CN104316099B - A kind of analog sensor monitoring method based on redundant data and system - Google Patents
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Abstract
本发明涉及一种基于冗余数据的模拟量传感器监测方法及系统,其中方法包括以下步骤:获取至少两个冗余的传感器的测量数据;根据所述传感器的型号从数据库中读取传感器状态判定逻辑和传感器状态判定准则;根据所述传感器状态判定逻辑对所述测量数据进行计算和分析,得到偏差值;以及将所述偏差值和传感器状态判定准则进行比对,得到传感器状态。本发明通过多路冗余数据之间的交叉比较,对传感器的准确性和可靠性可以做出判断,与定期校准和更换相比,本发明不需要对传感器进行拆卸和测量,只使用传感器输出的数据进行判断,避免了因拆卸和安装引起的问题,且更具有及时性。
The present invention relates to an analog sensor monitoring method and system based on redundant data, wherein the method includes the following steps: acquiring the measurement data of at least two redundant sensors; reading the sensor state judgment from the database according to the model of the sensor Logic and sensor state judgment criteria; calculating and analyzing the measurement data according to the sensor state judgment logic to obtain a deviation value; and comparing the deviation value with the sensor state judgment criterion to obtain the sensor state. The present invention can judge the accuracy and reliability of the sensor through the cross-comparison between multiple redundant data. Compared with regular calibration and replacement, the present invention does not need to disassemble and measure the sensor, and only uses the sensor output Judging by the data, avoiding the problems caused by disassembly and installation, and more timely.
Description
技术领域technical field
本发明涉及数据监测技术领域,更具体地说,涉及一种基于冗余数据的模拟量传感器监测方法及系统。The invention relates to the technical field of data monitoring, and more specifically, to a redundant data-based analog sensor monitoring method and system.
背景技术Background technique
当今社会,控制系统已被广泛应用于人类社会的各个领域。特别是在工业方面,如冶金、石油、电力、化工、机械制造等都有相应的控制系统。在此基础上通过采用数字计算机还建立起了控制性能更好和自动化程度更高的数字控制系统,以及具有控制与管理双重功能的过程控制系统。In today's society, control systems have been widely used in various fields of human society. Especially in industry, such as metallurgy, petroleum, electric power, chemical industry, machinery manufacturing, etc., have corresponding control systems. On this basis, a digital control system with better control performance and a higher degree of automation, as well as a process control system with dual functions of control and management, have been established by using digital computers.
在控制系统中,有两个常见的术语,模拟量和开关量。模拟量是指该物理量是在一定范围内变化的连续数值,比如温度(0-100度),压力(0-10MPA),液位(1-5米),阀门的开度(0%-100%)等;开关量是指该物理量不连续,只有几种固定的离散值,如继电器(闭合和打开),电磁阀(导通和断开)等。In control systems, there are two common terms, analog and digital. Analog quantity means that the physical quantity is a continuous value that changes within a certain range, such as temperature (0-100 degrees), pressure (0-10MPA), liquid level (1-5 meters), valve opening (0%-100 %), etc.; switching value means that the physical quantity is discontinuous and has only several fixed discrete values, such as relays (closed and opened), solenoid valves (conducted and disconnected), etc.
传感器(英文名称:transducer/sensor)是一种能感受规定的被测量并按照一定的规律转换成可用信号的器件或装置,通常由敏感元件和转换元件组成"。传感器是一种检测装置,能感受到被测量的信息,并能将检测感受到的信息,按一定规律变换成为电信号或其他所需形式的信息输出,以满足信息的传输、处理、存储、显示、记录和控制等要求。它是实现自动检测和自动控制的首要环节。A sensor (English name: transducer/sensor) is a device or device that can sense a specified measured value and convert it into a usable signal according to a certain rule. It is usually composed of a sensitive element and a conversion element. A sensor is a detection device that can Sensing the measured information, and transforming the detected information into electrical signals or other required forms of information output according to certain rules, so as to meet the requirements of information transmission, processing, storage, display, recording and control. It is the first link to realize automatic detection and automatic control.
传感器性能是指传感器的静态特性、动态特性、线性度、灵敏度、分辨力、迟滞和准确性等。可靠性是指在规定条件下和规定时间内,完成规定功能的能力。Sensor performance refers to the static characteristics, dynamic characteristics, linearity, sensitivity, resolution, hysteresis and accuracy of the sensor. Reliability refers to the ability to complete specified functions under specified conditions and within specified time.
在核电厂的控制系统中,对于温度、压力、流量、液位、振幅、频率等物理量,都是通过模拟量传感器进行测量的,并根据测量的数据实施过程控制。但是,并没有专门针对传感器的监测设备,来保证传感器的性能和可靠性。一旦传感器故障,测量数据不准确,就有可能误导主控室的操纵员做出错误判断,进行错误的操作,进而带来严重的后果。In the control system of nuclear power plants, physical quantities such as temperature, pressure, flow, liquid level, amplitude, and frequency are measured by analog sensors, and process control is implemented based on the measured data. However, there is no monitoring equipment specifically for the sensor to ensure the performance and reliability of the sensor. Once the sensor fails and the measurement data is inaccurate, it may mislead the operator in the main control room to make wrong judgments and perform wrong operations, which will bring serious consequences.
目前,控制系统尤其是核电厂的控制系统中一般采用采用定期校准和定期更换的方式来保证传感器的性能和可靠性。但是此类方法也存在如下弊端:At present, the control system, especially the control system of the nuclear power plant, generally adopts the method of regular calibration and regular replacement to ensure the performance and reliability of the sensor. However, this method also has the following disadvantages:
1)定期对传感器校准需要一定的工作量,而大部分情况下校准的结果发现传感器状态良好。1) It takes a certain amount of work to calibrate the sensor regularly, and in most cases the calibration results show that the sensor is in good condition.
2)有时候需要把传感器拆卸下来进行校准,然后再装回去。在拆卸和安装的过程中,可能会损坏传感器或者因安装不正确导致传感器测量数据错误。2) Sometimes it is necessary to disassemble the sensor for calibration, and then reinstall it. During the process of disassembly and installation, the sensor may be damaged or the measurement data of the sensor may be incorrect due to incorrect installation.
3)定期更换,费用高,有时候一些状态良好的传感器也被换了下来。3) Regular replacement is expensive, and sometimes some sensors in good condition are also replaced.
4)不能及时发现传感器故障,必须等到定期校准或更换时才能发现问题。4) The sensor failure cannot be found in time, and the problem cannot be found until it is regularly calibrated or replaced.
发明内容Contents of the invention
本发明要解决的技术问题在于,针对现有控制系统中对传感器进行定期校准和定期更换导致需要拆卸传感器且问题发现不及时的缺陷,提供一种基于冗余数据的模拟量传感器监测方法及系统。The technical problem to be solved by the present invention is to provide an analog sensor monitoring method and system based on redundant data in view of the defects that the sensor needs to be disassembled and the problem is not found in time due to the regular calibration and replacement of the sensor in the existing control system .
本发明解决其技术问题所采用的技术方案是:构造一种基于冗余数据的模拟量传感器监测方法,所述方法包括以下步骤:The technical solution adopted by the present invention to solve its technical problem is: construct a kind of analog quantity sensor monitoring method based on redundant data, described method comprises the following steps:
S1、获取至少两个冗余的传感器的测量数据;S1. Obtain measurement data of at least two redundant sensors;
S2、根据所述传感器的型号从数据库中读取传感器状态判定逻辑和传感器状态判定准则;S2. Read the sensor state judgment logic and the sensor state judgment criterion from the database according to the model of the sensor;
S3、根据所述传感器状态判定逻辑对所述测量数据进行计算和分析,得到偏差值;S3. Calculate and analyze the measurement data according to the sensor state determination logic to obtain a deviation value;
S4、将所述偏差值和传感器状态判定准则进行比对,得到传感器状态。S4. Comparing the deviation value with the sensor state determination criterion to obtain the sensor state.
在根据本发明所述的基于冗余数据的模拟量传感器监测方法中,所述方法还包括在所述步骤S4之后执行的以下步骤:根据所述传感器状态判断是否异常,是则触发传感器状态预警。In the redundant data-based analog sensor monitoring method according to the present invention, the method further includes the following steps performed after the step S4: judging whether it is abnormal according to the sensor state, and if so, triggering a sensor state warning .
在根据本发明所述的基于冗余数据的模拟量传感器监测方法中,所述步骤S1进一步包括:据所述传感器的型号选择数据获取的方式,如果是自动获取则自动获取所述传感器的测量数据,如果是手动录入则获取用户手动输入数据作为所述传感器的测量数据。In the redundant data-based analog sensor monitoring method according to the present invention, the step S1 further includes: selecting a data acquisition method according to the model of the sensor, and if it is automatic acquisition, automatically acquire the measurement of the sensor If the data is entered manually, the data manually input by the user is obtained as the measurement data of the sensor.
在根据本发明所述的基于冗余数据的模拟量传感器监测方法中,所述至少两个冗余的传感器的数量为两个,步骤S3具体为:根据传感器量程对这两个传感器中每个传感器的测量数据进行二次计算,得到每个传感器的二次计算值;选取这两个传感器中一个传感器作为参考传感器,以另一个传感器的二次计算值作为该参考传感器的参考值,或者以这两个传感器的二次计算值的平均值作为该参考传感器的参考值;使用该参考传感器的二次计算值减去所述参考值,得到该参考传感器的偏差值。In the redundant data-based analog sensor monitoring method according to the present invention, the number of the at least two redundant sensors is two, and step S3 is specifically: according to the sensor range, each of the two sensors The measurement data of the sensor is calculated twice to obtain the second calculation value of each sensor; one of the two sensors is selected as the reference sensor, and the second calculation value of the other sensor is used as the reference value of the reference sensor, or The average value of the secondary calculation values of the two sensors is used as the reference value of the reference sensor; the deviation value of the reference sensor is obtained by subtracting the reference value from the secondary calculation value of the reference sensor.
在根据本发明所述的基于冗余数据的模拟量传感器监测方法中,所述至少两个冗余的传感器的数量为三个或三个以上,所述步骤S3具体为:根据传感器量程对所述至少两个冗余的传感器中每个传感器的测量数据进行二次计算,得到每个传感器的二次计算值;选取所述至少两个冗余的传感器中一个传感器作为参考传感器,以该参考传感器之外的传感器的二次计算值的平均值作为该参考传感器的参考值;使用该参考传感器的二次计算值减去所述参考值,得到该参考传感器的偏差值。In the redundant data-based analog sensor monitoring method according to the present invention, the number of the at least two redundant sensors is three or more, and the step S3 is specifically: according to the sensor range The measurement data of each sensor in the at least two redundant sensors is calculated twice to obtain the second calculated value of each sensor; one sensor in the at least two redundant sensors is selected as a reference sensor, and the reference The average value of the secondary calculation values of the sensors other than the sensor is used as the reference value of the reference sensor; the deviation value of the reference sensor is obtained by subtracting the reference value from the secondary calculation value of the reference sensor.
本发明还提供了一种基于冗余数据的模拟量传感器监测系统,所述系统包括:The present invention also provides an analog sensor monitoring system based on redundant data, said system comprising:
数据获取模块,用于获取至少两个冗余的传感器的测量数据;A data acquisition module, configured to acquire measurement data of at least two redundant sensors;
存储模块,用于通过数据库存储传感器状态判定逻辑和传感器状态判定准则;The storage module is used to store the sensor state judgment logic and the sensor state judgment criterion through the database;
状态判定模块,与所述数据获取模块和存储模块相连,用于根据所述传感器的型号从所述数据库中读取传感器状态判定逻辑和和传感器状态判定准则,并依据该传感器状态判定逻辑对所述传感器的测量数据进行计算和分析,得到偏差值;将所述偏差值和传感器状态判定准则进行比对,得到传感器状态。The state judgment module is connected with the data acquisition module and the storage module, and is used to read the sensor state judgment logic and the sensor state judgment criterion from the database according to the model of the sensor, and judge the sensor state according to the sensor state judgment logic. The measurement data of the sensor is calculated and analyzed to obtain a deviation value; the deviation value is compared with the sensor state judgment criterion to obtain the sensor state.
在根据本发明所述的基于冗余数据的模拟量传感器监测系统中,所述系统还包括:状态预警模块,与所述状态判定模块相连,用于根据所述传感器状态判断是否异常,是则触发传感器状态预警。In the analog sensor monitoring system based on redundant data according to the present invention, the system further includes: a state early warning module, connected to the state determination module, for judging whether it is abnormal according to the state of the sensor, if so Trigger a sensor status alert.
在根据本发明所述的基于冗余数据的模拟量传感器监测系统中,所述数据获取模块具体包括:In the analog sensor monitoring system based on redundant data according to the present invention, the data acquisition module specifically includes:
方式确定单元,用于根据所述传感器的型号选择数据获取的方式,发送自动获取指令或者手动获取指令;A mode determination unit, configured to select a data acquisition mode according to the model of the sensor, and send an automatic acquisition instruction or a manual acquisition instruction;
自动获取单元,用于在接收自动获取指令后自动获取所述传感器的测量数据;an automatic acquisition unit, configured to automatically acquire the measurement data of the sensor after receiving the automatic acquisition instruction;
手动获取单元,用于在接收手动获取指令后获取用户手动输入数据作为所述传感器的测量数据。The manual acquisition unit is configured to acquire the data manually input by the user as the measurement data of the sensor after receiving the manual acquisition instruction.
在根据本发明所述的基于冗余数据的模拟量传感器监测系统中,所述至少两个冗余的传感器的数量为两个,步骤状态判定模块包括用于计算偏差值的以下单元:二次值计算单元,根据传感器量程对这两个传感器中每个传感器的测量数据进行二次计算,得到每个传感器的二次计算值;参考值计算单元,选取这两个传感器中一个传感器作为参考传感器,以另一个传感器的二次计算值作为该参考传感器的参考值,或者以这两个传感器的二次计算值的平均值作为该参考传感器的参考值;偏差值计算单元,使用该参考传感器的二次计算值减去所述参考值,得到该参考传感器的偏差值。In the analog quantity sensor monitoring system based on redundant data according to the present invention, the number of the at least two redundant sensors is two, and the step state determination module includes the following units for calculating the deviation value: secondary The value calculation unit performs secondary calculation on the measurement data of each of the two sensors according to the sensor range to obtain the secondary calculation value of each sensor; the reference value calculation unit selects one of the two sensors as a reference sensor , take the secondary calculation value of another sensor as the reference value of the reference sensor, or take the average value of the secondary calculation values of the two sensors as the reference value of the reference sensor; the deviation value calculation unit uses the reference sensor’s The reference value is subtracted from the secondary calculation value to obtain the offset value of the reference sensor.
在根据本发明所述的基于冗余数据的模拟量传感器监测系统中,所述状态判定模块包括用于计算偏差值的以下单元:In the analog sensor monitoring system based on redundant data according to the present invention, the state determination module includes the following units for calculating the deviation value:
二次值计算单元,用于根据传感器量程对所述至少两个冗余的传感器中每个传感器的测量数据进行二次计算,得到每个传感器的二次计算值;a secondary value calculation unit, configured to perform secondary calculation on the measurement data of each sensor in the at least two redundant sensors according to the sensor range, to obtain a secondary calculation value of each sensor;
参考值计算单元,用于选取所述至少两个冗余的传感器中一个传感器作为参考传感器,以该参考传感器之外的传感器的二次计算值的平均值作为该参考传感器的参考值;A reference value calculation unit, configured to select one of the at least two redundant sensors as a reference sensor, and use the average value of the secondary calculation values of the sensors other than the reference sensor as the reference value of the reference sensor;
偏差值计算单元,用于使用该参考传感器的二次计算值减去所述参考值,得到该参考传感器的偏差值。The deviation value calculation unit is used to subtract the reference value from the secondary calculation value of the reference sensor to obtain the deviation value of the reference sensor.
实施本发明的基于冗余数据的模拟量传感器监测方法及系统,具有以下有益效果:本发明通过多路冗余数据之间的交叉比较,对传感器的准确性和可靠性可以做出判断,与定期校准和更换相比,本发明不需要对传感器进行拆卸和测量,只使用传感器输出的数据进行判断,避免了因拆卸和安装引起的问题,且更具有及时性。Implementing the redundant data-based analog sensor monitoring method and system of the present invention has the following beneficial effects: the present invention can make a judgment on the accuracy and reliability of the sensor through the cross-comparison between multiple redundant data, and Compared with regular calibration and replacement, the present invention does not need to disassemble and measure the sensor, and only uses the data output by the sensor to make judgments, avoiding problems caused by disassembly and installation, and is more timely.
附图说明Description of drawings
下面将结合附图及实施例对本发明作进一步说明,附图中:The present invention will be further described below in conjunction with accompanying drawing and embodiment, in the accompanying drawing:
图1为根据本发明的基于冗余数据的模拟量传感器监测方法的第一实施例的流程图;Fig. 1 is the flow chart of the first embodiment of the analog quantity sensor monitoring method based on redundant data according to the present invention;
图2为根据本发明的基于冗余数据的模拟量传感器监测方法的第二实施例的流程图;Fig. 2 is the flow chart of the second embodiment of the analog quantity sensor monitoring method based on redundant data according to the present invention;
图3为根据本发明的基于冗余数据的模拟量传感器监测系统的第一实施例的模块框图;Fig. 3 is the modular block diagram of the first embodiment of the analog quantity sensor monitoring system based on redundant data according to the present invention;
图4为根据本发明的基于冗余数据的模拟量传感器监测系统的第二实施例的模块框图;Fig. 4 is the module block diagram of the second embodiment of the analog quantity sensor monitoring system based on redundant data according to the present invention;
图5为根据本发明的基于冗余数据的模拟量传感器监测系统中数据获取模块的示意图;5 is a schematic diagram of a data acquisition module in a redundant data-based analog sensor monitoring system according to the present invention;
图6为根据本发明的基于冗余数据的模拟量传感器监测系统中状态判定模块的示意图。Fig. 6 is a schematic diagram of a state judgment module in the redundant data-based analog sensor monitoring system according to the present invention.
具体实施方式detailed description
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。In order to make the object, technical solution and advantages of the present invention clearer, the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments.
本发明提供了一种基于冗余数据的模拟量传感器监测方法及系统,尤其适用于核电厂的控制系统。The invention provides an analog sensor monitoring method and system based on redundant data, which is especially suitable for a control system of a nuclear power plant.
请参阅图1,为根据本发明的基于冗余数据的模拟量传感器监测方法的第一实施例的流程图。为了便于说明,仅示出了与本发明实施例相关的部分。如图1所示,该实施例提供的基于冗余数据的模拟量传感器监测方法包括以下步骤:Please refer to FIG. 1 , which is a flow chart of a first embodiment of a redundant data-based analog sensor monitoring method according to the present invention. For ease of description, only parts related to the embodiments of the present invention are shown. As shown in Figure 1, the redundant data-based analog sensor monitoring method provided by this embodiment includes the following steps:
首先,在步骤S1中,执行数据获取步骤,获取至少两个冗余的传感器的测量数据。在本发明的优选实施例中,该步骤S1进一步包括:根据传感器的型号选择数据获取的方式,如果是自动获取则自动获取所述传感器的测量数据,如果是手动录入则获取用户手动输入数据作为所述传感器的测量数据。First, in step S1, a data acquisition step is performed to acquire measurement data of at least two redundant sensors. In a preferred embodiment of the present invention, the step S1 further includes: selecting a data acquisition method according to the model of the sensor, if it is automatically acquired, then automatically acquire the measurement data of the sensor, if it is manually entered, then acquire the user's manual input data as The measurement data of the sensor.
随后,在步骤S2中,执行根据传感器的型号从数据库中读取传感器状态判定逻辑和传感器状态判定准则。Subsequently, in step S2, read the sensor state judgment logic and the sensor state judgment criterion from the database according to the model of the sensor.
随后,在步骤S3中,根据步骤S2读取的传感器状态判定逻辑对步骤S1获得的测量数据进行计算和分析,得到偏差值。Subsequently, in step S3, the measurement data obtained in step S1 is calculated and analyzed according to the sensor state judgment logic read in step S2, and a deviation value is obtained.
随后,在步骤S4中,将偏差值和传感器状态判定准则进行比对,得到传感器状态。Subsequently, in step S4, the deviation value is compared with the sensor state determination criterion to obtain the sensor state.
在本发明的另一优选实施例中,该方法还包括在所述步骤S4之后执行的以下步骤:根据传感器状态判断是否异常,是则触发传感器状态预警。In another preferred embodiment of the present invention, the method further includes the following step executed after the step S4: judging whether it is abnormal according to the sensor state, and if so, triggering a sensor state warning.
请结合参阅图2,为根据本发明的基于冗余数据的模拟量传感器监测方法的第二实施例的流程图。如图2所示,在该实施例中,提供了更为详细的方法流程:Please refer to FIG. 2 , which is a flow chart of a second embodiment of the redundant data-based analog sensor monitoring method according to the present invention. As shown in Figure 2, in this embodiment, a more detailed method flow is provided:
首先,在步骤S201中,流程开始。First, in step S201, the process starts.
随后,在步骤S202中,收到开始监测指令启动传感器监测流程。在本发明实施例中,当传感器监测流程启动后,系统会周期性的自动进行监测和预警,直到收到停止监测指令。应当理解,对于传感器的监测方式,除了本发明实施例中所介绍的周期性的自动监测,还存在单次手动监测等多种方式,在不超出本发明的范围内,这些方式均应该在本发明的权利要求范围之内。Subsequently, in step S202, a sensor monitoring process is started upon receipt of an instruction to start monitoring. In the embodiment of the present invention, when the sensor monitoring process is started, the system will automatically perform monitoring and early warning periodically until receiving an instruction to stop monitoring. It should be understood that, for the monitoring mode of the sensor, in addition to the periodic automatic monitoring introduced in the embodiment of the present invention, there are also multiple modes such as single manual monitoring, and these modes should be included in this document within the scope of the present invention. within the scope of the claims of the invention.
随后在步骤S203中-步骤S206中,执行数据获取步骤,与前述第一实施例中步骤S1相对应。其中:Subsequently, in step S203-step S206, a data acquisition step is performed, which corresponds to step S1 in the aforementioned first embodiment. in:
在步骤S203中,根据传感器的型号选择数据获取的方式,如果是自动获取则转步骤S204,如果是手动获取则转步骤S205。应当理解,传感器有多种类型,有的传感器能够把测量的数据转化为数字信号或电信号输出,而有的传感器无法把测量数据转化为数字信号或电信号输出。对于前一种传感器,可以采用自动获取的方式获取测量数据;对于后一种传感器,则只能由人眼读取测量数据,然后手动录入。In step S203, select the mode of data acquisition according to the model of the sensor, if it is automatic acquisition, go to step S204, if it is manual acquisition, go to step S205. It should be understood that there are many types of sensors, and some sensors can convert the measured data into digital signals or electrical signal outputs, while some sensors cannot convert the measured data into digital signals or electrical signal outputs. For the former sensor, the measurement data can be obtained automatically; for the latter sensor, the measurement data can only be read by human eyes and then manually entered.
这里需要特别指出的是,本发明所适用的传感器,必须是冗余的传感器,即针对同一物理量,存在两个或两个以上的相对独立的同型号传感器,其测量的数据也必须是冗余数据,即针对同一物理量,由两个或两个以上的同型号传感器测量得到的相对独立的数据。What needs to be pointed out here is that the sensor applicable to the present invention must be a redundant sensor, that is, for the same physical quantity, there are two or more relatively independent sensors of the same type, and the measured data must also be redundant. Data refers to relatively independent data measured by two or more sensors of the same type for the same physical quantity.
在步骤S204中,自动获取所述传感器的测量数据。应当理解,从传感器获取测量数据的方式有很多种,无论采用何种方式获取数据,均应包含在本发明的保护范围内。该手动录入方式包括以下几种:In step S204, the measurement data of the sensor is automatically acquired. It should be understood that there are many ways to acquire measurement data from sensors, and no matter which way is used to acquire data, it should be included in the protection scope of the present invention. The manual entry methods include the following:
1)直接通过传感器提供的数字接口获取数据;1) Obtain data directly through the digital interface provided by the sensor;
2)将传感器以电信号的方式输出的测量数据转换成数字信号并获取;即传感器把测量数据以电信号的方式输出,系统把电信号转换成数字信号从而获得数据;2) Convert the measurement data output by the sensor in the form of an electrical signal into a digital signal and obtain it; that is, the sensor outputs the measurement data in the form of an electrical signal, and the system converts the electrical signal into a digital signal to obtain the data;
3)从数据库中读取存储的传感器的测量数据;即传感器把测量数据传输到数据库中,系统从数据库中读取数据;3) Read the stored measurement data of the sensor from the database; that is, the sensor transmits the measurement data to the database, and the system reads the data from the database;
4)能够从传感器获取测量数据的其它方法。4) Other methods capable of acquiring measurement data from the sensor.
在步骤S205中,手动录入则获取用户手动输入数据作为所述传感器的测量数据。在本发明实施例中,部分型号的传感器无法把测量数据以数字信号或电信号的方式输出,只能够由人眼读取测量数据后,再进行手动录入。In step S205, the manual entry is to obtain the data manually input by the user as the measurement data of the sensor. In the embodiment of the present invention, some types of sensors cannot output measurement data in the form of digital signals or electrical signals, and can only be manually entered after reading the measurement data by human eyes.
在步骤S206中,对测量数据的有效性进行校验,以判断是否有效,是则转步骤S207,否则转步骤S211。在本发明实施例中,无论是自动获取的数据,还是手动录入的数据,都有可能出错。在使用数据进行下一步分析之前,必须校验数据的有效性,以避免出错。应当理解,校验数据有效性的方法有很多种,无论采用何种方法,均应包含在本发明的保护范围内。In step S206, check the validity of the measurement data to determine whether it is valid, if yes, go to step S207, otherwise go to step S211. In the embodiment of the present invention, whether it is automatically acquired data or manually entered data, errors may occur. Before using the data for further analysis, the validity of the data must be verified to avoid errors. It should be understood that there are many methods for verifying the validity of data, and no matter which method is used, it should be included in the protection scope of the present invention.
随后,在步骤S207中,执行根据传感器的型号从数据库中读取传感器状态判定逻辑和传感器状态判定准则。在本发明实施例中,传感器的型号有很多种,针对不同型号的传感器,其传感器状态判定逻辑和判定准则均不相同。应当理解,无论采用何种判定逻辑和判定准则,均应包含在本发明的保护范围内。Subsequently, in step S207, the sensor state determination logic and the sensor state determination criterion are read from the database according to the sensor model. In the embodiment of the present invention, there are many types of sensors, and for different types of sensors, their sensor state judgment logics and judgment criteria are different. It should be understood that no matter what decision logic or criterion is adopted, it should be included in the protection scope of the present invention.
随后,在步骤S208中,根据步骤S207读取的传感器状态判定逻辑对获得的测量数据进行计算和分析,得到偏差值。根据冗余传感器的数量不同,可以采用以下不同偏差值计算方法作为传感器状态判断逻辑。当前述至少两个冗余的传感器的数量为两个时,步骤S208具体为:根据传感器量程对这两个传感器中每个传感器的测量数据进行二次计算,得到每个传感器的二次计算值;选取这两个传感器中一个传感器作为参考传感器,以另一个传感器的二次计算值作为该参考传感器的参考值,或者以这两个传感器的二次计算值的平均值作为该参考传感器的参考值;最后,使用该参考传感器的二次计算值减去参考值,得到该参考传感器的偏差值。如果有三个或三个以上的冗余传感器,以选取的参考传感器编号为第一传感器,则可能选取第2~N个传感器的二次计算值的平均值作为该第一传感器的参考值。步骤S208具体包括以下步骤:根据传感器的量程对至少两个冗余的传感器中每个传感器的测量数据进行二次计算,得到每个传感器的二次计算值;选取至少两个冗余的传感器中一个传感器作为参考传感器,以该参考传感器之外的传感器的二次计算值的平均值作为该参考传感器的参考值;使用该参考传感器的二次计算值减去所述参考值,得到该参考传感器的偏差值。Subsequently, in step S208, the obtained measurement data is calculated and analyzed according to the sensor state judgment logic read in step S207 to obtain a deviation value. Depending on the number of redundant sensors, the following different deviation value calculation methods can be used as the sensor state judgment logic. When the number of the aforementioned at least two redundant sensors is two, step S208 is specifically: perform secondary calculation on the measurement data of each of the two sensors according to the sensor range, to obtain the secondary calculation value of each sensor ;Choose one of the two sensors as the reference sensor, and use the secondary calculation value of the other sensor as the reference value of the reference sensor, or use the average value of the secondary calculation values of the two sensors as the reference sensor value; finally, the reference value is subtracted from the quadratic calculated value of the reference sensor to obtain the offset value of the reference sensor. If there are three or more redundant sensors, and the selected reference sensor number is the first sensor, the average value of the secondary calculation values of the 2nd to N sensors may be selected as the reference value of the first sensor. Step S208 specifically includes the following steps: performing secondary calculation on the measurement data of each sensor in the at least two redundant sensors according to the measuring range of the sensor to obtain the secondary calculation value of each sensor; selecting at least two redundant sensors One sensor is used as a reference sensor, and the average value of the secondary calculation values of sensors other than the reference sensor is used as the reference value of the reference sensor; the reference value is obtained by subtracting the reference value from the secondary calculation value of the reference sensor deviation value.
随后,在步骤S209中,将偏差值和传感器状态判定准则进行比对,得到传感器状态,判断传感器状态是否正常,是则转步骤S210,否则转步骤S211。Subsequently, in step S209, compare the deviation value with the sensor state judgment criterion to obtain the sensor state, and judge whether the sensor state is normal, if yes, go to step S210, otherwise go to step S211.
下面针对步骤S208和S209,提供一个传感器状态判定的示例:The following provides an example of sensor status determination for steps S208 and S209:
系统中可设定三个冗余传感器用于测量物理量“二回路主给水温度”,三个传感器是同型号的相互独立的传感器,量程为0~250℃,其传感器状态判定逻辑和传感器状态判定准则如下。Three redundant sensors can be set in the system to measure the physical quantity "main feed water temperature of the secondary circuit". The guidelines are as follows.
传感器状态判定逻辑:Sensor state judgment logic:
1)根据传感器量程,对测量数据进行二次计算(公式:250*(X-100)/400);1) According to the sensor range, the measurement data is calculated twice (formula: 250*(X-100)/400);
2)采用传感器B和C的二次计算值的平均值,作为传感器A的参考值;2) Use the average value of the secondary calculation values of sensors B and C as the reference value of sensor A;
3)使用传感器A的二次计算值减去该传感器A的参考值,得到传感器A的偏差值。3) Subtract the reference value of the sensor A from the secondary calculation value of the sensor A to obtain the deviation value of the sensor A.
传感器状态判定准则:Sensor status judgment criteria:
1)如果偏差值的绝对值小于2.8,则传感器状态为正常;1) If the absolute value of the deviation value is less than 2.8, the sensor status is normal;
2)如果偏差值的绝对值大于等于2.8,且小于3.4,则传感器状态为降级;2) If the absolute value of the deviation value is greater than or equal to 2.8 and less than 3.4, the sensor status is degraded;
3)如果偏差值的绝对值大于等于3.4,则传感器状态为故障;3) If the absolute value of the deviation value is greater than or equal to 3.4, the sensor status is failure;
4)如果传感器状态为降级或故障,均认为传感器异常。4) If the sensor status is degraded or faulty, the sensor is considered abnormal.
随后,在步骤S210中,根据传感器状态判断异常则触发传感器状态预警。在本发明实施例中,当传感器状态为降级或故障,均认为传感器异常。Subsequently, in step S210, if it is judged abnormal according to the sensor state, a sensor state warning is triggered. In the embodiment of the present invention, when the state of the sensor is degraded or faulty, it is considered that the sensor is abnormal.
随后,在步骤S211中,检测是否收到停止监测指令,是则转步骤S212,否则转步骤S213。Subsequently, in step S211, it is detected whether a stop monitoring instruction is received, if yes, go to step S212, otherwise go to step S213.
随后,在步骤S212中,继续下一周期的监测,并转步骤S203。Subsequently, in step S212, continue the monitoring of the next cycle, and go to step S203.
最后,该流程结束于步骤S213。Finally, the process ends in step S213.
请参阅图3,为根据本发明的基于冗余数据的模拟量传感器监测系统的第一实施例的模块框图。该实施例提供的基于冗余数据的模拟量传感器监测系统100至少包括:数据获取模块10、存储模块20和状态判定模块30。Please refer to FIG. 3 , which is a module block diagram of the first embodiment of the redundant data-based analog sensor monitoring system according to the present invention. The analog sensor monitoring system 100 based on redundant data provided in this embodiment at least includes: a data acquisition module 10 , a storage module 20 and a state determination module 30 .
其中,数据获取模块10用于获取至少两个冗余的传感器的测量数据。这里需要特别指出的是,本发明所适用的传感器,必须是冗余的传感器,即针对同一物理量,存在两个或两个以上的相对独立的同型号传感器,其测量的数据也必须是冗余数据,即针对同一物理量,由两个或两个以上的同型号传感器测量得到的相对独立的数据。Wherein, the data acquisition module 10 is used for acquiring measurement data of at least two redundant sensors. What needs to be pointed out here is that the sensor applicable to the present invention must be a redundant sensor, that is, for the same physical quantity, there are two or more relatively independent sensors of the same type, and the measured data must also be redundant. Data refers to relatively independent data measured by two or more sensors of the same type for the same physical quantity.
存储模块20用于通过数据库存储传感器状态判定逻辑和传感器状态判定准则。The storage module 20 is used for storing the sensor state judgment logic and the sensor state judgment criterion through the database.
状态判定模块30与数据获取模块10和存储模块20相连,用于根据传感器的型号从存储模块20的数据库中读取传感器状态判定逻辑和和传感器状态判定准则,并依据该传感器状态判定逻辑对传感器的测量数据进行计算和分析,得到偏差值;将该偏差值和传感器状态判定准则进行比对,得到传感器状态。The state determination module 30 is connected with the data acquisition module 10 and the storage module 20, and is used for reading the sensor state determination logic and the sensor state determination criterion from the database of the storage module 20 according to the model of the sensor, and according to the sensor state determination logic. Calculate and analyze the measured data to obtain the deviation value; compare the deviation value with the sensor state judgment criterion to obtain the sensor state.
请参阅图4,为根据本发明的基于冗余数据的模拟量传感器监测系统的第二实施例的模块框图。该实施例提供的基于冗余数据的模拟量传感器监测系统100还包括状态预警模块40,其与状态判定模块30相连,用于根据传感器状态判断是否异常,是则触发传感器状态预警。Please refer to FIG. 4 , which is a module block diagram of the second embodiment of the redundant data-based analog sensor monitoring system according to the present invention. The analog sensor monitoring system 100 based on redundant data provided in this embodiment also includes a state early warning module 40, which is connected to the state determination module 30, and is used to determine whether the sensor state is abnormal, and if so, trigger the sensor state early warning.
请参阅图5,为根据本发明的基于冗余数据的模拟量传感器监测系统中数据获取模块的示意图。如图5所示,数据获取模块10可具体包括:方式确定单元11、自动获取单元12和手动获取单元13。应当理解,传感器有多种类型,有的传感器能够把测量的数据转化为数字信号或电信号输出,而有的传感器无法把测量数据转化为数字信号或电信号输出。对于前一种传感器,可以采用自动获取的方式获取测量数据;对于后一种传感器,则只能由人眼读取测量数据,然后手动录入。Please refer to FIG. 5 , which is a schematic diagram of a data acquisition module in the redundant data-based analog sensor monitoring system according to the present invention. As shown in FIG. 5 , the data acquisition module 10 may specifically include: a mode determination unit 11 , an automatic acquisition unit 12 and a manual acquisition unit 13 . It should be understood that there are many types of sensors, and some sensors can convert the measured data into digital signals or electrical signal outputs, while some sensors cannot convert the measured data into digital signals or electrical signal outputs. For the former sensor, the measurement data can be obtained automatically; for the latter sensor, the measurement data can only be read by human eyes and then manually entered.
其中方式确定单元11用于根据传感器的型号选择数据获取的方式,发送自动获取指令或者手动获取指令。The mode determination unit 11 is used to select a data acquisition mode according to the model of the sensor, and send an automatic acquisition instruction or a manual acquisition instruction.
自动获取单元12用于在接收自动获取指令后自动获取传感器的测量数据。应当理解,从传感器获取测量数据的方式有很多种,无论采用何种方式获取数据,均应包含在本发明的保护范围内。自动获取单元12可以通过以下方式自动获取传感器的测量数据:The automatic acquisition unit 12 is configured to automatically acquire the measurement data of the sensor after receiving an automatic acquisition instruction. It should be understood that there are many ways to acquire measurement data from sensors, and no matter which way is used to acquire data, it should be included in the protection scope of the present invention. The automatic acquisition unit 12 can automatically acquire the measurement data of the sensor in the following ways:
1)直接通过传感器提供的数字接口获取数据;1) Obtain data directly through the digital interface provided by the sensor;
2)将传感器以电信号的方式输出的测量数据转换成数字信号并获取;即传感器把测量数据以电信号的方式输出,系统把电信号转换成数字信号从而获得数据;2) Convert the measurement data output by the sensor in the form of an electrical signal into a digital signal and obtain it; that is, the sensor outputs the measurement data in the form of an electrical signal, and the system converts the electrical signal into a digital signal to obtain the data;
3)从数据库中读取存储的传感器的测量数据;即传感器把测量数据传输到数据库中,系统从数据库中读取数据;3) Read the stored measurement data of the sensor from the database; that is, the sensor transmits the measurement data to the database, and the system reads the data from the database;
4)能够从传感器获取测量数据的其它方法。4) Other methods capable of acquiring measurement data from the sensor.
手动获取单元13用于在接收手动获取指令后获取用户手动输入数据作为传感器的测量数据。在本发明实施例中,部分型号的传感器无法把测量数据以数字信号或电信号的方式输出,只能够由人眼读取测量数据后,再进行手动录入。The manual acquisition unit 13 is configured to acquire the data manually input by the user as the measurement data of the sensor after receiving the manual acquisition instruction. In the embodiment of the present invention, some types of sensors cannot output measurement data in the form of digital signals or electrical signals, and can only be manually entered after reading the measurement data by human eyes.
在本发明实施例中,该数据获取模块10还可进一步包括数据校验单元,用于在获取测量数据之后对测量数据的有效性进行校验,以判断是否有效。无论是自动获取的数据,还是手动录入的数据,都有可能出错。在使用数据进行下一步分析之前,必须校验数据的有效性,以避免出错。应当理解,校验数据有效性的方法有很多种,无论采用何种方法,均应包含在本发明的保护范围内。In the embodiment of the present invention, the data acquisition module 10 may further include a data checking unit, configured to check the validity of the measurement data after the measurement data is acquired, so as to determine whether it is valid. Whether it is automatically obtained data or manually entered data, errors may occur. Before using the data for further analysis, the validity of the data must be verified to avoid errors. It should be understood that there are many methods for verifying the validity of data, and no matter which method is used, it should be included in the protection scope of the present invention.
请参阅图6,为根据本发明的基于冗余数据的模拟量传感器监测系统中状态判定模块的示意图。如图6所示,状态判定模块30可具体包括以下用于计算偏差值的各个单元:二次值计算单元31、参考值计算单元32和偏差值计算单元33。根据冗余传感器的数量不同,可以采用以下不同偏差值计算方法作为传感器状态判断逻辑。相应地,参考值计算单元32所执行的操作不同。Please refer to FIG. 6 , which is a schematic diagram of a state determination module in the redundant data-based analog sensor monitoring system according to the present invention. As shown in FIG. 6 , the state determination module 30 may specifically include the following units for calculating deviation values: a secondary value calculation unit 31 , a reference value calculation unit 32 and a deviation value calculation unit 33 . Depending on the number of redundant sensors, the following different deviation value calculation methods can be used as the sensor state judgment logic. Correspondingly, the operations performed by the reference value calculation unit 32 are different.
其中,二次值计算单元31用于根据传感器量程对中至少两个冗余的传感器每个传感器的测量数据进行二次计算,得到每个传感器的二次计算值。Wherein, the secondary value calculation unit 31 is configured to perform secondary calculation according to the measurement data of each sensor of at least two redundant sensors in the sensor range pair, to obtain the secondary calculation value of each sensor.
当前述至少两个冗余的传感器的数量为两个时,参考值计算单元32用于选取这两个传感器中一个传感器作为参考传感器,以另一个传感器的二次计算值作为该参考传感器的参考值,或者以这两个传感器的二次计算值的平均值作为该参考传感器的参考值。当有三个或三个以上的冗余传感器,参考值计算单元32选取至少两个冗余的传感器中一个传感器作为参考传感器,以该参考传感器之外的传感器的二次计算值的平均值作为该参考传感器的参考值。When the number of the aforementioned at least two redundant sensors is two, the reference value calculation unit 32 is used to select one of the two sensors as the reference sensor, and use the secondary calculation value of the other sensor as the reference of the reference sensor value, or take the average value of the secondary calculation values of the two sensors as the reference value of the reference sensor. When there are three or more redundant sensors, the reference value calculation unit 32 selects a sensor in at least two redundant sensors as a reference sensor, and uses the average value of the secondary calculation values of sensors other than the reference sensor as the reference value. Reference value of the reference sensor.
偏差值计算单元33用于使用该参考传感器的二次计算值减去所述参考值,得到该参考传感器的偏差值。The deviation value calculation unit 33 is used to subtract the reference value from the secondary calculation value of the reference sensor to obtain the deviation value of the reference sensor.
在本发明实施例中,传感器的型号有很多种,针对不同型号的传感器,状态判定模块30所采用传感器状态判定逻辑和判定准则均不相同。应当理解,无论采用何种判定逻辑和判定准则,均应包含在本发明的保护范围内。In the embodiment of the present invention, there are many types of sensors, and for different types of sensors, the sensor state determination logic and determination criteria adopted by the state determination module 30 are different. It should be understood that no matter what decision logic or criterion is adopted, it should be included in the protection scope of the present invention.
下面给出一个具体的传感器状态判定的示例对本发明进行说明。系统中可设定三个冗余传感器用于测量物理量“二回路主给水温度”,三个传感器是同型号的相互独立的传感器,量程为0~250℃,其传感器状态判定逻辑和传感器状态判定准则如下。A specific example of sensor state determination is given below to illustrate the present invention. Three redundant sensors can be set in the system to measure the physical quantity "main feed water temperature of the secondary circuit". The guidelines are as follows.
传感器状态判定逻辑:Sensor state judgment logic:
1)根据传感器量程,对测量数据进行二次计算(公式:250*(X-100)/400);1) According to the sensor range, the measurement data is calculated twice (formula: 250*(X-100)/400);
2)采用传感器B和C的二次计算值的平均值,作为传感器A的参考值;2) Use the average value of the secondary calculation values of sensors B and C as the reference value of sensor A;
3)使用传感器A的二次计算值减去该传感器A的参考值,得到传感器A的偏差值。3) Subtract the reference value of the sensor A from the secondary calculation value of the sensor A to obtain the deviation value of the sensor A.
传感器状态判定准则:Criteria for judging sensor status:
1)如果偏差值的绝对值小于2.8,则传感器状态为正常;1) If the absolute value of the deviation value is less than 2.8, the sensor status is normal;
2)如果偏差值的绝对值大于等于2.8,且小于3.4,则传感器状态为降级;2) If the absolute value of the deviation value is greater than or equal to 2.8 and less than 3.4, the sensor status is degraded;
3)如果偏差值的绝对值大于等于3.4,则传感器状态为故障;3) If the absolute value of the deviation value is greater than or equal to 3.4, the sensor status is failure;
4)如果传感器状态为降级或故障,均认为传感器异常。4) If the sensor status is degraded or faulty, the sensor is considered abnormal.
综上所示,本发明提供了一种基于冗余数据的模拟量传感器监测方法及系统,尤其适用于核电厂的数据监测,通过多路冗余数据之间的交叉比较,对传感器的准确性和可靠性可以做出判断。本发明的方法不需要对传感器进行拆卸和测量,只使用传感器输出的数据进行判断,避免因拆卸和安装引起的问题。并且本发明对传感器的监测是在线的、实时的,发现问题可立即预警。此外,本发明不再需要定期校准和更换,发现问题时进行检修和更换即可。In summary, the present invention provides a redundant data-based analog sensor monitoring method and system, especially suitable for data monitoring of nuclear power plants, through the cross-comparison between multiple redundant data, the accuracy of the sensor and reliability can be judged. The method of the invention does not need to dismantle and measure the sensor, and only uses the data output by the sensor to judge, thereby avoiding problems caused by disassembly and installation. Moreover, the monitoring of the sensor is online and real-time in the present invention, and an early warning can be given immediately if a problem is found. In addition, the present invention does not require regular calibration and replacement, and only needs to be repaired and replaced when problems are found.
本发明是根据特定实施例进行描述的,但本领域的技术人员应明白在不脱离本发明范围时,可进行各种变化和等同替换。此外,为适应本发明技术的特定场合或材料,可对本发明进行诸多修改而不脱离其保护范围。因此,本发明并不限于在此公开的特定实施例,而包括所有落入到权利要求保护范围的实施例。The present invention has been described based on specific embodiments, but those skilled in the art will understand that various changes and equivalent substitutions can be made without departing from the scope of the present invention. In addition, many modifications may be made to adapt the technique to a particular situation or material without departing from its scope. Therefore, it is intended that the invention not be limited to the particular embodiments disclosed herein, but include all embodiments falling within the scope of the appended claims.
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