CN104295100B - Technology for building house body structure - Google Patents
Technology for building house body structure Download PDFInfo
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- CN104295100B CN104295100B CN201310306659.5A CN201310306659A CN104295100B CN 104295100 B CN104295100 B CN 104295100B CN 201310306659 A CN201310306659 A CN 201310306659A CN 104295100 B CN104295100 B CN 104295100B
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Landscapes
- Finishing Walls (AREA)
Abstract
The embodiment of the invention provides a technology for building a house body structure. The technology comprises foundation engineering, formwork engineering, reinforcing bar engineering and wall construction engineering. The wall construction engineering comprises the steps that a wallboard is arranged between two reinforcing bar columns on a floor ground of a current floor; the wallboards are connected through wallboard inner connecting pieces; a hollow columnar formwork is formed at the connecting position; the reinforcing bar columns are contained in the columnar formwork; beam reinforcing steel bars connected with the reinforcing bar columns corresponding to a wall are paved on the wallboards; a groove is formed by the upper surfaces of the wallboards, a beam plate formwork with the upper portion paved with beam plate reinforcing steel bars and a decoration edge formwork; the intersection positions of the beam reinforcing steel bars and the beam plate reinforcing steel bars are fastened; mixed materials are casted in the columnar formwork and the groove, and under the action of the mixed materials, the wallboards can be connected with reinforcing steel bar columns, and the wallboards are connected with beam plates corresponding to the beam plate formwork and decoration edges corresponding to the decoration edge formwork. Visibly, the problems that a traditional building house body structure is tedious in process and long in construction period are solved by the scheme.
Description
Technical Field
The invention relates to the technical field of buildings, in particular to a process method for building a main structure of a house.
Background
The traditional process method for building the main structure of the house at least comprises the following steps: foundation engineering, formwork engineering, reinforcing steel bar engineering, concrete engineering and masonry engineering. Among them, the process of constructing a wall through concrete works and masonry works is generally: building bricks layer by layer between two steel bar cylinders on the floor of the current floor to form a wall body between the two steel bar cylinders, then coating wall dust on a gap in the wall body to make up the gap, pasting a heat insulation material, coating cement mortar, and finally coating the wall dust again to obtain the final wall body. Among the process steps, some steps need to wait for some time before continuing the subsequent operation, for example, after the cement mortar is coated on the wall, the subsequent steps are continued after the cement mortar is dried, so as to ensure the firmness and the attractiveness of the whole wall.
Therefore, as the wall bodies are built by adopting a plurality of bricks in the traditional process method for building the main body structure of the house, the process is complicated, and the process undoubtedly brings great workload to operators, so that the building construction period is long.
Disclosure of Invention
Based on the above problems, the embodiment of the invention provides a process method for building a house column structure, so as to solve the problems of complex process and long building period of the traditional building main body structure. The technical scheme is as follows:
a process for constructing a building body structure comprising:
foundation engineering, template engineering, steel bar engineering and wall construction engineering;
wherein the wall construction project comprises:
the method comprises the following steps that wall boards for constructing a house column structure are arranged between two steel bar columns on the floor of the current floor of a house, wherein the wall boards are connected through connecting pieces in the wall boards, the connecting parts form a hollow cylindrical template, and the steel bar columns are accommodated in the cylindrical template;
beam reinforcements connected with the reinforcement columns corresponding to the wall body are laid above the wall board, and grooves are formed on the upper surface of the wall board, the beam plate template on which the beam plate reinforcements are laid and the decorative edge template on which the beam plate reinforcements are laid, wherein the intersection of the beam reinforcements and the beam plate reinforcements are fastened;
and pouring mixed materials in the cylindrical template and the groove so as to connect the wallboard with the reinforcing steel bar column under the action of the mixed materials, and respectively connect the wallboard with the beam slab corresponding to the beam slab template and the decorative edge corresponding to the decorative edge template.
Wherein, when the cylindrical form is formed by three or four wall boards, any two wall boards in the three or four wall boards are connected by the connecting pieces in the wall boards.
Wherein both ends of the wallboard are in a straight shape; or one end of the wallboard is in a straight line shape, and the other end of the wallboard is in an arc shape; or both ends of the wallboard are arc-shaped, so that the wallboard can be adaptively connected with the wallboard needing to be connected.
Wherein the wallboard is formed by a wallboard mold and has a shape of the wallboard required by the current house main body;
the wallboard includes: the packaging structure comprises a first coating layer, a filler and a second coating layer; the filler is completely wrapped in the middle of the first wrapping layer and the second wrapping layer, and the sum of the heights of the first wrapping layer, the filler and the second wrapping layer meets the thickness standard of the building wallboard.
Wherein the mixed material is concrete or FLC.
Wherein the first and second coatings comprise: the slurry and the whole fiber cloth are paved layer by layer according to a preset paving rule.
The first covering layer and the second covering layer are both formed by a mixture formed by short fiber cloth and slurry;
the fillers are: foamed insulation, slurry, a mixture of slurry and fiber cloth, or a mixture of slurry and sand.
Wherein, the monoblock fiber cloth with the material of short fiber cloth is: carbon fiber, glass fiber or nylon fiber.
Wherein the slurry is: FLC, concrete, gypsum or cement.
According to the technical scheme, the process method for building the main body structure of the house, provided by the embodiment of the invention, has the advantages of simple process and short building period, so that the problems of complex process and long building period of the traditional building main body structure are solved;
in addition, in the scheme provided by the embodiment of the invention, the column body formed by the mixed material and the steel bar column body and the wallboard are of an integral structure, so that the construction is simple, convenient and quick, and the earthquake resistance is good; wherein the seismic performance of the building main body structure is at least increased 1/3 relative to the seismic performance of the building main body structure built according to the existing production process;
in addition, in the scheme provided by the embodiment of the invention, the wall board adopts a structure that the first coating layer and the second coating layer completely coat the filler in the middle, and the used material has the characteristics of high strength, light weight and low price, so that the house main body structure constructed by the scheme has the advantages of low manufacturing cost and low self weight;
furthermore, the slurry adopted in the first covering layer and the second covering layer of the wallboard can adopt FLC, and the mixed material can also adopt FLC, so that the embodiment of the invention can not use cement or concrete, is environment-friendly and pollution-free, and is a revolution in the field of building materials.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
Fig. 1 is a flowchart of a process for constructing a main structure of a house according to an embodiment of the present invention;
FIG. 2 is a first schematic view of a wall panel assembly provided by an embodiment of the present invention;
FIG. 3 is a second schematic view of a wall panel assembly provided by an embodiment of the present invention;
FIG. 4 is a third schematic view of a wall panel assembly provided by an embodiment of the present invention;
fig. 5 is a diagram of a main body structure of a house according to an embodiment of the present invention;
FIG. 6 is a flow chart of a process for producing wallboard according to an embodiment of the present invention;
fig. 7 is a schematic cross-sectional structure view of a wall panel according to an embodiment of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The invention provides a process method for building a main body structure of a house, aiming at solving the problems of complex process and long building period of the traditional process for building the main body structure of the house.
The process method for building the main house structure provided by the embodiment of the invention can comprise the following steps:
foundation engineering, template engineering, steel bar engineering and wall construction engineering;
as shown in fig. 1, the wall construction project may include:
s101, arranging wall plates for constructing a house column structure between two steel bar columns on the floor of the current floor of the house, wherein the wall plates are connected through connecting pieces in the wall plates, the connecting parts form a hollow cylindrical template, and the steel bar columns are accommodated in the cylindrical template;
in the embodiment of the invention, the wall boards for constructing the house column body structure are arranged between the two steel bar columns of the current floor, namely the position for arranging the bearing wall, wherein the wall boards are connected through the connecting pieces in the wall boards, the connecting parts form the hollow cylindrical template, the steel bar columns are accommodated in the cylindrical template, and the wall boards between the two steel bar columns are formed without building bricks layer by layer between the two steel bar columns, so that the complicated wall building process with large workload is omitted.
Wherein, when the cylindrical form is formed by three or four wall boards, any two wall boards in the three or four wall boards are connected by the connecting pieces in the wall boards. Moreover, both ends of the wall plate are in a straight shape; or one end of the wall plate is in a straight line shape, and the other end of the wall plate is in an arc shape; or both ends of the wallboard are arc-shaped, so that the wallboard can be adaptively connected with the wallboard needing to be connected. For example: referring to fig. 2, wall panel 21 has curved ends, and wall panels 21, 22 and 23 are connected by connectors in the wall panels, and the joints form a hollow cylindrical formwork; referring to fig. 3, wall panel 31 has a straight end, and wall panel 31, wall panel 32 and wall panel 33 are connected by connectors in the wall panels, and the joints form a hollow cylindrical formwork; referring to fig. 4, wall panel 41 has a straight end and wall panel 42 has a straight end, and wall panels 41 and 42 are connected by connectors in the wall panels, and the connection forms a hollow cylindrical form.
It should be noted that the wall panel is formed by a wall panel mold and has a shape of the wall panel required by the current house main body; the wallboard may include: the packaging structure comprises a first coating layer, a filler and a second coating layer; wherein, this filler is wrapped up in the centre completely to this first cover layer of wrapping up and this second cover layer, and the sum of the height of this first cover layer of wrapping up, this filler and this second cover layer accords with the thickness standard of building wallboard. Wherein, the surface of the wall board can be provided with various pattern shapes so as to meet the building requirements of the current house.
Wherein the first and second coatings may include: the slurry and the whole fiber cloth are paved layer by layer according to a preset paving rule; alternatively, the first and second coating layers are both made of a mixture of staple fiber cloth and pulp, although not limited thereto; and, the filler may be: foamed thermal insulation materials, slurry, mixtures of slurry and fiber cloth, or mixtures of slurry and sand, and the like.
In practical application, the whole piece of fiber cloth and the short fiber cloth can be made of the following materials: carbon fiber, glass fiber, or nylon fiber, although not limited thereto; the slurry may be: inorganic composite materials (FLC), concrete, gypsum or cement, although not limited thereto. And, when the filler is a foaming thermal insulation material, the foaming thermal insulation material may be: perlite, foamed rubber and plastic heat-insulating materials and the like; when the filler is a mixture of slurry and sand, the filling between the first coating layer and the second coating layer is equivalent to filling. The concrete material of the filler is not limited, and any possible material can be used as the filler to be applied to the application according to the requirement of practical engineering application.
As can be understood by those skilled in the art, the reinforced steel bar column is a plurality of vertically laid reinforced steel bars bound together by stirrups, and the reinforced steel bars are arranged at each corner of the building column structure and have a height higher than that of the current floor; moreover, for the situation that the current floor is one floor, the mode that the steel bar column body is arranged on the floor bottom is as follows: the steel bar column body is connected with the steel bars of the independent foundation under the column constructed by the foundation engineering through lap joint or mechanical connection; to the condition that current floor is two floors and above floor, the mode that this steel bar cylinder set up at the floor is: the steel bar column body is connected with steel bars paved on the floor surface through lap joint or mechanical connection. In practical applications, the reinforcement column may be formed by four reinforcements bound by rectangular stirrups, but is not limited thereto.
S102, beam reinforcements connected with the reinforcement column bodies are laid above the wall board, and grooves are formed on the upper surface of the wall board, the beam plate templates laid with the beam plate reinforcements above the wall board and the decorative edge templates laid with the beam plate reinforcements above the wall board, wherein the junctions of the beam reinforcements and the beam plate reinforcements are fastened;
wherein the depth of the groove is comparable to the thickness of the subsequent beam panel and trim edge, as will be appreciated by those skilled in the art.
It should be noted that the roof surface of the current floor is laid with a beam slab template bracket, a decorative edge template bracket, a beam slab template and a decorative edge template; wherein the beam slab formwork is supported by the beam slab formwork support; the decoration edge template is supported by the decoration edge template bracket; the beam plate template is fully distributed at the top of the space surrounded by the wall board, and a decorative edge template is laid on one side of the upper surface of the wall board, so that the upper surface of the wall board, the laid beam plate template and the decorative edge template form a groove. The decorative edge template plays a role in blocking mixed materials in subsequent processes, limits the laying range of the mixed materials, and is also used for building a subsequent decorative edge.
Beam steel bars are laid above the wall boards, and the positions of the joints of the beam steel bars and the steel bar columns are fastened to connect the beam steel bars and the steel bar columns together; and beam plate reinforcing steel bars are laid on the beam plate template and the decoration edge template, and the intersection of the beam reinforcing steel bars and the beam plate reinforcing steel bars is fastened.
Wherein, the beam steel bars are a plurality of parallel steel bars which are horizontally laid along the direction of the wall board; the peripheries of the parallel steel bars are bound together by stirrups. In a preferred embodiment the beam reinforcement is four reinforcements, the four reinforcements being bound by rectangular stirrups. The beam plate reinforcing steel bars are horizontally laid on the beam plate template and the decorative edge template in a net structure form, and the intersection of the beam plate reinforcing steel bars and the beam reinforcing steel bars is fastened.
In practical applications, the fastening processing mode performed at the joint of the beam reinforcement and the reinforcement column is various, for example, a beam anchor column mode, a stirrup fixing mode, and the like can be adopted; and, the mode of fastening the intersection of beam slab reinforcing bar and beam reinforcing bar can include: the beam plate reinforcing steel bars penetrate through the beam reinforcing steel bars, or the beam plate reinforcing steel bars are lapped on the beam reinforcing steel bars.
S103, pouring mixed materials in the cylindrical template and the groove to connect the wallboard with the steel bar column under the action of the mixed materials, and respectively connecting the wallboard with the beam slab corresponding to the beam slab template and the decorative edge corresponding to the decorative edge template.
The mixed material may be concrete or FLC, but is not limited thereto.
Wherein, this combined material and steel reinforcement cylinder constitute house major structure's cylinder, and this combined material and beam reinforcement constitute house major structure's roof beam, through combined material's pouring, can realize being connected this wallboard and this steel reinforcement cylinder to and with this wallboard respectively with the beam slab that the beam slab template corresponds, decorate along the decoration that the template corresponds along being connected.
It can be understood by those skilled in the art that after pouring the corresponding mixed material into the beam slab formwork and the decoration edge formwork, waiting for a certain time, the beam slab formwork support, the decoration edge support, and the beam slab formwork and the decoration edge formwork can be removed, so that the main body framework of the current floor is constructed; of course, the beam panel formwork and trim are removable or not removable along the formwork, and in a preferred embodiment the beam panel formwork is removable. The mixed material and the beam slab reinforcing steel bars form a beam slab of the house main body structure, and the mixed material and the beam slab reinforcing steel bars are laid on the decorative edge template to form a decorative edge; it will be appreciated that the decorative edge may be a horizontally laid slab or a slope having an angle to the horizontal.
It should be noted that, in the process method for building a main structure of a house provided by the embodiment of the present invention, the foundation engineering, the formwork engineering, and the steel bar engineering are the same as the conventional process method for building a main structure of a house, and are not described herein again; in addition, the construction result of the wall construction project provided by the embodiment of the invention is equal to the construction result of the concrete project and the masonry project in the traditional process method for building the main structure of the house.
It should be noted that, according to the detection of the authority department, when the slurry of the wallboard is an inorganic composite material (FLC), the fiber cloth is glass fiber, and the coating layer is laid in the above manner, the detection result of the wallboard with the specification of 1220 × 2440 × 15mm is that the compressive strength is 90MPa which is far greater than or equal to 50MPa specified by the state, the bending strength is 25.5MPa under the dry condition, and the bending strength is 38.1MPa under the water saturation condition which is far greater than or equal to 7MPa specified by the state.
Furthermore, the formaldehyde emission of the wallboard is 0.1mg/L and is far less than or equal to 1.5mg/L specified by the state through the detection of an authoritative department. The external irradiation index and the internal irradiation index of the wallboard are far better than the standard values specified by the state.
Moreover, because first, two cover and wrap up the layer and wrap up in the middle of with filling material, therefore, the wallboard of this application still has fine thermal-insulated, sound insulation, fire prevention, waterproof, tasteless, do not freeze, do not rot, characteristics such as indeformable, incombustible, long service life, because it is thermal-insulated, the heat preservation is effectual, therefore this wallboard still has fine energy-conserving effect.
In summary, the process method for building the main body structure of the house provided by the embodiment of the invention has the advantages of simple process and short building period, thereby solving the problems of complex process and long building period of the traditional building main body structure.
In addition, in the scheme provided by the embodiment of the invention, the column body formed by the mixed material and the steel bar column body and the wallboard are of an integral structure, so that the construction is simple, convenient and quick, and the earthquake resistance is good; wherein the seismic performance of the building body structure is at least increased 1/3 relative to the seismic performance of a building body structure constructed according to existing production processes.
In addition, in the scheme provided by the embodiment of the invention, the wall board adopts a structure that the first coating layer and the second coating layer completely coat the filler in the middle, and the used material has the characteristics of high strength, light weight and low price, so that the house main body structure constructed by the scheme has the advantages of low manufacturing cost and low self weight.
Furthermore, the slurry adopted in the first covering layer and the second covering layer of the wallboard can adopt FLC, and the mixed material can also adopt FLC, so that the embodiment of the invention can not use cement or concrete, is environment-friendly and pollution-free, and is a revolution in the field of building materials.
The embodiment of the present invention also provides a main building structure produced by using the above process for building a main building structure, as shown in fig. 5, the process may include:
a wall panel 501;
a cylinder 502;
a beam;
a beam plate 503; and
a decorative rim 504;
the wall plate 501 is located between two columns 502 of the main structure of the house, the columns 502 are located at the corners of the main structure of the house, the beam plate 503 and the decorative edge 504 are located above the wall plate 501, and the beam is located in the beam plate 503 above the wall plate 501 and corresponding to the wall plate 501; the decorative edge 504 may be a horizontally laid plate or a slope having a certain angle with the horizontal direction. The trim edge 504 of the present embodiment is a horizontally disposed panel.
Wherein, the surface of the wall panel 501 has various patterns, and the wall panel 501 may include:
a first cover layer;
a filler; and
a second coating layer.
The thickness of the second coating layer is the same as or different from that of the first coating layer, the filler is completely wrapped in the middle of the first coating layer and the second coating layer, and the sum of the heights of the first coating layer, the filler and the second coating layer meets the thickness standard of the building wall plate;
the first and second coatings may include: the slurry and the whole fiber cloth are paved layer by layer according to a preset paving rule;
or,
the first covering layer and the second covering layer are both formed by a mixture formed by short fiber cloth and slurry;
the filler may be: foamed insulation, slurry, a mixture of slurry and fiber cloth, or a mixture of slurry and sand.
The cylinder 502 may include: mixing the material and the steel bar column; the mixed material wraps a steel bar column in the middle, and the steel bar column is a plurality of parallel steel bars which are vertically laid.
The beam panel 503 and the trim rim 504 may include: mixing the materials and the beam slab steel bars; the beam plate reinforcing steel bars are wrapped by the mixed material, and the beam plate reinforcing steel bars are a plurality of horizontally laid reinforcing steel bars forming a net structure; the beam panel 503 and the trim edge 504 may be the same or different thickness.
Wherein, the mixed material can be FLC or concrete.
Wherein, the material of this monoblock fibre cloth and this short-staple cloth is: carbon fiber, glass fiber, or nylon fiber;
the slurry may be: FLC, concrete, gypsum or cement.
Therefore, the embodiment of the invention provides a process method for building a house main body structure and the house main body structure, solves the problems of complex process and long time of the traditional process for building the house main body structure, and has the advantages of simple process and short building time.
The wall plate and the column body of the house main body structure provided by the embodiment of the invention are of an integrated structure, the construction is simple, convenient and quick, and the anti-seismic performance is good;
the wall board of the house main body structure provided by the embodiment of the invention adopts a structure that the filler is completely wrapped in the middle by the first covering layer and the second covering layer, and the used material has the characteristics of high strength, light weight and low price, so the house main body structure provided by the embodiment of the invention also has the advantages of low manufacturing cost and low self weight;
meanwhile, the embodiment of the invention does not use cement or concrete, is environment-friendly and pollution-free, and is a revolution in the field of building materials.
For clarity, the production of wallboard utilized in embodiments of the present invention is described below with reference to fig. 6 as follows:
s601, selecting a wallboard mould, and coating a release agent on the bottom surface and the inner wall of the wallboard mould, wherein the wallboard mould is a hollow groove, and the bottom surface pattern of the groove is the pattern modeling of the surface of the wallboard;
the required wallboard die can be selected according to actual needs, the bottom surface pattern of the wallboard die is the pattern modeling of the outer surface of the wallboard, and the depth of the groove of the wallboard die is the thickness of the wallboard.
Different wall board moulds can be used for manufacturing different styles of modeling, such as figure modeling, landscape modeling, relief modeling, animal modeling and the like; can also be used for making European style wall surfaces, wall surfaces of archaized buildings, and wall surfaces with the effects of wood grain imitation, marble grain imitation and the like. Correspondingly, different wallboard dies can also manufacture wallboards with different sizes.
The wallboard mould can be a steel mould, a wood mould and the like with certain hardness, and the application does not limit the material of the wallboard mould.
In the present application, the pattern shape of the bottom surface of the mold is not limited, and any shape may be applied to the present application. In addition, the size of the wallboard mould is not limited, and wallboards with different sizes can be built according to the requirements of the house construction process.
The release agent can enable the wallboard to be easily separated from the wallboard mould during the subsequent demoulding operation, and enables the wall surface to be smooth and clean; the release agent can be coated on one layer or a plurality of layers, and the release agent can be formed by one of substances such as siloxane compounds, silicone oil, synthetic paraffin, polyethylene wax, polytetrafluoroethylene, fluororesin powder, fluororesin coating, grease and oil mixture, or formed by mixing any of the substances.
Step 602, laying a first coating layer in the wallboard mould;
the step of laying the first cover layer comprises the following possible implementations:
the first method is as follows: the first coating layer comprises a whole piece of fiber cloth and slurry, and the step of laying the first coating layer at the moment is,
firstly, a layer of slurry is paved, wherein the slurry is used as a first sub-layer of a first coating layer and completely covers the bottom surface and the inner wall of the wallboard mould;
laying a layer of fiber cloth as a second sub-layer of the first covering layer, wherein the fiber cloth completely covers the slurry of the first sub-layer, and the edge of the fiber cloth of the second sub-layer exceeds the outer edge of the wallboard mould, so that the fiber cloth of the second sub-layer can completely or partially cover the upper surface of the filler in the subsequent process;
laying a layer of slurry serving as a third sub-layer of the first coating layer, wherein the slurry completely covers the fiber cloth of the second sub-layer;
laying a layer of fiber cloth again, wherein the fiber cloth is used as a fourth sub-layer of the first covering layer and completely covers the slurry of the third sub-layer, and the edge of the fiber cloth of the fourth sub-layer exceeds the outer edge of the wallboard mould, so that the fiber cloth of the fourth sub-layer can completely or partially cover the upper surface of the filler laid in the subsequent process;
and by parity of reasoning, paving the slurry and the fiber cloth of a plurality of sub-layers, and paving the slurry on the last layer, so that the sum of the heights of the first coating layer, the filler and the second coating layer is equal to the height of the groove of the wallboard mould.
In a preferred embodiment, it may be laid as 6-10 layers of pulp and fiber cloth.
That is, in this manner, the first cover is formed of a structure of one pulp layer by one fiber cloth layer, and one pulp layer by one fiber cloth layer.
The edges of the sub-layers of the fiber cloth of the first covering layer exceed the outer edge of the wallboard mould, so as to wrap the subsequently laid filler, and then the second covering layer is laid on the first covering layer, so that the two covering layers are connected into a whole to completely wrap the filler in the middle.
The second method comprises the following steps: the first coating layer comprises short fiber cloth and slurry, and the step of laying the first coating layer at the moment comprises the following steps:
mixing the short fiber cloth with the slurry to form jet sand;
paving the sprayed sand to enable the sprayed sand to be completely attached to the bottom surface and the inner wall of the wallboard mould, wherein the thickness of the sprayed sand meets the strength requirement required by the building wallboard; for example, a thickness of 6-10 layers formed in the first embodiment can be achieved. Wherein the short fiber cloth is broken fiber cloth.
That is, in this manner, the first coating layer is formed of shot sand formed of short fiber cloth and slurry, and of course, the shot sand has a relatively thick thickness in order to satisfy the building strength requirement.
S603, paving a filler on the first coating layer;
the filler can be a foaming heat-insulating material, can also be slurry, can also be a mixture of the slurry and fiber cloth, can also be a mixture of the slurry and sand, and the like. When the filler is a foaming heat-insulating material, the foaming heat-insulating material can be perlite, a foaming rubber-plastic heat-insulating material and the like. When the filler is a mixture of slurry and sand, it is equivalent to pack between the first and second coats.
The concrete material of the filler is not limited, and any possible material can be used as the filler to be applied to the application according to the requirement of practical engineering application.
The thickness of the wall panel can be adjusted by the thickness of the filler and the thicknesses of the first and second coating layers, for example, when a thicker wall panel is needed and the requirement on the strength of the wall panel is higher, the thicknesses of the first and second coating layers can be thickened properly, and the thickness of the filler can be increased to increase the thickness of the whole wall panel; for another example, when thicker wallboard is desired and the strength requirements of the wallboard are not high, the thicknesses of the first and second wraps may be made appropriately thinner, and the thickness of the filler may be increased to increase the overall thickness of the wallboard.
S604, after waiting for the first preset time, paving a second coating layer on the filler;
the thickness of the second coating layer and the thickness of the first coating layer can be the same or different, the filler is completely wrapped in the middle of the first coating layer and the second coating layer, and the sum of the heights of the first coating layer, the filler and the second coating layer is equal to the height of the wallboard mould groove;
in a preferred embodiment, if the filler is a foamed insulation, the first predetermined time may be half an hour or 1 hour, and the waiting period is due to the strength of the foamed insulation required to facilitate the application of a second cover layer thereon.
In a preferred embodiment, if the filler is a mixture of slurry and sand, the first predetermined period of time may be several hours to ten and several hours, so that a waiting period is required since the mixture of slurry and sand is required to be slightly dry formed before the second cover layer is applied thereto.
The step of laying the second cover layer comprises the following possible implementations:
the first method is as follows: the second coating comprises a whole piece of fiber cloth and slurry, and the step of laying the second coating on the filler comprises the following steps:
covering the part of the fiber cloth of the plurality of sub-layers of the first covering layer, which exceeds the outer edge of the wallboard mould, on the filler, and then paving a layer of slurry on the filler, wherein the slurry is used as the first sub-layer of the second covering layer and completely covers the filler;
laying a layer of fiber cloth as a second sub-layer of a second coating layer, wherein the fiber cloth completely covers the slurry of the first sub-layer, and the fiber cloth of the second sub-layer covers the upper surface of the filler;
laying slurry again, wherein the slurry is used as a third sub-layer of the second coating layer and completely covers the fiber cloth of the second sub-layer;
laying a layer of fiber cloth again, wherein the fiber cloth is used as a fourth sub-layer of the second coating layer and completely covers the slurry of the third sub-layer, and the fiber cloth of the fourth sub-layer covers the upper surface of the filler;
and by parity of reasoning, paving the slurry and the fiber cloth of a plurality of sub-layers, and paving the slurry on the last layer, so that the sum of the heights of the first coating layer, the filler and the second coating layer is equal to the height of the groove of the wallboard mould.
In a preferred embodiment, the fiber cloth and the slurry can be laid in 6-10 layers.
That is, in this manner, the second cover is constructed of a structure of one layer of pulp and one layer of fiber cloth.
The second method comprises the following steps: the second coating comprises whole staple fiber cloth and slurry, and the step of laying the second coating on the filler comprises:
paving spraying sand formed by mixing short fiber cloth and slurry on the filler, wherein the spraying sand completely covers the filler, and finally, the sum of the heights of the first coating layer, the filler and the second coating layer is equal to the height of the groove of the wallboard mould;
wherein the short fiber cloth is broken fiber cloth.
That is, in this manner, the second coating is formed of a layer of shot sand, although the shot sand may be thicker to meet the building strength requirements. For example, a thickness of 6-10 layers formed in the first embodiment can be achieved.
The fiber cloth in the above S602 and S604 may be carbon fiber, glass fiber, nylon fiber, or the like; the slurry may be an inorganic composite (FLC) having long life, corrosion resistance, oxidation resistance, or the like, gypsum, concrete, or cement, or the like.
In a preferred embodiment, the fiber cloth is glass fiber, and the slurry is FLC.
In one possible embodiment, the layers of fiber cloth are identical.
In a preferred embodiment, the second sub-layer fiber cloth in the first coating layer is fine fiber cloth; the second sub-layer fiber cloth in the non-first covering layer is coarse fiber cloth; wherein the fine fiber cloth is interwoven fabric with 5 warps in 1 square centimeter, and the coarse fiber cloth is interwoven fabric of 5 meshes. The fine fiber cloth is softer, so that the fine fiber cloth can be well attached to the slurry of the first sub-layer of the first coating layer, and the final shape is finer and more attractive; the coarse fiber cloth is thick and high in strength, and the overall strength of the wallboard can be increased, so that the wallboard can reach or exceed the strength required by a building. Moreover, the thick cloth and the thin cloth are matched for use, so that the overall cost can be reduced.
The jet sand is a mixture of short fiber cloth and slurry, and the short fiber is broken fiber cloth which can be carbon fiber, glass fiber or nylon fiber and the like.
And S605, demolding and molding, standing for a second preset time at normal temperature, and taking out the molded wallboard from the wallboard mold.
In a preferred embodiment, the second predetermined time is typically 5 hours or 6 hours, preferably more than 8 hours.
In this way, the complete wall panel is completed. The wallboard produced by the process is simple and convenient in production process and short in production time, and can be used for producing various required patterns at one time when the wallboard is produced.
It should be noted that, during the process of laying the second coating layer, the method further includes: the pre-buried connecting piece in the preset position in this second covers and wraps up in the layer, and this pre-buried connecting piece partly exposes in the outside that covers and wraps up in the second, and partly buries in the inside that covers and wraps up in the second. The embedded connecting piece can be arranged at any position of the second covering layer, for example, the position of the peripheral edge of the second covering layer, the middle position of the second covering layer and the like. The exposed part is used for assembling and building the wall board, so that the building wall board is convenient to hoist and mount and plays a role in connecting and fixing the wall board in the building process. And pre-embedded connecting pieces can be arranged in all directions of the second covering layer as required.
The material of the pre-buried connecting piece can be iron, alloy and the like.
According to the detection of an authority department, when the slurry of the wallboard is FLC and the fiber cloth is glass fiber, and the coating layer is paved by adopting the first mode, the wallboard with the specification of 1220, 2440 and 15mm has the detection result that the compressive strength of the wallboard produced by applying the method provided by the embodiment of the application is 90MPa and is far greater than or equal to 50MPa specified by the state, the bending strength of the wallboard is 25.5MPa under the dry condition and 38.1MPa under the water saturation condition and is far greater than or equal to 7MPa specified by the state.
Furthermore, the formaldehyde emission of the wallboard is 0.1mg/L and is far less than or equal to 1.5mg/L specified by the state through the detection of an authoritative department. The external irradiation index and the internal irradiation index of the wallboard are far better than the standard values specified by the state.
Therefore, the process method for producing the wallboard provided by the embodiment of the invention has the advantages of simple and convenient process and short production time, can be used for producing various required patterns at one time while producing the wallboard, and has the advantages that the overall strength of the produced wallboard is far higher than that of the national standard, and the wallboard is non-toxic and environment-friendly, so that the production cost is relatively low.
Moreover, in the production process, the first and second coating layers wrap the filler in the middle, so that the wallboard further has the characteristics of good heat insulation, sound insulation, fire resistance, water resistance, no odor, no freezing, no corrosion, no cracking, no change, no combustion, long service life and the like.
In addition, the area of one wall plate is almost equal to the area of one wall of a house to be built or the area of a roof of the house, so that the using area of the building is increased in practical application, and the building has good earthquake resistance. And, because only the dismouting of monoblock wallboard when building the house, therefore it can used repeatedly, promptly when having demolishd the house that the wallboard built that uses the embodiment of this application provided, can use to demolish the wallboard and build required house again in other places, therefore further reduced the material cost and the time cost of building the house. Because the weight of the building wallboard produced by the method provided by the embodiment of the application is only one tenth of that of the traditional wallboard, the wallboard produced by the production process provided by the embodiment of the application also has the characteristics of high strength and light weight.
Therefore, the process method used in the embodiment of the invention has the advantages and is a revolution in the field of building materials.
It should be noted that when the surface of the wall board has a color, the embodiment shown in fig. 6 may further include:
and laying a stop line on the bottom surface of the wallboard mould coated with the release agent, and dividing the bottom surface of the wallboard mould into a plurality of areas according to the requirements of colors.
If the first cover is laid as described above in the first mode, then the slurry is adjusted to the desired color; and paving the slurry with a specified color in a specified area, wherein the slurry with different colors is used as a first sub-layer of the first coating layer and completely covers the bottom surface and the inner wall of the wallboard mould. And then laying fiber cloth on the first sub-layer with the pigment as a second sub-layer, wherein the color inside the coating layer does not influence the color of the surface of the wallboard, so that the pulp without modulated color can be laid on the fiber cloth as a third sub-layer, and a plurality of layers are laid by analogy, and simultaneously the pulp without modulated color is laid on the last layer.
If the first coating is laid in the second mode, the sprayed sand is adjusted to the required color; paving sprayed sand with a designated color in a designated area, wherein the sprayed sand with different colors is used as a first sub-layer of the first coating layer, the first sub-layer of the first coating layer completely covers the bottom surface and the inner wall of the wallboard mould, and the thickness of the first sub-layer of the first coating layer is equivalent to the height of the stop line; similarly, since the color of the interior of the coating does not affect the color of the wallboard surface, conventional shot sand, i.e., shot sand without a modulated color, is laid on the pigmented first sub-layer to a thickness that meets the strength requirements of the building wallboard.
The height of the stop line is small, generally about 1-2mm, and the stop line is equivalent to a reinforcing rib in the wallboard, so that the strength of the wallboard can not be reduced, and the strength of the wallboard can also be enhanced.
Fig. 7 is a schematic cross-sectional view of a wall panel according to an embodiment of the present invention.
The wallboard may include:
a first cover layer 701;
a filler 702; and
the second cover layer 703 is provided on the outer surface of the first cover layer,
the thickness of the second coating layer 703 is the same as or different from that of the first coating layer 701, the filler 702 is completely wrapped in the middle of the first coating layer 701 and the second coating layer 703, and the sum of the heights of the first coating layer 701, the filler 702 and the second coating layer 703 is equal to the thickness of the building wall panel.
A pre-buried connecting piece is arranged at a preset position in the second covering layer 703, part of the pre-buried connecting piece is exposed outside the second covering layer 703, and part of the pre-buried connecting piece is buried inside the second covering layer 703. The embedded connecting piece can be arranged at any position of the second coating layer 703, for example, the position of the peripheral edge of the second coating layer 703, the middle position of the second coating layer 703 and the like, so that the building wallboard is convenient to hoist and mount and install. The material of pre-buried connecting piece can be for iron, alloy etc. can set up pre-buried connecting piece in each direction of second coating layer 703 as required.
In one case, the first and second coatings 701, 703 may include: the slurry and the whole fiber cloth are sequentially laid in layers;
in another case, the first coating layer 701 and the second coating layer 703 may include: short fiber cloth and slurry, wherein the short fiber cloth and the slurry are mixed to form the first coating layer 701 and the second coating layer 703.
It should be noted that when the surface of the wall panel has different color requirements, the first coating layer 701 may further include: a gear line; the stop line is disposed on the first sub-layer of the first coating layer 701 to divide the bottom surface of the wallboard mold into a plurality of regions according to the color requirement.
If the first cover layer 701 is laid in the manner described above in the first aspect, the first sub-layer may be of the same or different colour in different regions and the third and subsequent sub-layers may be of a conventional colour slurry.
If the first cover layer 701 is laid in the second way, the color of the first sub-layer in different areas is the same or different, the thickness of the first sub-layer is the same as the height of the stop line, and the sprayed sand on the first sub-layer is the sprayed sand with the conventional color.
The height of the stop line is small, generally about 1-2mm, and the stop line is equivalent to a reinforcing rib in the wallboard, so that the strength of the wallboard can not be reduced, and the strength of the wallboard can also be enhanced.
The spraying sand is a mixture of short fiber cloth, slurry and color paint, and the short fiber cloth is broken fiber cloth.
The fiber cloth can be carbon fiber, glass fiber or nylon fiber and the like; the fiber cloth can be coarse fiber cloth or fine fiber cloth, the specification of the fine fiber cloth is 5 x 5, namely 5 warps are arranged in 1cm, and the coarse fiber cloth is 5-mesh interwoven fabric.
The slurry may be FLC, gypsum, concrete or cement, and the like.
According to the technical scheme, the building wallboard produced by the process is simple and convenient in production process and short in production time, and various required patterns can be produced at one time when the wallboard is produced.
According to the detection of an authority department, when the slurry of the wallboard is FLC, the fiber cloth is glass fiber, and the coating layer is paved by adopting the first mode, the detection result of the wallboard with the specification of 1220, 2440 and 15mm is that the compressive strength of the wallboard is 90MPa and is far larger than or equal to 50MPa specified by the state, the bending strength of the wallboard is 25.5MPa under the dry condition, and the bending strength of the wallboard is 38.1MPa under the water saturation condition and is far larger than or equal to 7MPa specified by the state.
Furthermore, the formaldehyde emission of the wallboard is 0.1mg/L and is far less than or equal to 1.5mg/L specified by the state through the detection of an authoritative department. The external irradiation index and the internal irradiation index of the wallboard are far better than the standard values specified by the state.
Therefore, the process method for producing the building wallboard, provided by the embodiment of the invention, is simple and convenient in process and short in production time, can be used for producing various required patterns at one time while producing the wallboard, and the produced wallboard is far higher in overall strength than national standard strength, non-toxic and environment-friendly, so that the production cost is relatively low.
Moreover, because the filler is wrapped in the middle of the first covering layer and the second covering layer, the wallboard further has the advantages of being good in heat insulation, sound insulation, fireproof, waterproof, tasteless, free of freezing, corrosion, cracking, changing, non-combustible, long in service life and the like.
In addition, the area of one wall plate is almost equal to the area of one wall of a house to be built or the area of a roof of the house, so that the using area of the building is increased in practical application, and the building has good earthquake resistance. And, because only the dismouting of monoblock wallboard when building the house, therefore it can used repeatedly, promptly when having demolishd the house that the wallboard built that uses the embodiment of this application provided, can use to demolish the wallboard and build required house again in other places, therefore further reduced the material cost and the time cost of building the house. Because the weight of the building wallboard produced by the method provided by the embodiment of the application is only one tenth of that of the traditional wallboard, the wallboard produced by the production process provided by the embodiment of the application also has the characteristics of high strength and light weight.
Through relevant experiments, the wallboard provided by the embodiment of the application can be used for easily building buildings with less than four floors without other steel frames and the like, and is firm and reliable.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.
All the embodiments in the present specification are described in a related manner, and the same and similar parts among the embodiments may be referred to each other, and each embodiment focuses on the differences from the other embodiments. In particular, for the system embodiment, since it is substantially similar to the method embodiment, the description is simple, and for the relevant points, reference may be made to the partial description of the method embodiment.
The above description is only for the preferred embodiment of the present invention, and is not intended to limit the scope of the present invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention shall fall within the protection scope of the present invention.
Claims (8)
1. A process for constructing a building body structure, comprising:
foundation engineering, template engineering, steel bar engineering and wall construction engineering;
wherein the wall construction project comprises:
the method comprises the following steps that wall boards for constructing a house column structure are arranged between two steel bar columns on the floor of the current floor of a house, wherein the wall boards are connected through connecting pieces in the wall boards, the connecting parts form a hollow cylindrical template, and the steel bar columns are accommodated in the cylindrical template;
beam reinforcements connected with the reinforcement columns corresponding to the wall body are laid above the wall board, and grooves are formed on the upper surface of the wall board, the beam plate template on which the beam plate reinforcements are laid and the decorative edge template on which the beam plate reinforcements are laid, wherein the intersection of the beam reinforcements and the beam plate reinforcements are fastened;
and pouring mixed materials in the cylindrical template and the groove so as to connect the wallboard with the reinforcing steel bar column under the action of the mixed materials, and respectively connect the wallboard with the beam slab corresponding to the beam slab template and the decorative edge corresponding to the decorative edge template.
2. The method of claim 1, wherein for constructing a cylindrical form from three or four wall panels, any two of the three or four wall panels are connected by connectors within the wall panels.
3. The method of claim 1, wherein both ends of the wall panel are in-line; or one end of the wallboard is in a straight line shape, and the other end of the wallboard is in an arc shape; or both ends of the wallboard are arc-shaped, so that the wallboard can be adaptively connected with the wallboard needing to be connected.
4. The method of claim 1, wherein the wallboard is formed by a wallboard mold and has a wallboard shape currently desired for a house body;
the wallboard includes: the packaging structure comprises a first coating layer, a filler and a second coating layer; the filler is completely wrapped in the middle of the first wrapping layer and the second wrapping layer, and the sum of the heights of the first wrapping layer, the filler and the second wrapping layer meets the thickness standard of the building wallboard.
5. The method according to any one of claims 1 to 4, wherein the mixed material is concrete or FLC.
6. The method of claim 4, wherein the first and second coatings comprise: the slurry and the whole fiber cloth are paved layer by layer according to a preset paving rule;
or,
the first covering layer and the second covering layer are both formed by a mixture formed by short fiber cloth and slurry;
the fillers are: foamed insulation, slurry, a mixture of slurry and fiber cloth, or a mixture of slurry and sand.
7. The method of claim 6, wherein the monolithic fiber cloth and the short fiber cloth are made of: carbon fiber, glass fiber or nylon fiber.
8. The method of claim 6, wherein the slurry is: FLC, concrete, gypsum or cement.
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| US6880304B1 (en) * | 2000-08-23 | 2005-04-19 | Jentec Industries, Inc. | Structural thermal framing and panel system for assembling finished or unfinished walls with multiple panel combinations for poured and nonpoured walls |
| CN103089004A (en) * | 2013-01-31 | 2013-05-08 | 朱宏宇 | Combination frame module, component frame module and tool set structure and installing and dismantling method thereof |
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| WO2004033809A2 (en) * | 2002-10-11 | 2004-04-22 | Douglas Robert B | Modular panel structure and method of making |
| KR101157147B1 (en) * | 2008-09-22 | 2012-06-22 | 경희대학교 산학협력단 | Composite concrete column and construction method using the same |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| US6880304B1 (en) * | 2000-08-23 | 2005-04-19 | Jentec Industries, Inc. | Structural thermal framing and panel system for assembling finished or unfinished walls with multiple panel combinations for poured and nonpoured walls |
| CN103089004A (en) * | 2013-01-31 | 2013-05-08 | 朱宏宇 | Combination frame module, component frame module and tool set structure and installing and dismantling method thereof |
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