CN104330031A - Portable overhead line geometric parameters detection method and system based on binocular linear array CCD camera - Google Patents
Portable overhead line geometric parameters detection method and system based on binocular linear array CCD camera Download PDFInfo
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Abstract
Description
技术领域technical field
本发明主要涉及到铁路接触网检测系统,特指一种基于双目线阵CCD摄像头的便携式接触网几何参数检测方法及系统。The invention mainly relates to a railway catenary detection system, in particular to a portable catenary geometric parameter detection method and system based on a binocular linear array CCD camera.
背景技术Background technique
目前,在对铁路接触网进行检测时,接触线导高、拉出值、侧面限界等常规几何参数的测量多采用人工定点方式测量。这种人工定点测量的方式,普遍存在测量值不连续、测量效率低等缺点。因此,面对电气化铁路安全要求越来越高的今天,传统的人工定点检测技术检测误差较大,检测波形不连续,效率低,而基于激光雷达的非接触式检测技术由于其核心传感器采用国外进口元器件,系统整体造价昂贵;因此亟需快速、连续、节能、性价比高的接触网几何参数检测系统。At present, when testing railway catenary, the measurement of conventional geometric parameters such as catenary height, pull-out value, and side limit is mostly carried out by manual fixed-point measurement. This method of manual fixed-point measurement generally has shortcomings such as discontinuous measurement values and low measurement efficiency. Therefore, in the face of today's increasingly high safety requirements for electrified railways, the traditional manual fixed-point detection technology has large detection errors, discontinuous detection waveforms, and low efficiency. Imported components, the overall cost of the system is expensive; therefore, there is an urgent need for a fast, continuous, energy-saving, and cost-effective catenary geometric parameter detection system.
发明内容Contents of the invention
本发明要解决的技术问题就在于:针对现有技术存在的技术问题,本发明提供一种结构简单、操作简便、携带方便、可全天候工作的基于双目线阵CCD摄像头的便携式接触网几何参数检测方法及系统。The technical problem to be solved by the present invention is: aiming at the technical problems existing in the prior art, the present invention provides a portable catenary geometric parameter based on a binocular linear array CCD camera that is simple in structure, easy to operate, easy to carry, and can work around the clock Detection method and system.
为解决上述技术问题,本发明采用以下技术方案:In order to solve the problems of the technologies described above, the present invention adopts the following technical solutions:
一种基于双目线阵CCD摄像头的便携式接触网几何参数检测方法,步骤为:A portable catenary geometric parameter detection method based on a binocular linear array CCD camera, the steps are:
(1)将两个成像装置布置于两根轨道上,用来产生照明光的线光源布置于两个成像装置之间的中心处;(1) two imaging devices are arranged on two rails, and the line light source used to generate illumination light is arranged at the center between the two imaging devices;
(2)朝向接触线发射照明光线,所产生的反射光分别进入到两个成像装置内进行成像;(2) emit illumination light toward the contact line, and the generated reflected light respectively enters into two imaging devices for imaging;
(3)通过下列公式得到对应的接触网几何参数:(3) The corresponding catenary geometric parameters are obtained by the following formula:
其中,H为导高、a为拉出值,两个成像装置中心之间的距离为S,h0为轨平面到成像平面的高度,接触线对照明光的反射光在两个成像装置上成像,经过坐标转换之后与成像平面的夹角分别θ1、θ2。Among them, H is the guide height, a is the pull-out value, the distance between the centers of the two imaging devices is S, h0 is the height from the rail plane to the imaging plane, and the reflected light of the contact line to the illumination light is imaged on the two imaging devices , and the included angles with the imaging plane after coordinate transformation are θ1 and θ2 respectively.
本发明进一步提供一种基于双目线阵CCD摄像头的便携式接触网几何参数检测系统,包括便携式小车及安装于便携式小车上的两个摄像头、CCD摄像头信息采集处理嵌入式系统、线光源,所述线光源安装于两个摄像头的正中间,所述线光源发出的线状光被所测接触线反射回来之后进入摄像头并在线阵CCD中成像。The present invention further provides a portable catenary geometric parameter detection system based on a binocular linear array CCD camera, including a portable car and two cameras installed on the portable car, a CCD camera information collection and processing embedded system, and a line light source. The line light source is installed in the middle of the two cameras, and the linear light emitted by the line light source is reflected by the measured contact line and then enters the camera and is imaged in the line array CCD.
作为本发明的进一步改进:所述摄像头的线阵列CCD上方安放滤光镜。As a further improvement of the present invention: a filter is placed above the line array CCD of the camera.
作为本发明的进一步改进:在所述滤光镜和线阵列CCD之间安装柱面镜。As a further improvement of the present invention: a cylindrical mirror is installed between the filter mirror and the line array CCD.
作为本发明的进一步改进:所述柱面镜的母线与线阵列CCD垂直,所述柱面镜的平面一侧平行摄像头安装平面,所述柱面镜的凸面朝向接触网方向。As a further improvement of the present invention: the generatrix of the cylindrical mirror is perpendicular to the line array CCD, one side of the plane of the cylindrical mirror is parallel to the camera installation plane, and the convex surface of the cylindrical mirror faces towards the catenary.
作为本发明的进一步改进:所述便携式小车包括底盘,所述底盘上设有平行于轨平面的摄像头安装平面。As a further improvement of the present invention: the portable trolley includes a chassis, and the chassis is provided with a camera installation plane parallel to the rail plane.
作为本发明的进一步改进:所述底盘的车轮位于轨道的上方并可沿轨道行走,所述底盘上还设有辅助轮,所述辅助轮用来与轨道的内侧面配合,并通过弹簧使车体靠近轨道。As a further improvement of the present invention: the wheels of the chassis are located above the track and can walk along the track, the chassis is also provided with auxiliary wheels, the auxiliary wheels are used to cooperate with the inner surface of the track, and the vehicle is driven by springs The body is close to the orbit.
作为本发明的进一步改进:所述车轮处设有测速编码器,用来检测车轮的实时速度。As a further improvement of the present invention: a speed measuring encoder is provided at the wheel to detect the real-time speed of the wheel.
作为本发明的进一步改进:所述CCD摄像头信息采集处理嵌入式系统包括:As a further improvement of the present invention: the CCD camera information acquisition and processing embedded system includes:
基于FPGA的CCD驱动模块,当反射光16经过光学系统成像于CCD光敏单元上,CCD驱动电路以一定频率的脉冲驱动CCD输出反映物体位移信息的信号;FPGA-based CCD drive module, when the reflected light 16 is imaged on the CCD photosensitive unit through the optical system, the CCD drive circuit drives the CCD with pulses of a certain frequency to output signals reflecting object displacement information;
信号放大采样模块,用来将CCD输出的脉冲调制信号经过放大以后,再用采样电路对连续的视频信号在时间上进行间隔采样,把CCD视频信号变成离散的模拟信号;The signal amplification sampling module is used to amplify the pulse modulation signal output by the CCD, and then use the sampling circuit to sample the continuous video signal at intervals in time, and turn the CCD video signal into a discrete analog signal;
高速A/D转换和高速缓存模块,经过信号放大采样模块采样后的模拟信号经过高速A/D转换以后变成数字的数值再经过高速缓存后交由微控制器进行处理。High-speed A/D conversion and high-speed cache module, the analog signal sampled by the signal amplification sampling module is converted into a digital value after high-speed A/D conversion, and then processed by the microcontroller after being cached.
作为本发明的进一步改进:所述便携式小车上设有工控PC机的触摸屏显示器。As a further improvement of the present invention: the portable car is provided with a touch screen display of an industrial PC.
与现有技术相比,本发明的优点在于:Compared with the prior art, the present invention has the advantages of:
1、本发明一种基于双目线阵CCD摄像头的便携式接触网几何参数检测方法及系统,结构简单、操作简便、携带方便,存储数据量小,计算量小所用元器件稳定可靠,寿命长,能够实时画出几何参数波形图。1. A portable catenary geometric parameter detection method and system based on a binocular linear array CCD camera of the present invention has simple structure, easy operation, easy portability, small amount of stored data, and small amount of calculation. The components used are stable and reliable, and have a long life. Ability to draw geometric parameter waveforms in real time.
2、本发明一种基于双目线阵CCD摄像头的便携式接触网几何参数检测方法及系统,采用照明线光源,可以全天候工作,产品能耗低,对环境污染少。2. A portable catenary geometric parameter detection method and system based on a binocular linear array CCD camera of the present invention adopts a lighting line light source, can work around the clock, has low energy consumption, and has little environmental pollution.
附图说明Description of drawings
图1是本发明方法的原理示意图。Fig. 1 is a schematic diagram of the principle of the method of the present invention.
图2是本发明方法中计算接触线导高、拉出值的原理示意图。Fig. 2 is a schematic diagram of the principle of calculating the conductance and pull-out value of the contact wire in the method of the present invention.
图3是本发明在具体应用实例中的图形化数据展示的原理示意图。Fig. 3 is a schematic diagram of the principle of graphical data display in a specific application example of the present invention.
图4是本发明检测系统在具体应用实例中的结构原理示意图。Fig. 4 is a schematic diagram of the structure and principle of the detection system of the present invention in a specific application example.
图5是本发明检测系统在具体应用实例中的框架组成示意图。Fig. 5 is a schematic diagram of the frame composition of the detection system of the present invention in a specific application example.
图6是本发明检测系统在具体应用实例中CCD摄像头信息采集处理嵌入式系统的组成示意图。6 is a schematic diagram of the composition of the CCD camera information collection and processing embedded system in a specific application example of the detection system of the present invention.
图例说明:illustration:
1、摄像头;2、摄像头安装平面;3、线光源;4、工控PC机的触摸屏显示器;5、把手;6、车轮;7、测速编码器;8、轨平面;9、底盘;10、推杆;11、轨道;12、弹簧;13、辅助轮;14、路基;15、照明光;16、反射光;17、滤光镜;18、柱面镜;19、接触线。1. Camera; 2. Camera installation plane; 3. Line light source; 4. Touch screen display of industrial PC; 5. Handle; 6. Wheel; 7. Speed encoder; 8. Rail plane; 9. Chassis; 10. Push Rod; 11, track; 12, spring; 13, auxiliary wheel; 14, roadbed; 15, illumination light; 16, reflected light; 17, filter mirror; 18, cylindrical mirror; 19, contact line.
具体实施方式Detailed ways
以下将结合说明书附图和具体实施例对本发明做进一步详细说明。The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
本发明的一种基于双目线阵CCD摄像头的便携式接触网几何参数检测方法,其步骤为:A kind of portable catenary geometric parameter detection method based on binocular linear array CCD camera head of the present invention, its steps are:
(1)将两个成像装置布置于两根轨道11上,用来产生线状照明光的线光源3布置于两个成像装置之间的中心处;(1) two imaging devices are arranged on two rails 11, and the line light source 3 used to generate linear illumination light is arranged at the center between the two imaging devices;
(2)朝向接触线19发射照明光,所产生的反射光16分别进入到两个成像装置内进行成像;(2) emit illumination light toward the contact line 19, and the generated reflected light 16 respectively enters into two imaging devices for imaging;
(3)通过下列公式得到对应的接触网几何参数(结合图1和图2):(3) The corresponding catenary geometric parameters are obtained by the following formula (combining Figure 1 and Figure 2):
其中,H为导高、a为拉出值,两个成像装置中心之间的距离为S,h0为轨平面8到成像平面的高度,接触线19对照明光的反射光16在两个成像装置的线阵CCD光敏元件上成像,经过坐标转换之后与成像平面的夹角分别θ1、θ2。图3为本发明在具体应用实例中的图形化数据展示示意图,Among them, H is the guide height, a is the pull-out value, the distance between the centers of the two imaging devices is S, h0 is the height from the rail plane 8 to the imaging plane, and the reflected light 16 of the contact line 19 to the illumination light is formed in the two imaging devices. The image is formed on the linear array CCD photosensitive element of the device, and the included angles with the imaging plane after coordinate transformation are θ1 and θ2 respectively. Fig. 3 is a schematic diagram showing graphical data of the present invention in a specific application example,
如图4、图5和图6所示,本发明的一种基于双目线阵CCD摄像头的便携式接触网几何参数检测系统,包括便携式小车及安装于便携式小车上的两个摄像头1、CCD摄像头信息采集处理嵌入式系统,线光源3安装于两个摄像头1的正中间。两个摄像头1均为双目线阵CCD摄像头,即电荷耦合器件线阵列CCD摄像头,该组摄像头相对于轨道11和平行于轨平面8的方式安装,两个摄像头1呈对称状安装在两根轨道11之间垂直平分线的两侧,其中的线阵列CCD平行于安装面,两个摄像头1之间保持一定的安装距离。As shown in Fig. 4, Fig. 5 and Fig. 6, a kind of portable catenary geometric parameter detection system based on binocular linear array CCD camera of the present invention comprises portable dolly and two cameras 1, CCD camera that are installed on the portable dolly In the embedded system for information collection and processing, the line light source 3 is installed in the middle of the two cameras 1 . Both cameras 1 are binocular line array CCD cameras, i.e. charge-coupled device line array CCD cameras. On both sides of the vertical bisector between the rails 11 , the line array CCD is parallel to the installation surface, and a certain installation distance is maintained between the two cameras 1 .
本实施例中,进一步在两个摄像头1的线阵列CCD上方安放滤光镜17,主要用于滤掉部分阳光、线路灯光和部分光线污染。在滤光镜17和线阵列CCD之间安装具有一定几何尺寸的半圆柱形的柱面镜18,柱面镜18能够将入射光成像为一条直线(理想情况下),这条直线与线阵列CCD的传感器相交于一点。因此,利用柱面镜18可以方便实现对角度的测量。此外,柱面镜18的母线与线阵列CCD垂直,柱面镜18的平面一侧平行摄像头安装平面2,柱面镜18的凸面朝向接触网方向。In this embodiment, a filter 17 is further placed above the line array CCDs of the two cameras 1, mainly for filtering out part of sunlight, line lights and part of light pollution. A semi-cylindrical cylindrical lens 18 with a certain geometric dimension is installed between the optical filter 17 and the line array CCD, and the cylindrical lens 18 can image the incident light as a straight line (ideally), and this straight line and the line array The sensors of the CCD intersect at one point. Therefore, using the cylindrical mirror 18 can conveniently realize the measurement of the angle. In addition, the generatrix of the cylindrical mirror 18 is perpendicular to the line array CCD, the plane side of the cylindrical mirror 18 is parallel to the camera installation plane 2, and the convex surface of the cylindrical mirror 18 faces the direction of the catenary.
本实施例中,线光源3采用达到一定长度的线状光源,其安装于两个摄像头1的中间并使其到每个摄像头1的距离相等。线光源3发出的照明光被所测接触线反射回来之后进入摄像头1并在线阵CCD中成像。In this embodiment, the linear light source 3 adopts a linear light source with a certain length, which is installed in the middle of the two cameras 1 so that the distance from each camera 1 is equal. The illumination light emitted by the line light source 3 is reflected by the measured contact line and then enters the camera 1 and is imaged in the line array CCD.
便携式小车作为摄像头1等设备的载体,提高装卸的方便性和便携性。便携式小车包括底盘9、把手5及推杆10,底盘9上为摄像头1提供平行于轨平面8的摄像头安装平面2。底盘9的车轮6位于轨道11的上方并可沿轨道11行走,轨道11安装于路基14上,把手5与推杆10用来对底盘9的行走进行控制。测速编码器7安装在底盘9的车轮6附近,用来检测车轮6的实时速度。本实施例中,底盘9上还设有辅助轮13,辅助轮13用来与轨道11的内侧面配合,并通过弹簧12使车体靠近轨道11。便携式小车上进一步设置有工控PC机的触摸屏显示器4,施工人员能够通过显示器操作该套设备,工控PC机的触摸屏显示器4也能实时显示接触线导高、拉出值等数据。本发明的便携式小车,设计轻巧简单,铁路施工人员可以依靠个人将小车架设于轨道11上,依靠人工推行或者作为备选采用简单动力系统在轨道11上运动。整个的便携式小车通过辅助轮13和弹簧12将小车靠紧轨道11的一侧,从而使小车上方摄像头安装平面2与轨平面8始终保持平行。此外,利用光电式的测速编码器7,能够实时采集小车位移数据。The portable trolley is used as the carrier of equipment such as the camera 1, which improves the convenience and portability of loading and unloading. The portable trolley includes a chassis 9, a handle 5 and a push rod 10, and the chassis 9 provides a camera installation plane 2 parallel to the rail plane 8 for the camera 1. The wheels 6 of the chassis 9 are located above the track 11 and can walk along the track 11. The track 11 is installed on the roadbed 14, and the handle 5 and the push rod 10 are used to control the walking of the chassis 9. Speed measuring encoder 7 is installed near the wheel 6 of chassis 9, and is used for detecting the real-time speed of wheel 6. In this embodiment, an auxiliary wheel 13 is provided on the chassis 9, and the auxiliary wheel 13 is used to cooperate with the inner surface of the track 11, and the vehicle body is brought close to the track 11 through the spring 12. The portable trolley is further provided with a touch screen display 4 of an industrial control PC, through which the construction personnel can operate the set of equipment, and the touch screen display 4 of the industrial control PC can also display data such as contact wire lead height and pull-out value in real time. The portable trolley of the present invention is light and simple in design, and railway construction personnel can rely on individuals to set up the trolley on the track 11, rely on manual promotion or use a simple power system as an alternative to move on the track 11. The whole portable dolly is pressed against one side of the track 11 by the auxiliary wheels 13 and the spring 12, so that the camera installation plane 2 above the dolly is always kept parallel to the rail plane 8. In addition, by using the photoelectric speed measuring encoder 7, the displacement data of the trolley can be collected in real time.
参见图1,线光源3将照明光15照射在接触线上,反射光16经过滤光镜17、柱面镜18最终投射在摄像头1的线阵CCD感光元上,反射光16在CCD上的成像位置经过成像坐标与空间坐标的转换、几何参数计算等处理后最终得到接触线导高、拉出值。Referring to Fig. 1, the line light source 3 irradiates the illumination light 15 on the contact line, and the reflected light 16 is finally projected on the linear array CCD photosensitive element of the camera 1 through the filter mirror 17 and the cylindrical mirror 18, and the reflected light 16 is on the CCD. The imaging position is processed by the conversion of imaging coordinates and space coordinates, geometric parameter calculation, etc., and finally obtains the conduction height and pull-out value of the contact line.
如图1和图2所示,线阵CCD传感器输出的模拟电压与入射光光强、帧转移频率有关,且随着入射光强的增加而增大,随着帧转移频率的提高而减小。当入射光越强,或帧转移脉冲频率越小、即积分时间越长,则对应的光敏单元捕捉到的光量越多。本发明采用基于FPGA的CCD驱动电路设计,使CCD输出模拟电压,经过采样后得到的离散模拟电压再被送到高速A/D转换模块形成数字值,然后再通过高速缓存匹配处理器的速度,最终在处理器中进行处理。处理器同样能够根据CCD的输出反馈调节CCD驱动电路。As shown in Figure 1 and Figure 2, the analog voltage output by the linear array CCD sensor is related to the incident light intensity and the frame transfer frequency, and increases with the increase of the incident light intensity, and decreases with the increase of the frame transfer frequency . When the incident light is stronger, or the frame transfer pulse frequency is smaller, that is, the integration time is longer, the corresponding photosensitive unit captures more light. The present invention adopts the FPGA-based CCD drive circuit design, so that the CCD outputs an analog voltage, and the discrete analog voltage obtained after sampling is sent to a high-speed A/D conversion module to form a digital value, and then matches the speed of the processor through the cache, Finally processed in the processor. The processor is also able to adjust the CCD drive circuit based on the CCD output feedback.
本实施例中,CCD摄像头信息采集处理嵌入式系统包括以下部分:In this embodiment, the CCD camera information acquisition and processing embedded system includes the following parts:
基于FPGA的CCD驱动模块,当激光反射光经过光学系统成像于CCD光敏单元上,CCD驱动电路以一定频率的脉冲驱动CCD输出反映物体位移信息的信号。现有技术中经常采用的驱动方法包括直接数字驱动方法、EPROM驱动方法以及单片机驱动方法,前两种基本偏重硬件的实现,调试困难,灵活性较差;而后一种虽然编程灵活,但存在资源浪费较多、频率较低的欠缺。本发明采用FPGA设计CCD驱动电路很好的解决了以上不足,并且能够提供高频的采集速度。FPGA-based CCD drive module, when the laser reflected light is imaged on the CCD photosensitive unit through the optical system, the CCD drive circuit drives the CCD with a pulse of a certain frequency to output a signal reflecting the displacement information of the object. The driving methods often used in the prior art include direct digital driving method, EPROM driving method and single-chip microcomputer driving method. Defects with more waste and less frequency. The present invention adopts the FPGA to design the CCD drive circuit to solve the above problems well, and can provide high-frequency acquisition speed.
信号放大采样模块,该模块首先将CCD输出的脉冲调制信号经过放大以后,再用采样电路对连续的视频信号在时间上进行间隔采样,把CCD视频信号变成离散的模拟信号。Signal amplification sampling module, this module first amplifies the pulse modulation signal output by CCD, and then uses the sampling circuit to sample the continuous video signal at intervals in time, and converts the CCD video signal into a discrete analog signal.
高速A/D转换和高速缓存模块,经过信号放大采样模块采样后的模拟信号经过高速A/D转换以后变成数字的数值再经过高速缓存后交由微控制器进行处理。High-speed A/D conversion and high-speed cache module, the analog signal sampled by the signal amplification sampling module is converted into a digital value after high-speed A/D conversion, and then processed by the microcontroller after being cached.
本发明进一步包括计算机监控处理设备,计算机监控处理设备用来将CCD摄像头信息采集处理嵌入式系统传送的两个线阵CCD的摄像头1感光信息通过三角形等计算得出接触线导高、拉出值,并通过图形的方式实时展现在工控PC机的触摸屏显示器4上。The present invention further includes a computer monitoring and processing device, which is used to calculate the photosensitive information of the camera 1 of the two linear array CCDs transmitted by the CCD camera information collection and processing embedded system through triangles, etc. to obtain the lead height and pull-out value of the contact line , and display it in real time on the touch screen display 4 of the industrial PC in the form of graphics.
本发明进一步包括一套专用的数据处理软件,该数据处理软件安装于计算机监控处理设备上,其运用了上下位机通信技术、CCD摄像头同步驱动技术、摄像头标定技术、三角形测量技术、摄像头坐标与空间坐标转换等技术,使整个系统能够很好地协调工作。The present invention further includes a set of special data processing software, which is installed on the computer monitoring and processing equipment, which uses the upper and lower computer communication technology, CCD camera synchronous drive technology, camera calibration technology, triangulation measurement technology, camera coordinates and Space coordinate transformation and other technologies enable the whole system to coordinate well.
以上仅是本发明的优选实施方式,本发明的保护范围并不仅局限于上述实施例,凡属于本发明思路下的技术方案均属于本发明的保护范围。应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理前提下的若干改进和润饰,应视为本发明的保护范围。The above are only preferred implementations of the present invention, and the protection scope of the present invention is not limited to the above-mentioned embodiments, and all technical solutions under the idea of the present invention belong to the protection scope of the present invention. It should be pointed out that for those skilled in the art, some improvements and modifications without departing from the principle of the present invention should be regarded as the protection scope of the present invention.
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