A kind ofly be applicable to the spinning machine that large-scale sheave can excise burr
Technical field
The invention belongs to plastic working spinning machine field, be particularly a kind ofly applicable to the spinning machine that large-scale sheave can excise burr.
Background technology
Large-scale sheave is widely used in the industry, as elevator car overhead sheave.Such part tradition processing mode is mainly completed by casting, has that manufacturing time is long, operating mode is poor, high in cost of production problems.And board-like spinning grooved pulleys, above problem can well be overcome.Mainly for miniature workpiece, there is the problems such as the range of work is little, bad adaptability in existing sheave rotary pressure technology.And adopt the spinning machine of monoblock type core, there is the problem of demoulding difficulty.
Summary of the invention
In order to overcome the shortcoming of above-mentioned prior art, the object of the present invention is to provide and a kind ofly be applicable to the spinning machine that large-scale sheave can excise burr, reducing cost, there is higher autgmentability.
In order to achieve the above object, the technical scheme that the present invention takes is:
A kind ofly be applicable to the spinning machine that large-scale sheave can excise burr, comprise base 1, tail top system 2, spinning roller system 3, axis system 4, tail top system 2, spinning roller system 3, axis system 4 are installed on base 1, blank 6 is pressed on axis system 4 by tail top system 2, spinning roller system 3 coordinates with workpiece 5 cylindrical, is processed into the sheave of workpiece 5;
Described axis system 4 comprises main spindle box 401, main spindle box 401 is installed on base 1, spindle motor 416 is installed on the rear portion of main spindle box 401, it is anterior that main shaft 405 is installed on main spindle box 401, in main shaft 405 front end, main shaft is installed and turns 406, turn main shaft profile of tooth on 406 or flute profile match with work core 403, work core 403 and support core 408, adjustment core 411 is that benchmark is evenly distributed on main spindle box 401 front portion with main-shaft axis, work core 403 is installed on work core axle 404, work core axle 404 is installed on the 3rd guide rail 402 with clamping device, supporting core 408 adopts same mounting means to be installed on the 4th guide rail 407, work core 403 and main shaft are turned 406 mutually circumscribed, adjustment supports core 408 position, make itself and work core 403, all with the internal diameter phase inscribe of target workpiece 5, then clamp respectively, adjustment core 411 is installed on the 5th guide rail 410, the axle afterbody of adjustment core 411 is connected with the second propulsion plant 415, second propulsion plant 415 is fixed on inside main spindle box 401, cutter 413 is connected to the 6th guide rail 412 by handle of a knife, handle of a knife tail end is connected with the first propulsion plant 414, first propulsion plant 414 is fixed on main spindle box 401, cutter 413 nose height is identical with the lower edge of target workpiece 5, point of a knife and main shaft 405 axis, main shaft is turned 406 axis co-planar, work core 403, support core 408, adjustment core 411 can rotate around own axes respectively, support core 408, adjustment core 411 contacts with workpiece 5 inner surface,
Described spinning roller system 3 comprises spinning roller frame 301, spinning roller frame 301 is by the first guide rail 302, the movable slider 304 of the second guide rail 303 and band gripping mechanism is installed on base 1, first guide rail 302 is identical with the axis of main shaft 405 with the direction of the second guide rail 303, spinning roller frame 301 top is provided with spinning roller hydraulic cylinder 305, the output shaft front end of spinning roller hydraulic cylinder 305 is provided with rotary wheel base 306, rotary wheel base 306 is installed spinning roller 307, the second guide rail 303 near main shaft 405 with the distance in the middle face of main shaft 405 is: the maximum radius of workpiece 5 adds the diameter of spinning roller 307 and the thickness of rotary wheel base 306 and corresponding surplus, spinning roller propulsion cylinder 308 is installed on base 1, the propelling end of spinning roller propulsion cylinder 308 is connected with spinning roller frame 301, advance end between the first guide rail 302 and the second guide rail 303, higher than the first guide rail 302, second guide rail 303, spinning roller 307, main shaft 405, the axis co-planar of work core 403, spinning roller 307 edge with work core 403 edge for coordinating plane,
Described tail top system 2 comprises tail upper frame 201, tail top hydraulic cylinder 202, tail acrosome 203, tail upper frame 201 is fixed on base 1, tail top hydraulic cylinder 202 is installed on tail upper frame 201 top, tail acrosome 203 is installed on the output shaft end of tail top hydraulic cylinder 202, the axis of tail acrosome 203 and the axis collinear of main shaft 405.
Described be a kind ofly applicable to the production technology that large-scale sheave can excise the spinning machine of burr and be: when multiple-grooved spinning roller is shaped: adjustment work core 403 and main shaft are turned and 406 to be contacted, the position of steady job core 403, adjustment supports the position of core 408, make itself and target workpiece 5 phase inscribe, the position of fixed adjustment core 408, adjustment core 411 is moved to the position with workpiece 5 phase inscribe, adjustment cutter 413, make the blank cutting-height that point of a knife reaches required, cutter 413 is moved to the position of not disturbing blank to move, adjustment spinning roller frame 301 is at the first guide rail 302, position on second guide rail 303, make the locations complementary of spinning roller 307 and work core 403, the position of fixing spinning roller frame 301, cylindrical work pieces 5 is installed to Mould Machining position, then tail top system 2 is driven, make tail acrosome 203 clamping work pieces, main shaft 405 starts to rotate, blank 6 is driven to rotate, spinning roller hydraulic cylinder 305 drives spinning roller 307 to extrude workpiece 5, complete flute profile spinning, then, drive the first push structure 414, make cutter 413 feeding, the end of workpiece 5 is cut, remove burr, afterwards, withdraw from spinning roller 307 and cutter 203, main shaft 405 is stopped to rotate, drive the second propulsion plant 415, adjustment core 403 is inwardly moved, leave workpiece 5, tail acrosome 203 moves backward, unclamp workpiece 5, take off workpiece, namely time processing is completed,
When single groove spinning roller is shaped: similar when the course of work and many spinning rollers are shaped, sotck thinkness work in-process slightly reduces, difference is in single groove spinning roller forming process, each only processing flute profile, the processing of each flute profile, all need: first drive spinning roller propulsion cylinder 308, spinning roller 307 is aimed at the position needing processing, locking spinning roller propulsion cylinder 308; Then drive spinning roller hydraulic cylinder 305, make spinning roller 307 radial feed in blank 6 rotary course, extrude the flute profile of this passage; Then drive spinning roller hydraulic cylinder 305, exit spinning roller 307, repeat above-mentioned steps, extrude all flute profiles, then repeat whole large process, to all flute profiles spinning 1 to 2 times again, complete processing.
The present invention has following beneficial effect:
Be adapted to the processing of large-scale sheave.This equipment reduces processing duration, material cost, workpiece weight than traditional forging type.
Higher autgmentability.The processing of different-diameter sheave, only needs the core that more changes jobs, and two little cores carry out position and adjust.
Higher economic benefit.Have benefited from sheet material spinning process, not only reduce material cost, and by low processing charges; By because mould highly versatile, so reduce die cost.
Decrease processing step.The sheave that conventional spinning produces often has burr, needs to carry out separately a step trim process.Burr directly excise by the present invention, decrease subsequent technique process.
Accompanying drawing explanation
Fig. 1 is equipment drawing of the present invention.
Fig. 2 is work sheet of the present invention.
Fig. 3 .1 is typical blank 6 schematic diagram that the present invention processes; Fig. 3 .2 is workpiece 5 schematic diagram that the present invention processes.
Fig. 4 is axis system figure of the present invention.
Fig. 5 is axis system left view of the present invention.
Fig. 6 is spinning roller system diagram of the present invention.
Fig. 7 is spinning roller figure used in the present invention, and wherein 7.1 is single groove spinning roller; Fig. 7 .2 is multiple-grooved spinning roller.
Fig. 8 is tail top of the present invention system diagram.
Detailed description of the invention
Below in conjunction with accompanying drawing, the present invention is described in detail.
With reference to Fig. 1, Fig. 2, Fig. 3, a kind ofly be applicable to the spinning machine that large-scale sheave can excise burr, comprise base 1, tail top system 2, spinning roller system 3, axis system 4, tail top system 2, spinning roller system 3, axis system 4 are installed on base 1, blank 6 is pressed on axis system 4 by tail top system 2, spinning roller system 3 coordinates with workpiece 5 cylindrical, is processed into the sheave of workpiece 5.
With reference to Fig. 4, Fig. 5, described axis system 4 comprises main spindle box 401, main spindle box 401 is installed on base 1, spindle motor 416 is installed on the rear portion of main spindle box 401, it is anterior that main shaft 405 is installed on main spindle box 401, in main shaft 405 front end, main shaft is installed and turns 406, turn main shaft profile of tooth on 406 or flute profile match with work core 403, work core 403 and support core 408, adjustment core 411 is that benchmark is evenly distributed on main spindle box 401 front portion with main-shaft axis, work core 403 is installed on work core axle 404, work core axle 404 is installed on the 3rd guide rail 402 with clamping device, supporting core 408 adopts same mounting means to be installed on the 4th guide rail 407, work core 403 and main shaft are turned 406 mutually circumscribed, adjustment supports core 408 position, make itself and work core 403, all with the internal diameter phase inscribe of target workpiece 5, then clamp respectively, adjustment core 411 is installed on the 5th guide rail 410, the axle afterbody of adjustment core 411 is connected with the second propulsion plant 415, second propulsion plant 415 is fixed on inside main spindle box 401, cutter 413 is connected to the 6th guide rail 412 by handle of a knife, handle of a knife tail end is connected with the first propulsion plant 414, first propulsion plant 414 is fixed on main spindle box 401, cutter 413 nose height is identical with the lower edge of target workpiece 5, point of a knife and main shaft 405 axis, main shaft is turned 406 axis co-planar, work core 403, support core 408, adjustment core 411 can rotate around own axes respectively, support core 408, adjustment core 411 contacts with workpiece 5 inner surface.
With reference to Fig. 6, Fig. 7, described spinning roller system 3 comprises spinning roller frame 301, spinning roller frame 301 is by the first guide rail 302, the movable slider 304 of the second guide rail 303 and band gripping mechanism is installed on base 1, first guide rail 302 is identical with the axis of main shaft 405 with the direction of the second guide rail 303, spinning roller frame 301 top is provided with the spinning roller hydraulic cylinder 305 that can bear certain radial load, the output shaft front end of spinning roller hydraulic cylinder 305 is provided with rotary wheel base 306, rotary wheel base 306 is installed the spinning roller 307 that can rotate freely around own axes, the second guide rail 303 near main shaft 405 with the distance in the middle face of main shaft 405 is: the maximum radius of workpiece 5 adds the diameter of spinning roller 307 and the thickness of rotary wheel base 306 and corresponding surplus, spinning roller propulsion cylinder 308 is installed on base 1, the propelling end of spinning roller propulsion cylinder 308 is connected with spinning roller frame 301, advance end between the first guide rail 302 and the second guide rail 303, higher than the first guide rail 302, second guide rail 303, spinning roller 307, main shaft 405, the axis co-planar of work core 403, spinning roller 307 edge with work core 403 edge for coordinating plane.
With reference to Fig. 8, described tail top system 2 comprises tail upper frame 201, tail top hydraulic cylinder 202, tail acrosome 203, tail upper frame 201 is fixed on base 1, the tail top hydraulic cylinder 202 that can bear certain radial load is installed on tail upper frame 201 top, the tail acrosome 203 that can rotate freely around own axes is installed on the output shaft end of tail top hydraulic cylinder 202, the axis of tail acrosome 203 and the axis collinear of main shaft 405.
Operation principle of the present invention is:
The torque and rotational speed that spindle motor 416 exports passes through main spindle box 401, for the spinning process of workpiece 5 provides power.Gearbox in main spindle box 401 controls the rotating speed of main shaft 405.Support core 408, adjustment core 411 also contacts with workpiece 5 inner surface, but be all passive rotation, Main Function is out of shape with work core 403 stability contorting workpiece 5.Three cores all have the shape of same target workpiece inside channel complementation, and spinning roller 307 has the shape of same target workpiece outside channel complementation.In the course of the work, main shaft 405, by friction or profile of tooth transmission, drives mutually circumscribed work core 403 to rotate.Work core 403 drives workpiece to rotate by frictional force.Support core 408, adjustment core 411 rotates under blank 6 drives.Work core 403 diameter turn with main shaft 406 radius sum, be the internal diameter of target workpiece 5.To the workpiece different from diameter, by the size of change work core 403, the position of core 408 and adjustment core 411 can be supported.For the workpiece that flute profile is different, change three cores flute profile, optionally change main shaft turn 406 flute profile.This equipment has two kinds of duties when spinning grooved pulleys, according to forming requirements, can adopt single groove spinning roller or multiple-grooved spinning roller 307 respectively.When sheave requires to be shaped by shear spinning, multiple-grooved spinning roller 307 can be adopted once to extrude all flute profiles, and now, workpiece is less than blank wall thickness; When sheave requires to be shaped by conventional spinning, single groove spinning roller successively each flute profile of spinning can be adopted.Spinning roller 307 edge with work core 403 edge for coordinating plane, flute profile shaping after, sheave edge can be flattened.Cutter 413 after this, excises the burr of workpiece 5.
Described be a kind ofly applicable to the production technology that large-scale sheave can excise the spinning machine of burr and be:
When multiple-grooved spinning roller is shaped: adjustment work core 403 and main shaft are turned and 406 to be contacted, the position of steady job core 403, adjustment supports the position of core 408, make itself and target workpiece 5 phase inscribe, the position of fixed adjustment core 408, adjustment core 411 is moved to the position with workpiece 5 phase inscribe, adjustment cutter 413, make the blank cutting-height that point of a knife reaches required, cutter 413 is moved to the position of not disturbing blank to move, adjustment spinning roller frame 301 is at the first guide rail 302, position on second guide rail 303, make the locations complementary of spinning roller 307 and work core 403, the position of fixing spinning roller frame 301, cylindrical work pieces 5 is installed to Mould Machining position, then tail top system 2 is driven, make tail acrosome 203 clamping work pieces, main shaft 405 starts to rotate, blank 6 is driven to rotate, spinning roller hydraulic cylinder 305 drives spinning roller 307 to extrude workpiece 5, complete flute profile spinning, then, drive the first push structure 414, make cutter 413 feeding, the end of workpiece 5 is cut, remove burr, afterwards, withdraw from spinning roller 307 and cutter 203, main shaft 405 is stopped to rotate, drive the second propulsion plant 415, adjustment core 403 is inwardly moved, leave workpiece 5, tail acrosome 203 moves backward, unclamp workpiece 5, take off workpiece, namely time processing is completed,
When single groove spinning roller is shaped: similar when the course of work and many spinning rollers are shaped, sotck thinkness work in-process slightly reduces, difference is in single groove spinning roller forming process, each only processing flute profile, the processing of each flute profile, all need: first drive spinning roller propulsion cylinder 308, spinning roller 307 is aimed at the position needing processing, locking spinning roller propulsion cylinder 308; Then drive spinning roller hydraulic cylinder 305, make spinning roller 307 radial feed in blank 6 rotary course, extrude the flute profile of this passage; Then drive spinning roller hydraulic cylinder 305, exit spinning roller 307, repeat above-mentioned steps, extrude all flute profiles, then repeat whole large process, to all flute profiles spinning 1 to 2 times again, complete processing.