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CN104357066B - Small flue structure with multiple independently controllable airflow channels - Google Patents

Small flue structure with multiple independently controllable airflow channels Download PDF

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CN104357066B
CN104357066B CN201410635857.0A CN201410635857A CN104357066B CN 104357066 B CN104357066 B CN 104357066B CN 201410635857 A CN201410635857 A CN 201410635857A CN 104357066 B CN104357066 B CN 104357066B
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small
small flue
regenerator
flue
partition wall
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CN104357066A (en
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徐妍
杨俊峰
李振国
赵殿辉
武明华
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Acre Coking and Refractory Engineering Consulting Corp MCC
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Acre Coking and Refractory Engineering Consulting Corp MCC
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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10BDESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
    • C10B21/00Heating of coke ovens with combustible gases
    • C10B21/10Regulating and controlling the combustion
    • C10B21/16Regulating and controlling the combustion by controlling or varying the openings between the heating flues and the regenerator flues
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10BDESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
    • C10B21/00Heating of coke ovens with combustible gases
    • C10B21/02Heating of coke ovens with combustible gases with lean gas

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Combustion & Propulsion (AREA)
  • Materials Engineering (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Organic Chemistry (AREA)
  • Coke Industry (AREA)

Abstract

The invention relates to a small flue structure with a plurality of independently controllable airflow channels, which comprises a small flue consisting of a regenerator main wall and a regenerator single wall, wherein the inside of the small flue is divided into a plurality of layers along the height direction, a small flue transverse partition wall is arranged in the middle of each layer, the airflow channels consisting of small flue lining bricks, small flue horizontal partition walls/small flue bottom laying bricks and small flue transverse partition walls are respectively communicated with the regenerator cells to form independent airflow channels, and an adjusting device is arranged at the inlet of each airflow channel. Compared with the prior art, the invention has the beneficial effects that: 1) the small flue is divided to form a plurality of gas channels, so that the lean gas/air for heating the coke oven is accurately controlled in gas flow distribution at the outside, and the uniformity and the accuracy of the long-direction temperature distribution of the combustion chamber are improved; 2) automatic control can be realized, the operating environment is improved, and the labor intensity is reduced; 3) the quantity of the combustion-supporting gas entering each regenerator cell can be accurately regulated, the energy utilization rate is improved, and the energy is saved and the consumption is reduced.

Description

具有多个可独立控制气流通道的小烟道结构Small flue structure with multiple independently controllable airflow channels

技术领域technical field

本发明涉及可燃气体及空气侧入式焦炉技术领域,尤其涉及一种具有多个可独立控制气流通道的小烟道结构。The invention relates to the technical field of combustible gas and air side-entry coke ovens, in particular to a small flue structure with a plurality of independently controllable air flow channels.

背景技术Background technique

随着焦炉大型化的发展,焦炉燃烧室-炭化室的高度越来越高,相应的炉顶的厚度也随之增加,从炉顶进行调节的难度也越来越大,甚至不能调节。另外,由于炉顶温度较高,能够在1300℃以上的环境下正常工作的调节工具也成了这种传统调节方式的发展瓶颈,因此很难实现在炉顶进行焦炉长向调节。With the development of large-scale coke ovens, the height of the coke oven combustion chamber-coking chamber is getting higher and higher, and the thickness of the corresponding furnace roof is also increasing. It is becoming more and more difficult to adjust from the furnace roof, and it is even impossible to adjust . In addition, due to the high temperature at the top of the furnace, the adjustment tools that can work normally at an environment above 1300 ° C have become the bottleneck of the development of this traditional adjustment method, so it is difficult to realize the longitudinal adjustment of the coke oven on the top of the furnace.

日本新日铁公司的“M”型焦炉虽然实现了由外部孔板系统准确控制气量的方式,但是由于进气管道伸出篦子砖,腐蚀严重,约5年左右便需要更换管道,中修更换管道浪费相当大,并且该调节方式中的空气供给方式采用的是强制鼓风的方式,生产成本高,炉顶火道正压大,测温困难。此外,该调节方式存在无法控制焦炉长向的空气流量分配等缺点。Although the "M" type coke oven of Japan's Nippon Steel Corporation has realized the method of accurately controlling the gas volume by the external orifice system, because the intake pipe protrudes from the grate brick, the corrosion is serious, and the pipe needs to be replaced in about 5 years. It is quite wasteful to replace the pipeline, and the air supply method in this adjustment method adopts the forced blast method, which has high production cost, high positive pressure of the furnace top fire channel, and difficult temperature measurement. In addition, this adjustment method has disadvantages such as being unable to control the air flow distribution along the coke oven length.

目前国内普遍采用的焦炉下调方式是采用篦子砖-调节砖的结构,通过调节调节砖的厚度来调节篦子砖可调孔的开度实现沿机焦侧方向的气流分配控制。但是该方式的缺点是工作量大,由于高炉灰等粉尘的沉积造成调节孔打开的同时粉尘的污染较重、工人的工作环境差。At present, the coke oven lowering method commonly used in China is to adopt the structure of grate brick-regulating brick, and adjust the opening of the adjustable hole of the grate brick by adjusting the thickness of the regulating brick to realize the air distribution control along the direction of the coke side of the machine. However, the disadvantage of this method is that the workload is large, and the dust pollution is heavy when the adjustment hole is opened due to the deposition of dust such as blast furnace dust, and the working environment of the workers is poor.

见图1,是目前常用小烟道结构示意图,其小烟道主结构由蓄热室主墙6和蓄热室单墙7组成,中间部位由小烟道衬砖4形成一个整体通长的气流通道,与蓄热室之间设箅子砖进行分隔和调节,此种结构无法单独调整进入蓄热室小格的气体流量。See Figure 1, which is a schematic diagram of the commonly used small flue structure at present. The main structure of the small flue is composed of the main wall 6 of the regenerator and the single wall 7 of the regenerator, and the middle part is formed by the lining brick 4 of the small flue. The air flow channel and the regenerator are separated and adjusted by grate bricks. This structure cannot independently adjust the gas flow into the small cells of the regenerator.

发明内容Contents of the invention

本发明提供了一种具有多个可独立控制气流通道的小烟道结构,能够对炼焦炉加热用的贫煤气/空气在外部进行精确的气量分流控制,提高了燃烧室长向温度分布的均匀性和准确性;本发明调节方便精确,并可以实现自动控制,改善操作环境,减轻劳动强度,提高工作效率和安全性。The present invention provides a small flue structure with a plurality of independently controllable air flow passages, which can precisely control the gas flow distribution of the lean coal gas/air used for heating the coke oven, and improve the uniformity of the temperature distribution in the long direction of the combustion chamber. and accuracy; the invention is convenient and precise to adjust, and can realize automatic control, improve the operating environment, reduce labor intensity, and improve work efficiency and safety.

为了达到上述目的,本发明采用以下技术方案实现:In order to achieve the above object, the present invention adopts the following technical solutions to realize:

具有多个可独立控制气流通道的小烟道结构,包括由蓄热室主墙和蓄热室单墙组成的小烟道,小烟道内部沿高向分为数层,每层中间设小烟道横向分隔墙,由小烟道衬砖、小烟道水平分隔墙/小烟道铺底砖、小烟道横向分隔墙组成的气流通道分别与蓄热室小格连通形成独立气流通道,每个气流通道入口处均设有调节装置。There are multiple small flue structures that can independently control the air flow channels, including the small flue composed of the main wall of the regenerator and the single wall of the regenerator. The interior of the small flue is divided into several layers along the height direction, and a small smoke is arranged in the middle of each layer The horizontal partition wall of the flue, the air flow channel composed of the small flue lining brick, the small flue horizontal partition wall/small flue bottom brick, and the small flue horizontal partition wall is respectively connected with the small cells of the regenerator to form an independent air flow channel, each Adjusting devices are provided at the inlets of the airflow passages.

所述小烟道水平分隔墙沿气体流入方向对应蓄热室小隔墙处由上至下呈阶梯设置,同层两侧小烟道水平分隔墙间隔设置。The small flue horizontal partition walls are arranged in steps from top to bottom corresponding to the small partition walls of the regenerator along the gas inflow direction, and the small flue horizontal partition walls on both sides of the same floor are arranged at intervals.

所述小烟道水平分隔墙在对应蓄热室小隔墙处通过小烟道小隔墙与蓄热室小隔墙连接,在其连接处由小烟道衬砖、小烟道小隔墙/蓄热室小隔墙/加热系统中心隔墙、小烟道水平分隔墙/小烟道铺底砖形成气体缓冲腔。The horizontal partition wall of the small flue is connected to the small partition wall of the regenerator through the small partition wall of the small flue at the corresponding small partition wall of the regenerator, and the small flue lining brick and the small partition wall of the small flue /Small partition wall of regenerator/central partition wall of heating system, horizontal partition wall of small flue/bottom brick of small flue to form gas buffer chamber.

所述调节装置为手动调节翻板阀或自动阀板阀。The regulating device is a manual regulating flap valve or an automatic flap valve.

与现有技术相比,本发明的有益效果是:Compared with prior art, the beneficial effect of the present invention is:

1)通过对小烟道分隔形成多个气体通道,进而实现对炼焦炉加热用的贫煤气/空气在外部进行精确的气量分流控制,提高了燃烧室长向温度分布的均匀性和准确性;1) By separating the small flue to form multiple gas channels, the lean coal gas/air used for heating the coke oven can be precisely controlled by gas volume splitting outside, which improves the uniformity and accuracy of the temperature distribution in the long direction of the combustion chamber;

2)可以实现自动控制,改善操作环境,减轻劳动强度,提高工作效率和安全性;2) It can realize automatic control, improve the operating environment, reduce labor intensity, and improve work efficiency and safety;

3)可精确调节进入每个蓄热室小格的气体流量,提高能源利用率,节能降耗。3) The gas flow into each regenerator cell can be precisely adjusted to improve energy utilization, save energy and reduce consumption.

附图说明Description of drawings

图1是常用小烟道结构示意图。Figure 1 is a schematic diagram of the structure of a commonly used small flue.

图2本发明的结构示意图。Fig. 2 is a structural schematic diagram of the present invention.

图3是图2的A-A剖视图;Fig. 3 is A-A sectional view of Fig. 2;

图4是图2的B-B剖视图;Fig. 4 is the B-B sectional view of Fig. 2;

图中:1.小烟道水平分隔墙2.小烟道横向分隔墙3.小烟道小隔墙4.小烟道衬砖5.小烟道铺底砖6.蓄热室主墙7.蓄热室单墙8.气流缓冲腔9.小烟道气流通道10.调节装置11.加热系统中心隔墙12.蓄热室小隔墙In the figure: 1. Small flue horizontal partition wall 2. Small flue horizontal partition wall 3. Small flue small partition wall 4. Small flue lining brick 5. Small flue bottom brick 6. Main wall of regenerator 7. Single wall of regenerator 8. Airflow buffer chamber 9. Small flue airflow channel 10. Adjusting device 11. Central partition wall of heating system 12. Small partition wall of regenerator

具体实施方式detailed description

下面结合附图对本发明的具体实施方式作进一步说明:The specific embodiment of the present invention will be further described below in conjunction with accompanying drawing:

见图2-图4,是本发明的结构示意图,本发明具有多个可独立控制气流通道的小烟道结构,包括由蓄热室主墙6和蓄热室单墙7组成的小烟道,小烟道内部沿高向分为数层,每层中间设小烟道横向分隔墙2,由小烟道衬砖4、小烟道水平分隔墙1/小烟道铺底砖5、小烟道横向分隔墙2组成的气流通道9分别与蓄热室小格连通形成独立气流通道,每个气流通道9入口处均设有调节装置10。See Fig. 2-Fig. 4, which are structural schematic diagrams of the present invention. The present invention has a plurality of small flue structures that can independently control the airflow channels, including a small flue composed of the main wall 6 of the regenerator and the single wall 7 of the regenerator. , the interior of the small flue is divided into several layers along the height direction, and a small flue horizontal partition wall 2 is set in the middle of each layer, which consists of small flue lining bricks 4, small flue horizontal partition walls 1/ small flue bottom bricks 5, small flue The airflow passages 9 formed by the transverse partition walls 2 communicate with the cells of the regenerator respectively to form independent airflow passages, and each airflow passage 9 is provided with an adjustment device 10 at the entrance.

所述小烟道水平分隔墙1沿气体流入方向对应蓄热室小隔墙处12由上至下呈阶梯设置,同层两侧小烟道水平分隔墙1间隔设置。The small flue horizontal partition wall 1 is arranged in steps from top to bottom corresponding to the small partition wall 12 of the regenerator along the gas inflow direction, and the small flue horizontal partition walls 1 on both sides of the same floor are arranged at intervals.

所述小烟道水平分隔墙1在对应蓄热室小隔墙12处通过小烟道小隔墙3与蓄热室小隔墙12连接,在其连接处由小烟道衬砖4、小烟道小隔墙3/蓄热室小隔墙12/加热系统中心隔墙11、小烟道水平分隔墙/1小烟道铺底砖5形成气体缓冲腔。The small flue horizontal partition wall 1 is connected with the small partition wall 12 of the regenerator by the small partition wall 3 of the small flue corresponding to the small partition wall 12 of the regenerator, and the small flue lining brick 4, small Flue small partition wall 3/regenerator small partition wall 12/heating system central partition wall 11, small flue horizontal partition wall/1 small flue bottom brick 5 to form a gas buffer chamber.

所述调节装置10为手动调节翻板阀或自动阀板阀。The regulating device 10 is a manual regulating flap valve or an automatic flap valve.

本发明具有多个可独立控制气流通道的小烟道结构,将小烟道从高向和纵向都进行分隔,使每个蓄热室小格均有单独的空气通道9连通,并且可在小烟道外的贫煤气或空气入口处设调节装置10进行单独调节,易于实现自动化调节,解决了焦炉长向调节的难题。The present invention has a plurality of small flue structures that can independently control the air flow passages, and separates the small flues from the height and the longitudinal direction, so that each regenerator cell has a separate air passage 9 to communicate with, and can be used in small The lean coal gas or air inlet outside the flue is provided with an adjustment device 10 for separate adjustment, which is easy to realize automatic adjustment and solves the problem of coke oven length adjustment.

以下实施例在以本发明技术方案为前提下进行实施,给出了详细的实施方式和具体的操作过程,但本发明的保护范围不限于下述的实施例。下述实施例中所用方法如无特别说明均为常规方法。The following examples are carried out on the premise of the technical solutions of the present invention, and detailed implementation methods and specific operation processes are provided, but the protection scope of the present invention is not limited to the following examples. The methods used in the following examples are conventional methods unless otherwise specified.

【实施例1】【Example 1】

见图2,是本实施例的结构示意图。小烟道由蓄热室主墙6和蓄热室单墙7组成主体结构,在其内部由小烟道水平分隔墙1将其沿高向均分为5层,且下面4层又由小烟道横向分隔墙2在中间将其隔成2个小室。见图3,是图2的A-A剖视图,沿焦炉长向可以看出,最上层的小烟道水平分隔墙1铺设到靠近小烟道入口处第二道蓄热室小隔墙12处,第二层小烟道水平分隔墙1铺设到第四道蓄热室小隔墙12处,依此类推,小烟道水平分隔墙1沿小烟道长度方向对应蓄热室小隔墙12间隔设置,在剖面图中小烟道水平分隔墙1呈阶梯形。见图4,是图2的B-B剖视图,沿焦炉长向可以看出,最上层的小烟道水平分隔墙1铺设到靠近小烟道入口处第一道蓄热室小隔墙12处,第二层小烟道水平分隔墙1铺设到第三道蓄热室小隔墙12处,依此类推,小烟道水平分隔墙1沿小烟道长度方向对应蓄热室小隔墙12间隔设置,在剖面图中小烟道水平分隔墙1同样呈阶梯形。See Fig. 2, which is a schematic structural diagram of this embodiment. The small flue is composed of the main wall 6 of the regenerator and the single wall 7 of the regenerator. The flue transverse partition wall 2 divides it into 2 small rooms in the middle. See Figure 3, which is the A-A sectional view of Figure 2. It can be seen along the coke oven length that the uppermost small flue horizontal partition wall 1 is laid to the second regenerator small partition wall 12 near the entrance of the small flue. The second layer of small flue horizontal partition wall 1 is laid to the fourth regenerator small partition wall 12, and so on. Set, the small flue horizontal partition wall 1 is stepped in the sectional view. See Fig. 4, which is the B-B sectional view of Fig. 2. It can be seen along the coke oven length that the uppermost small flue horizontal partition wall 1 is laid to the first regenerator small partition wall 12 near the entrance of the small flue. The horizontal partition wall 1 of the second layer of small flue is laid to the small partition wall 12 of the third regenerator, and so on. Setting, in the sectional view, the horizontal partition wall 1 of the small flue is also stepped.

贫煤气或空气从多个气流通道入口通过调节阀10进入小烟道,沿气流通道9进入对应蓄热室小格并到达立火道参与燃烧,通过调整气流通道入口调节阀10的流量,即可单独控制进入每个蓄热室小格的气体流量,从而实现焦炉长向调节。Lean gas or air enters the small flue through the regulating valve 10 from the entrances of multiple airflow passages, enters the corresponding regenerator cell along the airflow passage 9 and reaches the vertical fire passage to participate in combustion, and adjusts the flow rate of the airflow passage inlet regulating valve 10, that is The gas flow into each regenerator cell can be individually controlled, thereby realizing the lengthwise adjustment of the coke oven.

Claims (4)

1.具有多个可独立控制气流通道的小烟道结构,包括由蓄热室主墙和蓄热室单墙组成的小烟道,其特征在于,小烟道内部沿高向分为数层,每层中间设小烟道横向分隔墙,由小烟道衬砖、小烟道水平分隔墙/小烟道铺底砖、小烟道横向分隔墙组成的气流通道分别与蓄热室小格连通形成独立气流通道,每个气流通道入口处均设有调节装置。1. There are multiple small flue structures that can independently control the airflow channels, including the small flue composed of the main wall of the regenerator and the single wall of the regenerator. It is characterized in that the interior of the small flue is divided into several layers along the height direction, There is a small flue horizontal partition wall in the middle of each floor, and the air flow channel composed of small flue lining bricks, small flue horizontal partition walls/small flue bottom bricks, and small flue horizontal partition walls is respectively connected to the small cells of the regenerator. Independent air flow channels, each air flow channel inlet is equipped with an adjustment device. 2.根据权利要求1所述的具有多个可独立控制气流通道的小烟道结构,其特征在于,所述小烟道水平分隔墙沿气体流入方向对应蓄热室小隔墙处由上至下呈阶梯设置,同层两侧小烟道水平分隔墙间隔设置。2. The small flue structure with a plurality of independently controllable air flow passages according to claim 1, characterized in that the horizontal partition wall of the small flue corresponds to the small partition wall of the regenerator along the gas inflow direction from top to bottom. The bottom is set in steps, and the horizontal partition walls of the small flues on both sides of the same floor are set at intervals. 3.根据权利要求1所述的具有多个可独立控制气流通道的小烟道结构,其特征在于,所述小烟道水平分隔墙在对应蓄热室小隔墙处通过小烟道小隔墙与蓄热室小隔墙连接,在其连接处由小烟道衬砖、小烟道小隔墙/蓄热室小隔墙/加热系统中心隔墙、小烟道水平分隔墙/小烟道铺底砖形成气体缓冲腔。3. The small flue structure with a plurality of independently controllable airflow passages according to claim 1, wherein the horizontal partition wall of the small flue passes through the small partition of the small flue at the small partition wall of the corresponding regenerator. The wall is connected with the small partition wall of the regenerator, and at the joint, there are small flue lining bricks, small flue partition wall/regenerator small partition wall/heating system central partition wall, small flue horizontal partition wall/small smoke The paving bricks form a gas buffer cavity. 4.根据权利要求1所述的具有多个可独立控制气流通道的小烟道结构,其特征在于,所述调节装置为手动调节翻板阀或自动阀板阀。4. The small flue structure with a plurality of independently controllable air flow passages according to claim 1, characterized in that the adjustment device is a manual adjustment flap valve or an automatic flap valve.
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