CN104310895A - Method for determining stable MgO doped amount of hydraulic concrete in sand simulation way - Google Patents
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Abstract
本发明公开了一种采用砂子模拟方式来确定水工混凝土中 MgO 安定掺量的方法。本发明在确定水工混凝土的 MgO 安定掺量时,将混凝土中的粗骨料 ( 即石子 ) 用等质量的砂子代替,并按常规方法在混凝土中加入 MgO ,进行混凝土试件制作;将混凝土试件经养护、恒温处理后测其初始长度 Ls ;再对该混凝土试件进行沸煮、压蒸、降温、恒温处理后测其长度 Lf ,用 Lf 与 Ls 之差除以试件的有效长度 250mm 即得该试件的压蒸膨胀率;然后,将所得到的不同 MgO 掺量的混凝土试件的压蒸膨胀率绘制成压蒸膨胀率随 MgO 掺量变化的曲线,以该曲线上曲率最大的拐点处对应的 MgO 掺量作为相应水工混凝土的 MgO 安定掺量。本发明能够科学合理地进一步提高水工混凝土的 MgO 安定掺量。
The invention discloses a method for determining the stable content of MgO in hydraulic concrete by means of sand simulation. When the present invention determines the stable dosage of MgO in hydraulic concrete, the coarse aggregate (i.e. stone) in the concrete is replaced with sand of equal quality, and MgO is added to the concrete according to a conventional method to make concrete specimens; the concrete Measure the initial length L s of the specimen after curing and constant temperature treatment; then measure the length L f of the concrete specimen after boiling, pressure steaming, cooling and constant temperature treatment, and divide the difference between L f and L s by the test The effective length of the specimen is 250mm to obtain the autoclave expansion rate of the specimen; then, the obtained autoclave expansion rate of the concrete specimens with different MgO content is plotted as a curve of the autoclave expansion rate with the MgO content, in order The MgO content corresponding to the inflection point with the largest curvature on the curve is used as the stable MgO content of the corresponding hydraulic concrete. The invention can scientifically and rationally further increase the stable MgO content of the hydraulic concrete.
Description
技术领域 technical field
本发明涉及一种采用砂子模拟方式来确定水工混凝土中MgO安定掺量的方法,属于水利水电工程混凝土技术领域。The invention relates to a method for determining the stable content of MgO in hydraulic concrete by adopting a sand simulation method, and belongs to the technical field of hydraulic and hydropower engineering concrete.
技术背景 technical background
在水工混凝土中掺入一定的特制氧化镁(MgO)拌制而成的外掺MgO混凝土,具有良好的延迟微膨胀特性。利用这种特性,可以达到显著提高水工混凝土的抗裂能力、简化混凝土挡水坝工程的施工、缩短水利水电工程的建设工期、节约工程投资的目的。目前使用较多的确定水工混凝土中MgO安定掺量的方法,是参考《水泥压蒸安定性试验方法(GB/T750-1992)》(以下简称“GB/T750-1992”)进行。即:水泥净浆试件的拌合、成型,完全按照GB/T750-1992进行;水泥砂浆试件按照实际配合比拌制,利用砂浆试件代替水泥净浆试件进行压蒸试验,其余按照GB/T750-1992进行;拌制混凝土试件时,采用工程的实际配合比,然后扣除混凝土配合比中的粗骨料,即保持灰砂比不变,其余操作工艺同样按照GB/T750-1992进行。试件尺寸均为25mm×25 mm×280mm,成型后的试件均按照GB/T750-1992的规定进行养护、压蒸和计算压蒸膨胀率,并以压蒸膨胀率为0.5%所对应的MgO掺量为安定掺量。按照这种传统方法确定的MgO掺量偏少,其MgO掺量按占胶凝材料(水泥+粉煤灰)总量的百分比计算一般为3%~5%,掺入混凝土后,不能完全达到设计要求的膨胀量。为解决这一问题,中国专利文献申请号为201210328969.2、发明名称为“一种确定水工混凝土中MgO安定掺量的方法”公开了一种“石粉模拟法”的技术方案,该技术方案是在拌制压蒸试件时,采用实际工程拟用混凝土的配合比,将混凝土中的粗细骨料用等量的石粉代替,即利用石粉、水泥、水共同拌和、成型压蒸试件(尺寸为25mm×25mm×280mm),然后,按照GB/T 750-1992的规定进行养护、压蒸和计算压蒸膨胀率,以试件的压蒸膨胀率为0.5%时所对应的MgO掺量作为混凝土中MgO的安定掺量。虽然这种采用“石粉模拟法”确定的MgO安定掺量相对现有通行方法要高一些,但仍然不能完全达到设计要求的膨胀量。所以现有通行的确定水工混凝土中MgO安定掺量的方法还是不够理想,需要进一步改进。The external MgO concrete mixed with a certain amount of special magnesium oxide (MgO) in the hydraulic concrete has good delayed micro-expansion characteristics. Utilizing this feature can significantly improve the crack resistance of hydraulic concrete, simplify the construction of concrete retaining dam projects, shorten the construction period of water conservancy and hydropower projects, and save project investment. At present, the method used to determine the stability of MgO in hydraulic concrete is to refer to "Test Method for Cement Pressure Steam Stability (GB/T750-1992)" (hereinafter referred to as "GB/T750-1992"). That is: the mixing and forming of the cement paste test piece shall be carried out completely in accordance with GB/T750-1992; the cement mortar test piece shall be mixed according to the actual mixing ratio, and the mortar test piece shall be used instead of the cement paste test piece for pressure steaming test, and the rest shall be in accordance with GB/T750-1992; when mixing concrete specimens, use the actual mix ratio of the project, and then deduct the coarse aggregate in the concrete mix ratio, that is, keep the lime-sand ratio unchanged, and the rest of the operating process is also in accordance with GB/T750-1992 conduct. The size of the test pieces is 25mm×25 mm×280mm. The formed test pieces are cured, steamed and calculated according to the provisions of GB/T750-1992, and the steam expansion rate is 0.5%. The dosage of MgO is a stable dosage. The amount of MgO determined according to this traditional method is relatively small, and the amount of MgO is generally 3% to 5% based on the percentage of the total amount of cementitious materials (cement + fly ash). After being mixed into concrete, it cannot fully reach The amount of expansion required by the design. In order to solve this problem, the Chinese patent document application number is 201210328969.2, and the title of the invention is "a method for determining the stable content of MgO in hydraulic concrete", which discloses a technical solution of "stone powder simulation method". When mixing the autoclaved specimens, adopt the mix ratio of concrete to be used in the actual project, replace the coarse and fine aggregates in the concrete with the same amount of stone powder, that is, use stone powder, cement, and water to mix together, and form the autoclaved specimens (the size is 25mm×25mm×280mm), then, according to the provisions of GB/T 750-1992, curing, autoclaving and calculating the autoclave expansion rate, the corresponding MgO content when the autoclave expansion rate of the test piece is 0.5% is used as the concrete The stable dosage of MgO in the medium. Although the stable MgO content determined by the "stone powder simulation method" is higher than that of the existing method, it still cannot fully meet the expansion required by the design. Therefore, the existing method for determining the stable content of MgO in hydraulic concrete is still not ideal and needs further improvement.
发明内容 Contents of the invention
本发明的目的是:提供一种能更进一步提高MgO安定掺量、并能更好地满足工程设计要求膨胀量的采用砂子模拟方式来确定水工混凝土中MgO安定掺量的方法,以克服现有通行技术的不足。The purpose of the present invention is to provide a method for determining the stable MgO content in hydraulic concrete by using a sand simulation method that can further increase the stable content of MgO and better meet the expansion required by engineering design, so as to overcome the current situation. There is a lack of access technology.
本发明的技术方案是这样实现的:Technical scheme of the present invention is realized like this:
本发明的一种采用砂子模拟方式来确定水工混凝土中MgO安定掺量的方法为:在确定由水泥、混合材、砂石骨料、水等原材料拌制而成的水工混凝土的MgO安定掺量时,采用实际工程拟使用的混凝土配合比配制混凝土试件,但需将混凝土中的粗骨料(即石子)用等质量的砂子代替,并按常规方法在混凝土中加入MgO,再通过调节混凝土用高效减水剂的掺量获得与水泥浆相同稠度的拌和物,然后参照国家标准GB/T750-1992进行混凝土试件制作;待混凝土试件成型后,将成型后的混凝土试件连同模板一同放置于温度为20±2℃、相对湿度大于95%的标准养护室中养护48h;接着拆除试件的模板,将拆除模板后的混凝土试件放入20±2℃的恒温室内搁置1h~2h后,量测试件的初始长度LA method of using sand simulation to determine the stability of MgO in hydraulic concrete is as follows: determine the stability of MgO in hydraulic concrete mixed with cement, admixture, sand aggregate, water and other raw materials. When adding the amount, the concrete mix ratio to be used in the actual project is used to prepare the concrete specimen, but the coarse aggregate (ie stone) in the concrete needs to be replaced by sand of the same quality, and MgO is added to the concrete according to the conventional method, and then passed Adjust the amount of high-efficiency water reducer for concrete to obtain a mixture with the same consistency as cement slurry, and then make concrete specimens with reference to the national standard GB/T750-1992; after the concrete specimens are formed, combine the formed concrete specimens with Place the formwork together in a standard curing room with a temperature of 20±2°C and a relative humidity greater than 95% for curing for 48 hours; then remove the formwork of the specimen, and place the concrete specimen after removal of the formwork in a constant temperature room at 20±2°C for 1 hour After ~2h, measure the initial length L of the test piece sthe s ;再接着将该混凝土试件放入沸煮箱中沸煮3h,待水温降至室温后,取出该混凝土试件,将其放入20±2℃的恒温室内搁置12±3h;然后将该试件放入压蒸釜中压蒸,其压蒸条件为压力2.0±0.05MPa、温度215.7±1.3℃、恒压压蒸时间为3h;压蒸完毕且待压蒸釜内压力降至0.1MPa以下后排放压蒸釜内蒸汽,待釜内温度降至室温20±2℃时,取出试件放入20±2℃的恒温室内搁置12±3h后,量测其长度LThen put the concrete specimen into the boiling box and boil for 3 hours. After the water temperature drops to room temperature, take out the concrete specimen and put it in a constant temperature room at 20±2°C for 12±3h; Put the test piece into the autoclave for autoclaving, the autoclave conditions are pressure 2.0±0.05MPa, temperature 215.7±1.3℃, constant pressure autoclave time is 3h; autoclaving is completed and the pressure in the autoclave drops to 0.1MPa Discharge the steam in the autoclave, and when the temperature in the autoclave drops to room temperature 20±2°C, take out the test piece and put it in a constant temperature room at 20±2°C for 12±3 hours, then measure its length L ff ,用L, with L ff 与Lwith L sthe s 之差除以试件的有效长度250mm即得该试件的压蒸膨胀率;通过上述方法可得到不同MgO掺量的试件的压蒸膨胀率;将所得到的不同MgO掺量的混凝土试件的压蒸膨胀率绘制成压蒸膨胀率随MgO掺量变化的曲线,以该曲线上曲率最大的拐点处对应的MgO掺量作为相应水工混凝土的MgO安定掺量。The difference is divided by the effective length 250mm of the test piece to get the steam expansion rate of the test piece; the pressure steam expansion rate of the test piece with different MgO content can be obtained by the above method; the obtained concrete test piece with different MgO content The autoclave expansion rate of the parts is drawn as a curve of the autoclave expansion rate versus the MgO content, and the MgO content corresponding to the inflection point with the largest curvature on the curve is used as the MgO stable content of the corresponding hydraulic concrete.
上述砂子为相应工程使用的砂子,砂子的细度模数宜为2.2~2.8。The above-mentioned sand is the sand used in corresponding projects, and the fineness modulus of the sand should be 2.2-2.8.
上述成型后的混凝土试件的尺寸为25mm×25mm×280mm。The size of the above formed concrete specimen is 25mm×25mm×280mm.
上述MgO为水工混凝土专用MgO,该MgO烧成温度为1050℃~1150℃。The above-mentioned MgO is MgO specially used for hydraulic concrete, and the firing temperature of the MgO is 1050°C to 1150°C.
由于采用了上述技术方案,本发明在现有条件相同的情况下,由于采用“砂子模拟法”制作的压蒸试件中包含了混凝土粗骨料的模拟成分(即用砂子替代石子),使单位体积试件中所含的MgO量少于现有通行的方法,故利用“砂子模拟法”测得的试件的压蒸膨胀率明显低于现有通行方法的测值,这与实际工程外掺MgO混凝土的变形测试结果更接近。也就是说,利用“砂子模拟法”的试验结果来评价外掺MgO混凝土的安定掺量比现有通行方法更合理。经试验证明,使用本发明确定的混凝土的MgO安定掺量比“石粉模拟法”方法还高约1~2个百分点。Due to the adoption of the above-mentioned technical scheme, under the same existing conditions, the present invention uses the simulated composition of concrete coarse aggregate (i.e. replaces stones with sand) in the autoclaved test piece produced by the "sand simulation method", so that The amount of MgO contained in the unit volume of the test piece is less than the existing current method, so the pressure steam expansion rate of the test piece measured by the "sand simulation method" is obviously lower than the value measured by the existing current method, which is different from the actual engineering The deformation test results of concrete mixed with MgO are closer. That is to say, it is more reasonable to use the test results of the "sand simulation method" to evaluate the stability of the externally added MgO concrete than the current current method. Tests have proved that the stable MgO content of the concrete determined by the present invention is about 1-2 percentage points higher than that of the "stone powder simulation method".
因此,与现有通行的技术相比,本发明不仅能更进一步提高水工混凝土的MgO安定掺量和更好地满足工程设计对水工混凝土膨胀量的要求,而且操作简便、判断直观。Therefore, compared with the existing prevailing technology, the present invention can not only further increase the stable MgO content of hydraulic concrete and better meet the requirements of engineering design for hydraulic concrete expansion, but also is easy to operate and intuitive to judge.
附图说明 Description of drawings
图1为采用本发明与采用“石粉模拟法”确定水工混凝土的MgO安定掺量的试件压蒸膨胀率随MgO掺量变化的比较曲线图。Fig. 1 is the comparative graph of the pressure steam expansion rate of the test piece with the change of MgO content by adopting the present invention and adopting "stone powder simulation method" to determine the stable content of MgO of hydraulic concrete.
具体实施方式 Detailed ways
下面,结合实例对本发明作进一步的说明。Below, the present invention will be further described in conjunction with examples.
本发明的实例:在实施本发明的一种采用砂子模拟方式来确定水工混凝土中MgO安定掺量的方法时,其混凝土试件所采用的原材料及配合比均与现有技术一样,所用MgO为水工混凝土专用MgO,其烧成温度为1050℃~1150℃;在确定由水泥、混合材、砂石骨料、水等原材料拌制而成的水工混凝土的MgO安定掺量时,采用实际工程拟使用的混凝土配合比配制混凝土试件,但需将混凝土中的粗骨料(即石子)用等质量的砂子代替(所用砂子为相应工程使用的砂子,其细度模数宜控制在2.2~2.8的范围),然后按常规方法在混凝土中加入MgO,再通过调节混凝土用高效减水剂的掺量获得与水泥浆相同稠度的拌和物,然后参照国家标准GB/T750-1992进行混凝土试件制作,成型后的混凝土试件的尺寸为25mm×25mm×280mm;待混凝土试件成型后,将试件连同模板一同放置于温度为20±2℃、相对湿度大于95%的标准养护室中养护48h;接着拆除混凝土试件的模板,将拆除模板后的试件放入20±2℃的恒温室内搁置1h~2h后,量测试件的初始长度LExample of the present invention: when implementing a kind of sand simulation mode of the present invention to determine the method of MgO stable dosage in hydraulic concrete, the raw materials and the mix ratio that its concrete specimen adopts are all the same as the prior art, and the used MgO MgO is specially used for hydraulic concrete, and its firing temperature is 1050 ° C ~ 1150 ° C; when determining the stable MgO content of hydraulic concrete mixed with cement, admixture, sand and gravel aggregate, water and other raw materials, use The concrete mix ratio to be used in the actual project is used to prepare concrete specimens, but the coarse aggregate (ie stone) in the concrete needs to be replaced by sand of equal quality (the sand used is the sand used in the corresponding project, and its fineness modulus should be controlled at 2.2 to 2.8), and then add MgO to the concrete according to the conventional method, and then adjust the amount of high-efficiency water reducer for concrete to obtain a mixture with the same consistency as cement slurry, and then carry out concrete according to the national standard GB/T750-1992 Specimen production, the size of the formed concrete specimen is 25mm×25mm×280mm; after the concrete specimen is formed, place the specimen together with the formwork in a standard curing room with a temperature of 20±2°C and a relative humidity greater than 95%. Medium curing for 48h; then remove the formwork of the concrete specimen, put the specimen after removal of the formwork in a constant temperature room at 20±2°C for 1h to 2h, measure the initial length L of the test specimen sthe s ;再接着将该混凝土试件放入沸煮箱中沸煮3h,待水温降至室温后,取出该混凝土试件,再将其放入20±2℃的恒温室内搁置12±3h;然后将该试件放入压蒸釜中压蒸,其压蒸条件为压力2.0±0.05MPa、温度215.7±1.3℃、恒压压蒸时间为3h;压蒸完毕且待压蒸釜内压力降至0.1MPa以下后排放压蒸釜内蒸汽,待釜内温度降至室温20±2℃时,取出试件放入20±2℃的恒温室内搁置12±3h后,测其长度LThen put the concrete specimen into the boiling box and boil for 3 hours. After the water temperature drops to room temperature, take out the concrete specimen and put it in a constant temperature room at 20±2°C for 12±3h; The test piece is placed in an autoclave for autoclave, and the autoclaving conditions are pressure 2.0±0.05MPa, temperature 215.7±1.3°C, and constant pressure autoclave time for 3h; Discharge the steam in the autoclave after it is below MPa, and when the temperature in the autoclave drops to room temperature 20±2°C, take out the test piece and put it in a constant temperature room at 20±2°C for 12±3h, then measure its length L ff ,用L, with L ff 与Lwith L sthe s 之差除以试件的有效长度250mm即得该试件的压蒸膨胀率;通过上述方法可得到不同MgO掺量的试件的压蒸膨胀率;将所得到的不同MgO掺量的混凝土试件的压蒸膨胀率绘制成压蒸膨胀率随MgO掺量变化的曲线,该曲线上曲率最大的拐点处对应的MgO掺量即为相应水工混凝土的MgO安定掺量。The difference is divided by the effective length 250mm of the test piece to get the steam expansion rate of the test piece; the pressure steam expansion rate of the test piece with different MgO content can be obtained by the above method; the obtained concrete test piece with different MgO content The autoclave expansion rate of the parts is drawn as a curve of the autoclave expansion rate versus the MgO content, and the MgO content corresponding to the inflection point with the largest curvature on the curve is the MgO stable content of the corresponding hydraulic concrete.
下面是采用本发明与采用“石粉模拟法”确定水工混凝土的MgO安定掺量进行比较的实例:配合比为P.O 42.5水泥用量275Kg/mBelow is the example that adopts the present invention and adopts " stone powder simulation method " to determine the MgO stable dosage of hydraulic concrete to compare: mix ratio is P.O 42.5 cement consumption 275Kg/m 33 、砂子用量850 Kg/m, sand consumption 850 Kg/m 33 、小石用量510Kg/m, small stone dosage 510Kg/m 33 、中石用量765Kg/m, The dosage of Chinese stone is 765Kg/m 33 、用水量151.25 Kg/m, water consumption 151.25 Kg/m 33 配制的C30水工混凝土,若采用申请号为201210328969.2 的“石粉模拟法”来确定水工混凝土的MgO安定掺量,需要首先将砂子、石子磨成与所用水泥细度相同或相近的石粉,再按照原来的砂子、石子的总重量2125Kg/mFor the prepared C30 hydraulic concrete, if the "stone powder simulation method" with application number 201210328969.2 is used to determine the stable MgO content of hydraulic concrete, it is necessary to first grind sand and gravel into stone powder with the same or similar fineness as the cement used, and then According to the total weight of the original sand and gravel 2125Kg/m 33 及其比例称量石粉,接着按照GB/T750-1992的规定同水泥、水一起搅拌,制作水泥-石粉压蒸试件和进行压蒸试验,以压蒸膨胀率为0.5%时所对应的MgO掺量作为相应水工混凝土的MgO安定掺量,此时为5.8%(见附图1中“石粉模拟法曲线”)。然而,采用本发明制作压蒸试件时,不需要将砂子、石子磨制成石粉,它是直接利用砂子等质量替代小石和中石,即按照原来的砂子和石子的总重量2125Kg/mWeigh the stone powder according to its proportion, then stir it with cement and water according to the regulations of GB/T750-1992, make cement-stone powder pressure steamed test piece and carry out the pressure steam test, and the MgO corresponding to the steam expansion rate of 0.5% The dosage is used as the stable dosage of MgO in the corresponding hydraulic concrete, which is 5.8% at this time (see "Stone Powder Simulation Method Curve" in Figure 1). However, when adopting the present invention to make pressure steamed test pieces, it is not necessary to grind sand and stones into stone powder. It directly utilizes sand and other qualities to replace small stones and medium stones, that is, according to the total weight of the original sand and stones 2125Kg/m 33 及其比例称量砂子,再按照GB/T750-1992的规定同水泥、水等原材料一起搅拌,制作水泥-砂子压蒸试件和进行压蒸试验,以压蒸膨胀率随MgO掺量变化曲线的明显拐点处对应的MgO掺量作为相应水工混凝土的MgO安定掺量。在此例中,本发明所绘制的压蒸膨胀率随MgO掺量变化的曲线上曲率最大的拐点处对应的MgO掺量为7.5%(见附图1中“砂子模拟法曲线”),该值比“石粉模拟法”高出1.7个百分点。因此,采用本发明,能够科学合理地进一步提高水工混凝土的MgO安定掺量,从而更好地满足工程设计对水工混凝土膨胀量的需求。Weigh the sand according to its proportion, and then mix it with cement, water and other raw materials according to the provisions of GB/T750-1992, make cement-sand pressure steamed test pieces and conduct pressure steaming tests, and use the pressure steaming expansion rate with the MgO content change curve The amount of MgO corresponding to the obvious inflection point of is used as the stable amount of MgO in the corresponding hydraulic concrete. In this example, the MgO content corresponding to the inflection point with the largest curvature on the curve of the autoclave expansion rate varied with MgO content is 7.5% (see "sand simulation method curve" in accompanying drawing 1), the The value is 1.7 percentage points higher than that of the "Stone Dust Simulation Method". Therefore, by adopting the present invention, the stable MgO content of hydraulic concrete can be further increased scientifically and rationally, so as to better meet the engineering design requirement for hydraulic concrete expansion.
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