CN104324003A - Cytarabine liposome combination drug and its large-scale industrial production process and application - Google Patents
Cytarabine liposome combination drug and its large-scale industrial production process and application Download PDFInfo
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Abstract
Description
本申请为享受国内优先权申请。在先申请国为中国,在先申请的专利申请号为201010240184.0,申请日为2010年07月29日,名称为《溶解超滤—喷雾干燥-分子分散包衣—水化制粒—冷冻干燥生产脂质体组合药物》;本申请又为分案申请,在先申请国为中国,在先申请的专利申请号为201110212139.9,申请日为2011年07月28日,名称为《前列地尔等脂质体组合药物及其大工业化生产工艺和用途》,该专利享受国内优先权的在先申请的专利申请号为201010240184.0,申请日为2010年07月29日,名称为《溶解超滤—喷雾干燥-分子分散包衣—水化制粒—冷冻干燥生产脂质体组合药物》,2013年07月12日,发文序号为2013070900958420的《第一次审查意见通知书》中,审查员提出分案申请。This application is an application enjoying domestic priority. The country of the earlier application is China, and the patent application number of the earlier application is 201010240184.0, the application date is July 29, 2010, and the name is "Dissolution Ultrafiltration - Spray Drying - Molecular Dispersion Coating - Hydration Granulation - Freeze Drying Production Liposome Combination Drugs”; this application is a divisional application, the country of the previous application is China, the patent application number of the previous application is 201110212139.9, the application date is July 28, 2011, and the name is “Alprostadil and other lipids Plastid Combination Drugs and Its Large-scale Industrialized Production Process and Application”, the patent application number of which enjoys domestic priority is 201010240184.0, the application date is July 29, 2010, and the name is “Dissolution Ultrafiltration-Spray Drying -Molecular dispersion coating-hydration granulation-freeze-drying to produce liposome combination drug", July 12, 2013, in the "Notice of First Examination Opinion" with the serial number 2013070900958420, the examiner filed a divisional application .
技术领域technical field
本发明涉及一种大工业化生产脂质体组合药物制备方法,其特征是,发明主题是用溶解超滤-喷雾干燥-分子分散包衣-水化制粒-冷冻干燥法,以统一的配方、工艺、设备既可大工业化生产脂质体药物注射剂,又可大工业化生产脂质体药物口服制剂。The present invention relates to a kind of preparation method of large-scale industrial production liposome combination medicine, it is characterized in that, the subject of the invention is to use dissolving ultrafiltration-spray drying-molecular dispersion coating-hydration granulation-freeze-drying method, with unified formula, The process and equipment can not only produce liposome drug injections in a large industrial scale, but also can produce liposome drug oral preparations in a large industrial scale.
背景技术Background technique
我国制药技术,原料药制备技术和国际先进水平差距仅5年以内,有的已达到或超过国际先进水平,制剂技术要落后国际先进水平20年。现大量的是生产二代普通制剂,而三代缓释、控释剂,尤其是四代脂质体等靶向制剂目前仅处于实验室研究阶段。原因有:The gap between my country's pharmaceutical technology and raw material drug preparation technology and the international advanced level is only within 5 years, and some have reached or exceeded the international advanced level, and the preparation technology is 20 years behind the international advanced level. At present, a large number of second-generation common preparations are produced, while third-generation sustained-release and controlled-release preparations, especially targeted preparations such as fourth-generation liposomes, are currently only in the laboratory research stage. The reasons are:
1、现有生产、科研制备脂质体药物技术注射剂与口服制剂配方、工艺、设备不统一,既浪费资源、能源,投资大,又质量不高,污染环境。1. The existing production and research preparation of liposome drug technology injections and oral preparations have inconsistent formulations, processes, and equipment, which not only wastes resources and energy, but also requires a large investment, and the quality is not high, polluting the environment.
2、现有技术中可能使脂质体药物工业化生产的方法有:高压匀质法、超声波法、有机溶剂干燥法、喷雾干燥法、流化床包衣法、单相溶液冷冻干燥法。高压匀质法及超声波法粒径可控,但是高能破碎,对原料药有破坏;后四种方法对粒径不可控且粒径分布不集中,有机溶剂残留,有泄漏、沉淀、凝聚、磷脂腐败等质量问题;2. In the prior art, the methods for industrialized production of liposome drugs include: high-pressure homogenization, ultrasonication, organic solvent drying, spray drying, fluidized bed coating, and single-phase solution freeze-drying. High-pressure homogenization method and ultrasonic method can control the particle size, but high-energy crushing will damage the raw material medicine; the latter four methods cannot control the particle size and the particle size distribution is not concentrated, organic solvent residues, leakage, precipitation, coagulation, phospholipids Corruption and other quality issues;
3、现有脂质体制备方法使脂质体药物载体的包封率不能达100%,各批次波动、变化大;泄漏率大,失去脂质体药物意义;3. The existing liposome preparation method makes the encapsulation rate of liposome drug carrier not reach 100%, and each batch fluctuates and changes greatly; the leakage rate is large, and the meaning of liposome drug is lost;
4、生产过程折腾多,耗能费时,设备投资大,处方、工艺不稳靠、不成熟,导致制剂质量不可控、不稳定、重现性差;4. The production process is troublesome, energy-consuming and time-consuming, equipment investment is large, the prescription and process are not reliable and immature, resulting in uncontrollable, unstable and poor reproducibility of the preparation quality;
5、灭菌、除热原方法不当,全程无菌、无热原操作难以保障,对脂质体药物缺乏高度无菌观念,致使脂质体药物在细菌侵蚀下腐败,包封率递降,泄漏率递增,有效期极短,几乎失去药用价值;5. Improper methods of sterilization and depyrogenation, it is difficult to guarantee the aseptic and pyrogen-free operation throughout the whole process, and the lack of a high degree of sterility concept for liposome drugs leads to corruption of liposome drugs under bacterial erosion, decreased encapsulation efficiency, and leakage rate increases, the validity period is extremely short, and almost loses its medicinal value;
6、注射剂不溶解性粒子数及粒径超标;6. The number and size of insoluble particles in the injection exceed the standard;
7、原料药、磷脂及辅料、溶剂选材大多没有国家药品质量标准,有专利也批不了新药证书及生产批文,注册难度很大,时间很长;7. Most raw materials, phospholipids, excipients, and solvents are selected without national drug quality standards, and new drug certificates and production approval documents cannot be approved even if they have patents. Registration is very difficult and takes a long time;
8、脱离中国实情,从开发到得到脂质体新药生产批文,花费近10年时间,耗资2000万元以上,再好的药品发明专利,绝大多企业不敢投资开发。可见,在国家进行医疗改革及国家基本药物制度时期,从已经进入国家基本药物二代制剂中选销量大产品提升到第四代的脂质体制剂,进行制剂技术创新,消除其副作用及不良反应,这样药品销量大,投资回收时间短。达到安全、有效、优质、经济这一基本原则。8. Breaking away from the real situation in China, it took nearly 10 years and more than 20 million yuan from the development to the production approval of liposome new drugs. Even the best drug invention patents, most companies dare not invest in development. It can be seen that during the period when the country is carrying out medical reform and the national essential drug system, from the second-generation preparations of national essential medicines, the product with the largest sales volume has been selected to upgrade to the fourth-generation liposome preparation, and the preparation technology innovation has been carried out to eliminate its side effects and adverse reactions. In this way, the sales volume of medicines is large, and the investment recovery time is short. To achieve the basic principles of safety, effectiveness, quality and economy.
发明内容Contents of the invention
本发明目的是克服上述现有技术的缺陷。本发明的主题是:用溶解超滤-喷雾干燥-分子分散包衣-水化制粒-冷冻干燥法,以统一的配方、工艺、设备既可大工业化生产脂质体药物注射剂,又可大工业化生产脂质体药物口服制剂。提供溶解超滤-喷雾干燥-分子分散包衣-水化制粒-冷冻干燥工业化生产脂质体组合药物的规范配方及规范制备方法。形成二代药物制剂创新提升到四代靶向制剂。The purpose of the present invention is to overcome the above-mentioned drawbacks of the prior art. The subject of the present invention is: with dissolution ultrafiltration-spray drying-molecular dispersion coating-hydration granulation-freeze-drying method, both large-scale industrial production of liposome drug injection and large-scale Industrial production of liposomal drug oral formulations. Provide the standard formula and standard preparation method of dissolving ultrafiltration-spray drying-molecular dispersion coating-hydration granulation-freeze drying for the industrial production of liposome combination drugs. The formation of the second-generation drug preparation innovation has been upgraded to the fourth-generation targeted preparation.
本发明是通过以下技术方案实现的:The present invention is achieved through the following technical solutions:
本发明工业化生产脂质体组合药物的规范的各组份原料摩尔数比如下:The standard molar ratio of each component raw material of the industrialized production liposome combination medicine of the present invention is as follows:
所述原料药为强脂溶性强或水溶性强特性,配方剂量是现有二代对应口服或注射剂制剂最小规格制剂量的三分之一到五分之一。优选:前列地尔与吲达帕胺摩尔数比1:30的组合物,或是头孢呋辛酯与前列地尔摩尔数比2500:1的组合物,或是氟康唑,或是伏立康唑,或是硝酸异山梨酯,或是利巴韦林与头孢羟氨苄摩尔数比1:1的组合物,或是紫杉醇与前列地尔摩尔数333:1的组合物,或是克林霉素磷酸酯,或是更昔洛韦,或是黄芩苷元,或是丹参酮ⅡA,或是前列腺素A1,或是美罗培南,或是吡格列酮,或是罗格列酮,或是辛伐他汀,或是阿糖胞苷,或是羟基喜树碱,或是硝普钠,或是伐昔洛韦,或是多柔比星,或是依托泊苷,或是阿德福韦酯,或是利巴韦林与前列地尔重量比1000:1组合物,或是川芎嗪磷酸盐、或是甲磺酸帕珠沙星,或是头孢匹胺钠,或是米托蒽醌,或是盐酸昂丹司琼。The raw material drug is highly fat-soluble or water-soluble, and the formula dosage is one-third to one-fifth of the minimum dosage of the existing second-generation corresponding oral or injection preparations. Preferably: a composition with a molar ratio of alprostadil to indapamide of 1:30, or a composition with a molar ratio of cefuroxime axetil to alprostadil of 2500:1, or fluconazole, or voriconazole, Either isosorbide dinitrate, or a combination of ribavirin and cefadroxil with a molar ratio of 1:1, or a combination of paclitaxel and alprostadil with a molar ratio of 333:1, or clindamycin phosphate or ganciclovir, or baicalin, or tanshinone IIA, or prostaglandin A 1 , or meropenem, or pioglitazone, or rosiglitazone, or simvastatin, or Is cytarabine, or hydroxycamptothecin, or sodium nitroprusside, or valacyclovir, or doxorubicin, or etoposide, or adefovir dipivoxil, or The composition of Bavirin and Alprostadil at a weight ratio of 1000:1, or ligustrazine phosphate, or pazufloxacin mesylate, or cefpiramide sodium, or mitoxantrone, or argon hydrochloride Dansetron.
所述磷脂原料的平均分子量都定义以800D计算,磷脂原料是氢化大豆卵磷脂与多烯磷脂酰胆碱的组合物,摩尔数比为1—5:0.5的组合物。The average molecular weight of the phospholipid raw material is defined as 800D. The phospholipid raw material is a composition of hydrogenated soybean lecithin and polyene phosphatidylcholine, and the molar ratio is 1-5:0.5.
所述磷脂的抗氧剂是还原型谷胱甘肽。The antioxidant of the phospholipids is reduced glutathione.
所述磷脂膜分子态稀释剂,或称磷脂分散剂,或称磷脂膜分散剂,又是抗氧剂,是二巯丙醇。The phospholipid film molecular diluent, or phospholipid dispersant, or phospholipid film dispersant, is also an antioxidant, which is dimercaprol.
所述脂质体载药体分散剂,又为赋型剂,为木糖醇。The liposome drug-carrying dispersant, which is also an excipient, is xylitol.
所述表面活性剂是去氢胆酸钠。The surfactant is sodium dehydrocholate.
脂质体组合药物的各组份原料都应有国家标准,并且都是药用注射剂级的国家标准。既符合国家GMP规范,又符合国家《药品注册管理办法》的规定,以利产业化开发。The raw materials of each component of the liposome combination drug should have national standards, and all of them are national standards of pharmaceutical injection grade. It not only conforms to the national GMP standard, but also conforms to the provisions of the national "Measures for the Administration of Drug Registration", so as to facilitate industrial development.
本发明还提供所述脂质体组合药物的规范制备方法:The present invention also provides the standard preparation method of the liposome combination medicine:
1、在溶解罐中,将木糖醇配料量在注射用磷酸盐缓冲液中溶解成木糖醇的10%的重量百分比溶液,将此溶液在121℃蒸汽灭菌20分钟,当溶液温度为20—25℃时,用截留分子量1000D的超滤膜的超滤柱超滤,除溶液中的热原及热原分子片段,取超滤得到的溶液;再在室温下,等分超滤得到的溶液,分为A、B溶液,将A、B溶液分别用5%—8%的分析纯氢氧化钠溶液调pH值8.5,将A、B溶液分别经0.05μm以下孔径的膜滤过,除去不溶性粒子、高价金属离子、金属离子的沉淀物,再将A、B溶液分别用8%的分析纯的盐酸溶液调pH值为5.0-8.0。若是水溶性强的原料药用适量注射用水溶解完全,用截留分子量1000D的膜超滤,除热原,所得超滤溶液合并到B溶液中搅拌均匀,再经0.05μm孔径以下膜滤过,除去原料药溶液中菌、不溶性粒子。原料药液要求检验热原及不溶性粒子合格才能允许加入B溶液中。若是脂溶性的原料药溶解则按下面第3步处理。1. In the dissolving tank, dissolve the xylitol ingredients in the phosphate buffer for injection to form a solution of 10% by weight of xylitol, and steam sterilize the solution at 121°C for 20 minutes. When the solution temperature is At 20-25°C, use an ultrafiltration column with an ultrafiltration membrane with a molecular weight cut-off of 1000D to remove pyrogens and pyrogen molecular fragments in the solution, and take the solution obtained by ultrafiltration; The solution is divided into A and B solutions. The A and B solutions are respectively adjusted to pH 8.5 with 5%-8% analytical pure sodium hydroxide solution, and the A and B solutions are respectively filtered through membranes with a pore size below 0.05 μm. Remove insoluble particles, high-valent metal ions, and metal ion precipitates, and then use 8% analytically pure hydrochloric acid solution to adjust the pH value of A and B solutions to 5.0-8.0. If the raw material drug with strong water solubility is completely dissolved with an appropriate amount of water for injection, use a membrane with a molecular weight cut-off of 1000D to remove pyrogens, and the resulting ultrafiltered solution is combined into the B solution and stirred evenly, and then filtered through a membrane with a pore size below 0.05 μm to remove Bacteria and insoluble particles in the raw material drug solution. Raw drug liquid requires inspection of pyrogens and insoluble particles before it is allowed to be added to solution B. If the fat-soluble drug substance dissolves, follow the third step below.
2、将A溶液在制备药用注射剂级的喷雾干燥机中,按喷雾干燥常法,A溶液由设备顶部的喷雾喷咀中与洁净度100级压缩空气(由压缩机来,室温)混合喷出,与设备底部进入的温度150℃—190℃100级洁净空气(由引风机引来,高温)气液逆流混合,喷雾干燥成120-150目左右多孔粒子干粉。干燥完毕,干燥物料存放在此设备底部备用。2. Put the solution A in the spray dryer for the preparation of pharmaceutical injections. According to the normal spray drying method, the solution A is mixed and sprayed with the compressed air with a cleanliness of 100 grades (from the compressor, at room temperature) from the spray nozzle on the top of the equipment. It is mixed with the 100-grade clean air (introduced by the induced draft fan, high temperature) that enters the bottom of the equipment at a temperature of 150°C-190°C, and the gas-liquid is countercurrently mixed, and spray-dried into a porous particle dry powder of about 120-150 mesh. After drying, the dry material is stored at the bottom of the equipment for later use.
3、分别加入脂溶性的原料药、磷脂、磷脂分散剂到乙醇中搅拌溶解完全,制成比重在1.0至1.2的溶液,经过截留分子量1000D的膜超滤,再经0.05μm以下孔径膜滤过,除去热原、细菌、不溶性粒子。3. Add fat-soluble raw materials, phospholipids, and phospholipid dispersants to ethanol, stir and dissolve completely, and make a solution with a specific gravity of 1.0 to 1.2. After ultrafiltration through a membrane with a molecular weight cut-off of 1000D, then filter through a membrane with a pore size below 0.05 μm , Remove pyrogens, bacteria, and insoluble particles.
4、将第2步制备的A溶液的组合物干燥颗粒,放到沸腾包衣机中,按沸腾包衣及沸腾干燥常法操作,先将第3步制备的磷脂乙醇溶液等体积分三份。在设备底部改为引入无水、无菌、无油、无0.001μm以上粒径的粒子的室温纯氮气流,在40℃—65℃温度下,对第2步制得的木糖干燥物粒子进行沸腾流化状态下包衣:先将第一份的(三分之一体积的)磷脂乙醇溶液,由泵输送到设备中部的包衣喷咀中与经压缩的洁净级别为100级纯氮气混合,呈喷雾状喷到机中沸腾高度为400mm—450mm物料(木糖醇)流的最密集处,在沸腾物料粒子表面包衣,沸腾下的物料同时高度均匀地混和及分散,并极快地使溶剂挥发,形成多孔固体包衣薄层,第一个三分之一磷脂的乙醇溶液料液包衣完成,沸腾干燥15分钟,再将第一步制备的B溶液也等分三份,将第一份B溶液的体积的三分之一溶液在无水、无菌、无油、无0.001μm以上粒径的粒子的100级纯氮气流中,按上述操作包衣,包衣后,沸腾干燥20分钟,这样进行了第一次包衣-干燥操作;重复上述包衣-干燥操作,分别进行第二、第三次两种溶液的第二份、第三份的三分之一体积的溶液按上述操作进行磷脂液与B溶液的交替包衣-干燥操作。最外层包衣层是木糖醇微孔干燥物层,或是溶于水的原料药、木糖醇的组合物的微孔干燥物层,第三次包衣后,得到的包衣干燥物料中残留水份≤1.0%,残留的二巯丙醇≤0.2%。注意,若是水溶性的原料药,则是原料药及木糖醇在B溶液中对A溶液的干燥颗粒三次包衣,其乙醇溶液中不含原料药。4. Put the dry granules of the composition of solution A prepared in step 2 into a boiling coating machine, and operate according to the normal method of boiling coating and boiling drying. First, divide the phospholipid ethanol solution prepared in step 3 into three equal volumes . At the bottom of the equipment, introduce a room temperature pure nitrogen flow that is anhydrous, sterile, oil-free, and free of particles with a particle size above 0.001 μm. Coating in a boiling fluidized state: First, the first part (one-third volume) of phospholipid ethanol solution is pumped to the coating nozzle in the middle of the equipment and compressed with 100-grade pure nitrogen. Mix and spray to the densest part of the material (xylitol) flow with a boiling height of 400mm-450mm in the machine, coat the surface of the boiling material particles, and the boiling material is highly uniformly mixed and dispersed at the same time, and is extremely fast The solvent is volatilized to form a porous solid coating thin layer, and the first one-third ethanol solution coating of phospholipids is completed, boiled and dried for 15 minutes, and then the B solution prepared in the first step is also divided into three parts, Coat one-third of the volume of the first B solution in an anhydrous, sterile, oil-free, and 100-grade pure nitrogen flow free of particles with a particle size above 0.001 μm, and coat it as described above. After coating, Boil and dry for 20 minutes, so that the first coating-drying operation is carried out; repeat the above-mentioned coating-drying operation, and perform the second and third times of the second and third volumes of the two solutions respectively. Alternate coating-drying operation of phospholipid solution and B solution according to the above operation. The outermost coating layer is a microporous dry substance layer of xylitol, or a microporous dry substance layer of a composition of a raw material drug and xylitol dissolved in water. After the third coating, the obtained coating is dried The residual moisture in the material is ≤1.0%, and the residual dimercaprol is ≤0.2%. Note that if it is a water-soluble bulk drug, the dry granules of solution A are coated three times with the bulk drug and xylitol in solution B, and the ethanol solution does not contain the bulk drug.
5、在配料罐中加入与第一步用的注射用磷酸盐溶液等体积的注射用水,在罐内充氮气与罐外压持平,100转/分钟搅拌速度下,加热至60±5℃;调搅拌转速为500-700转/分钟,在罐内充氮气下,在30分钟至60分钟内把第4步制得的包衣干燥物加入到配料罐中;加完包衣干燥物后,在罐内充氮气环境下,保持温度60±5℃,并在100转/分钟搅拌下保持60-120分钟;再在100转/分钟搅拌下,把罐内药液冷却到30-40℃;再在100转/分钟搅拌下,分别加入抗氧剂谷胱甘肽及去氢胆酸钠溶解完全,并调整药液pH值5.0-8.0。5. Add the same volume of water for injection as the phosphate solution for injection used in the first step into the batching tank, fill the tank with nitrogen to keep the pressure outside the tank equal, and heat to 60±5°C at a stirring speed of 100 rpm; Adjust the stirring speed to 500-700 rpm, and add the coated dry matter prepared in step 4 into the batching tank within 30 minutes to 60 minutes under nitrogen in the tank; after adding the coated dried matter, In the nitrogen-filled environment in the tank, keep the temperature at 60±5°C, and keep it for 60-120 minutes under stirring at 100 rpm; then cool the liquid medicine in the tank to 30-40°C under stirring at 100 rpm; Then, under stirring at 100 rpm, the antioxidant glutathione and sodium dehydrocholate were added to dissolve completely, and the pH value of the liquid was adjusted to 5.0-8.0.
6、在保药液持温度在30±5℃范围内,在0.1-0.2Mpa氮气压下,用0.15μm膜滤过第5步制得的药液,取滤过的药液,得到粒径小于150nm的脂质体药液。按药剂学允许该药品的剂量分装脂质体药液到西林瓶中,并半加塞,在冷冻干燥机组的冷冻干燥箱中常法冷冻干燥。至药品固体残留水分为小于2%,二巯丙醇残留量为小于0.2%。真空压塞,轧盖,检验合格后进库。制成脂质体载药体的纳米粒径的冻干针剂。此冻干针剂还可配成无菌喷雾剂。6. Keep the temperature of the medicinal solution within the range of 30±5°C, under the nitrogen pressure of 0.1-0.2Mpa, filter the medicinal solution prepared in step 5 with a 0.15μm membrane, take the filtered medicinal solution, and obtain the particle size Liposome drug solution smaller than 150nm. The liposome medicinal solution is divided into vials according to the dosage of the medicine allowed by pharmacy, and half stoppered, and freeze-dried in the freeze-drying box of the freeze-drying unit. Until the residual moisture of the drug solid is less than 2%, the residual dimercaprol is less than 0.2%. Vacuum plugging, capping, after passing the inspection, enter the warehouse. A freeze-dried injection of nanometer particle size made into a liposome drug carrier. This freeze-dried injection can also be made into sterile spray.
7、在100级无菌级别下,将第6步滤过的滤膜上截留的大于150nm的脂质药物颗粒洗到10%的按第1步操作灭菌、除热原新制备的10%木糖醇溶液中,测定药液中总磷脂原料的含量,并用灭菌除热原合格新制备的10%木糖醇溶液调整药液体积,达到控制药液中总磷脂含量在40-80mg/ml;把这药液加入到另一配料灌中,冲氮气下,100转/分钟搅拌速度,30-60分钟内加热到50±5℃,保持这温度范围搅拌60-120分钟;再保持冲氮气下,100转/分钟转速,冷却药液至20-25℃,把药液分装到316L的不锈钢托盘中,放到另一台冻干机组的冷冻干燥箱中,常法冷冻干燥,至药物固体中水分含量小于2%。二巯丙醇残留量为小于0.2%。得到脂质体药物固体,把脂质体药物固体在100级无菌级别下,粉碎至80—100目,按药剂学允许的剂量,常法制成该药的无菌肠溶口服制剂,无菌拴剂。7. Under the sterility level of 100, wash the lipid drug particles larger than 150nm intercepted on the filter membrane filtered in step 6 to 10% of the sterilized and depyrogenated 10% freshly prepared according to step 1 In the xylitol solution, measure the content of the total phospholipid raw material in the medicinal liquid, and adjust the volume of the medicinal liquid with the newly prepared 10% xylitol solution qualified for sterilization and depyrogenation, so as to control the total phospholipid content in the medicinal liquid at 40-80mg/ ml; Add this liquid medicine to another ingredient tank, under nitrogen gas, 100 rev/min stirring speed, heat to 50±5°C within 30-60 minutes, keep stirring in this temperature range for 60-120 minutes; then keep stirring Under nitrogen, at 100 rev/min, cool the liquid medicine to 20-25°C, divide the liquid medicine into 316L stainless steel trays, put them in the freeze drying box of another freeze-drying unit, and freeze-dry them in the usual way until The moisture content in the drug solid is less than 2%. The residue of dimercaprol is less than 0.2%. Obtain the liposome drug solid, pulverize the liposome drug solid to 80-100 mesh under 100-grade aseptic level, and make the aseptic enteric-coated oral preparation of the drug by the usual method according to the dosage allowed by pharmacy, aseptic Suppository.
8、所有操作都应严格按照国家GMP规范中注射剂无菌要求进行。口服制剂也得按注射剂无菌要求进行。8. All operations should be carried out in strict accordance with the sterile requirements of injections in the national GMP specification. Oral preparations must also follow the sterile requirements for injections.
本发明的脂质体药物,无菌冻干针剂在使用时,当西林瓶内用输液水化溶解时,磷脂分散剂把脂质体载药体迅速分散,并在木糖醇液表面张力及表面活性剂作用下,形成粒径50nm—150nm范围单室纳米粒径的脂质体载药粒子均匀分散体系;口服制剂在肠内形成150-1000nm粒径粒子。包封率都在100%。脂质体载药体分散在输液中6小时内泄漏率5%以下,不沉淀、不凝聚、不分层,分散均匀。本发明的药物口服后在胃肠道液中分散组成单室及多室混合脂质体药物,提高药物的治疗指数。Liposomal medicine of the present invention, when sterile lyophilized injection is in use, when using transfusion hydration and dissolving in the vial, the phospholipid dispersant disperses the liposome drug-carrying body rapidly, and in xylitol liquid surface tension and Under the action of the surfactant, a uniform dispersion system of liposome drug-loaded particles with a single-chamber nanoparticle size in the range of 50nm-150nm is formed; oral preparations form particles with a particle size of 150-1000nm in the intestine. Encapsulation efficiency is 100%. The liposome drug-carrying body is dispersed in the infusion solution and the leakage rate is less than 5% within 6 hours, without precipitation, aggregation, and layering, and the dispersion is uniform. After oral administration, the medicine of the present invention is dispersed in the gastrointestinal tract fluid to form single-chamber and multi-chamber mixed liposome medicine, so as to improve the therapeutic index of the medicine.
本发明的优势有:Advantage of the present invention has:
1、以统一的配方、工艺、设备既可大工业化生产脂质体药物注射剂,又可大工业化生产脂质体药物口服制剂。1. With a unified formula, process and equipment, both liposome drug injections and liposome drug oral preparations can be produced industrially.
2、用二代制剂的设备创新及二代制剂工艺的创新组合制备四代靶向制剂,使神秘的脂质体药物从实验室实施工业化稳定生产。开拓了脂质体组合药物的规范配方、规范制备方法,而且是注射剂、口服制剂、其它给药途径制剂有统一的核心配方及制备方法,在廉价设备内生产,极大地节省厂房、设备、人力、时间、能源,也可实现三废零排放。2. Prepare the fourth-generation targeted preparation with the innovative combination of the equipment innovation of the second-generation preparation and the innovative combination of the second-generation preparation process, so that the mysterious liposome drug can be industrialized and stably produced from the laboratory. It has developed a standardized formula and standardized preparation method for liposome combination drugs, and has a unified core formula and preparation method for injections, oral preparations, and other drug administration routes. It is produced in cheap equipment, which greatly saves workshops, equipment, and manpower. , time, energy, and zero discharge of the three wastes can also be achieved.
3、本发明重在理念创新带来创新技术突破:以安全、有效、优质、经济这一基本原则,对发明药品从选料开始、到制备过程、到使用最终脂质体药物分散到输液中全程对药品的无菌、热原、粒径、粒径分布、包封率、泄漏率、腐败率、沉降速率、凝聚率、有效期等等都是高要求地、完善地符合这一基本原则,使本发明药品产业化开发上市风险小。3. The present invention focuses on concept innovation to bring innovative technological breakthroughs: based on the basic principles of safety, effectiveness, high quality, and economy, the invention drug is dispersed into the infusion solution from the material selection, to the preparation process, to the use of the final liposome drug The sterility, pyrogen, particle size, particle size distribution, encapsulation rate, leakage rate, spoilage rate, sedimentation rate, coagulation rate, expiration date, etc. of the drug are all strictly in line with this basic principle throughout the process. The risk of industrialized development and marketing of the medicine of the present invention is small.
4、本发明中的药品核心技术有:磷脂原料摩尔数投入量突破现有技术用量,是现有技术用量的5倍,是原料药的10倍,并且原料药是选脂溶性或水溶性强于分散剂木糖醇的药物,磷脂对药物的包封率大大地大于对木糖醇的包封率,包封率达100%;同时磷脂原料用量大,存在大量空白脂质体,在体内空白脂质体被巨噬细胞吞噬,使载药脂质体少被吞噬,疗效更高;表面活性剂溶于脂质体磷脂膜层中,对脂质体双分子层起“封堵”,加固作用,这因为脂质体表面活性剂是钠盐,当溶解生理盐水及葡萄糖等pH值小于6输液中,部分其钠盐变成不溶于水的酸分子,而进入磷脂双分子层中,代替胆固醇也起“封堵”、加固脂质体粒子作用,使泄漏率非常小,表面活性剂还有抗脂质体在输液中的沉淀、凝聚作用,还有加强脂质体分散成均匀的脂质体输液作用;由于加入磷脂膜分散剂二巯丙醇,在包衣干燥时,使磷脂膜呈分子态的微孔固态分散代替高压撞击破碎、超声波波碎磷脂膜粒子,比高压撞击破碎的磷脂原料粒子小千万倍,在包衣时木糖醇取代挥发的二巯丙醇位置,组成磷脂与木糖醇分子态微孔固体分散体系,使木糖醇成为脂质体的分散剂;本研究发现,木糖醇也和甘露醇样具有保护脂质体载药体在冷冻干燥时不被小冰渣破坏的保护作用,但甘露醇在静脉滴注时对血管有刺激作用;二巯丙醇在包衣时抗氧化作用,保护谷胱甘肽、磷脂、原料药不被氧化,使谷胱甘肽在体内起抗氧化及抗过氧化组用,并保护肝脏不受药物损害;磷脂材料本研究发现,氢化大豆卵磷脂这饱和磷脂和多烯磷脂酰胆碱组合物制成脂质体稳定、泄漏率低,磷脂对人体无抗原及对肝脏无损害;本发明的脂质体冻干针剂是制成了脂质体均匀分散体系再冷冻干燥,在重新水化时,保持脂质体物理及化学性质不变。4. The core technology of the medicine in the present invention includes: the molar amount of phospholipid raw material input breaks through the amount of the prior art, which is 5 times the amount of the prior art and 10 times that of the raw material drug, and the raw material drug is selected to be fat-soluble or water-soluble. For the medicine of dispersant xylitol, the encapsulation rate of phospholipid to drug is much greater than that of xylitol, and the encapsulation rate reaches 100%. Blank liposomes are phagocytized by macrophages, so that the drug-loaded liposomes are less phagocytized, and the curative effect is higher; the surfactant dissolves in the liposome phospholipid membrane layer, which "blocks" the liposome bilayer, Reinforcement effect, because the liposome surfactant is a sodium salt, when the pH value of dissolving physiological saline and glucose is less than 6 infusion, part of its sodium salt becomes water-insoluble acid molecules, and enters the phospholipid bilayer, Instead of cholesterol, it also plays the role of "blocking" and strengthening liposome particles, so that the leakage rate is very small. Surfactants also have the effect of anti-liposome precipitation and aggregation in infusion, and strengthen the dispersion of liposomes into a uniform The role of liposome infusion; due to the addition of dimercaprol, a phospholipid film dispersant, when the coating is dry, the phospholipid film is molecularly dispersed in a microporous solid state instead of high-pressure impact crushing, and ultrasonic waves crush phospholipid film particles, which is more effective than high-pressure impact crushing The phospholipid raw material particles are tens of millions of times smaller, and xylitol replaces the volatilized dimercaprol during coating to form a molecular microporous solid dispersion system of phospholipid and xylitol, making xylitol a dispersant for liposomes This study found that xylitol also has the protective effect of protecting the liposome drug-carrying body from being damaged by small ice slag when freeze-drying, but mannitol has a stimulating effect on blood vessels when intravenous infusion; Anti-oxidation effect of mercaptopropanol protects glutathione, phospholipids, and raw materials from oxidation during coating, so that glutathione can act as an anti-oxidation and anti-peroxidation group in the body, and protect the liver from drug damage; Phospholipid materials This study found that hydrogenated soybean lecithin, a saturated phospholipid and polyene phosphatidylcholine composition, made liposomes stable, low leakage rate, and phospholipids had no antigens on the human body and no damage to the liver; the liposomes of the present invention The lyophilized injection is made into a liposome uniform dispersion system and then freeze-dried. When rehydrating, the physical and chemical properties of the liposome remain unchanged.
5、由于上述作用本发明药物在输液中的粒径、粒径分布不变,包封率100%、泄漏率≤5%、腐败率为0%、沉降率为0%、凝聚率为0%,消除了脂质体药物冰箱储运、含量及包封率递降、泄漏率递升,有效期短于原料药的四大世界性难题。令人满意地成为优良的可实用的四代制剂。5. Due to the above effects, the particle size and particle size distribution of the drug of the present invention in the infusion remain unchanged, the encapsulation rate is 100%, the leakage rate is ≤ 5%, the corruption rate is 0%, the sedimentation rate is 0%, and the aggregation rate is 0%. , Eliminate the four worldwide problems of liposome drug refrigerator storage and transportation, decreasing content and encapsulation rate, increasing leakage rate, and validity period shorter than that of raw materials. Satisfactorily become an excellent and practical fourth-generation preparation.
6、本发明制备的脂质体药物,磷脂膜中磷脂是以分子状态成固态溶液分散于磷脂膜吸释剂及表面活性剂中,且比超声波法、高压均匀质破碎磷脂粒子要小千万倍;在包衣-干燥时溶剂及二巯丙醇的挥发使磷脂膜层形成无数微小孔层,这比冷冻干燥法形成网状结构比表面积要大得多,因为冻干过程中固体中水分子升华挥发路程比包衣层路程长千万倍,使网状结构溶解凝结;又由于磷脂膜层和木糖醇层是磷脂膜分散剂层,在水化时迅速、高度分散磷脂。这三种优势,比现有技术形成的脂质体粒子粒径更稳定、更重现性好地形成纳米粒径范围,且粒径呈正态分布。6. In the liposome medicine prepared by the present invention, the phospholipids in the phospholipid film are dispersed in the phospholipid film absorption and release agent and the surfactant in a solid solution in a molecular state, and are smaller than the ultrasonic method and high-pressure homogeneous broken phospholipid particles by tens of millions. times; during coating-drying, the volatilization of solvent and dimercaprol makes the phospholipid film layer form countless microporous layers, which is much larger than the specific surface area of the network structure formed by the freeze-drying method, because the water in the solid during the freeze-drying process The molecular sublimation volatilization path is tens of millions of times longer than that of the coating layer, so that the network structure dissolves and coagulates; and because the phospholipid film layer and the xylitol layer are phospholipid film dispersant layers, the phospholipids are quickly and highly dispersed during hydration. These three advantages are more stable and more reproducible than the particle size of liposome particles formed by the prior art, forming a nanometer particle size range, and the particle size is normally distributed.
7、本发明组合药物由于选的磷脂是天然磷脂,是人体及微生物细胞膜组成物质,对病菌、病毒细胞、肿瘤细胞及血管壁破坏处有更好靶向释药功能,治疗指数高,所以原料药用量仅是二代药物的三分之一至五分之一,加上磷脂的包封,原料药的不良反应几乎没有了。原料药的用量减少,加大磷脂用量,确保包封率达100%,并有“封堵”加固脂质体作用的表面活性剂,所以泄漏率为零。7. Since the selected phospholipids of the present invention are natural phospholipids, which are the constituents of the human body and microbial cell membranes, they have better targeted drug release function to the damaged parts of germs, virus cells, tumor cells and blood vessel walls, and have a high therapeutic index. Therefore, the raw materials The dosage is only one-third to one-fifth of the second-generation drug, and with the encapsulation of phospholipids, the adverse reactions of raw materials are almost gone. The consumption of raw materials is reduced, and the dosage of phospholipids is increased to ensure that the encapsulation rate reaches 100%, and there is a surfactant that "blocks" and strengthens the liposome, so the leakage rate is zero.
8、本发明组合药物的磷脂膜分散剂又是磷脂膜包衣的支撑剂。又是与表面活性剂共同控制前脂质体水化时脂质体粒子大小的物质,它们是由在水溶液中形成一定范围的表面张力作用所致。木糖醇可对糖尿病、肝病患者供给能量,是理想的磷脂膜分散剂及赋型剂。8. The phospholipid membrane dispersant of the combination medicine of the present invention is also the proppant of the phospholipid membrane coating. It is also a substance that controls the size of the liposome particle when the liposome is hydrated together with the surfactant, and they are caused by the formation of a certain range of surface tension in the aqueous solution. Xylitol can supply energy to patients with diabetes and liver disease, and is an ideal phospholipid membrane dispersant and excipient.
9、本发明的组合药物的磷脂膜稀释剂,由既溶于乙醇又溶于水,在喷雾干燥时挥发,形成磷脂膜成分子态固体分散体系的微孔磷脂膜层,在水化时磷脂膜中磷脂是以分子态破碎程度并和表面分散剂把磷脂分散到水中,形成均匀的纳米粒脂质体载药体,其中的二巯丙醇又是优良的脂质体的抗氧剂,在包衣时保护磷脂及药物。9. The phospholipid film diluent of the combined medicine of the present invention is soluble in ethanol and water, and volatilizes when spray-drying to form a microporous phospholipid film layer of the molecular state solid dispersion system of the phospholipid film. When hydrating, the phospholipid The phospholipids in the film are dispersed in the water with the degree of molecular fragmentation and the surface dispersant to form a uniform nanoparticle liposome drug carrier, and dimercaprol is an excellent liposome antioxidant. Protect phospholipids and drugs during coating.
10、本发明的组合药物的表面活性剂作用第一是在磷脂水化时把磷脂分散到水中,第二在进入pH值4.0—6.0的输液中,它又由钠盐酸化为分子结构有机酸,又进入脂质体双分脂层中,起到脂质体“封堵”加固作用,第三在脂质体表面起表面活性剂作用。10. The surfactant function of the combination medicine of the present invention is first to disperse the phospholipids into water when the phospholipids are hydrated, and secondly, in the infusion solution with a pH value of 4.0-6.0, it is acidified by sodium hydrochloride into a molecular structure organic acid , and enter the liposome bilayer, play the role of liposome "blocking" reinforcement, and the third acts as a surfactant on the liposome surface.
11、本发明能使脂质体药物有效期达一年,采用四个有效措施:一是加了抗氧剂,保护磷脂膜及原料药不氧化;二是在磷脂分散剂包衣层在磷脂膜包衣层外面,包护磷脂膜层;三是口服制剂也是按注射剂选材、灭菌及无菌操作,消除细菌对磷脂的腐败分解,这是所有现有脂质体口服制剂乃至注射剂技术重大失误的地方;四是在脂质体分散于输液中,有0.2%的二巯丙醇络合输液中金属离子,使输液中带来的金属离子不会破坏磷脂及脂质体载药体,在维生素C-谷胱甘肽-二巯丙醇组合抗氧剂、在脂质体表面活性剂、分散剂共同作用下不泄漏、不沉淀、不分层、不凝聚、不氧化、不腐败,从而使脂质体载约体真正过了有实际使用价值难关。脂质体载药体分散在输液中,由于脂质体本身缺陷及输液的作用下,使脂质体组合药物产生质变,也是本发明弥补现有技术的重大失误之处。11. The present invention can make the liposome drug valid for one year, and adopts four effective measures: one is to add an antioxidant to protect the phospholipid film and the raw material from oxidation; the other is to coat the phospholipid dispersant on the phospholipid film The outside of the coating layer protects the phospholipid film layer; the third is that the oral preparation is also selected according to the injection material, sterilization and aseptic operation to eliminate the corruption and decomposition of the phospholipid by bacteria. This is a major mistake in all existing liposome oral preparations and even injection technologies Fourth, when the liposomes are dispersed in the infusion, 0.2% dimercaprol complexes the metal ions in the infusion, so that the metal ions brought in the infusion will not destroy the phospholipids and liposome drug-carrying bodies. Vitamin C-glutathione-dimercaptopropanol combination antioxidant, under the joint action of liposome surfactant and dispersant, no leakage, no precipitation, no layering, no aggregation, no oxidation, no corruption, thus The liposome-carrying body has really passed the difficulty of having practical use value. The liposome drug-carrying body is dispersed in the infusion, and the liposome combination drug is qualitatively changed due to the defect of the liposome itself and the effect of the infusion, which is also the major mistake of the present invention to make up for the prior art.
12、本发明的脂质体药物在制备过程中,磷脂液及磷脂分散剂液都经过0.05μm孔径以下的膜滤过(通常注射剂制备都是经0.22μm膜滤过),使不溶解性粒子粒径降至允许值的四分之一,使脂质体水化后粒径50nm至150nm粒子全为脂质体粒子。可精确测定脂质体载药体的粒径及粒径分布。这也是本发明弥补现有技术重大失误的地方。12. During the preparation process of the liposome drug of the present invention, both the phospholipid liquid and the phospholipid dispersion liquid are filtered through a membrane with a pore size of less than 0.05 μm (usually the preparation of injections is filtered through a 0.22 μm membrane), so that the insoluble particles The particle size is reduced to 1/4 of the allowable value, so that after the liposome is hydrated, the particles with a particle size of 50nm to 150nm are all liposome particles. The particle size and particle size distribution of liposome drug-loaded bodies can be accurately determined. This is also the place where the present invention makes up for the major mistakes of the prior art.
具体实施方式:Detailed ways:
实施例1Example 1
原料药是脂溶性强的脂质体组合药物规范的各原料组份摩尔数比如下:The raw material drug is a liposome combination drug with strong fat solubility. The molar ratio of each raw material component of the standard is as follows:
本实施例的规范制备步骤和方法:The standard preparation steps and methods of this embodiment:
1、在溶解罐中,将木糖醇配料量在注射用磷酸盐缓冲液中溶解成木糖醇的10%的重量百分比溶液,将此溶液在121℃蒸汽灭菌20分钟,当溶液温度为20—25℃时,用截留分子量1000D的超滤膜的超滤柱超滤除溶液中的热原及热原分子片段,取超滤得到的溶液;再在室温下,等分超滤得到的溶液为A、B溶液,将A、B溶液分别用5%—8%的分析纯氢氧化钠溶液调pH值8.5,将A、B溶液分别经0.05μm以下孔径的膜滤过,除去不溶性粒子、高价金属离子、金属离子的沉淀物,再将A、B溶液分别用8%的分析纯的盐酸溶液调pH值为5.0-8.0。原料溶液要求检验热原及不溶性粒子合格。1. In the dissolving tank, dissolve the xylitol ingredients in the phosphate buffer for injection to form a solution of 10% by weight of xylitol, and steam sterilize the solution at 121°C for 20 minutes. When the solution temperature is At 20-25°C, use an ultrafiltration column with an ultrafiltration membrane with a molecular weight cut-off of 1000D to ultrafilter the pyrogen and pyrogen molecular fragments in the solution, and take the solution obtained by ultrafiltration; The solutions are A and B solutions. Use 5%-8% analytically pure sodium hydroxide solution to adjust the pH value of A and B solutions to 8.5, respectively, and filter A and B solutions through membranes with a pore size below 0.05 μm to remove insoluble particles. , high-valent metal ions, and precipitates of metal ions, and then adjust the pH value of A and B solutions to 5.0-8.0 with 8% analytically pure hydrochloric acid solution. The raw material solution requires inspection of pyrogens and insoluble particles to be qualified.
2、将A溶液在药用注射剂级喷雾沸腾干燥器中,按喷雾干燥常法,A溶液由设备顶部的喷雾喷咀中与洁净度100级压缩空气(由压缩机来,室温)混合喷出,与设备底部进入的温度150℃—190℃100级洁净空气(由引风机引来,高温)气液逆流混合,喷雾干燥成120-150目左右多孔粒子干粉。干燥完毕,干燥物料存放在此设备底部备用。2. Put the A solution in the medicinal injection grade spray boiling dryer, according to the normal method of spray drying, the A solution is mixed and sprayed out from the spray nozzle on the top of the equipment with the compressed air with a cleanliness of 100 (from the compressor, at room temperature) , mixed with the 100-grade clean air (introduced by the induced draft fan, high temperature) entering the bottom of the equipment at a temperature of 150°C-190°C, the gas-liquid is countercurrently mixed, and spray-dried into a dry powder of porous particles of about 120-150 mesh. After drying, the dry material is stored at the bottom of the equipment for later use.
3、分别加入脂溶性的原料药、磷脂、磷脂分散剂到乙醇中搅拌溶解完全,若原料药溶解不理想,可在乙醇中加入少量的二氯甲烷,至原料药溶解度理想为止,尽量不加及尽量少加二氯甲烷,制成比重在1.0至1.2的溶液,经过截留分子量1000D的聚四氟乙烯材质膜超滤,再经0.05μm以下孔径钛膜滤过,除去热原、细菌、不溶性粒子。3. Add fat-soluble raw materials, phospholipids, and phospholipid dispersants to ethanol and stir to dissolve completely. If the dissolution of the raw materials is not ideal, a small amount of dichloromethane can be added to the ethanol until the solubility of the raw materials is ideal. Try not to add And add as little dichloromethane as possible to make a solution with a specific gravity of 1.0 to 1.2. After ultrafiltration with a polytetrafluoroethylene membrane with a molecular weight cut-off of 1000D, it is then filtered through a titanium membrane with a pore size below 0.05 μm to remove pyrogens, bacteria, and insoluble substances. particle.
4、将第2步制备的A溶液的组合物干燥颗粒,放到喷雾沸腾包衣-沸腾干燥机中,按沸腾包衣、沸腾干燥常法操作,先将第3步制备的磷脂乙醇溶液等体积分三份。在设备底部改为引入无水、无菌、无油、无0.001μm以上粒径的粒子的室温纯氮气流,在40℃—65℃温度下,对第2步制得的木糖干燥物粒子进行沸腾流化状态下包衣:先将第一份的(三分之一体积的)磷脂乙醇溶液,由泵输送到设备中部的包衣喷咀中与经压缩洁净级别为100级纯氮气混合,喷雾状喷到机中沸腾高度为400mm—450mm物料(果糖与甘露醇组合物)流的最密集处,在沸腾物料粒子表面包衣,沸腾下的物料同时高度均匀地混和及分散,并极快地使溶剂挥发,形成多孔固体包衣薄层,第一个三分之一磷脂的乙醇溶液料液包衣完成,沸腾干燥15分钟,再将第一步制备的B溶液也等分三份,将第一份B溶液的体积的三分之一溶液在无水、无菌、无油、无0.001μm以上粒径的粒子的100级纯氮气流中,按上述操作包衣,包衣后,沸腾干燥20分钟,这样进行了第一次包衣-干燥操作;重复上述包衣-干燥操作,分别进行第二、第三次两种溶液的第二份、第三份的三分之一体积的溶液按上述操作进行磷脂液与B溶液的交替包衣-干燥操作。最外层包衣层是木糖醇微孔干燥物层,或是溶于水的原料药、木糖醇的组合物的微孔干燥物层,第三次包衣后,得到的包衣干燥物料中残留水份≤1.0%,残留的二氯甲烷及乙醇为0%,残留的二巯丙醇≤0.2%。4. Dry the granules of the composition of solution A prepared in step 2, put them in a spray boiling coating-boiling dryer, and operate according to the usual method of boiling coating and boiling drying. First, the phospholipid ethanol solution prepared in step 3, etc. Divide the volume into three portions. At the bottom of the equipment, introduce a room temperature pure nitrogen flow that is anhydrous, sterile, oil-free, and free of particles with a particle size above 0.001 μm. Coating in a boiling fluidized state: First, the first part (one-third of the volume) of phospholipid ethanol solution is pumped to the coating nozzle in the middle of the equipment and mixed with compressed pure nitrogen of 100 grades , sprayed to the densest part of the flow of the material (fructose and mannitol composition) with a boiling height of 400mm-450mm in the machine, coating the surface of the boiling material particles, and the boiling material is highly uniformly mixed and dispersed at the same time, and extremely Quickly evaporate the solvent to form a thin layer of porous solid coating. The coating of the first third of the ethanol solution of phospholipids is completed, boiled and dried for 15 minutes, and then the B solution prepared in the first step is also divided into three equal parts. 1/3 of the volume of the first B solution in a 100-grade pure nitrogen flow that is anhydrous, sterile, oil-free, and free of particles with a particle size above 0.001 μm, and coated according to the above operation, after coating , boiled and dried for 20 minutes, so that the first coating-drying operation was carried out; the above-mentioned coating-drying operation was repeated, and the second and third times of the second and third parts of the two solutions were carried out respectively. The solution of volume carries out the alternate coating-drying operation of phospholipid liquid and B solution according to above-mentioned operation. The outermost coating layer is a microporous dry substance layer of xylitol, or a microporous dry substance layer of a composition of a raw material drug and xylitol dissolved in water. After the third coating, the obtained coating is dried The residual moisture in the material is ≤1.0%, the residual dichloromethane and ethanol are 0%, and the residual dimercaprol is ≤0.2%.
5、在配料罐中加入与第一步用的注射用磷酸盐溶液等体积的注射用水,在罐内充氮气与罐外压持平,100转/分钟搅拌速度下,加热至60±5℃,调搅拌转速为500-700转/分钟,在罐内充氮气下,在30分钟-60分钟内把第4步制得的包衣干燥物加入到配料罐中,加完包衣干燥物后,在罐内充氮气环境下,保持温度60±5℃,并在100转/分钟搅拌下保持60-120分钟。再在100转/分钟搅拌下,把罐内药液冷却到30-40℃。再在100转/分钟搅拌下,分别加入抗氧剂谷胱甘肽及去氢胆酸钠溶解完全,并调整药液pH值5.0-8.0。5. Add the same volume of water for injection as the phosphate solution for injection used in the first step into the batching tank, fill the tank with nitrogen to keep the pressure outside the tank equal, and heat to 60±5°C at a stirring speed of 100 rpm. Adjust the stirring speed to 500-700 rpm, fill the tank with nitrogen, and add the dried coated product prepared in step 4 into the batching tank within 30 minutes to 60 minutes. After adding the dried coated product, Under the environment of filling nitrogen in the tank, keep the temperature at 60±5° C., and keep it for 60-120 minutes under stirring at 100 rpm. Then, under stirring at 100 rpm, cool the liquid medicine in the tank to 30-40°C. Then, under stirring at 100 rpm, the antioxidant glutathione and sodium dehydrocholate were added to dissolve completely, and the pH value of the liquid was adjusted to 5.0-8.0.
6、在保药液持温度在30±5℃范围内,在0.1-0.2Mpa氮气压下,用0.15μm膜滤过第5步制得的药液,取滤过的药液,得到粒径小于150nm的脂质体药液。按药剂学允许该药品的剂量分装脂质体药液到西林瓶中,并半加塞,在冷冻干燥机组的冷冻干燥箱中常法冷冻干燥。至药品固体残留水分为小于2%,二巯丙醇残留量小于0.2%,乙醇及二氯甲烷残留都为0%。真空压塞,轧盖,检验合格后进库。制成冻干针剂。此冻干针剂可配成无菌喷雾剂。6. Keep the temperature of the medicinal solution within the range of 30±5°C, under the nitrogen pressure of 0.1-0.2Mpa, filter the medicinal solution prepared in step 5 with a 0.15μm membrane, take the filtered medicinal solution, and obtain the particle size Liposome drug solution smaller than 150nm. The liposome medicinal solution is divided into vials according to the dosage of the medicine allowed by pharmacy, and half stoppered, and freeze-dried in the freeze-drying box of the freeze-drying unit. Until the solid residual moisture of the medicine is less than 2%, the residual dimercaprol is less than 0.2%, and the residual ethanol and dichloromethane are both 0%. Vacuum plugging, capping, after passing the inspection, enter the warehouse. Made into freeze-dried injection. This lyophilized injection can be made into sterile spray.
7、在100级无菌级别下,将第6步滤过的滤膜上截留的大于150nm的脂质药物颗粒洗到10%的按第1步操作灭菌除热原合格的木糖醇溶液中,测定药液中总磷脂原料的含量,并用灭菌除热原合格的10%木糖醇溶液调整药液体积,达到控制药液中总磷脂含量在40-80mg/ml。把药液加入到另一配料灌中,冲氮气下,100转/分钟搅拌速度,30-60分钟内加热到50±℃,保持这温度范围搅拌60-120分钟,再保持冲氮气下,100转/分钟转速,冷却药液至20-25℃,把药业分装到316L的不锈钢托盘中,放到另一台冻干机组的冷冻干燥箱中,常法冷冻干燥,至药物固体中水分残留量小于2%,二巯丙醇残留量小0.2%,乙醇及二氯甲烷残留为0%。得到脂质体药物固体,把脂质体药物固体在100级无菌级别下:粉碎至80—100目,按药剂学允许的剂量,常法制成该药的无菌肠溶口服制剂,无菌拴剂。7. Under the sterility level of 100, wash the lipid drug particles greater than 150nm intercepted on the filter membrane filtered in step 6 to 10% xylitol solution that is sterilized and depyrogenated according to step 1 During the process, the content of the total phospholipid raw material in the liquid medicine was measured, and the volume of the liquid medicine was adjusted with a sterilized 10% xylitol solution qualified for depyrogenation, so as to control the total phospholipid content in the liquid medicine at 40-80 mg/ml. Add the liquid medicine to another ingredient tank, under nitrogen, stir at 100 rpm, heat to 50±℃ within 30-60 minutes, keep stirring in this temperature range for 60-120 minutes, and then keep under nitrogen, 100 Rotate per minute, cool the liquid medicine to 20-25°C, pack the medicine into 316L stainless steel trays, put it in the freeze-drying box of another freeze-drying unit, freeze-dry in the usual way, until the moisture in the solid medicine The residual amount is less than 2%, the residual amount of dimercaprol is less than 0.2%, and the residual amount of ethanol and dichloromethane is 0%. Obtain the liposomal drug solid, crush the liposome drug solid to 80-100 mesh under 100-grade aseptic level, and make the aseptic enteric-coated oral preparation of the drug by the usual method according to the dosage allowed by pharmacy, aseptic Suppository.
8、所有操作都应严格按照国家GMP规范中注射剂无菌要求进行。口服制剂也得按注射剂无菌要求进行。8. All operations should be carried out in strict accordance with the sterile requirements of injections in the national GMP specification. Oral preparations must also follow the sterile requirements for injections.
实施例2Example 2
原料药是脂溶性强的脂质体组合药物规范的各原料组份摩尔数比如下:The raw material drug is a liposome combination drug with strong fat solubility. The molar ratio of each raw material component of the standard is as follows:
本实施例的规范制备步骤及方法同实施例1。The standard preparation steps and method of this embodiment are the same as in Example 1.
实施例3Example 3
原料药是脂溶性强的脂质体组合药物规范的各原料组份摩尔数比如下:The raw material drug is a liposome combination drug with strong fat solubility. The molar ratio of each raw material component of the standard is as follows:
本实施例的规范制备步骤及方法同实施例1。The standard preparation steps and method of this embodiment are the same as in Example 1.
实施例4Example 4
原料药是脂溶性强的脂质体组合药物规范的各原料组份摩尔数比如下:The raw material drug is a liposome combination drug with strong fat solubility. The molar ratio of each raw material component of the standard is as follows:
本实施例的规范制备步骤及方法同实施例1。The standard preparation steps and method of this embodiment are the same as in Example 1.
实施例5Example 5
原料药是脂溶性强的脂质体组合药物规范的各原料组份摩尔数比如下:The raw material drug is a liposome combination drug with strong fat solubility. The molar ratio of each raw material component of the standard is as follows:
本实施例的规范制备步骤及方法同实施例1。The standard preparation steps and method of this embodiment are the same as in Example 1.
实施例6Example 6
原料药是脂溶性强的脂质体组合药物规范的各原料组份摩尔数比如下:The raw material drug is a liposome combination drug with strong fat solubility. The molar ratio of each raw material component of the standard is as follows:
本实施例的规范制备步骤及方法同实施例1。The standard preparation steps and method of this embodiment are the same as in Example 1.
实施例7Example 7
原料药是脂溶性强的脂质体组合药物规范的各原料组份摩尔数比如下:The raw material drug is a liposome combination drug with strong fat solubility. The molar ratio of each raw material component of the standard is as follows:
本实施例的规范制备步骤及方法同实施例1。The standard preparation steps and method of this embodiment are the same as in Example 1.
实施例8Example 8
原料药是脂溶性强的脂质体组合药物规范的各原料组份摩尔数比如下:The raw material drug is a liposome combination drug with strong fat solubility. The molar ratio of each raw material component of the standard is as follows:
本实施例的规范制备步骤及方法同实施例1。The standard preparation steps and method of this embodiment are the same as in Example 1.
实施例9Example 9
原料药是脂溶性强的脂质体组合药物规范的各原料组份摩尔数比如下:The raw material drug is a liposome combination drug with strong fat solubility. The molar ratio of each raw material component of the standard is as follows:
本实施例的规范制备步骤及方法同实施例1。The standard preparation steps and method of this embodiment are the same as in Example 1.
实施例10Example 10
原料药是脂溶性强的脂质体组合药物规范的各原料组份摩尔数比如下:The raw material drug is a liposome combination drug with strong fat solubility. The molar ratio of each raw material component of the standard is as follows:
本实施例的规范制备步骤及方法同实施例1。The standard preparation steps and method of this embodiment are the same as in Example 1.
以上实施例所述脂溶性的原料药,或是头孢呋辛酯与前列地尔摩尔数比2500:1的组合物,或是氟康唑,或是伏立康唑,或是硝酸异山梨酯,或是利巴韦林与头孢羟氨苄摩尔数比1:1的组合物,或是紫杉醇杉醇与前列地尔摩尔数333:1的组合物,或是克林霉素磷酸酯,或是氢蒿琥酯,或是黄芩苷元,或是前列地尔,或是丹参酮ⅡA,或是前列腺素A1,或是二高-γ-亚麻酸、或是羟基喜树碱,或是辛伐他汀,或是吡格列酮,或是罗格列酮,或是阿德福韦酯,或是利巴韦林与前列地尔重量比1000:1组合物,或是米托蒽醌。The fat-soluble bulk drug described in the above examples, or the composition of cefuroxime axetil and alprostadil with a molar ratio of 2500:1, or fluconazole, or voriconazole, or isosorbide dinitrate, or A combination of ribavirin and cefadroxil with a molar ratio of 1:1, or a combination of paclitaxel and alprostadil with a molar ratio of 333:1, or clindamycin phosphate, or hydrogen artesunate or baicalin, or alprostadil, or tanshinone ⅡA, or prostaglandin A 1 , or dihomo-γ-linolenic acid, or hydroxycamptothecin, or simvastatin, or It is pioglitazone, or rosiglitazone, or adefovir dipivoxil, or a combination of ribavirin and alprostadil at a weight ratio of 1000:1, or mitoxantrone.
实施例11Example 11
原料药是水溶性强的脂质体组合药物规范的各原料组份摩尔数比如下:The raw material drug is a highly water-soluble liposome combination drug. The molar ratio of each raw material component of the standard is as follows:
本实施例的规范制备步骤及方法:The standard preparation steps and methods of this embodiment:
1、在溶解罐中,将木糖醇配料量在注射用磷酸盐缓冲液中溶解成木糖醇的10%的重量百分比溶液,将此溶液在121℃蒸汽灭菌20分钟,当溶液温度为20—25℃时,用截留分子量1000D的超滤膜的超滤柱超滤除溶液中的热原及热原分子片段,取超滤得到的溶液;再在室温下,等分超滤得到的溶液为A、B溶液,将A、B溶液分别用5%—8%的分析纯氢氧化钠溶液调pH值8.5,将A、B溶液分别经0.05μm以下孔径的膜滤过,除去不溶性粒子、高价金属离子、金属离子的沉淀物,再将A、B溶液分别用8%的分析纯的盐酸溶液调pH值为5.0-8.0。将水溶性强的原料药用适量注射用水溶解完全,用截留分子量1000D的膜超滤,除热原,合并到B溶液中搅拌均匀,再经0.05μm孔径以下膜滤过,除原料药中菌、除不溶性粒子。原料药液要求检验热原及不溶性粒子合格才能允许加入B溶液中。1. In the dissolving tank, dissolve the xylitol ingredients in the phosphate buffer for injection to form a solution of 10% by weight of xylitol, and steam sterilize the solution at 121°C for 20 minutes. When the solution temperature is At 20-25°C, use an ultrafiltration column with an ultrafiltration membrane with a molecular weight cut-off of 1000D to ultrafilter the pyrogen and pyrogen molecular fragments in the solution, and take the solution obtained by ultrafiltration; The solutions are A and B solutions. Use 5%-8% analytically pure sodium hydroxide solution to adjust the pH value of A and B solutions to 8.5, respectively, and filter A and B solutions through membranes with a pore size below 0.05 μm to remove insoluble particles. , high-valent metal ions, and precipitates of metal ions, and then adjust the pH value of A and B solutions to 5.0-8.0 with 8% analytically pure hydrochloric acid solution. Dissolve the highly water-soluble raw material with an appropriate amount of water for injection, ultrafilter it with a membrane with a molecular weight cut-off of 1000D to remove pyrogens, combine it into solution B and stir evenly, and then filter through a membrane with a pore size below 0.05 μm to remove bacteria in the raw drug , In addition to insoluble particles. Raw drug liquid requires inspection of pyrogens and insoluble particles before it is allowed to be added to solution B.
2、将A溶液在制备药用注射剂级喷雾干燥机中,按喷雾干燥常法,A溶液由设备顶部的喷雾喷咀中与洁净度100级压缩空气(由压缩机来,室温)混合喷出,与设备底部进入的温度150℃—190℃100级洁净空气(由引风机引来,高温)气液逆流混合,喷雾干燥成120-150目左右多孔粒子干粉。干燥完毕,干燥物料存放在此设备底部备用。2. Put the solution A in the spray dryer for the preparation of pharmaceutical injections, according to the normal spray drying method, the solution A is mixed and sprayed out from the spray nozzle on the top of the equipment with the compressed air with a cleanliness of 100 (from the compressor, at room temperature) , mixed with the 100-grade clean air (introduced by the induced draft fan, high temperature) entering the bottom of the equipment at a temperature of 150°C-190°C, the gas-liquid is countercurrently mixed, and spray-dried into a dry powder of porous particles of about 120-150 mesh. After drying, the dry material is stored at the bottom of the equipment for later use.
3、分别加入磷脂、磷脂分散剂到乙醇中搅拌溶解完全,制成比重在1.0至1.2的溶液,经过截留分子量1000D的膜超滤,再经0.05μm以下孔径膜滤过,除去热原、细菌、不溶性粒子。3. Add phospholipids and phospholipid dispersants to ethanol, stir and dissolve completely, and make a solution with a specific gravity of 1.0 to 1.2. After ultrafiltration through a membrane with a molecular weight cut-off of 1000D, then filter through a membrane with a pore size below 0.05 μm to remove pyrogens and bacteria. , Insoluble particles.
4、将第2步制备的A溶液的组合物干燥颗粒,放到喷雾沸腾包衣-沸腾干燥机中,按沸腾包衣、沸腾干燥常法操作,先将第3步制备的磷脂乙醇溶液等体积分三份。在设备底部改为引入无水、无菌、无油、无0.001μm以上粒径的粒子的室温纯氮气流,在40℃—65℃温度下,对第2步制得的木糖醇干燥物粒子进行沸腾流化状态下包衣:先将第一份的(三分之一体积的)磷脂乙醇溶液,由泵输送到设备中部的包衣喷咀中与经压缩的洁净级别为100级纯氮气混合,喷雾状喷到机中沸腾高度为400mm—450mm物料(果糖与甘露醇组合物)流的最密集处,在沸腾物料粒子表面包衣,沸腾下的物料同时高度均匀地混和及分散,并极快地使溶剂挥发,形成多孔固体包衣薄层,第一个三分之一磷脂的乙醇溶液料液包衣完成,沸腾干燥15分钟,再将第一步制备的B溶液也等分三份,将第一份B溶液的体积的三分之一溶液在无水、无菌、无油、无0.001μm以上粒径的粒子的100级纯氮气流中,按上述操作包衣,包衣后,沸腾干燥20分钟,这样进行了第一次包衣-干燥操作;重复上述包衣-干燥操作,分别进行第二、第三次两种溶液的第二份、第三份的三分之一体积的溶液按上述操作进行磷脂液与B溶液的交替包衣-干燥操作。最外层包衣层是溶于水的原料药、木糖醇的组合物的微孔干燥物层,第三次包衣后,得到的包衣干燥物料中残留水份≤1.0%,残留的二巯丙醇≤0.2%,乙醇残留量为0%。4. Dry the granules of the composition of solution A prepared in step 2, put them in a spray boiling coating-boiling dryer, and operate according to the usual method of boiling coating and boiling drying. First, the phospholipid ethanol solution prepared in step 3, etc. Divide the volume into three portions. At the bottom of the equipment, change to introduce a room temperature pure nitrogen flow that is anhydrous, sterile, oil-free, and free of particles with a particle size above 0.001 μm. Particles are coated in a boiling fluidized state: First, the first part (one-third of the volume) of phospholipid ethanol solution is pumped to the coating nozzle in the middle of the equipment and the compressed clean level is 100 pure Nitrogen is mixed and sprayed to the densest part of the flow of the material (fructose and mannitol composition) with a boiling height of 400mm-450mm in the machine, coating the surface of the boiling material particles, and the boiling material is highly uniformly mixed and dispersed at the same time. And the solvent is volatilized very quickly to form a thin layer of porous solid coating. The first third of the phospholipid ethanol solution coating is completed, boiled and dried for 15 minutes, and then the B solution prepared in the first step is also equally divided In three parts, one-third of the volume of the first part of solution B is coated in a 100-grade pure nitrogen stream that is anhydrous, sterile, oil-free, and free of particles with a particle size above 0.001 μm, and coated according to the above operation. After coating, boil and dry for 20 minutes, thus carried out the coating-drying operation for the first time; One volume of the solution is carried out in the alternate coating-drying operation of the phospholipid solution and the B solution according to the above operation. The outermost coating layer is a microporous dry material layer of a water-soluble raw material and xylitol composition. After the third coating, the residual moisture in the obtained coated dry material is ≤1.0%, and the remaining Dimercaprol≤0.2%, residual ethanol is 0%.
5、在配料罐中加入与第一步用的注射用磷酸盐溶液等体积的注射用水,在罐内充氮气与罐外压持平,100转/分钟搅拌速度下,加热至60±5℃,调搅拌转速为500-700转/分钟,在罐内充氮气下,在30分钟-60分钟内把第4步制得的包衣干燥物加入到配料罐中,加完包衣干燥物后,在罐内充氮气环境下,保持温度60±5℃,并在100转/分钟搅拌下保持60-120分钟。再在100转/分钟搅拌下,把罐内药液冷却到30-40℃。再在100转/分钟搅拌下,分别加入抗氧剂还原型谷胱甘肽及去氢胆酸钠溶解完全,并调整药液pH值5.0-8.0。5. Add the same volume of water for injection as the phosphate solution for injection used in the first step into the batching tank, fill the tank with nitrogen to keep the pressure outside the tank equal, and heat to 60±5°C at a stirring speed of 100 rpm. Adjust the stirring speed to 500-700 rpm, fill the tank with nitrogen, and add the dried coated product prepared in step 4 into the batching tank within 30 minutes to 60 minutes. After adding the dried coated product, Under the environment of filling nitrogen in the tank, keep the temperature at 60±5° C., and keep it for 60-120 minutes under stirring at 100 rpm. Then, under stirring at 100 rpm, cool the liquid medicine in the tank to 30-40°C. Then, under stirring at 100 rpm, the antioxidants reduced glutathione and sodium dehydrocholate were added to dissolve completely, and the pH value of the liquid was adjusted to 5.0-8.0.
6、在保持药液温度在30±5℃范围内,在0.1-0.2Mpa氮气压下,用0.15μm膜滤过第5步制得的药液,取滤过的药液,得到粒径小于150nm的脂质体药液。按药剂学允许该药品的剂量分装脂质体药液到西林瓶中,并半加塞,在冷冻干燥机组的冷冻干燥箱中常法冷冻干燥。至药品固体残留水分为小于2%,二巯丙醇残留量小于0.2%,乙醇残留量为0%。真空压塞,轧盖,检验合格后进库。制成冻干针剂。此冻干针剂或可配成无菌喷雾剂。6. Keep the temperature of the liquid medicine within the range of 30±5°C, under the nitrogen pressure of 0.1-0.2Mpa, filter the liquid medicine prepared in step 5 with a 0.15μm membrane, and take the filtered liquid medicine to obtain a particle size smaller than 150nm liposome drug solution. The liposome medicinal solution is divided into vials according to the dosage of the medicine allowed by pharmacy, and half stoppered, and freeze-dried in the freeze-drying box of the freeze-drying unit. Until the residual moisture of the drug solid is less than 2%, the residual dimercaprol is less than 0.2%, and the residual ethanol is 0%. Vacuum plugging, capping, after passing the inspection, enter the warehouse. Made into freeze-dried injection. This lyophilized injection can be made into a sterile spray.
7、在100级无菌级别下,将第6步滤过的滤膜上截留的大于150nm的脂质药物颗粒洗到10%的按第1步操作灭菌除热原合格的新制备的木糖醇溶液中,测定药液中总磷脂原料的含量,并用灭菌除热原合格的10%木糖醇溶液调整药液体积,达到控制药液中总磷脂含量在40-80mg/ml。把药液加入到另一配料灌中,冲氮气下,100转/分钟搅拌速度,30-60分钟内加热到50±℃,保持这温度范围搅拌60-120分钟,再保持冲氮气下,100转/分钟转速,冷却药液至20-25℃,把药业分装到316L的不锈钢托盘中,放到另一台冷冻干燥机组的冷冻干燥箱中,常法冷冻干燥,至药物固体中水分含量小于2%,二巯丙醇残留量为0.2%,乙醇残留量为0%。得到脂质体药物固体,把脂质体药物固体在100级无菌级别下,粉碎至80—100目,按药剂学允许的剂量,常法制成该药的无菌肠溶口服制剂,无菌拴剂。7. Under the sterility level of 100, wash the lipid drug particles greater than 150nm intercepted on the filter membrane filtered in step 6 to 10% of the newly prepared wood that is qualified for sterilization and depyrogenation according to step 1. In the sugar alcohol solution, measure the content of the total phospholipid raw material in the medicinal liquid, and adjust the volume of the medicinal liquid with a sterilized and depyrogenated 10% xylitol solution, so as to control the total phospholipid content in the medicinal liquid at 40-80mg/ml. Add the liquid medicine to another ingredient tank, under nitrogen, stir at 100 rpm, heat to 50±℃ within 30-60 minutes, keep stirring in this temperature range for 60-120 minutes, and then keep under nitrogen, 100 Rotate per minute, cool the liquid medicine to 20-25°C, pack the medicine into 316L stainless steel trays, put it in the freeze-drying box of another freeze-drying unit, freeze-dry in the usual way, until the water in the solid medicine The content is less than 2%, the residual dimercaprol is 0.2%, and the residual ethanol is 0%. Obtain the liposome drug solid, pulverize the liposome drug solid to 80-100 mesh under 100-grade aseptic level, and make the aseptic enteric-coated oral preparation of the drug by the usual method according to the dosage allowed by pharmacy, aseptic Suppository.
8、所有操作都应严格按照国家GMP规范中注射剂无菌要求进行。口服制剂也得按注射剂无菌要求进行。8. All operations should be carried out in strict accordance with the sterile requirements of injections in the national GMP specification. Oral preparations must also follow the sterile requirements for injections.
实施例12Example 12
原料药是水溶性强的脂质体组合药物规范的各原料组份摩尔数比如下:The raw material drug is a highly water-soluble liposome combination drug. The molar ratio of each raw material component of the standard is as follows:
本实施例的规范制备步骤及方法同实施例11。The standard preparation steps and method of this embodiment are the same as those in Embodiment 11.
实施例13Example 13
原料药是水溶性强的脂质体组合药物规范的各原料组份摩尔数比如下:The raw material drug is a highly water-soluble liposome combination drug. The molar ratio of each raw material component of the standard is as follows:
本实施例的规范制备步骤及方法同实施例11。The standard preparation steps and method of this embodiment are the same as those in Embodiment 11.
实施例14Example 14
原料药是水溶性强的脂质体组合药物规范的各原料组份摩尔数比如下:The raw material drug is a highly water-soluble liposome combination drug. The molar ratio of each raw material component of the standard is as follows:
本实施例的规范制备步骤及方法同实施例11。The standard preparation steps and method of this embodiment are the same as those in Embodiment 11.
实施例15Example 15
原料药是水溶性强的脂质体组合药物规范的各原料组份摩尔数比如下:The raw material drug is a highly water-soluble liposome combination drug. The molar ratio of each raw material component of the standard is as follows:
本实施例的规范制备步骤及方法同实施例11。The standard preparation steps and method of this embodiment are the same as those in Embodiment 11.
实施例16Example 16
原料药是水溶性强的脂质体组合药物规范的各原料组份摩尔数比如下:The raw material drug is a highly water-soluble liposome combination drug. The molar ratio of each raw material component of the standard is as follows:
本实施例的规范制备步骤及方法同实施例11。The standard preparation steps and method of this embodiment are the same as those in Embodiment 11.
实施例17Example 17
原料药是水溶性强的脂质体组合药物规范的各原料组份摩尔数比如下:The raw material drug is a highly water-soluble liposome combination drug. The molar ratio of each raw material component of the standard is as follows:
本实施例的规范制备步骤及方法同实施例11。The standard preparation steps and method of this embodiment are the same as those in Embodiment 11.
实施例18Example 18
原料药是水溶性强的脂质体组合药物规范的各原料组份摩尔数比如下:The raw material drug is a highly water-soluble liposome combination drug. The molar ratio of each raw material component of the standard is as follows:
本实施例的规范制备步骤及方法同实施例11。The standard preparation steps and method of this embodiment are the same as those in Embodiment 11.
实施例19Example 19
原料药是水溶性强的脂质体组合药物规范的各原料组份摩尔数比如下:The raw material drug is a highly water-soluble liposome combination drug. The molar ratio of each raw material component of the standard is as follows:
本实施例的规范制备步骤及方法同实施例11。The standard preparation steps and method of this embodiment are the same as those in Embodiment 11.
实施例20Example 20
原料药是水溶性强的脂质体组合药物规范的各原料组份摩尔数比如下:The raw material drug is a highly water-soluble liposome combination drug. The molar ratio of each raw material component of the standard is as follows:
本实施例的规范制备步骤及方法同实施例11。The standard preparation steps and method of this embodiment are the same as those in Embodiment 11.
实施例11至实施例20所述水溶性的原料药:优选更昔洛韦、或是阿糖胞苷、或是硝普钠、或是伐昔洛韦、或是多柔比星、或是依托泊苷、或是川芎嗪磷酸盐、或是盐酸左氧氟沙星、或是头胞匹胺钠、或是盐酸昂丹司琼、或是美罗培南。The water-soluble raw material drug described in embodiment 11 to embodiment 20: preferably ganciclovir, or cytarabine, or sodium nitroprusside, or valacyclovir, or doxorubicin, or Etoposide, or ligustrazine phosphate, or levofloxacin hydrochloride, or cefpiramide sodium, or ondansetron hydrochloride, or meropenem.
技术经济及质量指标对比Comparison of technical economy and quality indicators
结论:本发明技术制备脂质体载药体与现有匀质冷冻干燥法、流化床包衣法技术制脂质体载药体相比,本发明技术经济及主要质量指标都优越于匀质冷冻干燥法,质量指标都优于流化床包衣法。Conclusion: the technology of the present invention prepares liposome drug-carrying body and compares with existing homogeneous freeze-drying method, fluidized bed coating method technology system liposome drug-carrying body, the present invention's technical economy and main quality index are all superior to homogeneous Quality freeze-drying method, quality index is all better than fluidized bed coating method.
药效学验证试验:Pharmacodynamic verification test:
1、抗胃溃疡药物药效学验证试验:实验动物选建康大鼠,性别不限,体重200-250g,每组8只。使用药物及剂量见试验结果表。实验前,大鼠禁食24小时,自由饮水,在乙醚麻醉下打开腹腔,将内径5mm、长30mm的玻璃管垂直放置于胃体部浆膜面上,向管腔内加入冰乙酸0.2ml,1.5分钟后用棉签蘸出冰乙酸,缝合手术切口。术后正常饮食,第二天随机设立空白对照组1组及阳性对照组1组,空白对照组用生理盐水给药,0.5ml/次,腹腔注射给药,阳性对照组以法莫替丁用生理盐水溶解,取0.5ml/次,本发明的脂质体药物给药组设注射给药、口服给药组。脂质体药物注射给药,用生理盐水溶解脂质体药物,取0.5ml/次。给药15天,每天给药2次,12小时一次。分为注射给药和口服給药。每实施例制出样品分别连接给药3天。给药15天后,解剖取出胃,并用甲醛固定,测量溃疡面积mm2,计算各组平均溃疡面积。1. Pharmacodynamic verification test of anti-gastric ulcer drugs: Jiankang rats were selected as experimental animals, regardless of gender, weighing 200-250g, 8 in each group. See the test results table for the drugs and doses used. Before the experiment, the rats were fasted for 24 hours and allowed to drink water freely. The abdominal cavity was opened under ether anesthesia, a glass tube with an inner diameter of 5 mm and a length of 30 mm was placed vertically on the serosa surface of the gastric body, and 0.2 ml of glacial acetic acid was added into the lumen. After 1.5 minutes, dip a cotton swab in glacial acetic acid, and suture the surgical incision. Normal diet after operation, randomly set up a blank control group 1 and a positive control group 1 on the second day, the blank control group was administered with normal saline, 0.5ml/time, intraperitoneal injection, and the positive control group was administered with famotidine. Physiological saline is dissolved, and 0.5ml/time is taken, and the liposome drug administration group of the present invention is divided into injection administration group and oral administration group. Liposomal drug injection administration, liposome drug dissolved with physiological saline, get 0.5ml/time. Administration for 15 days, twice a day, once every 12 hours. Divided into injection and oral administration. Samples prepared in each embodiment were administered for 3 consecutive days. After 15 days of administration, the stomach was dissected and fixed with formaldehyde, the ulcer area was measured in mm 2 , and the average ulcer area of each group was calculated.
药效学试验结果表:Pharmacodynamic test results table:
可见,本发明的上述药物比对照阳性药物疗效高。Visible, above-mentioned medicine of the present invention curative effect is higher than contrast positive medicine.
2、抗感染药物药效学试验:2. Pharmacodynamics test of anti-infective drugs:
(1)动物选择:选择由实验动物中心制备的感染动物实验模型的小鼠,体重18—22g,雌雄各半,随机分组,每组动物50只。(1) Animal selection: Select mice infected with animal experimental models prepared by the Experimental Animal Center, weighing 18-22 g, half male and half male, and randomly divided into groups, with 50 animals in each group.
(2)感染菌种:金黄色葡萄球菌致肺炎的模型小鼠、肺炎链球菌致肺炎的模型小鼠二个组。(2) Infection strains: two groups of model mice with pneumonia caused by Staphylococcus aureus and model mice with pneumonia caused by Streptococcus pneumoniae.
(3)感染菌量:由实验动物中心测出所试菌株的100%最小致死量(100%MLD),作为感染菌量。(3) Amount of infectious bacteria: The 100% minimum lethal dose (100% MLD) of the tested strains was measured by the Experimental Animal Center as the amount of infectious bacteria.
(4)感染途径:菌原液用5%胃膜素稀释至所需浓度(实验动物中心确定),经尾静脉注射。(4) Infection route: Dilute the bacterial stock solution with 5% peptin to the required concentration (determined by the Experimental Animal Center), and inject it through the tail vein.
(5)试验方法:将小鼠分:A.金黄色葡萄球菌致肺炎的模型小鼠组、B.肺炎链球菌致肺炎的模型小鼠组二个组。进行不给药对照、现有技术制备的注射用克林霉素磷酸酯对照、本发明药物对照。每组模型动物50只。感染后立即静注给药或口服,每隔6小时再给药一次。观察动物物反应,连续7天,记录小鼠死亡数。所用药物及剂量、效果见试验结果表:(5) Test method: Divide the mice into two groups: A. the model mouse group of Staphylococcus aureus-induced pneumonia, and B. the model mouse group of Streptococcus pneumoniae-induced pneumonia. Carry out no administration control, clindamycin phosphate for injection control prepared by the prior art, and drug control of the present invention. There were 50 model animals in each group. Immediately after infection, it is administered intravenously or orally, and is given again every 6 hours. Animal reactions were observed, and the number of dead mice was recorded for 7 consecutive days. See the test results table for the drugs used, their doses, and their effects:
3、1抗心肌缺血药药效学验证试验:3.1 Pharmacodynamic verification test of anti-myocardial ischemic drugs:
选用健康小鼠,性别不限,体重18-20g,每组10只。用异丙肾上腺素引起小鼠心肌缺血(由实验动物中心制备心肌缺血小鼠模型)。设空白对照及阳性药物对照组。阳性对照药物规定为硝酸甘油,每天给药一次,给药10天。10天后进行缺血或梗死心肌的双重染色,即N-BT或TTC染色;显微镜下定量心肌缺血和梗死面积,计算每组平均值与阳性对照组平均值及与空白对照组平均值的比的百分数。所用药物、剂量、给药方式见药效学试验结果表:Healthy mice, regardless of sex, weighing 18-20 g, were selected, 10 in each group. Myocardial ischemia was induced in mice with isoproterenol (a mouse model of myocardial ischemia was prepared by the Experimental Animal Center). A blank control group and a positive drug control group were set up. The positive control drug was nitroglycerin, administered once a day for 10 days. After 10 days, perform double staining of ischemic or infarcted myocardium, that is, N-BT or TTC staining; quantify myocardial ischemia and infarction area under a microscope, and calculate the ratio of the average value of each group to the average value of the positive control group and the average value of the blank control group percentage. The drug used, dose, and administration method are shown in the table of pharmacodynamic test results:
3、2降血压药的药效学试验:3.2 Pharmacodynamic tests of antihypertensive drugs:
选用自发性高血压大鼠(SHR),每组10只,肾血管狭窄型大鼠,每组10只。先测对照期血压及心律,当血压稳定后给药,给药前2小时和给药后3小时分别测定血压,给药期为2周。给药3小时后后血压下降到20mmHg以上为有效。所用药物、剂量、给药方法见药效学试验结果表:Spontaneously hypertensive rats (SHR) were selected, 10 in each group, and 10 in each group with renal vascular stenosis. The blood pressure and heart rate were measured in the control period first, and the drug was administered after the blood pressure was stable. The blood pressure was measured 2 hours before and 3 hours after the administration, and the administration period was 2 weeks. It is effective when the blood pressure drops above 20mmHg after 3 hours of administration. See the table of pharmacodynamic test results for the drugs used, doses, and administration methods:
4、抗肿瘤药物药效学试验:4. Pharmacodynamics test of antineoplastic drugs:
选大鼠种瘤模型:瓦克癌肉瘤(W256)型。体重50-70g,每组动物10只。设阴性对照组和阳性对照组。阴性对照组注射生理盐水,阳性对照组采用现售紫杉醇药品。每天1次给药,治疗时间15天。停药24小时后处死动物,解剖剥离瘤块,称瘤重,。计算疗效评价公式为:Rat tumor model was selected: Wacker carcinosarcoma (W256) type. The weight is 50-70g, and there are 10 animals in each group. A negative control group and a positive control group were set up. The negative control group was injected with normal saline, and the positive control group was treated with currently available paclitaxel. Administration once a day, treatment time 15 days. The animals were sacrificed 24 hours after drug withdrawal, the tumor mass was dissected and removed, and the tumor weight was weighed. The formula for calculating curative effect evaluation is:
肿瘤抑制率%=(C-T)/CX100%Tumor inhibition rate%=(C-T)/CX100%
当抑制率大于30%,有效。When the inhibition rate is greater than 30%, it is effective.
试验结果表:Test result table:
5、降糖药物药效学试验:本发明药物有刺激胰岛素分泌,所以选用正常健康小白鼠,每组15只。实验小白鼠在禁食(可自由饮水)5小时后给药,每天给药一次。给药2小时后取血,测定血清葡萄糖值。连接给药7天。计算血糖平均下降率(与空白对照组比)。血糖下降率大于20%有效。所用药物及剂量、给药途径见试验结果表:5. Pharmacodynamics test of hypoglycemic drugs: the drug of the present invention can stimulate insulin secretion, so normal healthy mice were selected, 15 in each group. Experimental mice were fasted (with free access to drinking water) for 5 hours and administered once a day. Blood was taken 2 hours after the administration, and the serum glucose value was measured. Continuous administration for 7 days. Calculate the average decrease rate of blood sugar (compared with the blank control group). It is effective if the blood sugar reduction rate is greater than 20%. See the test results table for the drugs used, their doses and routes of administration:
6、抗病毒药药效学试验:6. Pharmacodynamics test of antiviral drugs:
小鼠脑炎模型:小鼠11-13g体重,雌雄不分,每组15只。HSV-1型Sm44株,病毒腹腔注射,可致脑炎死亡,计算LD50。再HSV-1病毒腹腔依次注射病毒剂量LD01/2、1/4、1/8剂量各2天,每天一次。计算死亡率、平均生活日数,与药物治疗组对照病亡保护率、延长生命率。治疗组给药15天,每天2次。所用药物、剂量、给药途径见试验结果表:Mouse encephalitis model: mice weighing 11-13g, male or female, 15 mice in each group. HSV-1 Sm44 strain, intraperitoneal injection of the virus can cause encephalitis death, calculated LD 50 . Then the intraperitoneal injection of HSV-1 virus doses of virus LD 0 1/2, 1/4, 1/8 for 2 days each, once a day. Calculate the mortality rate, the average number of living days, and compare the protection rate of death and the prolongation of life rate with the drug treatment group. The treatment group was administered for 15 days, twice a day. See the test results table for the drugs, doses, and routes of administration:
7、抗真菌药药效学试验:选健康小鼠,体重18-20g,雌雄各半。随机分组,6组,感染后立即与6小时后尾静脉注射给药,每组10只,作全身感染真菌病模型用。采用隐球菌脑炎真菌株作感染菌株。先测出所使菌株对小鼠的100%最小致死量(100%MLD)作为感染菌量。感染后立即与6小时后尾静脉注射给药,脸接给药7天,记录动物死亡率%与空白对照组比较。7. Pharmacodynamics test of antifungal drugs: choose healthy mice with a body weight of 18-20 g, half male and half male. Randomly divided into 6 groups, immediately after infection and 6 hours after tail vein injection, 10 in each group, used as a systemic infection fungal disease model. Cryptococcal encephalitis fungal strains were used as infection strains. First measure the 100% minimum lethal dose (100% MLD) of the strain to mice as the amount of infectious bacteria. Immediately and 6 hours after infection, the tail vein injection was administered, and the face was administered for 7 days, and the mortality rate of the animals was recorded and compared with that of the blank control group.
试验结果如下:The test results are as follows:
通过上述药效学试验结果可见,本发明的脂质体组合药物药物在安全性、稳定性、疗效都全面优于现有技术制备的现售对应药物。It can be seen from the above pharmacodynamic test results that the liposome combination drug of the present invention is comprehensively superior to the currently available corresponding drugs prepared by the prior art in terms of safety, stability and curative effect.
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