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CN104311079B - A kind of high temperature resistant adhesion resistant steel nano ceramic powder coating - Google Patents

A kind of high temperature resistant adhesion resistant steel nano ceramic powder coating Download PDF

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Publication number
CN104311079B
CN104311079B CN201410545762.XA CN201410545762A CN104311079B CN 104311079 B CN104311079 B CN 104311079B CN 201410545762 A CN201410545762 A CN 201410545762A CN 104311079 B CN104311079 B CN 104311079B
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high temperature
powder coating
temperature resistant
ceramic powder
nano ceramic
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CN201410545762.XA
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CN104311079A (en
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方长春
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Maanshan Shenma Machinery Manufacturing Co ltd
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MAANSHAN SHENMA MACHINERY MANUFACTURING Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/66Monolithic refractories or refractory mortars, including those whether or not containing clay
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/515Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics
    • C04B35/56Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on carbides or oxycarbides
    • C04B35/5607Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on carbides or oxycarbides based on refractory metal carbides
    • C04B35/5626Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on carbides or oxycarbides based on refractory metal carbides based on tungsten carbides
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/38Non-oxide ceramic constituents or additives
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/38Non-oxide ceramic constituents or additives
    • C04B2235/3817Carbides
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/38Non-oxide ceramic constituents or additives
    • C04B2235/3852Nitrides, e.g. oxynitrides, carbonitrides, oxycarbonitrides, lithium nitride, magnesium nitride

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Coating By Spraying Or Casting (AREA)

Abstract

The invention discloses a kind of high temperature resistant adhesion resistant steel nano ceramic powder coating, belong to paint field.A kind of high temperature resistant adhesion resistant steel nano ceramic powder coating, comprises the component of following weight percent: silica flour 10-12%, titanium carbide 20-25%, titanium nitride ceramic 15-18%, cobalt-based wolfram varbide 50-55%.And disclose its preparation method.High temperature resistant adhesion resistant steel powder coating of the present invention has good cohesive force to metal substrate, excellent burn-out-proof glues function and protection function, has good, anti-wear-resisting, the cracking resistance line of anti-stick, oilness, the advantage such as anti-oxidant, anticorrosive, high temperature resistant.

Description

A kind of high temperature resistant adhesion resistant steel nano ceramic powder coating
Technical field
The present invention relates to paint field, specifically, relate to a kind of high temperature resistant adhesion resistant steel nano ceramic powder coating.
Background technology
Oxygen lance is a kind of Self comsuming oxygen blast instrument as inserting bath lancing during steelmaking oxygen blowing from fire door, in China's electric furnace and part openhearth steelmaking are produced, is widely used by as main oxygen blast instrument.Because steelmaking oxygen blowing requirement condition is very harsh, usual oxygen lance inserts the molten steel bath surface of temperatures as high about 1200-1500 DEG C, oxygen lance is in oxygen blast process, and the molten steel risen shoots down rifle head in remaining about 10 meters and the body of a gun, causes that oxygen lance tube wall is sticky inhales molten steel thus.The outer tube wall of oxygen lance wrap up by sticky slag entirety of inhaling, thickness roughly evenly, steel bonding thickness average out to 100mm-150mm, length at rifle head in 10 meters, the body of a gun.
Oxygen lance outer tube wall steel bonding reason mainly contain following some: first, tubing stretches into furnace high-temperature environment instantaneously by the low-temperature condition of natural temperature environment, tube wall temperature is lower than molten steel in the stove temperature, therefore the molten steel risen is when meeting the lower pipe outer wall of temperature, at once produce shrinking percentage and adhere to immediately on pipe outer wall, and successively increasing; The second, the quick heat radiating effect receiving interior water-cooled layer closed by overcoat, and himself temperature all the time lower than in-furnace temperature, therefore constantly adsorbs the slag liquid risen, and successively increases; 3rd, the rate of expansion of canister material self, because receiving the slag liquid parcel successively adhered to, its rate of expansion also suffers restraints and limits; 4th, because the steel bonding coating of pipe box trypsin method is thinner, it receives the impact that molten steel splashes landing unexpectedly, and there is damage situations gradually coating appearance local, and to coating, impaired place still has molten steel adhesion layer.A molten steel bath is equipped with two oxygen lances usually, and two oxygen lances use in turn, midfeather 30-40 minute.Oxygen lance is when completing once the oxygen blast process of about 20-30 minute, the whole outside surface of oxygen lance sticks molten steel and slag, at another root oxygen lance on period, usually at high temperature manually clear up fast, labor strength is increased, person works's increased risk, productivity effect reduces, cause the oxygen lance of delivering oxygen to consume in a large number, make oxidizable melting loss of elements serious.Therefore, gluing and protection function by improving oxygen lance outside surface burn-out-proof, for the work-ing life extending oxygen lance, reducing the consumption of oxygen, there is very important economy and realistic meaning.
Through retrieval, Chinese patent ZL:201010540381.4, denomination of invention is: high-temperature burning sticking preventing coating, consisting of of described high-temperature burning sticking preventing coating: organosilicon crylic acid latex 3.0 ~ 8.0%, graphite 15.0 ~ 25.0%, molybdenumdisulphide 1.0 ~ 5.0%, rare earth cerium fluoride 1.0 ~ 3.0%, metal oxide 5.0 ~ 10.0%, aerosil 1.0 ~ 3.0%, potassium pyrophosphate 0.1 ~ 0.2%, surplus are water.The burn-out-proof stick coating in this invention glues and protection although can realize having burn-out-proof to oxygen lance surface, but because this coating is water soluble paint is again be coated in oxygen lance surface by common brushing mode, coating easily comes off, and can only use and make for 1-3 time, work-ing life is short.
Summary of the invention
The technical problem solved
Sticky problem is burnt for solving the anti-slag of steel melting furnace oxygen lance outside surface in prior art, the invention provides a kind of high temperature resistant adhesion resistant steel nano ceramic powder coating, this powder coating has good, the anti-advantage such as wear-resisting, anti-oxidant, high temperature resistant, corrosion-resistant of long service life anti-stick, oilness.
Technical scheme
For solving above-mentioned purpose, the present invention adopts following technical scheme:
A kind of high temperature resistant adhesion resistant steel nano ceramic powder coating, comprises the component of following weight percent:
Further, the fusing point of described silica flour is 2200 DEG C, and granularity is 1-10um, and density is 2.33g/cm 3.
Further, the fusing point of described titanium carbide is 3160 DEG C, and thermal expansivity is 7.74 × 10 -6k -1, hardness HV is 3600, and granularity is 50-100nm.
Further, the fusing point of described titanium nitride ceramic is 2800 DEG C, and thermal expansivity is 9.4 × 10 -6k -1, hardness HV is 2200-3600, and density is 5.40g/cm 3, granularity is 15-30nm.
Further, the fusing point of described cobalt-based wolfram varbide is 1700-2200 DEG C, and thermal expansivity is 5.2 × 10 -6k -1-7.3 × 10 -6k -1, hardness HV is 2000-3000, and granularity is 10-25um.
Further, the optimum ratio of described high temperature resistant adhesion resistant steel nano ceramic powder coating is:
Ceramic powder paint using method of the present invention is: claim 10-12% to get silica flour, 20-25% titanium carbide, 15-18% titanium nitride ceramic and 50-55% cobalt-based wolfram varbide by weight percentage successively, put in stirrer, after high-speed stirring is even, the powder coating mixed is joined in plasma spraying equipment, is sprayed on workpiece surface by plasma spraying equipment.
Beneficial effect
Compared with prior art, the present invention has following remarkable advantage:
1, titanium carbide hardness in the present invention is high, high temperature resistant, Heat stability is good, titanium nitride ceramic is high temperature resistant, corrosion-resistant, wear-resistant, anti-thermal shock and hardness is high, cobalt-based wolfram varbide not easy-sintering, hardness is high, there are good resistance to high temperature oxidation and wear resisting property, and add the hardness of paint film that silica flour can improve coating, wear resistance, resistance to elevated temperatures, preparation high temperature resistant adhesion resistant steel powder coating to metal substrate, there is good cohesive force, excellent burn-out-proof glues function and protection function, there is anti-stick, oilness is good, anti-wear-resisting, cracking resistance line, anti-oxidant, anticorrosive, high temperature resistant, the advantages such as long service life.
2, the method of coating of the present invention is simple, workable, workpiece surface is sprayed on by plasma spraying equipment, such as oxygen lance outside surface, coating densification is smooth, porosity is low, hardness is high, wear resisting property strengthens, work-ing life significantly strengthens, the anti-slag of effective solution steel melting furnace oxygen lance outside surface burns sticky problem, spray a high temperature burning proof at oxygen lance outside surface and glue powder coating, can make that oxygen lance completes the oxygen blast process of 5-7 time and oxygen lance outside surface non-stick steel slag or slag burn seldom sticky, after oxygen lance high temperature of outer surface of high burn-out-proof adhesive coating layer is consumed, and then oxygen lance outside surface again spraying high temperature burn-out-proof glue powder coating then can continue use, effectively improve enterprises production efficiency.
Embodiment
Below in conjunction with embodiment, the present invention is further detailed explanation.
Embodiment 1
A kind of high temperature resistant adhesion resistant steel nano ceramic powder coating, comprises the component of following weight:
The using method of described high temperature resistant adhesion resistant steel powder coating is: take 11kg silica flour, 21kg titanium carbide, 15kg titanium nitride ceramic and 53kg cobalt-based wolfram varbide successively by described weight, put in stirrer, after high-speed stirring is even, the powder coating mixed is joined in plasma spraying equipment, is sprayed on workpiece surface by plasma spraying equipment.
Embodiment 2
A kind of high temperature resistant adhesion resistant steel nano ceramic powder coating, comprises the component of following weight:
The using method of described high temperature resistant adhesion resistant steel powder coating is: take 12kg silica flour, 20kg titanium carbide, 18kg titanium nitride ceramic and 50kg cobalt-based wolfram varbide successively by described weight, put in stirrer, after high-speed stirring is even, the powder coating mixed is joined in plasma spraying equipment, is sprayed on workpiece surface by plasma spraying equipment.
Embodiment 3
A kind of high temperature resistant adhesion resistant steel nano ceramic powder coating, comprises the component of following weight percent:
The using method of described high temperature resistant adhesion resistant steel powder coating is: take 10kg silica flour, 25kg titanium carbide, 15kg titanium nitride ceramic and 50kg cobalt-based wolfram varbide successively by described weight, put in stirrer, after high-speed stirring is even, the powder coating mixed is joined in plasma spraying equipment, is sprayed on workpiece surface by plasma spraying equipment.
Embodiment 4
A kind of high temperature resistant adhesion resistant steel nano ceramic powder coating, comprises the component of following weight percent:
The using method of described high temperature resistant adhesion resistant steel powder coating is: take 10kg silica flour, 20kg titanium carbide, 15kg titanium nitride ceramic and 55kg cobalt-based wolfram varbide successively by described weight, put in stirrer, after high-speed stirring is even, the powder coating mixed is joined in plasma spraying equipment, is sprayed on workpiece surface by plasma spraying equipment.
Embodiment 5
A kind of high temperature resistant adhesion resistant steel nano ceramic powder coating, comprises the component of following weight percent:
The using method of described high temperature resistant adhesion resistant steel powder coating is: take 10kg silica flour, 23kg titanium carbide, 17kg titanium nitride ceramic and 50kg cobalt-based wolfram varbide successively by described weight, put in stirrer, after high-speed stirring is even, the powder coating mixed is joined in plasma spraying equipment, is sprayed on workpiece surface by plasma spraying equipment.
Titanium carbide hardness in the present invention is high, high temperature resistant, Heat stability is good, titanium nitride ceramic is high temperature resistant, corrosion-resistant, wear-resistant, anti-thermal shock and hardness is high, cobalt-based wolfram varbide not easy-sintering, hardness is high, there are good resistance to high temperature oxidation and wear resisting property, and add the hardness of paint film that silica flour can improve coating, wear resistance, resistance to elevated temperatures, preparation high temperature resistant adhesion resistant steel powder coating to metal substrate, there is good cohesive force, excellent burn-out-proof glues function and protection function, there is anti-stick, oilness is good, anti-wear-resisting, cracking resistance line, anti-oxidant, anticorrosive, high temperature resistant, the advantages such as long service life.
The method of coating of the present invention is simple, workable, workpiece surface is sprayed on by person's plasma spraying equipment, such as oxygen lance outside surface, coating porosity is lower, hardness is high, wear resisting property strengthens, work-ing life significantly strengthens, the anti-slag of effective solution steel melting furnace oxygen lance outside surface burns sticky problem, spray a high temperature burning proof at oxygen lance outside surface and glue powder coating, can make that oxygen lance completes the oxygen blast process of 5-7 time and oxygen lance outside surface non-stick steel slag or slag burn seldom sticky, after oxygen lance high temperature of outer surface of high burn-out-proof adhesive coating layer is consumed, and then oxygen lance outside surface again spraying high temperature burn-out-proof glue powder coating then can continue use, effectively improve enterprises production efficiency.

Claims (7)

1. a high temperature resistant adhesion resistant steel nano ceramic powder coating, is characterized in that: the component comprising following weight percent:
2. a kind of high temperature resistant adhesion resistant steel nano ceramic powder coating as claimed in claim 1, is characterized in that: the fusing point of described silica flour is 2200 DEG C, and granularity is 1-10um, and density is 2.33g/cm 3.
3. a kind of high temperature resistant adhesion resistant steel nano ceramic powder coating as claimed in claim 1, is characterized in that: the fusing point of described titanium carbide is 3160 DEG C, and thermal expansivity is 7.74 × 10 -6k -1, hardness HV is 3600, and granularity is 50-100nm.
4. a kind of high temperature resistant adhesion resistant steel nano ceramic powder coating as claimed in claim 1, is characterized in that: the fusing point of described titanium nitride ceramic is 2800 DEG C, and thermal expansivity is 9.4 × 10 -6k -1, hardness HV is 2200-3600, and density is 5.40g/cm 3, granularity is 15-30nm.
5. a kind of high temperature resistant adhesion resistant steel nano ceramic powder coating as claimed in claim 1, is characterized in that: the fusing point of described cobalt-based wolfram varbide is 1700-2200 DEG C, and thermal expansivity is 5.2 × 10 -6k -1-7.3 × 10 -6k -1, hardness HV is 2000-3000, and granularity is 10-25um.
6. a kind of high temperature resistant adhesion resistant steel nano ceramic powder coating as claimed in claim 1, is characterized in that: the component comprising following weight percent:
7. the high temperature resistant adhesion resistant steel nano ceramic powder coating as described in any one of claim 1 to 6, it is characterized in that: the using method of this powder coating, concrete steps are as follows:
10-12% is claimed to get silica flour, 20-25% titanium carbide, 15-18% titanium nitride ceramic and 50-55% cobalt-based wolfram varbide by weight percentage successively, put in stirrer, after high-speed stirring is even, the powder coating mixed is joined in plasma spraying equipment, is sprayed on workpiece surface by plasma spraying equipment.
CN201410545762.XA 2014-10-15 2014-10-15 A kind of high temperature resistant adhesion resistant steel nano ceramic powder coating Expired - Fee Related CN104311079B (en)

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Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105086803A (en) * 2015-09-06 2015-11-25 中国大唐集团科学技术研究院有限公司 Novel high-temperature-resistant and anti-corrosion ceramic coating and preparation technology
CN105312514B (en) * 2015-11-26 2018-02-09 辽宁科技大学 A kind of ingot mould heelpiece refractory material
CN108178621A (en) * 2018-01-26 2018-06-19 广西超盛网络科技有限责任公司 A kind of high temperature ceramic material and preparation method thereof
CN109575778A (en) * 2018-12-25 2019-04-05 佛山科学技术学院 A kind of high temperature resistant matt ceramic powdery paints and preparation method thereof

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1405355A (en) * 2001-08-04 2003-03-26 山东科技大学机械电子工程学院 Method for depositing paint-coat of metal surface, especially for gradient paint-coat
CN102030501A (en) * 2010-11-11 2011-04-27 贾文宝 High-temperature burning sticking preventing coating
CN103360094A (en) * 2013-07-29 2013-10-23 莱芜钢铁集团泰东实业有限公司 Fireproof oxygen blowing tube coating
CN103739300A (en) * 2013-12-16 2014-04-23 陈小杰 Composite oxygen-blowing pipe coating

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1405355A (en) * 2001-08-04 2003-03-26 山东科技大学机械电子工程学院 Method for depositing paint-coat of metal surface, especially for gradient paint-coat
CN102030501A (en) * 2010-11-11 2011-04-27 贾文宝 High-temperature burning sticking preventing coating
CN103360094A (en) * 2013-07-29 2013-10-23 莱芜钢铁集团泰东实业有限公司 Fireproof oxygen blowing tube coating
CN103739300A (en) * 2013-12-16 2014-04-23 陈小杰 Composite oxygen-blowing pipe coating

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Address after: 243000 No. 4598, Cihu River Road, Cihu high tech Zone, Maanshan City, Anhui Province

Patentee after: MAANSHAN Shenma Machinery Manufacturing Co.,Ltd.

Address before: 243000 Zhangyang Road, Cihu high tech Zone, Maanshan City, Anhui Province

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