hours to obtain the carrier DZ3. The properties of vector DZ3 are listed in Table 2.
对比例4Comparative example 4
按照专利CN1120971A实施例1提供的方法,在柱塞式挤条机上挤成外径2.5mm,内径1.0mm的拉西环形条。湿条于120℃干燥4小时,得到成型物,将该成型物1000℃焙烧3小时,得到载体DZ4。载体DZ4的性质列于表2。According to the method provided in Example 1 of patent CN1120971A, the Raschig annular strip with an outer diameter of 2.5 mm and an inner diameter of 1.0 mm is extruded on a plunger extruder. The wet strip was dried at 120°C for 4 hours to obtain a molded product, which was calcined at 1000°C for 3 hours to obtain the carrier DZ4. The properties of vector DZ4 are listed in Table 2.
对比例5Comparative example 5
称取200克PA-1,800克PB-2,加入含硝酸天津化学试剂三厂产品)10毫升、含氟化铵39.2g的水溶液1300毫升,在柱塞式挤条机上挤成外径2.5mm,内径1.0mm的拉西环形条。湿条于120℃干燥4小时,得到成型物,将该成型物1000℃焙烧3小时,得到载体DZ5。载体DZ5的性质列于表2。Weigh 200 grams of PA-1, 800 grams of PB-2, add 10 milliliters of nitric acid (product of Tianjin Chemical Reagent No. mm, a Raschig ring bar with an inner diameter of 1.0mm. The wet strip was dried at 120°C for 4 hours to obtain a molded product, which was calcined at 1000°C for 3 hours to obtain the carrier DZ5. The properties of vector DZ5 are listed in Table 2.
表2Table 2
由表2的结果可以看到,与常规方法相比,由本发明提供方法制备的氧化铝载体具有明显的双峰孔结构。From the results in Table 2, it can be seen that compared with the conventional method, the alumina support prepared by the method provided by the present invention has an obvious bimodal pore structure.
实施例19-24说明本发明提供的催化剂及其制备方法。Examples 19-24 illustrate the catalysts provided by the present invention and methods for their preparation.
实施例19Example 19
取200克载体Z1,用220毫升含MoO328.6克/升,NiO5克/升的钼酸铵和硝酸镍混合溶液浸渍1小时,120℃烘干4小时,400℃焙烧3小时,得到加氢活性保护催化剂C1。C1的组成列于表3中。Take 200 grams of carrier Z1, impregnate it with 220 milliliters of a mixed solution of ammonium molybdate and nickel nitrate containing MoO 3 28.6 g/L, NiO 5 g/L for 1 hour, dry at 120°C for 4 hours, and roast at 400°C for 3 hours to obtain hydrogenation Active protected catalyst C1. The composition of C1 is listed in Table 3.
实施例20Example 20
取200克载体Z2,用220毫升含WO328.6克/升,NiO5克/升的偏钨酸铵和硝酸镍混合溶液浸渍1小时,120℃烘干4小时,400℃焙烧3小时,得到加氢活性保护催化剂C2。C2的组成列于表3中。Take 200 grams of carrier Z2, impregnate 220 milliliters of ammonium metatungstate and nickel nitrate mixed solution containing WO 3 28.6 g/L, NiO5 g/L for 1 hour, dry at 120°C for 4 hours, and roast at 400°C for 3 hours to obtain the added Hydrogen activity protects catalyst C2. The composition of C2 is listed in Table 3.
实施例21Example 21
取200载体Z3,用220毫升含MoO325克/升,NiO3克/升的钼酸铵和硝酸镍混合溶液浸渍1小时,120℃烘干4小时,400℃焙烧3小时,得到加氢活性保护催化剂C3。C3的组成列于表3中。Take 200 g carrier Z3, impregnate it with 220 ml mixed solution of ammonium molybdate and nickel nitrate containing MoO 3 25 g/L, NiO3 g/L for 1 hour, dry at 120°C for 4 hours, and bake at 400°C for 3 hours to obtain hydrogenation activity Catalyst C3 is protected. The composition of C3 is listed in Table 3.
实施例22Example 22
取200克载体Z4,用220毫升含MoO325克/升,CoO3克/升的钼酸铵和硝酸钴混合溶液浸渍1小时,120℃烘干4小时,400℃焙烧3小时,得到加氢活性保护催化剂C4。C4的组成列于表3中。Take 200 grams of carrier Z4, impregnate it with 220 milliliters of a mixed solution of ammonium molybdate and cobalt nitrate containing MoO 3 25 g/L, CoO3 g/L for 1 hour, dry at 120°C for 4 hours, and roast at 400°C for 3 hours to obtain hydrogenation Active protection catalyst C4. The composition of C4 is listed in Table 3.
实施例23Example 23
取200克载体Z5,用220毫升含MoO319.0克/升,NiO2克/升的钼酸铵和硝酸镍混合溶液浸渍1小时,120℃烘干4小时,400℃焙烧3小时,得到加氢活性保护催化剂C5。C5的组成列于表3中。Take 200 grams of carrier Z5, impregnate with 220 ml of mixed solution of ammonium molybdate and nickel nitrate containing MoO 3 19.0 g/L, NiO2 g/L for 1 hour, dry at 120°C for 4 hours, and roast at 400°C for 3 hours to obtain hydrogenation Active protected catalyst C5. The composition of C5 is listed in Table 3.
实施例24Example 24
取200克载体Z8,用220毫升含WO319.0克/升,NiO2克/升的偏钨酸铵和硝酸镍混合溶液浸渍1小时,120℃烘干4小时,400℃焙烧3小时,得到加氢活性保护催化剂C6。C6的组成列于表3中。Take 200 grams of carrier Z8, impregnate 220 milliliters of ammonium metatungstate and nickel nitrate mixed solution containing WO 3 19.0 g/L, NiO2 g/L for 1 hour, dry at 120°C for 4 hours, and roast at 400°C for 3 hours to obtain the added Hydrogen activity protection catalyst C6. The composition of C6 is listed in Table 3.
对比列6Compare column 6
取200克载体DZ1,用220毫升含MoO328.6克/升,NiO5克/升的钼酸铵和硝酸镍混合溶液浸渍1小时,120℃烘干4小时,400℃焙烧3小时,得到加氢活性保护催化剂DC1。DC1的组成列于表3中。Take 200 grams of carrier DZ1, impregnate with 220 ml of mixed solution of ammonium molybdate and nickel nitrate containing MoO 3 28.6 g/L, NiO 5 g/L for 1 hour, dry at 120°C for 4 hours, and roast at 400°C for 3 hours to obtain hydrogenation Active protection catalyst DC1. The composition of DC1 is listed in Table 3.
对比列7Compare column 7
取200克载体DZ2,用220毫升含WO328.6克/升,NiO5克/升的偏钨酸铵和硝酸镍混合溶液浸渍1小时,120℃烘干4小时,400℃焙烧3小时,得到加氢活性保护催化剂DC2。DC2的组成列于表3中。Take 200 grams of carrier DZ2, impregnate 220 milliliters of ammonium metatungstate and nickel nitrate mixed solution containing WO 3 28.6 g/L, NiO5 g/L for 1 hour, dry at 120°C for 4 hours, and roast at 400°C for 3 hours to obtain Hydrogen activity protection catalyst DC2. The composition of DC2 is listed in Table 3.
对比例8Comparative example 8
取200克载体DZ3,用220毫升含MoO325克/升,NiO3克/升的钼酸铵和硝酸镍混合溶液浸渍1小时,120℃烘干4小时,400℃焙烧3小时,得到加氢活性保护催化剂DC3。DC3的组成列于表3中。Take 200 grams of carrier DZ3, impregnate with 220 ml of mixed solution of ammonium molybdate and nickel nitrate containing MoO 3 25 g/L, NiO 3 g/L for 1 hour, dry at 120°C for 4 hours, and roast at 400°C for 3 hours to obtain hydrogenation Active protection catalyst DC3. The composition of DC3 is listed in Table 3.
对比例9Comparative example 9
取200克载体DZ4,用220毫升含MoO325克/升,CoO3克/升的钼酸铵和硝酸钴混合溶液浸渍1小时,120℃烘干4小时,400℃焙烧3小时,得到加氢活性保护催化剂DC4。DC4的组成列于表3中。Take 200 grams of carrier DZ4, impregnate with 220 ml of mixed solution of ammonium molybdate and cobalt nitrate containing MoO 3 25 g/L, CoO3 g/L for 1 hour, dry at 120°C for 4 hours, and roast at 400°C for 3 hours to obtain hydrogenation Active protection catalyst DC4. The composition of DC4 is listed in Table 3.
对比例10Comparative example 10
取200克载体DZ5,用220毫升含MoO319克/升,CoO2克/升的钼酸铵和硝酸钴混合溶液浸渍1小时,120℃烘干4小时,400℃焙烧3小时,得到加氢活性保护催化剂DC5。DC5的组成列于表3中。Take 200 grams of carrier DZ5, impregnate with 220 ml of mixed solution of ammonium molybdate and cobalt nitrate containing MoO 3 19 g/L, CoO2 g/L for 1 hour, dry at 120°C for 4 hours, and roast at 400°C for 3 hours to obtain hydrogenation Active Protection Catalyst DC5. The composition of DC5 is listed in Table 3.
表3table 3
催化剂中各金属组分的含量为计算值。The content of each metal component in the catalyst is a calculated value.
实施例25-30Examples 25-30
实施例25-30说明本发明提供的加氢保护催化剂的脱金属率和脱硫率。Examples 25-30 illustrate the demetallization rate and desulfurization rate of the hydrogenation protection catalyst provided by the present invention.
以伊重常渣为原料(原料油性质见表4),在100毫升小型固定床反应器上评价保护剂。The protective agent was evaluated in a 100ml small fixed-bed reactor with Yizhong slag as the raw material (see Table 4 for the properties of the raw material oil).
将催化剂C1、C2、C3、C4、C5和C6破碎成直径2-3毫米的颗粒,催化剂装量为100毫升。反应条件为:反应温度380℃、氢分压14兆帕、液时空速为0.7小时-1,氢油体积比为1000,反应200小时后取样分析。采用电感耦合等离子体发射光谱仪(ICP-AES)测定加氢处理前后油中金属的含量(所用仪器为美国PE公司PE-5300型等离子体光量计,具体方法见石油化工分析方法RIPP124-90)。按照下列公式计算金属脱除率:Catalysts C1, C2, C3, C4, C5 and C6 are broken into particles with a diameter of 2-3 mm, and the catalyst loading is 100 milliliters. The reaction conditions are as follows: reaction temperature 380°C, hydrogen partial pressure 14 MPa, liquid hourly space velocity 0.7 hr -1 , hydrogen-oil volume ratio 1000, and sample analysis after 200 hours of reaction. The inductively coupled plasma optical emission spectrometer (ICP-AES) was used to measure the metal content in the oil before and after hydrotreatment (the instrument used was PE-5300 plasma light meter of PE Company in the United States, and the specific method was found in the petrochemical analysis method RIPP124-90). Calculate the metal removal rate according to the following formula:
原料油性质列于表4,评价结果列于表5中。The properties of raw oil are listed in Table 4, and the evaluation results are listed in Table 5.
对比例11-15Comparative example 11-15
按照实施例25-30的方法评价催化剂DC1、DC2、DC3、DC4和DC5的脱金属率,结果见表5.The demetallization rate of catalyst DC1, DC2, DC3, DC4 and DC5 is evaluated according to the method of embodiment 25-30, and the results are shown in Table 5.
表4Table 4
表5保护剂评价结果Table 5 Protective agent evaluation results
由表5的数据可以看出与现有催化剂相比,本发明提供的加氢保护剂具有较高的脱金属率。It can be seen from the data in Table 5 that compared with the existing catalysts, the hydrogenation protection agent provided by the present invention has a higher demetallization rate.
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