CN104354930B - Automatic vegetable packer synchronizes encapsulation system - Google Patents
Automatic vegetable packer synchronizes encapsulation system Download PDFInfo
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- CN104354930B CN104354930B CN201410478549.1A CN201410478549A CN104354930B CN 104354930 B CN104354930 B CN 104354930B CN 201410478549 A CN201410478549 A CN 201410478549A CN 104354930 B CN104354930 B CN 104354930B
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- 235000013311 vegetables Nutrition 0.000 title claims abstract description 48
- 238000005538 encapsulation Methods 0.000 title claims description 13
- 238000007789 sealing Methods 0.000 claims abstract description 113
- 238000005520 cutting process Methods 0.000 claims abstract description 95
- 230000007246 mechanism Effects 0.000 claims abstract description 67
- 238000004806 packaging method and process Methods 0.000 claims abstract description 46
- 230000005540 biological transmission Effects 0.000 claims abstract description 42
- 238000006073 displacement reaction Methods 0.000 claims abstract description 24
- 230000033001 locomotion Effects 0.000 claims abstract description 24
- 230000001360 synchronised effect Effects 0.000 claims abstract description 24
- 230000009471 action Effects 0.000 claims abstract description 11
- 238000003825 pressing Methods 0.000 claims description 11
- 239000000463 material Substances 0.000 claims description 5
- 238000000034 method Methods 0.000 description 8
- 229920006280 packaging film Polymers 0.000 description 7
- 239000012785 packaging film Substances 0.000 description 7
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 6
- 230000006872 improvement Effects 0.000 description 3
- 229910052742 iron Inorganic materials 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012856 packing Methods 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 240000002234 Allium sativum Species 0.000 description 1
- 240000008067 Cucumis sativus Species 0.000 description 1
- 235000009849 Cucumis sativus Nutrition 0.000 description 1
- 229920006257 Heat-shrinkable film Polymers 0.000 description 1
- 235000007688 Lycopersicon esculentum Nutrition 0.000 description 1
- 240000003768 Solanum lycopersicum Species 0.000 description 1
- 230000001133 acceleration Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 235000013399 edible fruits Nutrition 0.000 description 1
- 235000004611 garlic Nutrition 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012858 packaging process Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 230000033764 rhythmic process Effects 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B51/00—Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
- B65B51/10—Applying or generating heat or pressure or combinations thereof
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/04—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages
- B65B61/06—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages by cutting
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Package Closures (AREA)
Abstract
本发明涉及一种适用于蔬菜包装的自动包装机,尤其涉及一种自动蔬菜包装机同步包封系统;其包括机架、主位移机构、相对位移机构、前传送机构、后传送机构和切封刀机构,前传送机构包括第一前移动轴和前传送带,后传送机构包括第一后移动轴和后传送带,主位移机构用于控制第一前移动轴和第一后移动轴在沿传送带运动方向上的往复运动;切封刀机构包括第二动力装置以及切封刀装置,第二动力装置用于控制切封刀装置在位于第一前移动轴和第一后移动轴之间的相对运动;相对位移机构用于控制第一前移动轴和第一后移动轴之间的相对位移;本发明的自动蔬菜包装机同步包封系统,可以不停机完成切封动作、工作效率较高、并且可以方便调整包装长度。
The invention relates to an automatic packaging machine suitable for vegetable packaging, in particular to an automatic vegetable packaging machine synchronous packaging system; it includes a frame, a main displacement mechanism, a relative displacement mechanism, a front transmission mechanism, a rear transmission mechanism and a cutting and sealing Knife mechanism, the front transmission mechanism includes the first front moving shaft and the front conveyor belt, the rear transmission mechanism includes the first rear moving shaft and the rear conveyor belt, and the main displacement mechanism is used to control the first front moving shaft and the first rear moving shaft to move along the conveyor belt Reciprocating motion in the direction; the cutting and sealing knife mechanism includes a second power device and a cutting and sealing knife device, and the second power device is used to control the relative movement of the cutting and sealing knife device between the first front moving shaft and the first rear moving shaft The relative displacement mechanism is used to control the relative displacement between the first front moving shaft and the first rear moving shaft; the synchronous packaging system of the automatic vegetable packaging machine of the present invention can complete the cutting and sealing action without stopping the machine, has high working efficiency, and The length of the package can be adjusted conveniently.
Description
技术领域 technical field
本发明涉及一种适用于蔬菜包装的自动包装机,尤其涉及一种自动蔬菜包装机同步包封系统。 The invention relates to an automatic packaging machine suitable for vegetable packaging, in particular to a synchronous packaging system of the automatic vegetable packaging machine.
背景技术 Background technique
蔬菜包装机,属于热收缩膜自动包装机中的一种专用机型,它适用于青菜类、大蒜苗、水果、西红柿、黄瓜等产品的热收缩自动包装,随着国人生活水平的提高及生活节奏的加快,国人对净菜的需求量会越来越大,蔬菜包装机将广泛应用于各种大型超市里的净菜生产中;目前的自动蔬菜包装机,通常包括输送机构、横封机构和纵封机构,输送机构包括传送辊筒、成形器和膜传送装置,单张连续的包装膜缠绕在膜传送装置上并传送至传送辊筒,传送辊筒将包装膜依次通过成形器、横封机构和纵封机构,使用时,操作人员将蔬菜放置在包装膜的顶面,成形器将蔬菜两侧的包装膜翻折后覆盖在蔬菜的上方,横封机构将蔬菜上方覆盖的包装膜热封,此时,蔬菜间隔并连续排布在筒状的包装膜中,最后,纵封机构通过切封刀将位于相邻蔬菜之间的筒状包装膜封口并切断,即形成了连续的单个包装完好的蔬菜包装袋;例如,中国专利公布号为CN201010056Y的实用新型专利,即公开了这样一种适用于蔬菜包装的物料包装机。 Vegetable packaging machine is a special type of heat-shrinkable film automatic packaging machine. It is suitable for heat-shrinkable automatic packaging of vegetables, garlic sprouts, fruits, tomatoes, cucumbers and other products. With the improvement of Chinese people's living standards and life With the acceleration of the rhythm, the demand of Chinese people for clean vegetables will increase. Vegetable packaging machines will be widely used in the production of clean vegetables in various large supermarkets; the current automatic vegetable packaging machines usually include conveying mechanisms, horizontal sealing mechanisms and vertical The conveying mechanism includes a conveying roller, a former and a film conveying device. A single continuous packaging film is wound on the film conveying device and conveyed to the conveying roller. The conveying roller passes the packaging film through the former and the horizontal sealing mechanism in sequence. And the longitudinal sealing mechanism, when in use, the operator places the vegetables on the top surface of the packaging film, the former folds the packaging films on both sides of the vegetables and covers them on top of the vegetables, and the horizontal sealing mechanism heat-seals the packaging films covering the vegetables , at this time, the vegetables are spaced and arranged continuously in the cylindrical packaging film, and finally, the vertical sealing mechanism seals and cuts the cylindrical packaging film between adjacent vegetables through a cutting and sealing knife, that is, a continuous single package is formed A complete vegetable packaging bag; for example, the utility model patent of Chinese Patent Publication No. CN201010056Y discloses such a material packaging machine suitable for vegetable packaging.
现有技术中,纵封机构对于蔬菜包装袋的包封,主要通过两种方式实现:1)定点包装,在该种方式下,切封刀不能随着被包装对象的运动而移动,只能是物体运动到切封刀附近,然后物体停止运动,切封刀完成切封动作,待切封动作完成后,被包装好的物体继续运动,这样就导致工作效率较低;2)旋转切封,在该种方式下,切封刀绕转轴连续旋转,当切封刀转至最低位置时,完成切封动作,切封刀转动时其切向上的转速与输送机构的传送速度一致,这样,被包装对象可以实现不停机连续运动,即实现了同步包封,提高了工作效率,但是这种结构一旦设计完成即难以调整,其包装长度受限于切封刀的长度,使用较为不便。 In the prior art, the vertical sealing mechanism mainly realizes the sealing of vegetable packaging bags in two ways: 1) fixed-point packaging. In this way, the cutting and sealing knife cannot move with the movement of the packaged object, but can only The object moves to the vicinity of the cutting and sealing knife, and then the object stops moving, and the cutting and sealing knife completes the cutting and sealing action. After the cutting and sealing action is completed, the packaged object continues to move, which leads to low work efficiency; 2) Rotary cutting and sealing , in this way, the cutting and sealing knife rotates continuously around the rotating shaft. When the cutting and sealing knife turns to the lowest position, the cutting and sealing action is completed. When the cutting and sealing knife rotates, its tangential speed is consistent with the transmission speed of the conveying mechanism. In this way, The packaged object can realize continuous movement without stopping, that is, realizes synchronous packaging and improves work efficiency, but once the design of this structure is completed, it is difficult to adjust, and its packaging length is limited by the length of the cutting and sealing knife, which is inconvenient to use.
有鉴于上述的缺陷,本设计人,积极加以研究创新,以期创设一种新型结构的自动蔬菜包装机同步包封系统,使其更具有产业上的利用价值。 In view of the above-mentioned defects, the designer actively researches and innovates, in order to create a new structure of automatic vegetable packaging machine synchronous packaging system, so that it has more industrial value.
发明内容 Contents of the invention
为解决上述技术问题,本发明的目的是提供一种不停机完成切封动作、工作效率较高、可以方便调整包装长度的自动蔬菜包装机同步包封系统。 In order to solve the above technical problems, the object of the present invention is to provide a synchronous wrapping system of an automatic vegetable packing machine that completes the cutting and sealing action without stopping the machine, has high working efficiency, and can conveniently adjust the packing length.
本发明的自动蔬菜包装机同步包封系统,包括机架以及设置在机架上的主位移机构、相对位移机构、前传送机构、后传送机构和切封刀机构,其中, The synchronous encapsulation system of the automatic vegetable packaging machine of the present invention includes a frame and a main displacement mechanism, a relative displacement mechanism, a front transmission mechanism, a rear transmission mechanism and a cutting and sealing knife mechanism arranged on the frame, wherein,
所述前传送机构包括第一前移动轴、以及缠绕在第一前移动轴上的前传送带,所述后传送机构包括第一后移动轴、以及缠绕在第一后移动轴上的后传送带,所述前传送带与后传送带的传送带运动方向一致; The front transmission mechanism includes a first front moving shaft, and a front conveyor belt wound on the first front moving shaft, and the rear transmission mechanism includes a first rear moving shaft, and a rear conveyor belt wound on the first rear moving shaft, The conveyor belt movement directions of the front conveyor belt and the rear conveyor belt are consistent;
所述主位移机构包括第一动力装置和滑动座,所述第一动力装置用于控制所述滑动座在沿传送带运动方向及其相反方向上的往复运动,所述滑动座的往复运动中位于沿传送带运动方向的后端和前端分别为第一工作位和第二工作位,所述第一前移动轴和第一后移动轴设置在所述滑动座上; The main displacement mechanism includes a first power device and a sliding seat, the first power device is used to control the reciprocating motion of the sliding seat along the moving direction of the conveyor belt and its opposite direction, and the reciprocating motion of the sliding seat is located at The rear end and the front end along the moving direction of the conveyor belt are respectively the first working position and the second working position, and the first front moving shaft and the first rear moving shaft are arranged on the sliding seat;
所述切封刀机构包括第二动力装置、以及设置在滑动座上的切封刀装置,所述第二动力装置用于控制所述切封刀装置在位于所述第一前移动轴和第一后移动轴之间的切封动作; The cutting and sealing knife mechanism includes a second power device and a cutting and sealing knife device arranged on the sliding seat, and the second power device is used to control the cutting and sealing knife device between the first front moving shaft and the second A cutting and sealing action between the moving axes;
所述相对位移机构包括第三动力装置,所述第三动力装置与所述第一前移动轴和/或第一后移动轴传动相连、并用于控制所述第一前移动轴和第一后移动轴之间的相对位移,所述滑动座位于第二工作位时第一前移动轴与第一后移动轴之间的间距大于滑动座位于第一工作位时两者之间的间距。 The relative displacement mechanism includes a third power device, and the third power device is connected to the first front moving shaft and/or the first rear moving shaft and is used to control the first front moving shaft and the first rear moving shaft. Relative displacement between the moving shafts, the distance between the first front moving shaft and the first rear moving shaft when the sliding seat is in the second working position is greater than the distance between the two when the sliding seat is in the first working position.
进一步的,所述前传送带的上方还设置有位置传感器,所述位置传感器用于检测位于前传送带上物料的位置,并且所述位置传感器与所述第一动力装置、第二动力装置和第三动力装置电连接。 Further, a position sensor is also arranged above the front conveyor belt, and the position sensor is used to detect the position of the material on the front conveyor belt, and the position sensor is connected with the first power device, the second power device and the third power device. The power unit is electrically connected.
进一步的,所述前传送机构还包括前侧远端固定轴、前侧调平固定轴、第二前移动轴和前侧传动轴,所述前传送带依次缠绕在所述前侧调平固定轴、前侧远端固定轴、第一前移动轴、第二前移动轴和前侧传动轴上相对运动,所述前侧远端固定轴、前侧调平固定轴和和前侧传动轴固定在所述机架上,所述第二前移动轴设置在所述滑动座上,并且所述第一前移动轴与第二前移动轴的相对位置固定。 Further, the front transmission mechanism also includes a front distal fixed shaft, a front leveling fixed shaft, a second front moving shaft, and a front transmission shaft, and the front conveyor belt is wound around the front leveling fixed shaft in turn. , the front distal fixed shaft, the first front moving shaft, the second front moving shaft and the front transmission shaft for relative movement, the front distal fixed shaft, the front leveling fixed shaft and the front transmission shaft are fixed On the frame, the second front moving shaft is arranged on the sliding seat, and the relative positions of the first front moving shaft and the second front moving shaft are fixed.
进一步的,所述后传送机构还包括后侧远端固定轴、后侧调平固定轴、第二后移动轴和后侧传动轴,所述后传送带依次缠绕在所述后侧调平固定轴、后侧远端固定轴、第一后移动轴、第二后移动轴和后侧传动轴上相对运动,所述后侧远端固定轴、后侧调平固定轴和后侧传动轴固定在所述机架上,所述第二后移动轴设置在所述滑动座上,并且所述第一后移动轴与第二后移动轴的相对位置固定。 Further, the rear transmission mechanism also includes a rear distal fixed shaft, a rear leveling fixed shaft, a second rear moving shaft, and a rear transmission shaft, and the rear conveyor belt is wound around the rear leveling fixed shaft in turn. , the rear distal fixed shaft, the first rear movable shaft, the second rear movable shaft and the rear transmission shaft for relative movement, the rear distal fixed shaft, the rear leveling fixed shaft and the rear transmission shaft are fixed on On the frame, the second rear moving shaft is arranged on the sliding seat, and the relative positions of the first rear moving shaft and the second rear moving shaft are fixed.
具体的,所述第三动力装置的一端固定在所述滑动座上,所述第一后移动轴与第二后移动轴固定在所述第三动力装置的另一端。 Specifically, one end of the third power device is fixed on the sliding seat, and the first rear moving shaft and the second rear moving shaft are fixed on the other end of the third power device.
进一步的,所述切封刀机构包括固定在滑动座上的支撑板,所述第二动力装置包括第一气缸和第二气缸,所述切封刀装置包括上切封刀组和下切封刀组;所述支撑板的底部设置有固定端相互贴合固定的第一气缸和第二气缸,所述第一气缸的输出端自下至上穿过所述支撑板、并在其端部固定有第一连接板,所述第一连接板的顶面设置有下切封刀组;所述第二气缸的输出端固定有第二连接板,所述第二连接板的两侧分别固定有垂直向上的两根滑杆,所述滑杆的顶部之间固定有第三连接板,所述第三连接板的底部设置有上切封刀组;所述支撑板上设置有第一导套,所述滑杆在所述第一导套内相对滑动。 Further, the cutting and sealing knife mechanism includes a support plate fixed on the sliding seat, the second power device includes a first cylinder and a second cylinder, and the cutting and sealing knife device includes an upper cutting and sealing knife group and a lower cutting and sealing knife group; the bottom of the support plate is provided with a first cylinder and a second cylinder whose fixed ends are fixed to each other, and the output end of the first cylinder passes through the support plate from bottom to top and is fixed at its end with The first connecting plate, the top surface of the first connecting plate is provided with a lower cutting and sealing knife group; the output end of the second cylinder is fixed with a second connecting plate, and the two sides of the second connecting plate are respectively fixed with vertical upward There are two sliding rods, a third connecting plate is fixed between the tops of the sliding rods, the bottom of the third connecting plate is provided with an upper cutting and sealing knife group; the supporting plate is provided with a first guide sleeve, so The sliding rod relatively slides in the first guide sleeve.
进一步的,所述上切封刀组包括上切刀,所述上切刀的仅一侧或是两侧均可拆卸设置有上热封模,所述下切封刀组包括与所述上热封模相对应的下热封模。 Further, the upper cutting and sealing knife set includes an upper cutting knife, and only one or both sides of the upper cutting knife can be detachably provided with an upper heat sealing mold, and the lower cutting and sealing knife set includes an upper heat sealing mold that is compatible with the upper heat sealing mold. The lower heat sealing mold corresponding to the sealing mold.
进一步的,所述第三连接板的底部设置有压板,所述上切封刀组固定在所述压板的底部,所述压板的两侧设置有第二导套,所述滑杆在所述第二导套内相对滑动,所述压板与所述第三连接板之间设置有弹性缓冲件。 Further, the bottom of the third connecting plate is provided with a pressing plate, the upper cutting and sealing knife group is fixed on the bottom of the pressing plate, the two sides of the pressing plate are provided with second guide sleeves, and the sliding rod is positioned on the bottom of the pressing plate. The second guide sleeve relatively slides inside, and an elastic buffer is arranged between the pressing plate and the third connecting plate.
借由上述方案,本发明至少具有以下优点:1)由于切封刀装置与被包装蔬菜同步运动,这样不用停机即可完成持续的热封切割过程,工作效率较高;2)对于不同长度的被包装蔬菜,仅需调整第一动力装置、第二动力装置和第三动力装置的运动时间节点,即可实现包装长度的调节;3)由于第一前移动轴与第一后移动轴的分离过程与切封刀装置的露出过程同步进行,这样即使被包装物品较小,也不会从第一前移动轴与第一后移动轴之间的缝隙中跌落。 With the above solution, the present invention has at least the following advantages: 1) Since the cutting and sealing knife device moves synchronously with the packaged vegetables, the continuous heat-sealing and cutting process can be completed without stopping the machine, and the work efficiency is high; 2) For different lengths For the packaged vegetables, only need to adjust the motion time nodes of the first power unit, the second power unit and the third power unit to realize the adjustment of the packaging length; 3) Due to the separation of the first front moving shaft and the first rear moving shaft The process is carried out synchronously with the exposing process of the cutting and sealing knife device, so that even if the packaged article is small, it will not fall from the gap between the first front moving shaft and the first rear moving shaft.
上述说明仅是本发明技术方案的概述,为了能够更清楚了解本发明的技术手段,并可依照说明书的内容予以实施,以下以本发明的较佳实施例并配合附图详细说明如后。 The above description is only an overview of the technical solutions of the present invention. In order to understand the technical means of the present invention more clearly and implement them according to the contents of the description, the preferred embodiments of the present invention and accompanying drawings are described in detail below.
附图说明 Description of drawings
图1是本发明自动蔬菜包装机同步包封系统的结构示意图; Fig. 1 is a schematic structural view of the synchronous encapsulation system of the automatic vegetable packaging machine of the present invention;
图2是本发明自动蔬菜包装机同步包封系统的主视图; Fig. 2 is the front view of the synchronous encapsulation system of the automatic vegetable packaging machine of the present invention;
图3是本发明自动蔬菜包装机同步包封系统的剖视图; Fig. 3 is a sectional view of the synchronous packaging system of the automatic vegetable packaging machine of the present invention;
图4是本发明中切封刀机构的结构示意图; Fig. 4 is a schematic structural view of the cutting and sealing knife mechanism in the present invention;
图5是本发明中相对位移机构的结构示意图。 Fig. 5 is a structural schematic diagram of the relative displacement mechanism in the present invention.
具体实施方式 detailed description
下面结合附图和实施例,对本发明的具体实施方式作进一步详细描述。以下实施例用于说明本发明,但不用来限制本发明的范围。 The specific implementation manners of the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.
在本发明的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”、“顺时针”、“逆时针”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。 In describing the present invention, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", " Orientation or position indicated by "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. The relationship is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, therefore It should not be construed as a limitation of the present invention.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本发明的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。 In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be interpreted as indicating or implying relative importance or implicitly specifying the quantity of indicated technical features. Thus, a feature defined as "first" and "second" may explicitly or implicitly include one or more of these features. In the description of the present invention, "plurality" means two or more, unless otherwise specifically defined.
在本发明中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。 In the present invention, unless otherwise clearly specified and limited, terms such as "installation", "connection", "connection" and "fixation" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection , or integrated; it can be mechanically connected or electrically connected; it can be directly connected or indirectly connected through an intermediary, and it can be the internal communication of two components or the interaction relationship between two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention according to specific situations.
实施例一 Embodiment one
参见图1至图5,本发明的自动蔬菜包装机同步包封系统,包括机架1以及设置在机架上的主位移机构2、相对位移机构3、前传送机构4、后传送机构5和切封刀机构6,其中,前传送机构4包括第一前移动轴401、以及缠绕在第一前移动轴上的前传送带402,后传送机构5包括第一后移动轴501、以及缠绕在第一后移动轴上的后传送带502,前传送带402与后传送带502的传送带运动方向一致;主位移机构2包括第一动力装置201和滑动座202,第一动力装置201用于控制滑动座202在沿传送带运动方向及其相反方向上的往复运动,应当说明的是,凡是能够实现上述功能的第一动力装置均可,如液压缸、气缸、电机等,在本实施例中,较为优选的,第一动力装置设置为伺服电机,滑动座202的往复运动中位于沿传送带运动方向的后端和前端分别为第一工作位和第二工作位,第一前移动轴401和第一后移动轴501设置在滑动座202上;对于第一前移动轴401和第一后移动轴501的固定,可以在滑动座上设置固定铁板203,然后将第一前移动轴401和第一后移动轴501固定在固定铁板203上,也可通过其他方式,如设置联动装置,凡是能够使第一前移动轴、第一后移动轴与滑动座实现联动的装置,均应落入本发明的保护范围。 Referring to Fig. 1 to Fig. 5, the synchronous encapsulation system of the automatic vegetable packaging machine of the present invention includes a frame 1 and a main displacement mechanism 2, a relative displacement mechanism 3, a front transmission mechanism 4, a rear transmission mechanism 5 and Cutting and sealing knife mechanism 6, wherein, the front transmission mechanism 4 includes the first front moving shaft 401 and the front conveyor belt 402 wound on the first front moving shaft, and the rear transmission mechanism 5 includes the first rear moving shaft 501 and the first front moving shaft 402 wound on the second The rear conveyor belt 502 on the rear moving shaft, the conveyor belt movement direction of the front conveyor belt 402 and the rear conveyor belt 502 is consistent; the main displacement mechanism 2 includes the first power unit 201 and the sliding seat 202, and the first power unit 201 is used to control the sliding seat 202 in the For the reciprocating motion along the moving direction of the conveyor belt and its opposite direction, it should be noted that any first power device that can realize the above functions can be used, such as hydraulic cylinders, air cylinders, motors, etc. In this embodiment, it is more preferred, The first power device is set as a servo motor, and the rear end and front end located along the moving direction of the conveyor belt in the reciprocating motion of the sliding seat 202 are respectively the first working position and the second working position, and the first front moving shaft 401 and the first rear moving shaft 501 is arranged on the sliding seat 202; for the fixing of the first front moving shaft 401 and the first rear moving shaft 501, a fixed iron plate 203 can be set on the sliding seat, and then the first front moving shaft 401 and the first rear moving shaft 501 is fixed on the fixed iron plate 203, and other methods can also be used, such as setting a linkage device. Any device that can realize linkage between the first front moving shaft, the first rear moving shaft and the sliding seat should fall into the protection of the present invention. scope.
切封刀机构6包括第二动力装置601、以及设置在滑动座202上的切封刀装置602,切封刀装置602在滑动座运动方向上与滑动座联动,应当说明的是,凡是能够实现上述功能的第二动力装置均可,如液压缸、气缸、电机等,在本实施例中,较为优选的,第二动力装置设置为气缸;第二动力装置601用于控制切封刀装置602在位于第一前移动轴401和第一后移动轴501之间的切封动作,切封动作的运动方向为朝向前传送带402和后传送带502的传送平面。 The cutting and sealing knife mechanism 6 includes a second power device 601 and a cutting and sealing knife device 602 arranged on the sliding seat 202. The cutting and sealing knife device 602 is linked with the sliding seat in the direction of movement of the sliding seat. It should be noted that any The second power device with the above functions can be used, such as hydraulic cylinder, cylinder, motor, etc., in this embodiment, preferably, the second power device is set to a cylinder; the second power device 601 is used to control the cutting and sealing knife device 602 In the cutting and sealing action between the first front moving shaft 401 and the first rear moving shaft 501 , the moving direction of the cutting and sealing action is towards the conveying plane of the front conveyor belt 402 and the rear conveyor belt 502 .
相对位移机构3包括第三动力装置301,第三动力装置301与第一前移动轴401和/或第一后移动轴501传动相连、并用于控制第一前移动轴401和第一后移动轴501之间的相对位移,应当说明的是,凡是能够实现上述功能的第三动力装置均可,如液压缸、气缸、电机等,在本实施例中,较为优选的,第三动力装置设置为气缸,滑动座202位于第二工作位时第一前移动轴401与第一后移动轴501之间的间距大于滑动座位于第一工作位时两者之间的间距。 The relative displacement mechanism 3 includes a third power device 301, the third power device 301 is connected to the first front moving shaft 401 and/or the first rear moving shaft 501 in transmission, and is used to control the first front moving shaft 401 and the first rear moving shaft The relative displacement between 501, it should be noted that any third power device that can realize the above functions can be used, such as hydraulic cylinders, air cylinders, motors, etc., in this embodiment, preferably, the third power device is set to For the air cylinder, the distance between the first front moving shaft 401 and the first rear moving shaft 501 when the sliding seat 202 is in the second working position is greater than the distance between the two when the sliding seat is in the first working position.
本发明的工作原理如下:将本发明的同步包封系统连接在现有技术的包装机横封机构的后侧即可,使用时,蔬菜放置在包装机上,当传递至前传送机构时,通过检测装置自动控制或通过人工控制的方式,控制第一动力装置同步移动第一前移动轴401、第一后移动轴501和切封刀机构,与此同时,相对位移机构进一步调整第一前移动轴401与第一后移动轴501之间的间距,这样,当滑动座由第一工作位运动至第二工作位时,第一前移动轴401与第一后移动轴501相对分离并露出切封刀装置,切封刀装置通过上升、下降或是上下两部分同时相对运动,实现对被包装蔬菜的热封和切割;这种方式具有多个优点:1)由于切封刀装置与被包装蔬菜同步运动,这样不用停机即可完成持续的热封切割过程,工作效率较高;2)对于不同长度的被包装蔬菜,仅需调整第一动力装置、第二动力装置和第三动力装置的运动时间节点,即可实现包装长度的调节;3)由于第一前移动轴与第一后移动轴的分离过程与切封刀装置的露出过程同步进行,这样即使被包装物品较小,也不会从第一前移动轴与第一后移动轴之间的缝隙中跌落。 The working principle of the present invention is as follows: just connect the synchronous encapsulation system of the present invention to the rear side of the horizontal sealing mechanism of the packaging machine in the prior art. When in use, the vegetables are placed on the packaging machine. The detection device automatically controls or manually controls the first power device to synchronously move the first front moving shaft 401, the first rear moving shaft 501 and the cutting and sealing knife mechanism, and at the same time, the relative displacement mechanism further adjusts the first front moving The distance between the shaft 401 and the first rear moving shaft 501 is such that when the sliding seat moves from the first working position to the second working position, the first front moving shaft 401 is relatively separated from the first rear moving shaft 501 and exposes the cut The sealing knife device, the cutting and sealing knife device realizes the heat sealing and cutting of the packaged vegetables by rising, falling or the relative movement of the upper and lower parts at the same time; this method has many advantages: 1) Since the cutting and sealing knife device Vegetables move synchronously, so that the continuous heat-sealing and cutting process can be completed without stopping the machine, and the work efficiency is high; 2) For packaged vegetables of different lengths, only need to adjust the power of the first power unit, the second power unit and the third power unit 3) Since the separation process of the first front moving axis and the first rear moving axis is carried out synchronously with the exposing process of the cutting and sealing knife device, even if the packaged items are small, the will fall through the gap between the first front axis of movement and the first rear axis of movement.
对于各个动力装置的控制,本发明的自动蔬菜包装机同步包封系统,可以采用多种方式,例如采用光电传感器、或是采用人工控制的方式,由于人工控制的方式较为简单,本发明说明书文件对此不做赘述;为了实现蔬菜的自动化包装过程,较为优选的,采用传感器的方式实现,前传送带402的上方还设置有位置传感器(未示出),位置传感器用于检测位于前传送带402上物料的位置,并且位置传感器与第一动力装置201、第二动力装置601和第三动力装置301电连接。 For the control of each power device, the automatic vegetable packaging machine synchronous encapsulation system of the present invention can adopt various methods, such as adopting photoelectric sensors, or adopting the mode of manual control, because the mode of manual control is relatively simple, the specification document of the present invention This will not be described in detail; in order to realize the automatic packaging process of vegetables, it is more preferable to implement it by means of sensors, and a position sensor (not shown) is also arranged above the front conveyor belt 402, and the position sensor is used to detect whether the vegetables are located on the front conveyor belt 402. The position of the material, and the position sensor is electrically connected with the first power device 201 , the second power device 601 and the third power device 301 .
实施例二 Embodiment two
本发明的自动蔬菜包装机同步包封系统,第一前移动轴401与第一后移动轴501能够实现同步运动即可,然而在运动过程中,前传送带和后传送带的相对位置发生了变化,对此,可以采用多种方案得到实现,例如,将前传送带和后传送带上连接涨紧机构、或是将前传送带和后传送带设置为弹性传送带,以保证传送带始终处于张紧状态。本实施例提出较为优选的方案,通过多个移动轴的联动,实现传送带的调节,这样无需调节传送带的相对长度即可;除此之外,相对位移机构对于第一前移动轴401与第一后移动轴501相对位置的调节,可以通过调节第一前移动轴401与滑动座的相对位置实现,也可通过调节第一后移动轴501与滑动座的相对位置实现,也可通过同时调节第一前移动轴401与第一后移动轴501与滑动座的相对位置实现,本实施例中,仅以相对位移机构调节第一后移动轴501与滑动座的相对位置为例进行说明,方案具体见下: In the synchronous encapsulation system of the automatic vegetable packaging machine of the present invention, the first front moving shaft 401 and the first rear moving shaft 501 can realize synchronous movement. However, during the movement, the relative positions of the front conveyor belt and the rear conveyor belt have changed. This can be achieved by adopting various schemes, for example, connecting the tensioning mechanism to the front conveyor belt and the rear conveyor belt, or setting the front conveyor belt and the rear conveyor belt as elastic conveyor belts to ensure that the conveyor belts are always in a tensioned state. This embodiment proposes a more preferred solution, through the linkage of multiple moving shafts, the adjustment of the conveyor belt is realized, so that it is not necessary to adjust the relative length of the conveyor belt; in addition, the relative displacement mechanism is for the first front moving shaft 401 and the first The adjustment of the relative position of the rear moving shaft 501 can be realized by adjusting the relative position of the first front moving shaft 401 and the sliding seat, or by adjusting the relative position of the first rear moving shaft 501 and the sliding seat, or by simultaneously adjusting the first The relative position of a front moving shaft 401 and the first rear moving shaft 501 and the sliding seat is realized. In this embodiment, only the relative displacement mechanism is used to adjust the relative position of the first rear moving shaft 501 and the sliding seat as an example. The scheme is specific See below:
前传送机构4还包括前侧远端固定轴403、前侧调平固定轴404、第二前移动轴405和前侧传动轴406,前传送带402依次缠绕在前侧调平固定轴404、前侧远端固定轴403、第一前移动轴401、第二前移动轴405和前侧传动轴406上相对运动,前侧远端固定轴403、前侧调平固定轴404和前侧传动轴406固定在机架上,第二前移动轴405设置在滑动座202上,并且第一前移动轴401与第二前移动轴405的相对位置固定。 The front transmission mechanism 4 also includes a front distal fixed shaft 403, a front level fixed shaft 404, a second front moving shaft 405, and a front transmission shaft 406. The front conveyor belt 402 is wound around the front side leveling fixed shaft 404, front Side distal fixed shaft 403, the first front moving shaft 401, the second front moving shaft 405, and the front transmission shaft 406 move relative to each other, and the front distal fixed shaft 403, the front leveling fixed shaft 404, and the front transmission shaft 406 is fixed on the frame, the second front moving shaft 405 is arranged on the sliding seat 202, and the relative positions of the first front moving shaft 401 and the second front moving shaft 405 are fixed.
后传送机构5还包括后侧远端固定轴503、后侧调平固定轴504、第二后移动轴505和后侧传动轴506,后传送带502依次缠绕在后侧调平固定轴504、后侧远端固定轴503、第一后移动轴501、第二后移动轴505和后侧传动轴506上相对运动,后侧远端固定轴503、后侧调平固定轴504和后侧传动轴506固定在机架上,第二后移动轴505设置在滑动座202上,并且第一后移动轴501与第二后移动轴505的相对位置固定。 The rear transmission mechanism 5 also includes a rear distal fixed shaft 503, a rear leveling fixed shaft 504, a second rear moving shaft 505, and a rear transmission shaft 506. The rear conveyor belt 502 is wound around the rear leveling fixed shaft 504, rear Side far-end fixed shaft 503, the first rear moving shaft 501, the second rear moving shaft 505 and the rear side transmission shaft 506 relatively move, the rear side distal fixed shaft 503, the rear side leveling fixed shaft 504 and the rear side transmission shaft 506 is fixed on the frame, the second rear moving shaft 505 is arranged on the sliding seat 202, and the relative positions of the first rear moving shaft 501 and the second rear moving shaft 505 are fixed.
第三动力装置与第一后移动轴与第二后移动轴之间的固定,可以采用多种方式,例如,第三动力装置的固定端固定在滑动座上,第一后移动轴与第二后移动轴固定在第三动力装置的活塞端,也可以第三动力装置的活塞端固定在滑动座上,第一后移动轴与第二后移动轴固定在第三动力装置的固定端;本实施例中,如图5所示,采用前一种方式,第三动力装置301的固定端固定在滑动座202的固定铁板203上,第一后移动轴501与第二后移动轴505固定在连接架507上,连接架507固定在第三动力装置301的活动端。 Fixing between the third power unit and the first rear moving shaft and the second rear moving shaft can be in various ways, for example, the fixed end of the third power unit is fixed on the sliding seat, and the first rear moving shaft and the second The rear moving shaft is fixed on the piston end of the third power unit, or the piston end of the third power unit can be fixed on the sliding seat, and the first rear moving shaft and the second rear moving shaft are fixed on the fixed end of the third power unit; In the embodiment, as shown in Figure 5, the former method is adopted, the fixed end of the third power device 301 is fixed on the fixed iron plate 203 of the sliding seat 202, and the first rear moving shaft 501 and the second rear moving shaft 505 are fixed On the connecting frame 507 , the connecting frame 507 is fixed on the movable end of the third power device 301 .
实施例三 Embodiment Three
本发明的自动蔬菜包装机同步包封系统,切封刀机构可以采用单切封刀的方式,也可采用双切封刀的方式;若采用单切封刀的方式,切封刀可以与切封模相互配合,切封刀设置在第一前移动轴401与第一后移动轴501之间的下方,也可设置在第一前移动轴401与第一后移动轴501之间的上方,当滑动座滑动至第二工作位时,切封刀在第二动力装置的作用下露出并完成切封动作;若采用双切封刀的方式,可以采用上下相互配合的上切封刀组和下切封刀组,本实施例给出其中一种技术方案,如下所示: In the synchronous encapsulation system of the automatic vegetable packaging machine of the present invention, the cutting and sealing knife mechanism can adopt the mode of single cutting and sealing knife or the mode of double cutting and sealing knife; if the mode of single cutting and sealing knife is adopted, the cutting and sealing knife can be combined with the cutting and sealing knife The mold sealing cooperates with each other, and the cutting and sealing knife is set below between the first front moving shaft 401 and the first rear moving shaft 501, and can also be set above between the first front moving shaft 401 and the first rear moving shaft 501, When the sliding seat slides to the second working position, the cutting and sealing knife is exposed under the action of the second power device and completes the cutting and sealing action; if the double cutting and sealing knife is used, the upper and lower cutting and sealing knife group and the For the lower cutting and sealing knife group, one of the technical solutions is given in this embodiment, as follows:
切封刀机构6包括固定在滑动座上的支撑板603,第二动力装置601包括第一气缸604和第二气缸605,切封刀装置602包括上切封刀组606和下切封刀组607;支撑板603的底部设置有固定端相互贴合固定的第一气缸604和第二气缸605,第一气缸604的输出端自下至上穿过支撑板603、并在其端部固定有第一连接板608,第一连接板608的顶面设置有下切封刀组607;第二气缸605的输出端固定有第二连接板609,第二连接板609的两侧分别固定有垂直向上的两根滑杆610,滑杆610的顶部之间固定有第三连接板611,第三连接板611的底部设置有上切封刀组606;支撑板603上设置有第一导套612,滑杆610在第一导套612内相对滑动。 The cutting and sealing knife mechanism 6 includes a support plate 603 fixed on the sliding seat, the second power device 601 includes a first cylinder 604 and a second cylinder 605, and the cutting and sealing knife device 602 includes an upper cutting and sealing knife group 606 and a lower cutting and sealing knife group 607 The bottom of the support plate 603 is provided with a first cylinder 604 and a second cylinder 605 whose fixed ends are fixed to each other, and the output end of the first cylinder 604 passes through the support plate 603 from bottom to top, and is fixed with a first cylinder 605 at its end. A connecting plate 608, the top surface of the first connecting plate 608 is provided with a lower cutting and sealing knife group 607; the output end of the second cylinder 605 is fixed with a second connecting plate 609, and two vertical upwards A sliding bar 610, a third connecting plate 611 is fixed between the tops of the sliding bar 610, the bottom of the third connecting plate 611 is provided with an upper cutting and sealing knife group 606; the supporting plate 603 is provided with a first guide sleeve 612, and the sliding bar 610 slides relatively within the first guide sleeve 612 .
上切封刀组606包括上切刀,上切刀的仅一侧或是两侧均可拆卸设置有上热封模,下切封刀组607包括与上热封模相对应的下热封模;当被包装的蔬菜等物料,由于保鲜性的需求等,仅需一侧密封而另一侧需要保持开口状态时,可以卸掉对应一侧的上热封模和下热封模即可。 The upper cutting and sealing knife group 606 includes an upper cutting knife, and only one or both sides of the upper cutting knife can be detachably provided with an upper heat-sealing mold, and the lower cutting and sealing knife group 607 includes a lower heat-sealing mold corresponding to the upper heat-sealing mold ; When the packaged vegetables and other materials only need to be sealed on one side and the other side needs to be kept open due to the need for freshness, the upper and lower heat-sealing molds on the corresponding side can be removed.
为了防止上切封刀组向下运动时,与下切封刀组相互磕碰或切封作业压力过大,第三连接板611的底部设置有压板613,上切封刀组606固定在压板613的底部,压板613的两侧设置有第二导套614,滑杆610在第二导套614内相对滑动,压板613与第三连接板611之间设置有弹性缓冲件(未示出);这样,通过弹性缓冲件可以有效保证切封作业,同时还能保护切封刀。 In order to prevent the upper cutting and sealing knife group from colliding with the lower cutting and sealing knife group when it moves downward, or the cutting and sealing operation pressure is too high, a pressing plate 613 is arranged at the bottom of the third connecting plate 611, and the upper cutting and sealing knife group 606 is fixed on the bottom of the pressing plate 613. At the bottom, the two sides of the pressing plate 613 are provided with a second guide sleeve 614, the slide bar 610 slides relatively in the second guide sleeve 614, and an elastic buffer (not shown) is arranged between the pressing plate 613 and the third connecting plate 611; , the cutting and sealing operation can be effectively guaranteed through the elastic buffer, and the cutting and sealing knife can also be protected at the same time.
以上所述仅是本发明的优选实施方式,并不用于限制本发明,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明技术原理的前提下,还可以做出若干改进和变型,这些改进和变型也应视为本发明的保护范围。 The above is only a preferred embodiment of the present invention, and is not intended to limit the present invention. It should be pointed out that for those of ordinary skill in the art, some improvements can be made without departing from the technical principle of the present invention. and modifications, these improvements and modifications should also be considered as the protection scope of the present invention.
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CN104960341B (en) * | 2015-07-09 | 2017-02-01 | 佛山汉格斯环保科技有限公司 | Code spraying device |
CN105523225A (en) * | 2016-01-29 | 2016-04-27 | 苏州安特化妆品有限公司 | Aftertreatment sliding adjusting device of three-dimensional packaging machine |
CN105600027A (en) * | 2016-01-29 | 2016-05-25 | 苏州安特化妆品有限公司 | Post-treatment lifting adjustment device for packaging machine |
CN105799964B (en) * | 2016-05-21 | 2018-01-30 | 温州市通达包装机械厂 | A kind of three-dimensional packaging machine |
CN111846460A (en) * | 2020-07-21 | 2020-10-30 | 湖州倍肽生物科技有限公司 | VC (polyvinyl chloride) sheet packaging machine |
CN112357235B (en) * | 2020-11-26 | 2022-10-14 | 湖南宇晨食品有限责任公司 | Packaging equipment with heat sealing mechanism and implementation method thereof |
CN113044329B (en) * | 2021-03-11 | 2022-07-22 | 郑州维普斯机械设备有限公司 | Packaging machine adopting plastic packaging bags |
CN114426113B (en) * | 2022-01-15 | 2024-06-04 | 燕诚智能设备制造河北有限公司 | Automatic dish loading device |
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