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CN104353504A - Preparing method of spherical titanium-aluminum composite carrier - Google Patents

Preparing method of spherical titanium-aluminum composite carrier Download PDF

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CN104353504A
CN104353504A CN201410645921.3A CN201410645921A CN104353504A CN 104353504 A CN104353504 A CN 104353504A CN 201410645921 A CN201410645921 A CN 201410645921A CN 104353504 A CN104353504 A CN 104353504A
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alginate
aluminum
aluminium
titanium dioxide
titanium
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CN104353504B (en
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孙彦民
杨文建
于海斌
李晓云
孟广莹
王康
周鹏
李俊
张雪梅
张利杰
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Tianjin University
CNOOC Energy Technology and Services Ltd
CNOOC Tianjin Chemical Research and Design Institute Co Ltd
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Tianjin University
China National Offshore Oil Corp CNOOC
CNOOC Energy Technology and Services Ltd
CNOOC Tianjin Chemical Research and Design Institute Co Ltd
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Abstract

本发明为一种球形钛铝复合载体的制备方法,其特征在于:在铝胶中加入去离子水、二氧化钛混合均匀;缓慢加入海藻酸盐溶液,高速搅拌制成混悬浆料;将混悬浆料滴入多价金属阳离子溶液中形成球状复合凝胶颗粒;取出凝胶颗粒,进行干燥、焙烧得到球形钛铝复合载体;其中:所述铝胶是氧化铝水凝胶或纳米氧化铝溶胶;所述二氧化钛的加入量为以Al2O3计的铝溶胶质量的0.1~4倍,二氧化钛的晶相选为锐钛矿相;所述混悬浆料中重量固含量为5~25%、海藻酸盐重量含量为0.3~5%;所述海藻酸盐为海藻酸钠、海藻酸钾、海藻酸镁、海藻酸铵中的一种或多种;所述多价金属阳离子溶液为0.1mol/L~饱和浓度的铝、锌、钙、铜、铁、亚铁、钴、锰或镍离子的盐溶液。The invention is a preparation method of a spherical titanium-aluminum composite carrier, which is characterized in that: adding deionized water and titanium dioxide to the aluminum glue and mixing uniformly; slowly adding alginate solution, and stirring at a high speed to form a suspension slurry; The slurry is dropped into the polyvalent metal cation solution to form spherical composite gel particles; the gel particles are taken out, dried and calcined to obtain a spherical titanium-aluminum composite carrier; wherein: the aluminum gel is alumina hydrogel or nano-alumina sol The amount of titanium dioxide added is 0.1 to 4 times the mass of aluminum sol in terms of Al 2 O 3 , and the crystal phase of titanium dioxide is selected as anatase phase; the weight solid content in the suspension slurry is 5 to 25% , Alginate weight content is 0.3~5%; Described alginate is one or more in sodium alginate, potassium alginate, magnesium alginate, ammonium alginate; Described polyvalent metal cation solution is 0.1 Salt solution of aluminum, zinc, calcium, copper, iron, ferrous, cobalt, manganese or nickel ions with mol/L~saturated concentration.

Description

一种球形钛铝复合载体的制备方法A kind of preparation method of spherical titanium-aluminum composite carrier

技术领域technical field

本发明涉及催化剂载体技术领域,具体为一种球形钛铝复合载体的制备方法。The invention relates to the technical field of catalyst carriers, in particular to a method for preparing a spherical titanium-aluminum composite carrier.

技术背景technical background

20世纪70年代以来,TiO2作为一种性能独特的新型催化材料而备受关注。作为载体,TiO2与活性组分间具有强相互作用,可改变催化剂的吸附及催化性能,且本身具有较好的光催化性能、抗积炭和抗中毒能力。但由于TiO2表面孔道很少,比表面积较其他常用金属氧化物载体低,使得TiO2能够负载的单层分散活性组分的量非常少;同时,其受热时表面极易收缩,而且易从锐钛矿相变为低活性的金红石相;此外,TiO2不易成型,在工业上不适合直接作为载体使用。因此,需要找到一种能够支持TiO2高活性,且有大比表面积、均匀孔结构、易成型、机械强度高的材料,来弥补TiO2结构上的不足。Since the 1970s, TiO2 has attracted much attention as a new type of catalytic material with unique properties. As a carrier, TiO 2 has a strong interaction with the active components, which can change the adsorption and catalytic performance of the catalyst, and it has good photocatalytic performance, anti-coking and anti-poisoning capabilities. However, due to the few pores on the surface of TiO 2 , the specific surface area is lower than that of other commonly used metal oxide supports, so that the amount of single-layer dispersed active components that can be loaded on TiO 2 is very small; at the same time, its surface shrinks easily when heated, and it is easy to get from The anatase phase changes into a low-activity rutile phase; in addition, TiO2 is not easy to form, and it is not suitable for direct use as a carrier in industry. Therefore, it is necessary to find a material that can support the high activity of TiO 2 and has a large specific surface area, uniform pore structure, easy molding, and high mechanical strength to make up for the structural deficiency of TiO 2 .

在TiO2中引入Al2O3,可制得具有较高比表面积的催化剂载体,而且Al2O3的存在会影响Ti的电子环境,从而改变催化剂表面原子的化学状态。与常规的Al2O3、SiO2等载体相比,TiO2-Al2O3复台氧化物作为催化剂载体时,有许多独特的物理化学性能,在裂解汽油、加氢脱硫和加氢脱氨等反应中得到了广泛的应用,因此被众多的研究者所青睐。The introduction of Al 2 O 3 into TiO 2 can produce a catalyst support with a higher specific surface area, and the presence of Al 2 O 3 will affect the electronic environment of Ti, thereby changing the chemical state of the catalyst surface atoms. Compared with conventional Al 2 O 3 , SiO 2 and other supports, when TiO 2 -Al 2 O 3 complex oxide is used as a catalyst support, it has many unique physical and chemical properties. It has been widely used in reactions such as ammonia, so it is favored by many researchers.

CN103861660A公开了一种球形钛铝复合氧化物的滚动成型方法,该方法步骤如下:1)将粒度为100~400目的钛白粉和快脱粉按照质量比为1:3~1:1的比例在三维混料机中充分混合;2)将上述混合粉末加入糖衣机中,滚动过程中添加粘结剂进行滚动成型,待形成直径为1.8~5mm的颗粒时取出,其中粘结剂的量为混合粉末质量的30~80%;3)由步骤2)所得成型颗粒经养生干燥、焙烧得球形TiO2-Al2O3复合氧化物。本发明方法简单,但制备过程中粉尘大,产品孔容小,堆比大。CN103861660A discloses a rolling forming method of a spherical titanium-aluminum composite oxide. The steps of the method are as follows: 1) Titanium dioxide with a particle size of 100-400 mesh and quick-release powder are mixed according to the mass ratio of 1:3-1:1. Fully mix in a three-dimensional mixer; 2) Add the above-mentioned mixed powder into a sugar coating machine, add a binder during the rolling process for rolling molding, and take it out when the particles with a diameter of 1.8-5mm are formed, and the amount of the binder is mixing 30-80% of the mass of the powder; 3) The spherical TiO 2 -Al 2 O 3 composite oxide is obtained by curing, drying and roasting the shaped particles obtained in step 2). The method of the invention is simple, but the dust in the preparation process is large, the pore volume of the product is small, and the heap ratio is large.

CN103861658A公开一种球形钛铝复合氧化物载体的制备方法,其特征在于:首先将氧化钛和氧化铝粉末充分混合,随后将所述混合粉末分批加入至质量浓度为0.5~3.5%的可溶性海藻酸盐水溶液中,搅拌均质后,将所得氧化钛-氧化铝-海藻酸盐混悬液滴入至硝酸钙的水溶液中胶凝,形成氧化钛-氧化铝-海藻酸钙复合小球;随后将所述复合小球浸入至含有醋酸和壳聚糖水溶液进一步覆膜交联,最后洗涤、干燥、焙烧后制得。本发明方法简单易行、条件温和、能耗低、废水废气排放少,制得的球形钛铝载体具有钛铝比可大范围调变、表面光滑、强度高、磨耗低的特点。但是氧化钛与氧化铝是粉末混合,很难分散均匀,不利于充分发挥两者性能;成型后还需进行覆膜交联反应,会造成内部氧化铝的迁移,致使小球从里到外氧化钛的含量逐步降低。CN103861658A discloses a method for preparing a spherical titanium-aluminum composite oxide carrier, which is characterized in that: firstly, titanium oxide and aluminum oxide powders are fully mixed, and then the mixed powder is added in batches to soluble seaweed with a mass concentration of 0.5-3.5%. In the aqueous salt solution, after stirring and homogenizing, the obtained titanium oxide-alumina-alginate suspension is dropped into the aqueous solution of calcium nitrate to gel to form titanium oxide-alumina-calcium alginate composite pellets; then The composite pellet is prepared by immersing the composite pellet into an aqueous solution containing acetic acid and chitosan to further coat and cross-link, and finally washing, drying and roasting. The method of the invention is simple and easy, with mild conditions, low energy consumption and less discharge of waste water and waste gas. The prepared spherical titanium-aluminum carrier has the characteristics of large-scale adjustment of titanium-aluminum ratio, smooth surface, high strength and low wear. However, titanium oxide and aluminum oxide are mixed powders, which are difficult to disperse uniformly, which is not conducive to giving full play to the performance of the two. After molding, a coating cross-linking reaction is required, which will cause the migration of internal aluminum oxide, resulting in the oxidation of the ball from the inside to the outside. The content of titanium is gradually reduced.

发明内容Contents of the invention

本发明目的是提供一种低成本、高效率而有绿色环保的球形钛铝复合载体的制备方法。The purpose of the present invention is to provide a low-cost, high-efficiency and environmentally friendly preparation method of spherical titanium-aluminum composite carrier.

本发明为一种球形钛铝复合载体的制备方法;其特征在于:在铝胶中加入去离子水、二氧化钛混合均匀;缓慢加入海藻酸盐溶液,高速搅拌制成混悬浆料;将混悬浆料滴入多价金属阳离子盐溶液中形成球状复合凝胶颗粒;取出凝胶颗粒,进行干燥、焙烧得到球形钛铝复合载体;The invention is a preparation method of a spherical titanium-aluminum composite carrier; it is characterized in that: adding deionized water and titanium dioxide to the aluminum glue and mixing uniformly; slowly adding alginate solution, and stirring at a high speed to form a suspension slurry; Dropping the slurry into the polyvalent metal cation salt solution to form spherical composite gel particles; taking out the gel particles, drying and roasting to obtain spherical titanium-aluminum composite carriers;

其中:所述铝胶是氧化铝水凝胶或纳米氧化铝溶胶;所述氧化铝水凝胶优选是由碱金属铝酸盐与酸反应、铝盐或酸性铝溶胶与碱反应、铝汞齐水解反应或醇铝水解反应制备的无定型凝胶;Wherein: the aluminum gel is alumina hydrogel or nano-alumina sol; the alumina hydrogel is preferably made of alkali metal aluminate and acid reaction, aluminum salt or acidic aluminum sol and alkali reaction, aluminum amalgam Amorphous gels prepared by hydrolysis or aluminum alkoxide hydrolysis;

所述二氧化钛的加入量为以Al2O3计的铝溶胶质量的0.1~4倍,二氧化钛的晶相选为锐钛矿相;The amount of titanium dioxide added is 0.1 to 4 times the mass of aluminum sol calculated by Al 2 O 3 , and the crystal phase of titanium dioxide is selected as anatase phase;

所述混悬浆料中重量固含量为5~25%、海藻酸盐重量含量为0.3~5%;The weight solid content in the suspension slurry is 5-25%, and the weight content of alginate is 0.3-5%;

所述海藻酸盐为海藻酸钠、海藻酸钾、海藻酸镁、海藻酸铵中的一种或多种;The alginate is one or more of sodium alginate, potassium alginate, magnesium alginate, ammonium alginate;

所述多价金属阳离子盐溶液为0.1mol/L~饱和浓度的铝、锌、钙、铜、铁、亚铁、钴、锰或镍离子的盐溶液,优选0.2~1mol/L的铝、锌、钙或铜离子盐溶液。The multivalent metal cation salt solution is a salt solution of aluminum, zinc, calcium, copper, iron, ferrous, cobalt, manganese or nickel ions at a concentration of 0.1mol/L to saturation, preferably 0.2 to 1mol/L of aluminum and zinc , calcium or copper ion salt solution.

在上述技术方案中,所述干燥温度优选为80~120℃,焙烧温度优选为450~600℃。In the above technical solution, the drying temperature is preferably 80-120°C, and the calcination temperature is preferably 450-600°C.

本发明方法与现有技术相比,其有益效果如下:Compared with the prior art, the inventive method has the following beneficial effects:

①以铝胶为铝源,采用水柱成型法进行成型,由于铝胶自身具有良好的粘结性能,成型后凝胶颗粒无需进行现有水柱工艺中所普遍采用的酸处理步骤,可直接进行干燥、焙烧,大幅缩短了生产工艺步骤,易于实现工业化连续生产;①Using aluminum glue as the aluminum source, the water column molding method is used for molding. Since the aluminum glue itself has good bonding performance, the gel particles after molding do not need to be subjected to the acid treatment step commonly used in the existing water column process, and can be directly dried , Roasting, greatly shorten the production process steps, easy to realize industrial continuous production;

②在氧化铝溶胶中加入骨架稳定且对酸不敏感的二氧化钛,不但可保持二氧化钛原有结构与性质,而且还可起到支撑、扩孔作用,减少凝胶小球在干燥过程中的收缩,使产品强度高、孔容大、堆比小;②Adding titanium dioxide with stable skeleton and acid insensitivity to alumina sol can not only maintain the original structure and properties of titanium dioxide, but also play a role of support and pore expansion, reducing the shrinkage of gel beads during the drying process, The product has high strength, large pore volume and small stack ratio;

③采用氧化铝溶胶与二氧化钛混合,可保证两者充分接触、混合,有利于二氧化钛的分散,提高二氧化钛的活性;③Alumina sol and titanium dioxide are mixed to ensure full contact and mixing of the two, which is beneficial to the dispersion of titanium dioxide and improves the activity of titanium dioxide;

具体实施方式Detailed ways

下面结合具体实施例对本发明球形钛铝复合载体的制备方法作进一步说明,但并不因此而限制本发明。The preparation method of the spherical titanium-aluminum composite carrier of the present invention will be further described below in conjunction with specific examples, but the present invention is not limited thereby.

实施例1Example 1

室温下以15%硝酸为底液,搅拌下逐渐加入以氧化铝计重量固含量为10~20%的偏铝酸钠溶液进行反应,控制终点pH为6~8.5,反应后直接进行板框过滤、除杂,得到干基含量为15~30重%的氧化铝水凝胶。At room temperature, use 15% nitric acid as the bottom liquid, gradually add sodium metaaluminate solution with a solid content of 10-20% by weight based on alumina for reaction under stirring, control the pH at the end point to 6-8.5, and directly carry out plate and frame filtration after the reaction and removing impurities to obtain an alumina hydrogel with a dry basis content of 15-30% by weight.

实施例2Example 2

取按实施例1制备的干基含量为20%的氧化铝水凝胶500g;加入20g锐钛型二氧化钛,搅拌均匀;然后缓慢加入400g浓度为2重%的海藻酸钠溶液,高速搅拌制成混悬浆料;将混悬浆料滴入到铝离子浓度为1mol/L的硝酸铝溶液中形成复合凝胶颗粒;取出凝胶颗粒,120℃干燥10小时,然后550℃焙烧4小时得到球形钛铝复合载体。Take 500g of alumina hydrogel with a dry basis content of 20% prepared according to Example 1; add 20g of anatase titanium dioxide and stir evenly; then slowly add 400g of sodium alginate solution with a concentration of 2% by weight and stir at a high speed to prepare Suspension slurry; drop the suspension slurry into an aluminum nitrate solution with an aluminum ion concentration of 1mol/L to form composite gel particles; take out the gel particles, dry at 120°C for 10 hours, and then bake at 550°C for 4 hours to obtain a spherical shape Titanium-aluminum composite carrier.

对产品进行分析表征:粒径:2.0±0.05mm;平均强度:90N/颗;孔容:0.85ml/g;比表面积:250m2/g。Analyze and characterize the product: particle size: 2.0±0.05mm; average strength: 90N/particle; pore volume: 0.85ml/g; specific surface area: 250m 2 /g.

实施例3Example 3

取按实施例1制备的干基含量为20%的氧化铝水凝胶500g;加入100g锐钛型二氧化钛,600g浓度为3重%的海藻酸钠溶液,高速搅拌均匀制成混悬浆料;将混悬浆料滴入到铝离子摩尔浓度为0.5mol/L的硝酸铝溶液中形成复合凝胶颗粒;取出凝胶颗粒,120℃干燥10小时,然后550℃焙烧4小时得到球形钛铝复合载体。Take 500 g of alumina hydrogel with a dry basis content of 20% prepared according to Example 1; add 100 g of anatase titanium dioxide, 600 g of sodium alginate solution with a concentration of 3% by weight, and stir at a high speed to uniformly make a suspension slurry; Drop the suspension into an aluminum nitrate solution with an aluminum ion molar concentration of 0.5 mol/L to form composite gel particles; take out the gel particles, dry them at 120°C for 10 hours, and then bake them at 550°C for 4 hours to obtain spherical titanium-aluminum composites. carrier.

对产品进行分析表征:粒径:2.15±0.05mm;平均强度:55N/颗;孔容:0.65ml/g;比表面积:215m2/g。Analyze and characterize the product: particle size: 2.15±0.05mm; average strength: 55N/particle; pore volume: 0.65ml/g; specific surface area: 215m 2 /g.

实施例4Example 4

取按实施例1制备的干基含量为20%的氧化铝水凝胶500g;加入300g锐钛型二氧化钛,和900g浓度3重%的海藻酸钠溶液,高速搅拌均匀制成混悬浆料;将混悬浆料滴入到铝离子摩尔浓度为0.5mol/L的硝酸铝溶液中形成复合凝胶颗粒;取出凝胶颗粒,120℃干燥10小时,然后550℃焙烧4小时得到球形钛铝复合载体。Take 500 g of alumina hydrogel with a dry basis content of 20% prepared according to Example 1; add 300 g of anatase titanium dioxide and 900 g of a 3% by weight sodium alginate solution, and stir at a high speed to uniformly prepare a suspension; Drop the suspension into an aluminum nitrate solution with an aluminum ion molar concentration of 0.5 mol/L to form composite gel particles; take out the gel particles, dry them at 120°C for 10 hours, and then bake them at 550°C for 4 hours to obtain spherical titanium-aluminum composites. carrier.

对产品进行分析表征:粒径:1.95±0.05mm;平均强度:35N/颗;孔容:0.42ml/g;比表面积:180m2/g。Analyze and characterize the product: particle size: 1.95±0.05mm; average strength: 35N/particle; pore volume: 0.42ml/g; specific surface area: 180m 2 /g.

实施例5Example 5

取纳米氧化铝溶胶300g(杭州万景新材料有限公司生产,型号JR14W-1,氧化铝含量30%);加入100g锐钛型二氧化钛、100g去离子水搅拌均匀;加入300g浓度4重%的海藻酸钠溶液,搅拌均匀制成混悬浆料;将混悬浆料滴入到铝离子摩尔浓度为0.5mol/L的硝酸铝溶液中形成复合凝胶颗粒;取出凝胶颗粒,120℃干燥10小时,然后550℃焙烧4小时得到球形钛铝复合载体。Take 300g of nano-alumina sol (produced by Hangzhou Wanjing New Material Co., Ltd., model JR14W-1, with an alumina content of 30%); add 100g of anatase titanium dioxide and 100g of deionized water and stir evenly; add 300g of seaweed with a concentration of 4% by weight sodium nitrate solution, stirred evenly to make a suspension slurry; the suspension slurry was dropped into an aluminum nitrate solution with an aluminum ion molar concentration of 0.5mol/L to form composite gel particles; the gel particles were taken out and dried at 120°C for 10 hours, and then calcined at 550°C for 4 hours to obtain a spherical titanium-aluminum composite carrier.

对产品进行分析表征:粒径:2.0±0.05mm;平均强度:55N/颗;孔容:0.75ml/g;比表面积:240m2/g。Analyze and characterize the product: particle size: 2.0±0.05mm; average strength: 55N/particle; pore volume: 0.75ml/g; specific surface area: 240m 2 /g.

Claims (4)

1. the preparation method of a spherical titanium aluminium complex carrier; It is characterized in that: in aluminium glue, add deionized water, titanium dioxide mixes; Slowly add alginate solution, high-speed stirred makes suspendible slurry; Spherical composite gel particle is formed by suspendible slurry instillation multivalent metal cation solution; Take out gel particle, carry out drying, roasting obtains spherical titanium aluminium complex carrier;
Wherein: described aluminium glue is alumina hydrogel or nano alumina sol;
The addition of described titanium dioxide is with Al 2o 30.1 ~ 4 times of Alumina gel quality of meter, the crystalline phase of titanium dioxide elects Anatase as;
In described suspendible slurry, weight solid content is 5 ~ 25%, alginate weight content is 0.3 ~ 5%;
Described alginate is one or more in sodium alginate, potassium alginate, alginic acid magnesium, ammonium alginate;
Described multivalent metal cation solution is the salting liquid of the aluminium of 0.1mol/L ~ saturated concentration, zinc, calcium, copper, iron, ferrous iron, cobalt, manganese or nickel ion.
2., according to method described in claim 1, it is characterized in that described alumina hydrogel is the unformed gel prepared with acid reaction, aluminium salt or acidic aluminum sol and alkali reaction, aluminium amalgam hydrolysis or aluminium alcoholates hydrolysis by alkali metal aluminate.
3., according to method described in claim 1, it is characterized in that described multivalent metal cation solution is the aluminium of 0.2 ~ 1mol/L, zinc, calcium or copper ion salting liquid.
4., according to method described in claim 1, it is characterized in that described baking temperature is 80 ~ 120 DEG C, sintering temperature is 450 ~ 600 DEG C.
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