CN104294465A - Space ellipsoid wefting insertion mechanism of rapier loom - Google Patents
Space ellipsoid wefting insertion mechanism of rapier loom Download PDFInfo
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- CN104294465A CN104294465A CN201410524133.9A CN201410524133A CN104294465A CN 104294465 A CN104294465 A CN 104294465A CN 201410524133 A CN201410524133 A CN 201410524133A CN 104294465 A CN104294465 A CN 104294465A
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D47/00—Looms in which bulk supply of weft does not pass through shed, e.g. shuttleless looms, gripper shuttle looms, dummy shuttle looms
- D03D47/27—Drive or guide mechanisms for weft inserting
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D47/00—Looms in which bulk supply of weft does not pass through shed, e.g. shuttleless looms, gripper shuttle looms, dummy shuttle looms
- D03D47/27—Drive or guide mechanisms for weft inserting
- D03D47/275—Drive mechanisms
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
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Abstract
本发明涉及一种剑杆织机空间椭球引纬机构。目的是提供的引纬机构应具有设计合理,加工容易,适应性好,运行安全可靠的特点。技术方案是:一种剑杆织机空间椭球引纬机构,其特征在于:包括空间椭球机构、双摇杆机构以及齿轮放大机构;所述空间椭球机构与双摇杆机构的主动摇杆连接,驱动主动摇杆往复摆动,双摇杆机构的从动摇杆与齿轮放大机构连接,驱动齿轮放大机构的剑带往复运动。
The invention relates to a space ellipsoidal weft insertion mechanism of a rapier loom. The purpose is to provide a weft insertion mechanism with the characteristics of reasonable design, easy processing, good adaptability, safe and reliable operation. The technical solution is: a space ellipsoidal weft insertion mechanism of a rapier loom, characterized in that it includes a space ellipsoid mechanism, a double rocker mechanism and a gear amplification mechanism; the main swing of the space ellipsoid mechanism and the double rocker mechanism The rods are connected to drive the active rocker to reciprocate, and the driven rocker of the double rocker mechanism is connected to the gear amplification mechanism to drive the sword belt of the gear amplification mechanism to reciprocate.
Description
技术领域technical field
本发明涉及一种纺织机械技术领域,尤其涉及一种剑杆织机的空间椭球引纬机构。The invention relates to the technical field of textile machinery, in particular to a space ellipsoidal weft insertion mechanism of a rapier loom.
背景技术Background technique
常见的剑杆织机引纬机构主要有空间凸轮引纬机构、变螺距螺旋传动引纬机构、空间四连杆引纬机构等。空间凸轮引纬机构对精度要求较高,加工难度大;变螺距螺旋传动引纬机构,制造难度较高,机械传动效率低,而且一种螺距并不能用于制造各种布面,产品的适应性差;空间四连杆引纬机构设计工作难度大;因此需要重新设计一种引纬机构,满足生产需求。The common weft insertion mechanisms of rapier looms mainly include space cam weft insertion mechanisms, variable pitch screw drive weft insertion mechanisms, and space four-link weft insertion mechanisms. The space cam weft insertion mechanism requires high precision and is difficult to process; the variable pitch screw drive weft insertion mechanism is difficult to manufacture and has low mechanical transmission efficiency, and one pitch cannot be used to manufacture various fabrics. The performance is poor; the design of the space four-bar linkage weft insertion mechanism is difficult; therefore, it is necessary to redesign a weft insertion mechanism to meet the production needs.
发明内容Contents of the invention
本发明的目的是克服上述背景技术中的不足,提供一种剑杆织机的空间椭球引纬机构,应具有设计合理,加工容易,适应性好,运行安全可靠的特点。The purpose of the present invention is to overcome the disadvantages of the above-mentioned background technology and provide a space ellipsoidal weft insertion mechanism for rapier looms, which should have the characteristics of reasonable design, easy processing, good adaptability, and safe and reliable operation.
为实现以上目的,本发明采用了以下的技术方案:To achieve the above object, the present invention adopts the following technical solutions:
一种剑杆织机空间椭球引纬机构,其特征在于:包括空间椭球机构、双摇杆机构以及齿轮放大机构;所述空间椭球机构与双摇杆机构的主动摇杆连接,驱动主动摇杆往复摆动,双摇杆机构的从动摇杆与齿轮放大机构连接,驱动齿轮放大机构的剑带往复运动。A space ellipsoidal weft insertion mechanism for a rapier loom, characterized in that it includes a space ellipsoid mechanism, a double rocker mechanism and a gear amplification mechanism; the space ellipsoid mechanism is connected with the active rocker of the double rocker mechanism, and drives The active rocker swings back and forth, and the driven rocker of the double rocker mechanism is connected with the gear amplification mechanism to drive the sword belt of the gear amplification mechanism to reciprocate.
所述空间椭球机构包括一由动力元件驱动的空间椭球以及一滚子,空间椭球的外壁开设有一圈凹槽,滚子的一端固定在所述主动摇杆上,另一端与插入凹槽并与凹槽配合。The space ellipsoid mechanism includes a space ellipsoid driven by a power element and a roller. The outer wall of the space ellipsoid is provided with a circle of grooves. One end of the roller is fixed on the active rocker, and the other end is connected to the insertion groove. Groove and match the groove.
所述齿轮放大机构包括相互啮合的扇形齿轮与小齿轮、相互啮合的大锥齿轮和小锥齿轮、相互啮合的剑带轮以及所述剑带;扇形齿轮与所述从动摇杆固定连接,小齿轮与大锥齿轮通过立轴连接,小锥齿轮与剑带轮通过横轴连接。The gear magnification mechanism includes intermeshing sector gears and pinion gears, intermeshing large bevel gears and small bevel gears, intermeshing sword pulleys and the sword belt; sector gears are fixedly connected to the driven rocker, The small bevel gear is connected with the large bevel gear through a vertical shaft, and the small bevel gear is connected with the sword pulley through a horizontal shaft.
所述双摇杆机构依次包括所述主动摇杆、连杆以及所述从动摇杆,连杆的两端分别与主动摇杆以及从动摇杆铰接。The double rocker mechanism sequentially includes the active rocker, the connecting rod and the driven rocker, and the two ends of the connecting rod are respectively hinged with the active rocker and the driven rocker.
所述主动摇杆呈U形开口状,空间椭球位于主动摇杆的U形开口内,所述滚子固定在主动摇杆的U形开口内壁。The active rocker is in the shape of a U-shaped opening, the space ellipsoid is located in the U-shaped opening of the active rocker, and the roller is fixed on the inner wall of the U-shaped opening of the active rocker.
本发明的运动原理为:空间椭球机构中的空间椭球6与滚子21的配合决定了引纬的规律;动力元件驱使空间椭球旋转,通过滚子21驱动双摇杆机构中的主动摇杆7作往复摆动,主动摇杆通过连杆9带动从动摇杆10-1、扇形齿轮11作往复摆动;扇形齿轮与小齿轮啮合,将运动进行第一次放大,大锥齿轮12-1与小锥齿轮12-2啮合,将运动进行第二次放大,剑带轮15与剑带14啮合,将运动进行第三次放大,最终通过剑带轮15输出给剑带14,剑带形成往复直线运动,得到最终的引纬运动规律,产生剑杆织机所需要的引纬动作。The motion principle of the present invention is: the cooperation between the space ellipsoid 6 and the roller 21 in the space ellipsoid mechanism determines the law of weft insertion; The rocker 7 swings back and forth, and the active rocker drives the driven rocker 10-1 and the sector gear 11 to swing back and forth through the connecting rod 9; the sector gear meshes with the pinion to amplify the motion for the first time, and the large bevel gear 12- 1 meshes with the small bevel gear 12-2 to amplify the movement for the second time, and the sword belt wheel 15 meshes with the sword belt 14 to amplify the movement for the third time, and finally outputs to the sword belt 14 through the sword belt wheel 15, and the sword belt Form a reciprocating linear motion to obtain the final weft insertion motion law and produce the weft insertion action required by the rapier loom.
本发明的有益效果是:本发明中,空间椭球的凹槽轮廓线决定引纬的规律,空间椭球通过与滚子配合来驱动双摇杆,可以方便、快捷地输出引纬运动规律,改变凹槽的轮廓线可以满足不同运动需求的剑杆织机,适应性强;并且空间椭球只有一圈凹槽,方便设计加工,且容易控制间隙,不需压紧,运行安全可靠。The beneficial effects of the present invention are: in the present invention, the groove contour of the space ellipsoid determines the law of weft insertion, and the space ellipsoid drives the double rocker by cooperating with the rollers, which can output the weft insertion movement law conveniently and quickly. Changing the outline of the groove can meet the rapier looms of different motion needs, and has strong adaptability; and the space ellipsoid has only one groove, which is convenient for design and processing, and it is easy to control the gap without pressing, and the operation is safe and reliable.
附图说明Description of drawings
图1是本发明的立体结构示意图之一(未安装箱体)。Fig. 1 is one of the three-dimensional structure schematic diagrams of the present invention (cabinet is not installed).
图2是本发明的立体结构示意图之二(已安装箱体)。Fig. 2 is the second perspective view of the present invention (box installed).
图3是空间椭球机构的立体结构示意图。Fig. 3 is a schematic diagram of the three-dimensional structure of the space ellipsoid mechanism.
具体实施方式Detailed ways
下面结合说明书附图,对本发明作进一步说明,但本发明并不局限于以下实施例。The present invention will be further described below in conjunction with the accompanying drawings, but the present invention is not limited to the following examples.
如图1到图3所示,本发明所述的一种剑杆织机空间椭球引纬机构,包括安装在箱体1-2内的空间椭球机构、双摇杆机构以及齿轮放大机构。所述空间椭球机构与双摇杆机构的主动摇杆7连接,从而驱动主动摇杆往复摆动;双摇杆机构的从动摇杆10-1与齿轮放大机构连接,从而驱动齿轮放大机构的剑带14往复运动(从动摇杆不直接与剑带接触,因此从动摇杆间接驱动剑带运动)。As shown in Figures 1 to 3, a space ellipsoid weft insertion mechanism for a rapier loom according to the present invention includes a space ellipsoid mechanism, a double rocker mechanism and a gear amplification mechanism installed in the box body 1-2 . The space ellipsoid mechanism is connected with the active rocker 7 of the double rocker mechanism, thereby driving the active rocker to reciprocate; the driven rocker 10-1 of the double rocker mechanism is connected with the gear amplification mechanism, thereby driving the gear amplification mechanism. The sword belt 14 reciprocates (the driven rocker does not directly contact with the sword belt, so the driven rocker indirectly drives the sword belt to move).
所述空间椭球机构包括一由动力元件(一般为电机,省略不画)驱动的空间椭球6以及一滚子21,空间椭球的外壁开设有一圈凹槽6-1,滚子21的一端固定在所述主动摇杆7上,另一端与插入凹槽6-1并与凹槽配合。空间椭球的转轴6-2两端通过轴承5、轴承座3、以及轴承盖4安装在箱体的底板1-1上,凹槽的轮廓线根据需要确定,一般地,所述空间椭球的转轴与主动摇杆的转轴8以及轴套2垂直布置。当空间椭球转动时,凹槽迫使滚子在水平方向往复摆动,从而带动主动摇杆往复摆动,一般地,所述凹槽围绕空间椭球中部的直径较大部位开设。The space ellipsoid mechanism includes a space ellipsoid 6 and a roller 21 driven by a power element (generally a motor, omitted). The outer wall of the space ellipsoid is provided with a circle of grooves 6-1. One end is fixed on the active rocker 7, and the other end is inserted into the groove 6-1 and matched with the groove. The two ends of the rotating shaft 6-2 of the space ellipsoid are installed on the bottom plate 1-1 of the box body through the bearing 5, the bearing seat 3, and the bearing cover 4. The outline of the groove is determined according to the needs. Generally, the space ellipsoid The rotating shaft and the rotating shaft 8 of the active rocker and the axle sleeve 2 are vertically arranged. When the space ellipsoid rotates, the grooves force the rollers to reciprocate in the horizontal direction, thereby driving the active rocker to reciprocate. Generally, the grooves are opened around the larger diameter part of the middle part of the space ellipsoid.
所述齿轮放大机构包括相互啮合的扇形齿轮11与小齿轮17、相互啮合的大锥齿轮12-1和小锥齿轮12-2、相互啮合的剑带轮15以及所述剑带14。扇形齿轮与所述从动摇杆固定连接,小齿轮与大锥齿轮通过立轴16连接(小齿轮的直径小于大锥齿轮),立轴安装在纵轴套管1-3内,立轴的底部通过端盖18以及轴承安装在箱体的底板上,小锥齿轮与剑带轮通过横轴13连接(小锥齿轮的直径小于剑带轮),横轴安装在横轴套管1-5内,横轴套管靠近剑带轮的一端设有透盖1-6,大锥齿轮和小锥齿轮安装在弯头1-4内。The gear amplification mechanism includes a sector gear 11 and a pinion gear 17 meshing with each other, a large bevel gear 12 - 1 and a small bevel gear 12 - 2 meshing with each other, the sword pulley 15 and the sword belt 14 meshing with each other. The sector gear is fixedly connected with the driven rocker, the pinion and the large bevel gear are connected through a vertical shaft 16 (the diameter of the pinion is smaller than that of the large bevel gear), the vertical shaft is installed in the longitudinal shaft casing 1-3, and the bottom of the vertical shaft passes through the end Cover 18 and bearing are installed on the base plate of box body, pinion bevel gear and sword pulley are connected by cross shaft 13 (the diameter of pinion bevel gear is less than sword pulley), and cross shaft is installed in the cross shaft casing 1-5, and cross shaft One end of the shaft sleeve near the sword pulley is provided with a transparent cover 1-6, and the large bevel gear and the small bevel gear are installed in the elbow 1-4.
所述双摇杆机构依次包括所述主动摇杆7、连杆9以及所述从动摇杆10-1,连杆的两端分别与主动摇杆以及从动摇杆铰接。主动摇杆的一端通过转轴8、轴承以及闷盖20可转动地安装在箱体的底板1-1和箱体1-2之间(箱体罩盖在底板上),主动摇杆的另一端与连杆的铰接。从动摇杆的一端通过扇齿轮轴10、轴承以及端盖19可转动地安装在箱体的底板和箱体之间,从动摇杆的另一端与连杆的铰接。所述主动摇杆呈U形开口状,空间椭球位于主动摇杆的U形开口内从而节省空间,所述滚子固定在主动摇杆的U形开口内壁。所述扇齿轮轴的外壁上一体成型有两个水平伸出的支臂,两个支臂互成一定夹角(夹角根据需要确定,例如90-120度),其中一个支臂作为所述从动摇杆10-1,另一个支臂10-2固定着所述扇形齿轮11。The double rocker mechanism includes the active rocker 7, the connecting rod 9 and the driven rocker 10-1 in sequence, and the two ends of the connecting rod are respectively hinged to the active rocker and the driven rocker. One end of the active rocker is rotatably installed between the bottom plate 1-1 and the casing 1-2 of the casing (the casing cover is on the bottom plate) by the rotating shaft 8, bearing and the blind cover 20, the other end of the active rocker Hinge with connecting rod. One end of the driven rocker is rotatably installed between the bottom plate and the casing of the casing through the sector gear shaft 10, the bearing and the end cover 19, and the other end of the driven rocker is hinged with the connecting rod. The active rocker is in the shape of a U-shaped opening, and the space ellipsoid is located in the U-shaped opening of the active rocker to save space, and the roller is fixed on the inner wall of the U-shaped opening of the active rocker. The outer wall of the sector gear shaft is integrally formed with two horizontally protruding arms, and the two arms form a certain angle with each other (the included angle is determined according to needs, such as 90-120 degrees), and one of the arms is used as the Driven by the rocker 10-1, the other arm 10-2 fixes the sector gear 11.
本发明通过将空间椭球作用于双摇杆机构的主动摇杆7上,输出引纬机构所需的运动规律,该规律通过齿轮放大机构的放大作用,最终剑带可以得到性能良好的引纬规律,完成引纬动作。In the present invention, the spatial ellipsoid acts on the active rocker 7 of the double-rocker mechanism to output the motion law required by the weft insertion mechanism. The law is amplified by the gear amplification mechanism, and finally the sword belt can obtain weft insertion with good performance. Regularly, complete the weft insertion action.
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CN1032201A (en) * | 1987-08-24 | 1989-04-05 | 尤沃彼基奥尼工业机械股份公司 | Gripper tape drive device for shuttleless loom |
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CN202519414U (en) * | 2012-03-30 | 2012-11-07 | 浙江理工大学 | Conjugate cam weft-insertion mechanism for rapier loom |
CN203393353U (en) * | 2013-07-11 | 2014-01-15 | 嵊州市宏佳机械有限公司 | Weft insertion device of rapier loom |
CN204211910U (en) * | 2014-10-08 | 2015-03-18 | 浙江理工大学 | A kind of Rapier looms spatial ellipsoid weft insertion device |
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CN1032201A (en) * | 1987-08-24 | 1989-04-05 | 尤沃彼基奥尼工业机械股份公司 | Gripper tape drive device for shuttleless loom |
CN2267260Y (en) * | 1996-11-18 | 1997-11-12 | 林林波 | Device for controlling weft insertion drive for shuttleless loom |
KR100250945B1 (en) * | 1997-07-29 | 2000-04-15 | 최종세 | Power device for gripper head of rapire loom |
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CN204211910U (en) * | 2014-10-08 | 2015-03-18 | 浙江理工大学 | A kind of Rapier looms spatial ellipsoid weft insertion device |
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