CN104314281A - Production method of novel laminated floor board - Google Patents
Production method of novel laminated floor board Download PDFInfo
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- CN104314281A CN104314281A CN201410461522.1A CN201410461522A CN104314281A CN 104314281 A CN104314281 A CN 104314281A CN 201410461522 A CN201410461522 A CN 201410461522A CN 104314281 A CN104314281 A CN 104314281A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 20
- 239000000123 paper Substances 0.000 claims abstract description 127
- 229920000877 Melamine resin Polymers 0.000 claims abstract description 39
- 239000002023 wood Substances 0.000 claims abstract description 26
- 239000011094 fiberboard Substances 0.000 claims abstract description 17
- 238000007731 hot pressing Methods 0.000 claims abstract description 12
- 229910052593 corundum Inorganic materials 0.000 claims abstract 4
- 238000007598 dipping method Methods 0.000 claims description 25
- 239000004640 Melamine resin Substances 0.000 claims description 20
- 150000001875 compounds Chemical class 0.000 claims description 15
- 238000009408 flooring Methods 0.000 claims description 15
- 238000005470 impregnation Methods 0.000 claims description 15
- 229920005989 resin Polymers 0.000 claims description 15
- 239000011347 resin Substances 0.000 claims description 15
- VKYKSIONXSXAKP-UHFFFAOYSA-N hexamethylenetetramine Chemical compound C1N(C2)CN3CN1CN2C3 VKYKSIONXSXAKP-UHFFFAOYSA-N 0.000 claims description 10
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 6
- 238000001035 drying Methods 0.000 claims description 6
- GSEJCLTVZPLZKY-UHFFFAOYSA-N Triethanolamine Chemical compound OCCN(CCO)CCO GSEJCLTVZPLZKY-UHFFFAOYSA-N 0.000 claims description 5
- 239000000835 fiber Substances 0.000 claims description 5
- 239000004312 hexamethylene tetramine Substances 0.000 claims description 5
- 235000010299 hexamethylene tetramine Nutrition 0.000 claims description 5
- 239000000203 mixture Substances 0.000 claims description 5
- ONMKQWPCMAOKQN-UHFFFAOYSA-N phthalic acid;urea Chemical compound NC(N)=O.OC(=O)C1=CC=CC=C1C(O)=O ONMKQWPCMAOKQN-UHFFFAOYSA-N 0.000 claims description 5
- 229910001845 yogo sapphire Inorganic materials 0.000 claims 1
- 239000002245 particle Substances 0.000 abstract description 2
- 239000010410 layer Substances 0.000 abstract 12
- 239000010431 corundum Substances 0.000 abstract 3
- 239000000843 powder Substances 0.000 abstract 3
- 239000003795 chemical substances by application Substances 0.000 abstract 1
- 239000002344 surface layer Substances 0.000 abstract 1
- 238000005034 decoration Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
- 229920003180 amino resin Polymers 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000003063 flame retardant Substances 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 229920001187 thermosetting polymer Polymers 0.000 description 1
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- Floor Finish (AREA)
Abstract
The invention relates to the technical field of floor boards, in particular to a production method of a novel laminated floor board. The novel laminated floor board comprises a wear-resistant paper layer, a wood-grained paper layer, a base layer and a balancing layer which are sequentially arranged from the surface layer to the bottom layer, wherein the wear-resistant paper layer is formed by impregnating corundum powder-containing wear-resistant raw paper with melamine formaldehyde resin added with a curing agent, performing hot pressing and curing; the base layer can be a high-density fiberboard or a particleboard; the balancing layer is a balancing paper cured layer impregnated with the melamine formaldehyde resin. The wear-resistant paper layer can ensure that the surface of a product reaches grade II wear resistance in household standards on the premise of reducing the cost; the wood-grained paper layer impregnated with the melamine formaldehyde resin can ensure that the clearness degree of wood grains is good and superior to that of a laminated floor board using quantitative 38g/m<2> wear-resistant paper; the quantitative 30g/m<2> wear-resistant paper layer used in the production method is added with corundum powder with relatively large particles, and the corundum powder can improve the wear resistance of the product, so that under the precondition that the wear resistance of the product reaches more than 4000 turns, the production cost of the laminated floor board is reduced.
Description
Technical field
The present invention relates to wood flooring technical field, be specifically related to the production method of novel reinforced wood floor.
Background technology
Laminated flooring also claims impregnated-paper laminated wood floor, be made up of wearing layer, decorative layer, high density substrate layer, balance (protection against the tide) layer, with one or more layers dedicated paper impregnated with thermoset amino resins, mat formation on the artificial board substrate such as shaving board, high density fiberboard top layer, the back side adds balance layer, front adds wearing layer, through hot pressing, shaping floor.Above-mentioned laminated flooring has that wear-resisting, style is abundant, shock resistance, resistance to deformation, anti-pollution, fire-retardant, moistureproof, environmental protection, colour-fast, simple installation, easily arrange, and can be used for the features such as floor heating.Textured pattern due to laminated flooring comes from the decoration woodgrained paper of below wearing layer, and the wearing layer of light basis weight is conducive to its texture definition, to meet the pursuit of customer to consolidated floor woodiness touch.
Nowadays, the wearing layer GB family expenses II grade of the laminated flooring i.e. floor of wear-resisting more than 4000 turns generally uses the abrasion-proof paper of quantitative 38g/ ㎡, although use the abrasion-proof paper of more light basis weight can promote clearness, reduce cost of production, reduce the defects such as the dried flower that may occur in production link.Also cannot steady production GB family expenses II grade of laminated flooring lower than the abrasion-proof paper of quantitative 38g/ ㎡ but use at present.
Summary of the invention
The object of this invention is to provide and a kind ofly have higher wear-resisting value and good functional performance, its wear-resisting value reaches more than 4000 turns, produces the production method of the novel reinforced wood floor of family expenses II grade for light basis weight abrasion-proof paper.
In order to solve the problem existing for background technology, the present invention is by the following technical solutions: the production method of novel reinforced wood floor, comprise set gradually by top layer to bottom wear-resisting ply of paper, wood grain ply of paper, basic unit and balance layer, described wear-resisting ply of paper is that the wear-resisting body paper hot-press solidifying after dipping is added with the melamine resin of curing compound containing schmigel forms, described basic unit is high density fiberboard or shaving board, described balance layer is the balance paper cured layer through impregnated melamine formaldehyde resin, and its concrete steps are as follows:
(1) prepared by the abrasion-proof paper, for described wear-resisting ply of paper, the curing compound of 5% ~ 6% is added in melamine resin, use quantitatively for 30g/ ㎡ comprises the wear-resisting body paper of schmigel, through impregnated melamine formaldehyde resin, drying obtained impregnation resin content is 210% ~ 250%, volatile content is 6% ~ 10%, and procuring degree is 50% ~ 60% for the dipping abrasion-proof paper on top layer, for subsequent use;
(2) prepared by the woodgrained paper, for described wood grain ply of paper, to be quantitatively 70 g/ ㎡ woodgrained papers through using melamine resin to flood at least one times and dry, obtained impregnation resin content be 70% ~ 85%, and volatile content is 5% ~ 9%, procuring degree is the dipping woodgrained paper of 20% ~ 40%, for subsequent use;
(3), for the balance paper of balance layer prepare, will quantitatively for 85g/ ㎡ balances body paper, through impregnated melamine formaldehyde resin, dry, obtained impregnation resin content is 100% ~ 120%, and volatile content is 6% ~ 10%, procuring degree is the dipping balance paper of 30% ~ 70%, for subsequent use;
(4), hot-forming, hot pressing template is fixed on the upper holder of hot press, balance paper hot pressing template is fixed on the bottom platen of hot press; Be placed on by described high density fiberboard on obtained described balance paper, sending into temperature of presenting a theatrical performance as the last item on a programme in the lump is in the hot press of 180 ~ 200 DEG C, closed press, when pressure reaches 3 ~ 8 MPa, and pressurize release after 3 ~ 6 seconds, high-density fiber back forms balance layer; Obtained abrasion-proof paper is laid on dipping woodgrained paper, sends in hot press, be laid in the upper surface that the described back side has the high density fiberboard of balance layer, closed press, when pressure reaches 3 ~ 8 MPa, pressurize release after 25 ~ 40 seconds, ejecting plate, obtained hot-forming slab; Obtained hot-forming slab is carried out cut, tenon of slotting, make laminated flooring.
Further, contained by described wear-resisting ply of paper, schmigel granularity is 0.15 mm, and described schmigel content is 5g/ ㎡.
Further, described schmigel is alundum (Al2O3).
Further, the curing compound of described melamine resin is any one or more than one the mixture in urea phthalic acid, triethanolamine, hexamethylenetetramine.
The present invention has following beneficial effect: compare with existing laminated flooring product, the wear-resisting ply of paper of height procuring degree of the present invention can guarantee that product surface while reducing costs reaches the wear-resisting value of family expenses II grade, and the wood grain ply of paper through impregnated melamine formaldehyde resin can keep wood grain definition good and be better than using the laminated flooring of quantitative 38 g/ ㎡ abrasion-proof papers; Balance layer can ensure the glacing flatness on floor; When the high procuring degree of wear-resisting ply of paper can prevent floor hot-forming, part schmigel is pressed into below wear-resisting ply of paper along with the flowing of glue.In addition, the production method of this laminated flooring uses quantitatively for configuring the larger schmigel of particle in the wear-resisting ply of paper of 30g/ ㎡, the wear-resisting value of product can be improved, thus make its product under wear-resisting value reaches the prerequisite of more than 4000 turns, reduce the cost of production of laminated flooring, product definition is high, and decoration functions is strong, durable in use, be applicable to decoration at home.
Detailed description of the invention
The present invention will be further described in detail below.
Embodiment one: the production method of novel reinforced wood floor, comprise set gradually by top layer to bottom wear-resisting ply of paper, wood grain ply of paper, basic unit and balance layer, described wear-resisting ply of paper is that the wear-resisting body paper hot-press solidifying after dipping is added with the melamine resin of curing compound containing schmigel forms, described basic unit is high density fiberboard or shaving board, described balance layer is the balance paper cured layer through impregnated melamine formaldehyde resin, and its concrete steps are as follows:
(1) prepared by the abrasion-proof paper, for described wear-resisting ply of paper, the curing compound of 5% is added in melamine resin, use quantitatively for 30g/ ㎡ comprises the wear-resisting body paper of schmigel, through impregnated melamine formaldehyde resin, drying obtained impregnation resin content is 210%, volatile content is 6%, and procuring degree is 50% for the dipping abrasion-proof paper on top layer, for subsequent use;
(2) prepared by the woodgrained paper, for described wood grain ply of paper, will quantitatively for 70g/ ㎡ woodgrained paper be through using melamine resin to flood at least one times and drying, obtained impregnation resin content is 70%, and volatile content is 5%, procuring degree is the dipping woodgrained paper of 20%, for subsequent use;
(3), for the balance paper of balance layer prepare, will quantitatively for 85g/ ㎡ balance body paper, through impregnated melamine formaldehyde resin, dry, obtained impregnation resin content is 100%, and volatile content is 6%, and procuring degree is the dipping balance paper of 30%, for subsequent use;
(4), hot-forming, hot pressing template is fixed on the upper holder of hot press, balance paper hot pressing template is fixed on the bottom platen of hot press; Be placed on by described high density fiberboard on obtained described balance paper, sending into temperature of presenting a theatrical performance as the last item on a programme in the lump is in the hot press of 180 DEG C, closed press, when pressure reaches 3MPa, and pressurize release after 3 seconds, high-density fiber back forms balance layer; Obtained abrasion-proof paper is laid on dipping woodgrained paper, sends in hot press, be laid in the upper surface that the described back side has the high density fiberboard of balance layer, closed press, when pressure reaches 3 MPa, pressurize release after 25 seconds, ejecting plate, obtained hot-forming slab; Obtained hot-forming slab is carried out cut, tenon of slotting, make laminated flooring.
Wherein, contained by described wear-resisting ply of paper, schmigel granularity is 0.15 mm, and described schmigel content is 5g/ ㎡, and described schmigel is alundum (Al2O3); The curing compound of described melamine resin is any one or more than one the mixture in urea phthalic acid, triethanolamine, hexamethylenetetramine.
Embodiment two: the production method of novel reinforced wood floor, comprise set gradually by top layer to bottom wear-resisting ply of paper, wood grain ply of paper, basic unit and balance layer, described wear-resisting ply of paper is that the wear-resisting body paper hot-press solidifying after dipping is added with the melamine resin of curing compound containing schmigel forms, described basic unit is high density fiberboard or shaving board, described balance layer is the balance paper cured layer through impregnated melamine formaldehyde resin, and its concrete steps are as follows:
(1) prepared by the abrasion-proof paper, for described wear-resisting ply of paper, the curing compound of 5.5% is added in melamine resin, use quantitatively for 30g/ ㎡ comprises the wear-resisting body paper of schmigel, through impregnated melamine formaldehyde resin, drying obtained impregnation resin content is 230%, volatile content is 8%, and procuring degree is 55% for the dipping abrasion-proof paper on top layer, for subsequent use;
(2) prepared by the woodgrained paper, for described wood grain ply of paper, to be quantitatively 70 g/ ㎡ woodgrained papers through using melamine resin to flood at least one times and dry, obtained impregnation resin content be 78%, and volatile content is 7%, procuring degree is the dipping woodgrained paper of 30%, for subsequent use;
(3), for the balance paper of balance layer prepare, will quantitatively for 85g/ ㎡ balance body paper, through impregnated melamine formaldehyde resin, dry, obtained impregnation resin content is 110%, and volatile content is 8%, and procuring degree is the dipping balance paper of 50%, for subsequent use;
(4), hot-forming, hot pressing template is fixed on the upper holder of hot press, balance paper hot pressing template is fixed on the bottom platen of hot press; Be placed on by described high density fiberboard on obtained described balance paper, sending into temperature of presenting a theatrical performance as the last item on a programme in the lump is in the hot press of 190 DEG C, closed press, when pressure reaches 5 MPa, and pressurize release after 4.5 seconds, high-density fiber back forms balance layer; Obtained abrasion-proof paper is laid on dipping woodgrained paper, sends in hot press, be laid in the upper surface that the described back side has the high density fiberboard of balance layer, closed press, when pressure reaches 5 MPa, pressurize release after 33 seconds, ejecting plate, obtained hot-forming slab; Obtained hot-forming slab is carried out cut, tenon of slotting, make laminated flooring.
Wherein, contained by described wear-resisting ply of paper, schmigel granularity is 0.15 mm, and described schmigel content is 5g/ ㎡, and described schmigel is alundum (Al2O3); The curing compound of described melamine resin is any one or more than one the mixture in urea phthalic acid, triethanolamine, hexamethylenetetramine.In the present embodiment, other is all identical with embodiment one.
Embodiment three: the production method of novel reinforced wood floor, comprise set gradually by top layer to bottom wear-resisting ply of paper, wood grain ply of paper, basic unit and balance layer, described wear-resisting ply of paper is that the wear-resisting body paper hot-press solidifying after dipping is added with the melamine resin of curing compound containing schmigel forms, described basic unit is high density fiberboard or shaving board, described balance layer is the balance paper cured layer through impregnated melamine formaldehyde resin, and its concrete steps are as follows:
(1) prepared by the abrasion-proof paper, for described wear-resisting ply of paper, the curing compound of 6% is added in melamine resin, use quantitatively for 30g/ ㎡ comprises the wear-resisting body paper of schmigel, through impregnated melamine formaldehyde resin, drying obtained impregnation resin content is 250%, volatile content is 10%, and procuring degree is 60% for the dipping abrasion-proof paper on top layer, for subsequent use;
(2) prepared by the woodgrained paper, for described wood grain ply of paper, to be quantitatively 70 g/ ㎡ woodgrained papers through using melamine resin to flood at least one times and dry, obtained impregnation resin content be 85%, and volatile content is 9%, procuring degree is the dipping woodgrained paper of 40%, for subsequent use;
(3), for the balance paper of balance layer prepare, will quantitatively for 85g/ ㎡ balance body paper, through impregnated melamine formaldehyde resin, dry, obtained impregnation resin content is 120%, and volatile content is 10%, and procuring degree is the dipping balance paper of 70%, for subsequent use;
(4), hot-forming, hot pressing template is fixed on the upper holder of hot press, balance paper hot pressing template is fixed on the bottom platen of hot press; Be placed on by described high density fiberboard on obtained described balance paper, sending into temperature of presenting a theatrical performance as the last item on a programme in the lump is in the hot press of 200 DEG C, closed press, when pressure reaches 8 MPa, and pressurize release after 6 seconds, high-density fiber back forms balance layer; Obtained abrasion-proof paper is laid on dipping woodgrained paper, sends in hot press, be laid in the upper surface that the described back side has the high density fiberboard of balance layer, closed press, when pressure reaches 8 MPa, pressurize release after 40 seconds, ejecting plate, obtained hot-forming slab; Obtained hot-forming slab is carried out cut, tenon of slotting, make laminated flooring.
Wherein, contained by described wear-resisting ply of paper, schmigel granularity is 0.15 mm, and described schmigel content is 5g/ ㎡, and described schmigel is alundum (Al2O3); The curing compound of described melamine resin is any one or more than one the mixture in urea phthalic acid, triethanolamine, hexamethylenetetramine.In the present embodiment, other is all identical with embodiment one.
What finally illustrate is, above embodiment is only in order to illustrate technical scheme of the present invention and unrestricted, other amendments that those of ordinary skill in the art make technical scheme of the present invention or equivalently to replace, only otherwise depart from the spirit and scope of technical solution of the present invention, all should be encompassed in the middle of right of the present invention.
Claims (4)
1. the production method of novel reinforced wood floor, comprise set gradually by top layer to bottom wear-resisting ply of paper, wood grain ply of paper, basic unit and balance layer, described wear-resisting ply of paper is that the wear-resisting body paper hot-press solidifying after dipping is added with the melamine resin of curing compound containing schmigel forms, described basic unit is high density fiberboard or shaving board, described balance layer is the balance paper cured layer through impregnated melamine formaldehyde resin, it is characterized in that, its concrete steps are as follows:
(1) prepared by the abrasion-proof paper, for described wear-resisting ply of paper, the curing compound of 5% ~ 6% is added in melamine resin, use quantitatively for 30g/ ㎡ comprises the wear-resisting body paper of schmigel, through impregnated melamine formaldehyde resin, drying obtained impregnation resin content is 210% ~ 250%, volatile content is 6% ~ 10%, and procuring degree is 50% ~ 60% for the dipping abrasion-proof paper on top layer, for subsequent use;
(2) prepared by the woodgrained paper, for described wood grain ply of paper, to be quantitatively 70 g/ ㎡ woodgrained papers through using melamine resin to flood at least one times and dry, obtained impregnation resin content be 70% ~ 85%, and volatile content is 5% ~ 9%, procuring degree is the dipping woodgrained paper of 20% ~ 40%, for subsequent use;
(3), for the balance paper of balance layer prepare, will quantitatively for 85g/ ㎡ balances body paper, through impregnated melamine formaldehyde resin, dry, obtained impregnation resin content is 100% ~ 120%, and volatile content is 6% ~ 10%, procuring degree is the dipping balance paper of 30% ~ 70%, for subsequent use;
(4), hot-forming, hot pressing template is fixed on the upper holder of hot press, balance paper hot pressing template is fixed on the bottom platen of hot press; Be placed on by described high density fiberboard on obtained described balance paper, sending into temperature of presenting a theatrical performance as the last item on a programme in the lump is in the hot press of 180 ~ 200 DEG C, closed press, when pressure reaches 3 ~ 8 MPa, and pressurize release after 3 ~ 6 seconds, high-density fiber back forms balance layer; Obtained abrasion-proof paper is laid on dipping woodgrained paper, sends in hot press, be laid in the upper surface that the described back side has the high density fiberboard of balance layer, closed press, when pressure reaches 3 ~ 8 MPa, pressurize release after 25 ~ 40 seconds, ejecting plate, obtained hot-forming slab; Obtained hot-forming slab is carried out cut, tenon of slotting, make laminated flooring.
2. the production method of novel reinforced wood floor according to claim 1, is characterized in that, contained by described wear-resisting ply of paper, schmigel granularity is 0.15 mm, and described schmigel content is 5g/ ㎡.
3. the production method of novel reinforced wood floor according to claim 2, is characterized in that, described schmigel is alundum (Al2O3).
4. the production method of novel reinforced wood floor according to claim 1, is characterized in that, the curing compound of described melamine resin is any one or more than one the mixture in urea phthalic acid, triethanolamine, hexamethylenetetramine.
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CN201410461522.1A CN104314281A (en) | 2014-09-12 | 2014-09-12 | Production method of novel laminated floor board |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108979054A (en) * | 2018-06-25 | 2018-12-11 | 安徽优胜美塑胶有限公司 | A kind of resistance to scratch-type composite mineral matter floor and its production technology |
CN114148067A (en) * | 2021-12-24 | 2022-03-08 | 帝高力装饰材料(江苏)有限公司 | A kind of preparation method of fireproof and waterproof floor |
CN115805743A (en) * | 2022-11-29 | 2023-03-17 | 来安县扬子地板有限公司 | Durable easy-to-clean reinforced composite wood floor |
CN117325541A (en) * | 2023-11-08 | 2024-01-02 | 大亚人造板集团有限公司 | Manufacturing method of multi-layer composite reinforced geothermal floor |
-
2014
- 2014-09-12 CN CN201410461522.1A patent/CN104314281A/en active Pending
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108979054A (en) * | 2018-06-25 | 2018-12-11 | 安徽优胜美塑胶有限公司 | A kind of resistance to scratch-type composite mineral matter floor and its production technology |
CN114148067A (en) * | 2021-12-24 | 2022-03-08 | 帝高力装饰材料(江苏)有限公司 | A kind of preparation method of fireproof and waterproof floor |
CN115805743A (en) * | 2022-11-29 | 2023-03-17 | 来安县扬子地板有限公司 | Durable easy-to-clean reinforced composite wood floor |
CN115805743B (en) * | 2022-11-29 | 2024-12-27 | 来安县扬子地板有限公司 | Durable and easy to clean laminate flooring |
CN117325541A (en) * | 2023-11-08 | 2024-01-02 | 大亚人造板集团有限公司 | Manufacturing method of multi-layer composite reinforced geothermal floor |
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Application publication date: 20150128 |