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CN104279893B - A kind of double-layer staggered stream groove heat exchanger - Google Patents

A kind of double-layer staggered stream groove heat exchanger Download PDF

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CN104279893B
CN104279893B CN201410511548.2A CN201410511548A CN104279893B CN 104279893 B CN104279893 B CN 104279893B CN 201410511548 A CN201410511548 A CN 201410511548A CN 104279893 B CN104279893 B CN 104279893B
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heat exchanger
groove
liquid
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interlayer
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CN104279893A (en
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白鹏飞
周国富
陈平
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Guangzhou Huazuan Electronic Technology Co ltd
South China Normal University
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Guangzhou Huazuan Electronic Technology Co ltd
South China Normal University
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Abstract

本发明涉及一种双层交错流沟槽换热器,包括紧密密封贴合的端盖层、夹层、底层,所述端盖层上设置有液体进口和通向所述底层的液体出口,所述夹层上设置有通向所述底层的小孔,所述底层上设置有多个隔板,形成多个沟槽。本发明通过对换热器的结构进行改进,不仅使底层受热更加均匀,延长换热器的使用年限,还大大提高了换热效率,同时,换热液体可循环使用,简化了使用步骤,节约资源。本发明不仅可应用于空调等家电散热,同时也可应用到冶金等工业生产中。

The invention relates to a double-layer cross-flow groove heat exchanger, which comprises a tightly sealed end cover layer, an interlayer and a bottom layer, and the end cover layer is provided with a liquid inlet and a liquid outlet leading to the bottom layer. The interlayer is provided with small holes leading to the bottom layer, and the bottom layer is provided with a plurality of partitions to form a plurality of grooves. By improving the structure of the heat exchanger, the invention not only makes the bottom layer more evenly heated, prolongs the service life of the heat exchanger, but also greatly improves the heat exchange efficiency. At the same time, the heat exchange liquid can be recycled, which simplifies the use steps and saves energy. resource. The invention can not only be applied to the heat dissipation of home appliances such as air conditioners, but also can be applied to industrial production such as metallurgy.

Description

一种双层交错流沟槽换热器A double-layer cross-flow groove heat exchanger

技术领域 technical field

本发明涉及一种改进的换热器,尤其是一种双层交错流沟槽换热器。 The invention relates to an improved heat exchanger, especially a double-layer cross-flow groove heat exchanger.

背景技术 Background technique

换热器是将热流体的部分热量传递给冷流体,使流体温度达到工艺流程规定指标的热量交换设备,又称热交换器。换热器作为传热设备广泛应用于锅炉暖通领域,据统计,在现代化学工业中,所用换热器的投资大约占设备总投资的30%,在炼油厂中,换热器占全部工艺设备的40%左右,海水淡化工艺装置则几乎全部是由换热器组成的。随着节能技术的飞速发展,换热器的种类越来越多。 A heat exchanger is a heat exchange device that transfers part of the heat of the hot fluid to the cold fluid so that the temperature of the fluid reaches the specified index of the process, also known as a heat exchanger. As heat transfer equipment, heat exchangers are widely used in the field of boiler heating and ventilation. According to statistics, in the modern chemical industry, the investment in heat exchangers accounts for about 30% of the total investment in equipment. In refineries, heat exchangers account for all About 40% of the process equipment, seawater desalination process devices are almost all composed of heat exchangers. With the rapid development of energy-saving technology, there are more and more types of heat exchangers.

根据冷、热流体热量交换的原理和方式,换热器基本上可分为三大类,即间壁式、混合式和蓄热式。在这三类换热器中,间壁式换热器应用最多。 According to the principle and method of heat exchange between cold and hot fluids, heat exchangers can basically be divided into three categories, namely partition type, hybrid type and heat storage type. Among these three types of heat exchangers, partition wall heat exchangers are the most widely used.

间壁式换热器的特点是冷、热两流体被一层固体壁面(管或板)隔开,不相混合,通过间壁进行热交换。 The characteristic of the partition wall heat exchanger is that the cold and hot fluids are separated by a layer of solid wall (tube or plate), do not mix, and exchange heat through the partition wall.

因此,关于间壁式换热器的性能,接触面受热是否均匀影响使用寿命,接触面的大小影响换热效率。 Therefore, regarding the performance of the partition wall heat exchanger, whether the contact surface is heated evenly affects the service life, and the size of the contact surface affects the heat exchange efficiency.

发明内容 Contents of the invention

本发明所要解决的技术问题是:提供一种改进的换热器,既能够使换热器受热均匀,同时还能够提高换热效率。 The technical problem to be solved by the present invention is to provide an improved heat exchanger, which can not only make the heat exchanger evenly heated, but also improve the heat exchange efficiency.

为解决上述技术问题,本发明所采用的技术方案是: In order to solve the problems of the technologies described above, the technical solution adopted in the present invention is:

一种双层交错流沟槽换热器,包括紧密密封贴合的端盖层、夹层和底层,所述端盖层上设置有液体进口和通向所述底层的液体出口,所述夹层上设置有通向所述底层的小孔,所述底层上设置有多个隔板,形成多个沟槽。 A double-layer cross-flow groove heat exchanger, including a tightly sealed end cover layer, an interlayer and a bottom layer, the end cover layer is provided with a liquid inlet and a liquid outlet leading to the bottom layer, and the interlayer A small hole leading to the bottom layer is provided, and a plurality of partitions are arranged on the bottom layer to form a plurality of grooves.

优选地,所述液体进口设置为一个,设置于所述端盖层的正中心,所述液体出口设置为两个,与所述液体进口共线、对称地设置于所述液体进口的两侧,并位于所述端盖层靠近边缘的位置处。 Preferably, one liquid inlet is arranged at the center of the end cover layer, and two liquid outlets are arranged on the same line as the liquid inlet and symmetrically arranged on both sides of the liquid inlet , and located near the edge of the end cap layer.

优选地,所述夹层上设置有多个小孔,沿垂直于液体进口和液体出口连线的方向排列设置,并关于液体进口对称地设置为两列,包括第一列小孔和第二列小孔。 Preferably, the interlayer is provided with a plurality of small holes, arranged in a direction perpendicular to the line connecting the liquid inlet and the liquid outlet, and symmetrically arranged in two rows with respect to the liquid inlet, including the first row of small holes and the second row Small hole.

优选地,所述夹层上的两列小孔分别设置于两个液体出口的内侧。 Preferably, the two rows of small holes on the interlayer are respectively arranged inside the two liquid outlets.

优选地,所述多个隔板呈S型设置,在所述底层上形成多个沟槽,所述多个沟槽分成第一沟槽和第二沟槽两种类型。 Preferably, the plurality of separators are arranged in an S shape, and a plurality of grooves are formed on the bottom layer, and the plurality of grooves are divided into two types: first grooves and second grooves.

优选地,所述第一列小孔与所述第二沟槽对齐,所述第二列小孔与所述第一沟槽对齐。 Preferably, the first row of holes is aligned with the second groove, and the second row of holes is aligned with the first groove.

进一步地,所述第一列小孔与所述第二列小孔的宽度分别与所述第二沟槽和所述第一沟槽的宽度保持一致。 Further, the widths of the first row of small holes and the second row of small holes are respectively consistent with the widths of the second groove and the first groove.

优选地,所述沟槽内还设置有一挡板,在沟槽中形成U型通道。 Preferably, a baffle plate is also arranged in the groove to form a U-shaped channel in the groove.

优选地,所述端盖层、夹层和底层的边角处对应地设置有多个固定孔,采用夹紧螺栓穿过所述固定孔夹紧端盖层、夹层和底层。 Preferably, the corners of the end cover layer, the interlayer and the bottom layer are correspondingly provided with a plurality of fixing holes, and clamping bolts are used to pass through the fixing holes to clamp the end cover layer, the interlayer and the bottom layer.

进一步地,所述端盖层、夹层和底层两两之间填充有密封剂或设置有密封垫片。 Further, the gap between the end cover layer, the interlayer and the bottom layer is filled with a sealant or provided with a sealing gasket.

本发明的有益效果是:通过对换热器的结构进行改进,不仅使底层受热更加均匀,延长换热器的使用年限,还大大提高了换热效率,同时,换热液体可循环使用,简化了使用步骤,节约资源。 The beneficial effects of the present invention are: by improving the structure of the heat exchanger, not only the bottom layer is heated more evenly, the service life of the heat exchanger is prolonged, but also the heat exchange efficiency is greatly improved. At the same time, the heat exchange liquid can be recycled, simplifying The usage steps are simplified to save resources.

附图说明 Description of drawings

下面结合附图和具体实施例对本发明作进一步说明,其中: The present invention will be further described below in conjunction with accompanying drawing and specific embodiment, wherein:

图1为根据本发明的一个具体实施例,本发明的换热器的结构的纵截面示意图; Fig. 1 is according to a specific embodiment of the present invention, the longitudinal sectional view of the structure of heat exchanger of the present invention;

图2为根据本发明的换热器的液体流动方向的纵截面示意图; Fig. 2 is a schematic longitudinal sectional view of the liquid flow direction of the heat exchanger according to the present invention;

图3为根据本发明的一个具体实施例,本发明的换热器的液体流动方向的纵截面示意图。 Fig. 3 is a schematic longitudinal sectional view of the liquid flow direction of the heat exchanger of the present invention according to a specific embodiment of the present invention.

具体实施方式 detailed description

如图1所示,为根据本发明的换热器的一个实施例的结构示意图。 As shown in FIG. 1 , it is a schematic structural diagram of an embodiment of a heat exchanger according to the present invention.

在本实施例中,所述换热器包括端盖层1、夹层2和底层3。 In this embodiment, the heat exchanger includes an end cover layer 1 , an interlayer 2 and a bottom layer 3 .

所述端盖层1的正中心设置有一个液体进口11,所述液体进口11的两侧对称地设置有第一液体出口121和第二液体出口122,并分别位于所述端盖层1的靠近边缘的位置处,所述第一液体出口121和第二液体出口122直通到所述底层3。优选地,所述液体进口11与第一液体出口121和第二液体出口122在同一条直线上。将第一液体出口121和第二液体出口122设置于所述端盖层1的靠近边缘的位置处是为了使液体从液体进口11进入后能够尽量多地流过换热器内部的区域,然后再从第一液体出口121和第二液体出口122流出,以便使底层3受热更加均匀,提高换热效率。关于液体的流动路径,下文会进行详细的描述。 The center of the end cover layer 1 is provided with a liquid inlet 11, and the two sides of the liquid inlet 11 are symmetrically provided with a first liquid outlet 121 and a second liquid outlet 122, which are respectively located on the sides of the end cover layer 1. Near the edge, the first liquid outlet 121 and the second liquid outlet 122 are directly connected to the bottom layer 3 . Preferably, the liquid inlet 11 is on the same straight line as the first liquid outlet 121 and the second liquid outlet 122 . The purpose of setting the first liquid outlet 121 and the second liquid outlet 122 near the edge of the end cover layer 1 is to allow the liquid to flow through the inner area of the heat exchanger as much as possible after entering from the liquid inlet 11, and then Then flow out from the first liquid outlet 121 and the second liquid outlet 122, so as to make the bottom layer 3 heated more evenly and improve the heat exchange efficiency. The flow path of the liquid will be described in detail below.

所述夹层2上设置有多个小孔,优选地为矩形,沿垂直于液体进口11和液体出口连线的方向排列设置,并关于液体进口11对称地设置有第一列小孔211和第二列小孔212两列。第一列小孔211和第二列小孔212分别设置于第一液体出口121和第二液体出口122的内侧。关于液体进口11对称地设置第一列小孔211和第二列小孔212的目的在于,液体通过所述液体进口11进入后分流,分别通过第一列小孔211和第二列小孔212进入底层,这样做的目的以及液体的流动路径下文会进行详细的描述。 The interlayer 2 is provided with a plurality of small holes, preferably rectangular, arranged along a direction perpendicular to the line connecting the liquid inlet 11 and the liquid outlet, and symmetrically arranged with the first row of small holes 211 and the second row of small holes 211 with respect to the liquid inlet 11. There are two rows of small holes 212 in two rows. The first row of small holes 211 and the second row of small holes 212 are respectively disposed inside the first liquid outlet 121 and the second liquid outlet 122 . The purpose of arranging the first row of small holes 211 and the second row of small holes 212 symmetrically with respect to the liquid inlet 11 is that the liquid enters through the liquid inlet 11 and splits, and passes through the first row of small holes 211 and the second row of small holes 212 respectively. Access to the bottom layer, the purpose of this and the flow path of the liquid are described in detail below.

所述底层3设有S型隔板31,所述S型隔板31将所述底层3分为第一沟槽311和第二沟槽312。所述第一沟槽311的一端与所述第二列小孔212对齐,所述第二沟槽312的一端与所述第一列小孔211对齐。优选地,所述第一沟槽311的一端与所述第二列小孔212的宽度保持一致,所述第二沟槽312的一端与所述第一列小孔211的宽度保持一致,以确保从某一小孔流出的液体只能进入其对应的沟槽中。作为对上述实施方式的进一步改进,所述沟槽311和312中还都设有一挡板32,在沟槽中形成U型通道,以增大换热面积。 The bottom layer 3 is provided with an S-shaped partition 31 , and the S-shaped partition 31 divides the bottom layer 3 into a first groove 311 and a second groove 312 . One end of the first groove 311 is aligned with the second row of small holes 212 , and one end of the second groove 312 is aligned with the first row of small holes 211 . Preferably, one end of the first groove 311 is consistent with the width of the second row of small holes 212, and one end of the second groove 312 is consistent with the width of the first row of small holes 211, so that Make sure that the liquid flowing from a small hole can only enter its corresponding groove. As a further improvement to the above embodiment, a baffle plate 32 is also provided in the grooves 311 and 312 to form a U-shaped channel in the grooves to increase the heat exchange area.

作为对上述实施方式的改进,端盖层1、夹层2和底层3的四角处还都分别设有一固定孔4,利用夹紧螺栓穿过所述固定孔4夹紧所述端盖层1、夹层2和底层3。 As an improvement to the above embodiment, the four corners of the end cover layer 1, the interlayer 2 and the bottom layer 3 are respectively provided with a fixing hole 4, and the clamping bolts are used to pass through the fixing holes 4 to clamp the end cover layer 1, Mezzanine 2 and ground floor 3.

作为对上述实施方式的进一步改进,所述端盖层1、夹层2和底层3两两之间还填充有密封剂或设置有密封垫片。 As a further improvement to the above-mentioned embodiment, the gaps between the end cover layer 1 , the interlayer 2 and the bottom layer 3 are also filled with a sealant or provided with a sealing gasket.

如图2所示,为根据本发明的换热器的液体流动方向的纵截面示意图。 As shown in FIG. 2 , it is a schematic vertical cross-sectional view of the liquid flow direction of the heat exchanger according to the present invention.

液体5从所述液体进口11进入所述双层交错流沟槽换热器中,液体5只能从所述夹层2的第一列小孔211和第二列小孔212流出,这样,所述液体5就分为第一和第二两股液体流。所述第一液体流511通过所述第一列小孔211流出并进入到所述第二沟槽312中,最后从所述第二液体出口122流出,同理,所述第二液体流512通过所述第二列小孔212流出并进入到所述第一沟槽311中,最后从所述第一液体出口121流出。通过第一列小孔211和第二列小孔212的分流作用,两股液体流进入底层3后分别在各自的沟槽中以相反的方向流动,使底层3更加均匀地受热,从而提高换热效率。 The liquid 5 enters the double-layer cross-flow groove heat exchanger from the liquid inlet 11, and the liquid 5 can only flow out from the first row of small holes 211 and the second row of small holes 212 of the interlayer 2, so that the Said liquid 5 is just divided into first and second two liquid streams. The first liquid flow 511 flows out through the first row of small holes 211 and enters the second groove 312, and finally flows out from the second liquid outlet 122. Similarly, the second liquid flow 512 It flows out through the second row of small holes 212 and enters the first groove 311 , and finally flows out from the first liquid outlet 121 . Through the shunting effect of the small holes 211 in the first row and the small holes 212 in the second row, the two liquid streams enter the bottom layer 3 and flow in opposite directions in their respective grooves, so that the bottom layer 3 is heated more evenly, thereby improving the heat transfer rate. Thermal efficiency.

如图3所示,为根据本发明的一个具体实施例,本发明的换热器的液体流动方向的纵截面示意图。液体的流动路径如上关于图2所述。由于所述S型隔板31的设计,所述S型隔板31的两侧形成交错流动的液体,使所述底层3受热均匀;同时,由于所述挡板32的设计,在沟槽中形成U型的流道,增大了换热面积。 As shown in FIG. 3 , it is a schematic vertical cross-sectional view of the liquid flow direction of the heat exchanger of the present invention according to a specific embodiment of the present invention. The flow path of the liquid is as described above with respect to FIG. 2 . Due to the design of the S-shaped partition 31, the two sides of the S-shaped partition 31 form a staggered flow of liquid, so that the bottom layer 3 is evenly heated; at the same time, due to the design of the baffle 32, in the groove A U-shaped flow channel is formed to increase the heat exchange area.

本发明通过对换热器的结构进行改进,不仅使底层受热更加均匀,延长换热器的使用年限,还大大提高了换热效率,同时,换热液体可循环使用,简化了使用步骤,节约资源。但是,以上所述,只是本发明的较佳实施方式而已,本发明并不限于上述实施例,例如,作为对上述实施例的进一步改进,为了充分利用液体中的热量,节约资源,可以在液体出口和液体进口之间设置一连接管,将流出的液体再次通过液体进口导入换热器中。因此,只要以任何相同或相似手段达到本发明的技术效果,都应落入本发明的保护范围之内。 By improving the structure of the heat exchanger, the invention not only makes the bottom layer more evenly heated, prolongs the service life of the heat exchanger, but also greatly improves the heat exchange efficiency. At the same time, the heat exchange liquid can be recycled, which simplifies the use steps and saves resource. However, the above description is only a preferred embodiment of the present invention, and the present invention is not limited to the above examples. For example, as a further improvement to the above examples, in order to make full use of the heat in the liquid and save resources, you can A connecting pipe is arranged between the outlet and the liquid inlet, and the outflowing liquid is introduced into the heat exchanger through the liquid inlet again. Therefore, as long as the technical effect of the present invention is achieved by any same or similar means, it shall fall within the protection scope of the present invention.

Claims (10)

1. a double-layer staggered stream groove heat exchanger, it is characterized in that: comprise the end cap layers of tight seal laminating, interlayer and bottom, described end cap layers is provided with liquid-inlet and the liquid outlet leading to described bottom, described interlayer is provided with the aperture leading to described bottom, described bottom is provided with multiple dividing plate, forms multiple groove.
2. one according to claim 1 double-layer staggered stream groove heat exchanger, it is characterized in that: described liquid-inlet is set to one, be arranged at the center of described end cap layers, described liquid outlet is set to two, with described liquid-inlet conllinear, the both sides being arranged at described liquid-inlet symmetrically, and be positioned at the submarginal position of described end cap layers.
3. one according to claim 2 double-layer staggered stream groove heat exchanger, it is characterized in that: described interlayer is provided with multiple aperture, along the direction spread configuration perpendicular to liquid-inlet and liquid outlet line, and be set to two row symmetrically about liquid-inlet, comprise first row aperture and secondary series aperture.
4. one according to claim 3 double-layer staggered stream groove heat exchanger, is characterized in that: two row apertures on described interlayer are arranged at the inner side of two liquid outlets respectively.
5. one according to claim 4 double-layer staggered stream groove heat exchanger, is characterized in that: the S-type setting of described multiple dividing plate, described bottom forms multiple groove, and described multiple groove is divided into the first groove and the second groove two type.
6. one according to claim 5 double-layer staggered stream groove heat exchanger, is characterized in that: described first row aperture aligns with described second groove, and described secondary series aperture aligns with described first groove.
7. one according to claim 6 double-layer staggered stream groove heat exchanger, is characterized in that: the width of described first row aperture and described secondary series aperture is consistent with the width of described second groove and described first groove respectively.
8. one according to claim 6 double-layer staggered stream groove heat exchanger, is characterized in that: be also provided with a baffle plate in described groove, forms U-shaped passage in the trench.
9. one according to claim 1 double-layer staggered stream groove heat exchanger, it is characterized in that: the edge of described end cap layers, interlayer and bottom is provided with multiple fixing hole accordingly, adopt fishbolt through described fixing hole pinching end cap rock, interlayer and bottom.
10. one according to claim 1 double-layer staggered stream groove heat exchanger, is characterized in that: described end cap layers, interlayer and bottom are filled with sealant between any two or are provided with gasket seal.
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CN200946997Y (en) * 2005-12-02 2007-09-12 缪志先 Plate exchanger with diagonal flow and same-side flow assembled by a plate profile
CN204165431U (en) * 2014-09-29 2015-02-18 华南师范大学 A kind of double-layer staggered stream groove heat exchanger

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JP3380208B2 (en) * 2000-03-31 2003-02-24 八幸通商株式会社 Heat exchanger
JP2002081781A (en) * 2000-09-07 2002-03-22 Ebara Corp Plate type heat exchanger

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN200946997Y (en) * 2005-12-02 2007-09-12 缪志先 Plate exchanger with diagonal flow and same-side flow assembled by a plate profile
CN204165431U (en) * 2014-09-29 2015-02-18 华南师范大学 A kind of double-layer staggered stream groove heat exchanger

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