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CN104293123B - 涂料组合物及应用该涂料组合物的电子装置主板 - Google Patents

涂料组合物及应用该涂料组合物的电子装置主板 Download PDF

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CN104293123B
CN104293123B CN201310300153.3A CN201310300153A CN104293123B CN 104293123 B CN104293123 B CN 104293123B CN 201310300153 A CN201310300153 A CN 201310300153A CN 104293123 B CN104293123 B CN 104293123B
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CN104293123A (zh
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姜传华
王杰祥
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Suzhou Medical Device Industry Development Co ltd
Suzhou Medical Device Industry Development Group Co ltd
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Shenzhen Futaihong Precision Industry Co Ltd
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Abstract

本发明提供一种涂料组合物及应用该涂料组合物的电子装置主板。该涂料组合物包括热固化树脂、光固化树脂及固化剂,所述热固化树脂包括聚丙烯酸寡聚物与环氧类树脂,或聚丙烯酸寡聚物与聚脂多元醇,所述光固化树脂为丙烯酸单体,所述固化剂为二酸酐或异氰酸盐类。本发明还提供一种应用上述涂料组合物的电子装置主板。

Description

涂料组合物及应用该涂料组合物的电子装置主板
技术领域
本发明是关于一种涂料组合物,尤其涉及一种防水涂料组合物及应用该涂料组合物的电子装置主板。
背景技术
为了使电子装置的主板具有防水效果,通常需于该主板表面涂覆防水涂料组合物,再采用紫外光照射该防水涂料组合物以使该防水涂料组合物于主板的表面固化形成防水薄膜。由于电子装置的主板表面凸凹不平,导致紫外光不能完全照射到主板的所有区域,使得主板表面未被紫外光照射的区域不能固化形成防水薄膜。同时紫外光照射的时间较短,使得涂料组合物在紫外光照射期间不能完全固化,从而影响主板的防水效果。
发明内容
鉴于此,本发明提供一种防水涂料组合物。
另,还有必要提供一种应用所述涂料组合物的电子装置主板。
一种涂料组合物,该涂料组合物包括热固化树脂、光固化树脂及固化剂,所述热固化树脂包括聚丙烯酸寡聚物与环氧类树脂,或聚丙烯酸寡聚物与聚脂多元醇,所述光固化树脂为丙烯酸单体,所述固化剂为二酸酐或异氰酸盐类。
一种应用所述涂料组合物的电子装置主板,包括主板及形成于该主板表面的防水薄膜,该防水薄膜为所述涂料组合物形成的薄膜。
上述的涂料组合物涂覆于基材表面后,对该涂料组合物进行第一次固化处理,以在基材表面的部分区域形成防水薄膜。经第一次固化处理后,涂料组合物中的热固化树脂与固化剂会自发的固化成膜,从而在基材的表面形成连续的防水薄膜,使得基材具有防水效果。
具体实施方式
本发明一较佳实施方式的涂料组合物中含有热固化树脂、光固化树脂、固化剂、光引发剂及溶剂。该涂料组合物中,该热固化树脂的质量百分比为20~25%、该光固化树脂的质量百分比为25~35%、该固化剂的质量百分比为2~4%、该光引发剂的质量百分比为1~4%、该溶剂的质量百分比为25~35%。该涂料组合物的比重为1~1.04kg/m3。该涂料组合物于常温下的蒸气压为5~7mmHg。
所述热固化树脂包括聚丙烯酸寡聚物与环氧类树脂,或聚丙烯酸寡聚物与聚脂多元醇。该热固化树脂中,该聚丙烯酸寡聚物的质量百分比为50~55%,该环氧类树脂的质量百分比为45~50%;或该聚丙烯酸寡聚物的质量百分比为25~35%,该聚脂多元醇的质量百分比范围为65~75%。该涂料组合物固化形成一防水薄膜时,该热固化树脂可提高该防水薄膜的疏水性与耐磨力。
所述聚丙烯酸寡聚物可为聚醚酯丙烯酸酯(Polyester Acrylate,PESA)、聚氨酯丙烯酸酯(Urethane Acrylate,UA)、丙烯酸酯树脂(Full Acrylic,FA)、胺基丙烯酸酯(Amine Acrylate,AA)或有机硅丙烯酸酯(Silicon Acrylate,SA)。
所述环氧类树脂中含有一个或一个以上的环氧基团。该环氧类树脂可为1,6-二(2,3-环氧丙氧基)己烷(1,6-bis(2,3-epoxypropoxy)hexane)、环己烷-1,2-二羧酸二(环氧乙基甲基)酯(1,2-Cyclohexanedicarboxylicacid,1,2-bis(2-oxiranylmethyl)ester)、邻苯二甲酸-1,2-二羧酸二(环氧乙基甲基)酯(1,2-Benzenedicarboxylicacid,1,2-bis(2-oxiranylmethyl)ester)。
所述聚酯多元醇可为二元醇与二元酸的聚合体或三元醇与二元酸的聚合体,如聚乙二醇(Polyethylene glycol,PEG)、聚丙二醇(Polypropylene glycol,PPG)、聚丁二醇(Polytetramethylene glycol,PTMG)。该聚酯多元醇的分子量可为1000~5000。
所述光固化树脂为丙烯酸单体。该丙烯酸单体可为三羟甲基丙烷三丙烯酸酯(trimethtylol propane triacrylate,TMPTA)、丙三醇二丙烯酸酯(tripropylene glycoldiacrylate,TPGDA)、二丙二醇二丙烯酸酯(dipropylene glycol diacrylate,DPGDA)、1,6-己二醇二丙烯酸酯(1,6-hexanediol diacrylate,HDDA)、或二季戊四醇六甲基丙烯酸酯(dipentaerythritol hexa(meth)acrylate,DPHA),优选为二季戊四醇六甲基丙烯酸酯。
所述固化剂可为二酸酐类或异氰酸盐类。该二酸酐类可为二酸酐(cis-butenedioic anhydride)或戊二酸酐(Glutaricanhydride)。
所述二酸酐水解后生成COOH基团,该COOH基团可使该环氧类树脂发生开环反应,使得该二酸酐与该环氧类树脂交联于一起。发生交联反应后的环氧类树脂可与聚丙烯酸寡聚物的羟基发生聚合反应。
所述异氰酸盐中含有2个或2个以上的N=C=O官能团,该N=C=O官能团可与该聚脂多元醇的羟基及该聚丙烯酸寡聚物的氨基或羟基发生加成反应,以生成RNH-CO-NHR′或RNH-COOR′(R代表聚脂多元醇,R′代表聚丙烯酸寡聚物)。
所述光引发剂可为苯基酮类光引发剂。该苯基酮类光引发剂可为1-羟基环己基苯基酮(1-hydroxycyclohexyl phenyl ketone,简称184)、2-羟基-甲基苯基丙烷-1-酮(简称1173)、1,2-二苯基乙二酮(BenZil)、二苯甲酮(Benzophenone)、安息香(Benzoin)、及安息香的醚类衍生物,优选为1-羟基环己基苯基甲酮、或2-羟基-甲基苯基丙烷-1-酮。该光引发剂在紫外光的作用下可产生自由基,该自由基可引发该聚丙烯酸寡聚物与该光固化树脂的双键发生自由基聚合反应。
所述溶剂可为乙酸乙脂、乙酸丁脂、或二甲苯。
所述涂料组合物的制作方法,其包含如下步骤:
提供一搅拌桶。
向所述搅拌桶中加入所述溶剂。
调节所述搅拌桶的转速为200~400rpm,将树脂、丙烯酸单体、固化剂及光引发剂置入所述搅拌桶中搅拌20~40分钟,从而得到所述涂料组合物。
所述涂料组合物的使用方法,其包含如下步骤:
提供一待表面处理的基材,该基材可为电子装置的主板。该主板上可形成有电路,且该主板的表面凸凹不平。
采用喷涂、淋涂或浸涂的方式将所述涂料组合物涂覆于所述基材的表面。所述浸涂处理可为:提供一抽真空瓶;将该基材置入该抽真空瓶后,对该抽真空瓶进行抽真空直至该抽真空瓶的真空度为-5~5Pa,使得该基材表面无气泡;向该抽真空瓶内加入所述涂料组合物,使得该基材浸渍于该涂料组合物中3~7分钟,以将该涂料组合物吸附于该基材的表面。
第一次固化涂覆于基材表面的所述涂料组合物。所述第一次固化处理可采用紫外光UV照射所述涂料组合物。所述紫外光UV固化可为:采用能量为500~1500MJ的紫外光UV照射喷涂于基材表面的所述涂料组合物8~12秒。所述第一次固化处理的过程中,该光引发剂吸收紫外光产生自由基,该自由基可引发该聚丙烯酸寡聚物与该光固化树脂的双键发生自由基聚合反应。
对紫外光未完全照射到基材的区域进行第二次固化处理,所述第二次固化处理可采用常温固化处理的方式。该常温固化成膜过程中,该基材表面未固化成膜的涂料组合物发生自发性的固化成膜,从而在基材的表面获得连续的防水薄膜。该防水薄膜的厚度可为5~10μm。
所述常温固化处理可为:将所述基材于室温下放置6~8天。空气中存在的水分子会将该二酸酐水解生成COOH基团,该COOH基团可使该环氧类树脂发生开环反应,使得该二酸酐与该环氧类树脂交联于一起。发生交联反应后的环氧类树脂可与丙烯酸寡聚物的羟基发生聚合反应,从而在基材未被紫外光照射的区域形成防水薄膜。该异氰酸盐类的N=C=O官能团可与该聚脂多元醇的羟基及该聚丙烯酸寡聚物的氨基或羟基发生加成反应,以生成RNH-CO-NHR′或RNH-COOR′(R代表聚脂多元醇,R′代表聚丙烯酸寡聚物)。
所述常温固化处理可由热固化处理所替代,以缩短第二次固化处理所需的时间。
所述热固化处理可为:将所述基材置入一温度为50~70℃的烘箱中24~36小时。该热固化处理过程中,该二酸酐水解后生成COOH基团,该COOH基团可使该环氧类树脂发生开环反应,使得该二酸酐与该环氧类树脂交联于一起。发生交联反应后的环氧类树脂可与聚丙烯酸寡聚物的羟基发生聚合反应,从而在基材未被紫外光照射的区域形成防水薄膜。该异氰酸盐类的N=C=O官能团可与该聚脂多元醇的羟基及该聚丙烯酸寡聚物的氨基或羟基发生加成反应,以生成RNH-CO-NHR′或RNH-COOR′(R代表聚脂多元醇,R′代表聚丙烯酸寡聚物)。
测试结果
将形成有所述防水薄膜的基材于室温下浸渍于水中20~40分钟后,将该基材装配于一电子装置中,该电子装置未发生短路,可正常使用。

Claims (8)

1.一种涂料组合物,包括热固化树脂、丙烯酸单体及固化剂,其特征在于:所述涂料组合物进一步包括溶剂及光引发剂,所述热固化树脂包括聚丙烯酸寡聚物与环氧类树脂,或聚丙烯酸寡聚物与聚酯多元醇,所述固化剂为二酸酐类或异氰酸盐类,该涂料组合物中,该热固化树脂的质量百分比为20~25%、该丙烯酸单体的质量百分比为25~35%、该固化剂的质量百分比为2~4%、该光引发剂的质量百分比为1~4%、该溶剂的质量百分比为25~35%,所述热固化树脂、该丙烯酸单体、该固化剂、该光引发剂及该溶剂的质量百分比之和等于100%。
2.如权利要求1所述的涂料组合物,其特征在于:所述热固化树脂中,该聚丙烯酸寡聚物的质量百分比为50~55%,该环氧类树脂的质量百分比为45~50%,或该聚丙烯酸寡聚物的质量百分比为25~35%,该聚酯多元醇的质量百分比范围为65~75%。
3.如权利要求1所述的涂料组合物,其特征在于:所述聚丙烯酸寡聚物为聚醚酯丙烯酸酯、聚氨酯丙烯酸酯、胺基丙烯酸酯或有机硅丙烯酸酯。
4.如权利要求1所述的涂料组合物,其特征在于:所述环氧类树脂为1,6-二(2,3-环氧丙氧基)己烷、环己烷-1,2-二羧酸二(环氧乙基甲基)酯、或邻苯二甲酸-1,2-二羧酸二(环氧乙基甲基)酯。
5.如权利要求1所述的涂料组合物,其特征在于:所述聚酯多元醇为二元醇与二元酸的聚合体或三元醇与二元酸的聚合体,该聚酯多元醇的分子量为1000~5000。
6.如权利要求1所述的涂料组合物,其特征在于:所述光引发剂为苯基酮类光引发剂,该苯基酮类光引发剂为1-羟基环已基苯基酮、2-羟基-甲基苯基丙烷-1-酮、1,2-二苯基乙二酮、二苯甲酮、安息香、或安息香的醚类衍生物。
7.一种应用权利要求1-6中任一项所述涂料组合物的电子装置主板,包括主板及形成于该主板表面的防水薄膜,该防水薄膜为所述涂料组合物形成的薄膜。
8.如权利要求7所述的电子装置主板,其特征在于:所述防水薄膜的厚度为5~10μm。
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