CN104304523B - Tea leaf washing machine with function of air drying - Google Patents
Tea leaf washing machine with function of air drying Download PDFInfo
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- CN104304523B CN104304523B CN201410553498.4A CN201410553498A CN104304523B CN 104304523 B CN104304523 B CN 104304523B CN 201410553498 A CN201410553498 A CN 201410553498A CN 104304523 B CN104304523 B CN 104304523B
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- 238000007605 air drying Methods 0.000 title claims abstract description 33
- 238000005406 washing Methods 0.000 title abstract description 13
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 57
- 238000004140 cleaning Methods 0.000 claims description 42
- 239000002184 metal Substances 0.000 claims description 12
- 230000003014 reinforcing effect Effects 0.000 claims description 3
- 241001122767 Theaceae Species 0.000 abstract description 40
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000005507 spraying Methods 0.000 abstract 2
- 239000007921 spray Substances 0.000 description 9
- 230000005540 biological transmission Effects 0.000 description 6
- 210000000078 claw Anatomy 0.000 description 5
- 238000001035 drying Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000001476 alcoholic effect Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
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Abstract
Description
技术领域technical field
本发明涉及一种带风干功能的茶叶清洗机,属于机械设备领域。The invention relates to a tea cleaning machine with an air-drying function, which belongs to the field of mechanical equipment.
背景技术Background technique
我国有着悠久的茶文化,茶作为一种无酒精的健康的饮品,被越来越多的人所喜爱。随着茶叶需求量的增加,茶叶的制作工艺也随着发生了变化,由传统的手工制茶变成了机器制茶,但是无论是人工还是机器制茶,新鲜茶叶在炒制之前,都需要进行彻底的清洗和晾干,现有技术中茶叶的清洗工作大多还是以人工清洗的方式完成,晾干则需要使用专门晾晒房间,还需要能够很好的通风,传统的清洗和晾晒方法限制了茶叶的产量,为了提产量,急需研发一款带风干和清洗功能的设备。my country has a long history of tea culture. As a non-alcoholic and healthy drink, tea is loved by more and more people. With the increase of demand for tea, the production process of tea has also changed, from traditional hand-made tea to machine-made tea, but no matter whether it is artificial or machine-made tea, fresh tea needs to be roasted before frying. Carry out thorough cleaning and drying. In the prior art, the cleaning of tea leaves is mostly done by manual cleaning. To dry, a special drying room is required, and good ventilation is required. Traditional cleaning and drying methods limit the In order to increase the output of tea, it is urgent to develop a device with air-drying and cleaning functions.
发明内容Contents of the invention
本发明的目的在于,提供一种带风干功能的茶叶清洗机,它能够取代人工完成茶叶的清洗和风干工作,同时还能在清洗时将成块的茶叶打散,使茶叶能够被彻底洗干净,具有结构简单和制造成本低的优点。The object of the present invention is to provide a tea cleaning machine with air-drying function, which can replace the manual cleaning and air-drying of tea leaves, and meanwhile break up the tea leaves in pieces during cleaning, so that the tea leaves can be thoroughly washed. It has the advantages of simple structure and low manufacturing cost.
本发明的技术方案:一种带风干功能的茶叶清洗机,包括清洗机架、水泵、传送装置和风干机架,清洗机架与风干机架连接,传送装置贯穿清洗机架和风干机架,清洗机架顶部设有侧挡板,侧挡板的顶部安装有喷水装置,喷水装置与设置在清洗机架底部的水泵连接;侧挡板的中部设置有解块装置,解块装置通过皮带与传送装置连接,传送装置通过皮带与设置在清洗机架底部的驱动电机连接;风干机架的顶部风箱,风箱上安装有风机,风箱的底部设有喷气孔。The technical solution of the present invention: a tea cleaning machine with air-drying function, including a cleaning frame, a water pump, a transmission device and an air-drying frame, the cleaning frame is connected with the air-drying frame, and the transmission device runs through the cleaning frame and the air-drying frame, There is a side baffle on the top of the cleaning frame, and a water spray device is installed on the top of the side baffle, and the water spray device is connected with the water pump installed at the bottom of the cleaning frame; The belt is connected with the transmission device, and the transmission device is connected with the drive motor arranged at the bottom of the cleaning frame through the belt; the top bellows of the air-drying frame is equipped with a fan, and the bottom of the bellows is provided with air jet holes.
前述的带风干功能的茶叶清洗机中,清洗机架的底部设有倒锥形集水箱,倒锥形集水箱的底部设有排水管。In the aforementioned tea cleaning machine with air-drying function, the bottom of the cleaning frame is provided with an inverted conical water collection tank, and the bottom of the inverted conical water collection tank is provided with a drain pipe.
前述的带风干功能的茶叶清洗机中,所述传送装置包括主动辊、从动辊和传送带,主动辊和从动辊分别安装在清洗机架的两端,传送带缠绕在主动辊和从动辊上,主动辊的输出轴上设有第一皮带轮和第二皮带轮,第一皮带轮通过皮带与驱动电机的输出轴上的皮带轮连接。In the aforementioned tea cleaning machine with air-drying function, the transmission device includes a driving roller, a driven roller and a conveyor belt, the driving roller and the driven roller are respectively installed at the two ends of the cleaning frame, and the conveyor belt is wound on the Above, the output shaft of the driving roller is provided with a first pulley and a second pulley, and the first pulley is connected with the pulley on the output shaft of the driving motor through a belt.
前述的带风干功能的茶叶清洗机中,所述传送带由金属纱网和S形弹簧杆构成,S形弹簧杆均布在两层金属纱网之间,两层金属纱网之间还设有等间距布置的加固杆。In the aforementioned tea cleaning machine with air-drying function, the conveyor belt is composed of metal gauze and S-shaped spring bars, and the S-shaped spring bars are evenly distributed between the two layers of metal gauze, and there is also a Reinforcing rods arranged at equal intervals.
前述的带风干功能的茶叶清洗机中,解块装置包括等间距设置的转轴以及设置在转轴上的拨爪,所述拨爪沿转轴的周向和轴向等间距设置,其中离主动辊最近的的转轴上设有链轮和第三皮带轮,其余各转轴上仅设有链轮,各转轴上的链轮通过链条连接;第三皮带轮通过皮带与主动辊上的第二皮带轮连接。In the aforementioned tea cleaning machine with air-drying function, the deblocking device includes a rotating shaft arranged at equal intervals and a claw arranged on the rotating shaft, and the claws are arranged at equal intervals along the circumference and axial direction of the rotating shaft, and the driving roller is the closest The first rotating shaft is provided with a sprocket and a third pulley, and all the other rotating shafts are only provided with a sprocket, and the sprockets on each rotating shaft are connected by a chain; the third pulley is connected with the second pulley on the driving roller through a belt.
前述的带风干功能的茶叶清洗机中,喷水装置包括主水管、分支水管、分流管和喷头,分流管的中部与主水管的一端连接,主水管的另一端与水泵连接,分支水管等间距设置在分流管上,每根分支水管的底部均设有等间距布置的喷头。In the aforementioned tea washing machine with air-drying function, the water spray device includes a main water pipe, branch water pipes, shunt pipes and nozzles, the middle part of the shunt pipe is connected to one end of the main water pipe, the other end of the main water pipe is connected to the water pump, and the branch water pipes are equidistant It is arranged on the shunt pipe, and the bottom of each branch water pipe is provided with nozzles arranged at equal intervals.
前述的带风干功能的茶叶清洗机中,风干机架两侧的侧壁上均设有长条形通孔,长条形通孔内插接有托板,托板的顶部均布有刷毛,托板的侧面设有拉环。In the aforementioned tea cleaning machine with air-drying function, the side walls on both sides of the air-drying frame are provided with elongated through holes, and a supporting plate is inserted into the elongated through holes, and the top of the supporting plate is evenly distributed with bristles. The side of the supporting plate is provided with a pull ring.
与现有技术相比,本发明通过设置可以漏水的传送带,并配合喷水装置,可以将茶叶在输送的过程中被清洗干净,通过解块装置能够轻松将成块的茶叶打散使其均匀分散,防止发生成块茶叶清洗不干净的问题发生。本发明只需使用一台驱动电机即可实现传送和解块操作,具有结构简单和制造成本低的优点。Compared with the prior art, the present invention can clean the tea leaves during the conveying process by setting a leaking conveyor belt and coordinating with a water spray device, and can easily disperse the lumped tea leaves to make them evenly disperse through the deblocking device , to prevent the occurrence of the problem of unclean cleaning of lumps of tea. The invention only needs to use one driving motor to realize the operation of conveying and deblocking, and has the advantages of simple structure and low manufacturing cost.
设置风机和风箱可以将清洗完的茶叶直接吹干,取代了传统的自然风干的工艺,本发明比传统人工的效率提高约50%。The fan and the bellows can directly dry the cleaned tea leaves, replacing the traditional natural air-drying process, and the efficiency of the invention is about 50% higher than that of traditional labor.
附图说明Description of drawings
图1是本发明的整体结构示意图;Fig. 1 is the overall structural representation of the present invention;
图2是传送装置和解块装置的结构示意图;Fig. 2 is a schematic structural diagram of a transmission device and a deblocking device;
图3是传送带的结构示意图;Fig. 3 is the structural representation of conveyor belt;
图4是喷水装置的结构示意图;Fig. 4 is the structural representation of sprinkler;
图5是风箱和风机的结构示意图。Fig. 5 is a structural schematic diagram of the bellows and the fan.
附图中的标记为:1-机架,2-水泵,3-传送装置,4-侧挡板,5-喷水装置,6-解块装置,7-驱动电机,8-倒锥形集水箱,9-排水管,10-主动辊,11-从动辊,12-传送带,13-第一皮带轮,14-第二皮带轮,15-金属纱网,16-S形弹簧杆,17-加固杆,18-转轴,19-拨爪,20-链轮,21-第三皮带轮,22-链条,23-主水管,24-分支水管,25-分流管,26-喷头,27-风干机架,28-风箱,29-风机,30-喷气孔,31-长条形通孔,32-托板,33-刷毛。The marks in the accompanying drawings are: 1-frame, 2-water pump, 3-transmission device, 4-side baffle, 5-water spray device, 6-deblocking device, 7-drive motor, 8-inverted cone set Water tank, 9-drain pipe, 10-driving roller, 11-driven roller, 12-conveyor belt, 13-first pulley, 14-second pulley, 15-metal gauze, 16-S-shaped spring rod, 17-reinforcement Rod, 18-rotating shaft, 19-pull claw, 20-sprocket, 21-third pulley, 22-chain, 23-main water pipe, 24-branch water pipe, 25-split pipe, 26-nozzle, 27-air drying rack , 28-bellows, 29-blower fan, 30-jet hole, 31-strip through hole, 32-supporting plate, 33-bristle.
具体实施方式detailed description
下面结合附图和实施例对本发明作进一步的说明,但并不作为对本发明限制的依据。The present invention will be further described below in conjunction with the accompanying drawings and embodiments, but it is not used as a basis for limiting the present invention.
本发明的实施例:一种带风干功能的茶叶清洗机,如图1和图5所示,包括清洗机架1、水泵2、传送装置3和风干机架27,清洗机架1与风干机架27连接,传送装置3贯穿清洗机架1和风干机架27,清洗机架1顶部设有侧挡板4,侧挡板4的顶部安装有喷水装置5,喷水装置5与设置在清洗机架1底部的水泵2连接;侧挡板4的中部设置有解块装置6,解块装置6通过皮带与传送装置3连接,传送装置3通过皮带与设置在清洗机架1底部的驱动电机7连接;风干机架27的顶部风箱28,风箱28上安装有风机29,风箱28的底部设有喷气孔30。清洗机架1的底部设有倒锥形集水箱8,倒锥形集水箱8的底部设有排水管9。风干机架27两侧的侧壁上均设有长条形通孔31,长条形通孔31内插接有托板32,托板32的顶部均布有刷毛33,托板32的侧面设有拉环34。Embodiment of the present invention: a kind of tea cleaning machine with air-drying function, as shown in Figure 1 and Figure 5, comprises cleaning frame 1, water pump 2, delivery device 3 and air-drying frame 27, cleaning frame 1 and air-drying machine Frame 27 is connected, conveyer 3 runs through cleaning frame 1 and air-drying frame 27, and cleaning frame 1 top is provided with side baffle plate 4, and the top of side baffle plate 4 is equipped with water spray device 5, and water spray device 5 is arranged on The water pump 2 at the bottom of the cleaning frame 1 is connected; the middle part of the side baffle 4 is provided with a deblocking device 6, and the deblocking device 6 is connected with the conveying device 3 through a belt, and the conveying device 3 is connected with the driving device arranged at the bottom of the cleaning frame 1 through a belt. Motor 7 is connected; The top bellows 28 of air-drying frame 27, blower fan 29 is installed on the bellows 28, and the bottom of bellows 28 is provided with jet hole 30. The bottom of the cleaning frame 1 is provided with an inverted conical water collection box 8, and the bottom of the inverted conical water collection box 8 is provided with a drainpipe 9. The side wall of air-drying frame 27 both sides is all provided with elongated through hole 31, is inserted with supporting plate 32 in elongated through hole 31, and the top of supporting plate 32 is evenly distributed with bristle 33, and the side of supporting plate 32 A pull ring 34 is provided.
如图2所示,传送装置3包括主动辊10、从动辊11和传送带12,主动辊10和从动辊11分别安装在清洗机架1的两端,传送带12缠绕在主动辊10和从动辊11上,主动辊10的输出轴上设有第一皮带轮13和第二皮带轮14,第一皮带轮13通过皮带与驱动电机7的输出轴上的皮带轮连接。As shown in Figure 2, conveying device 3 comprises driving roller 10, driven roller 11 and conveyor belt 12, and driving roller 10 and driven roller 11 are respectively installed on the two ends of cleaning frame 1, and conveyor belt 12 is wound around driving roller 10 and from On the driving roller 11, the output shaft of the driving roller 10 is provided with a first pulley 13 and a second pulley 14, and the first pulley 13 is connected with the pulley on the output shaft of the driving motor 7 by a belt.
如图3所示,传送带12由金属纱网15和S形弹簧杆16构成,S形弹簧杆16均布在两层金属纱网15之间,两层金属纱网15之间还设有等间距布置的加固杆17。解块装置6包括等间距设置的转轴18以及设置在转轴18上的拨爪19,所述拨爪19沿转轴18的周向和轴向等间距设置,其中离主动辊10最近的的转轴18上设有链轮20和第三皮带轮21,其余各转轴18上仅设有链轮20,各转轴18上的链轮20通过链条22连接;第三皮带轮21通过皮带与主动辊10上的第二皮带轮14连接。As shown in Figure 3, conveyor belt 12 is made of metal gauze 15 and S-shaped spring bar 16, and S-shaped spring bar 16 is evenly distributed between two layers of metal gauze 15, and is also provided with etc. between two layers of metal gauze 15. Reinforcing rods 17 arranged at intervals. The deblocking device 6 includes rotating shafts 18 arranged at equal intervals and claws 19 arranged on the rotating shafts 18. The pushing claws 19 are arranged at equal intervals along the circumferential and axial directions of the rotating shafts 18, wherein the rotating shaft 18 closest to the driving roller 10 Be provided with sprocket 20 and the 3rd pulley 21 on it, and only be provided with sprocket 20 on all the other rotating shafts 18, the sprocket 20 on each rotating shaft 18 is connected by chain 22; Two pulleys 14 are connected.
如图4所示,喷水装置5包括主水管23、分支水管24、分流管25和喷头26,分流管25的中部与主水管23的一端连接,主水管23的另一端与水泵2连接,分支水管24等间距设置在分流管25上,每根分支水管24的底部均设有等间距布置的喷头26。As shown in Figure 4, sprinkler 5 comprises main water pipe 23, branch water pipe 24, shunt pipe 25 and shower nozzle 26, and the middle part of shunt pipe 25 is connected with an end of main water pipe 23, and the other end of main water pipe 23 is connected with water pump 2, The branch water pipes 24 are equidistantly arranged on the branch pipes 25, and the bottom of each branch water pipe 24 is provided with spray heads 26 arranged at equal intervals.
本发明的工作原理:将茶叶倒在传送带12的一端,主动辊10在驱动电机7的带动下转动,使传送带12移动,传送带12带着茶叶向另一端移动,水泵2将水打入主水管23,水经分流管25分配到各个分支水管24内,最终通过喷头26喷出,将茶叶清洗干净,脏水直接通过金属纱网15漏到倒锥形集水箱8内,通过排水管9排出。在主动辊10转动的同时,主动辊10上的第二皮带轮14通过皮带带动第三皮带轮21转动,第三皮带轮21带动各链轮20转动,从而使各转轴18转动,转轴18带动拨爪19做圆周运动,将成块的茶叶打散,以便能够充分清洗干净。茶叶清洗干净后进入风干机架27内,风机29将风吹入风箱28,在风箱28内聚集加压后通过喷气孔30喷出,用于吹干茶叶上的水滴。由于传送带12采用金属纱网15制成,容易被茶叶渣堵塞,因此设置托板32并在托板32上设置刷毛33,在传送带12运动的同时可以通过刷毛33将金属纱网15的网眼清理干净。刷毛33如果需要更换,只需将托板32拉出长条形通孔31即可。The working principle of the present invention: pour the tea leaves on one end of the conveyor belt 12, the drive roller 10 rotates under the drive of the driving motor 7, so that the conveyor belt 12 moves, the conveyor belt 12 moves to the other end with the tea leaves, and the water pump 2 pumps water into the main water pipe 23. The water is distributed to each branch water pipe 24 through the distribution pipe 25, and finally sprayed out through the nozzle 26 to clean the tea leaves, and the dirty water directly leaks through the metal gauze 15 into the inverted cone-shaped water collection tank 8, and is discharged through the drain pipe 9 . While the drive roller 10 rotates, the second pulley 14 on the drive roller 10 drives the third pulley 21 to rotate through the belt, and the third pulley 21 drives each sprocket 20 to rotate, thereby making each rotating shaft 18 rotate, and the rotating shaft 18 drives the finger 19 Using a circular motion, break up the clumps of tea so that they can be rinsed thoroughly. After the tea leaves are cleaned, they enter the air-drying frame 27, and the blower fan 29 blows the wind into the bellows 28, gathers and pressurizes in the bellows 28, and sprays them out through the jet holes 30 to dry the water droplets on the tea leaves. Because the conveyor belt 12 is made of metal gauze 15, it is easy to be blocked by tea leaves, so a supporting plate 32 is set and a bristle 33 is set on the supporting plate 32, and the mesh of the metal gauze 15 can be cleaned by the bristle 33 while the conveyor belt 12 is moving. clean. If the bristles 33 need to be replaced, just pull the supporting plate 32 out of the elongated through hole 31 and get final product.
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JP3203950B2 (en) * | 1994-04-08 | 2001-09-04 | ソニー株式会社 | Wafer cleaning equipment |
CN202792854U (en) * | 2012-08-09 | 2013-03-13 | 烟台绿杰饮料股份有限公司 | Air-drying device |
CN203061469U (en) * | 2012-10-30 | 2013-07-17 | 元谋欣欣绿色食品有限公司 | Spray washing device |
CN203243883U (en) * | 2013-02-26 | 2013-10-23 | 贵州省湄潭县黔茗茶业有限责任公司 | Automatic tea leaf deblocking and conveying equipment |
CN203262168U (en) * | 2013-04-19 | 2013-11-06 | 张新南 | Roller type fresh tea cleaning machine with air drying function |
CN203620998U (en) * | 2013-10-22 | 2014-06-04 | 陈熊辉 | Fresh tea leaf washing device |
CN204168995U (en) * | 2014-10-20 | 2015-02-25 | 虞建强 | With the tealeaves cleaning machine of air-drying function |
-
2014
- 2014-10-20 CN CN201410553498.4A patent/CN104304523B/en not_active Expired - Fee Related
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CN104304523A (en) | 2015-01-28 |
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