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CN104278107B - Method for producing arachidonic acid oil by fermenting mortierella alpina based on dissolved oxygen regulation - Google Patents

Method for producing arachidonic acid oil by fermenting mortierella alpina based on dissolved oxygen regulation Download PDF

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CN104278107B
CN104278107B CN201410556081.3A CN201410556081A CN104278107B CN 104278107 B CN104278107 B CN 104278107B CN 201410556081 A CN201410556081 A CN 201410556081A CN 104278107 B CN104278107 B CN 104278107B
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dissolved oxygen
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纪晓俊
邬文嘉
张瑷珲
黄和
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Nanjing Tech University
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Abstract

本发明涉及一种基于溶氧调控高山被孢霉发酵产花生四烯酸油脂的方法。将高山被孢霉菌株经过试管斜面培养基和摇瓶培养基逐级放大培养,制备种子液,然后接种于发酵罐中进行发酵培养,将整个发酵过程分为发酵前期、发酵中期和发酵后期3个阶段;转速初始设定为0rpm,溶氧初始设定在100%,在发酵前期,使得溶氧下降后稳定在40%‑70%;在发酵中期,将溶氧控制在20%‑40%;在发酵后期,将溶氧控制在40%‑70%。发酵结束可使高山被孢霉细胞干重、油脂含量、花生四烯酸占总油脂的百分含量、花生四烯酸的单位产量分别可以达到55g/L、54%、65%,20.628g/L,花生四烯酸生产强度达到2.292g/(L*d)。The invention relates to a method for producing arachidonic acid oil by regulating Mortierella alpine fermentation based on dissolved oxygen. The Mortierella alpina strain was amplified step by step through the test tube slant medium and the shake flask medium, and the seed liquid was prepared, and then inoculated in the fermenter for fermentation culture. The whole fermentation process was divided into the early stage of fermentation, the middle stage of fermentation and the late stage of fermentation3 The initial setting of rotation speed is 0rpm, and the initial setting of dissolved oxygen is 100%. In the early stage of fermentation, the dissolved oxygen is stabilized at 40%-70%; in the middle stage of fermentation, the dissolved oxygen is controlled at 20%-40%. ; In the later stage of fermentation, the dissolved oxygen is controlled at 40%‑70%. At the end of fermentation, the dry weight of Mortierella alpina cells, the oil content, the percentage of arachidonic acid in the total oil, and the unit yield of arachidonic acid can reach 55g/L, 54%, 65%, and 20.628g/L respectively. L, the production intensity of arachidonic acid reaches 2.292g/(L*d).

Description

一种基于溶氧调控高山被孢霉发酵产花生四烯酸油脂的方法A method for producing arachidonic acid oil by regulating the fermentation of Mortierella alpina based on dissolved oxygen

技术领域technical field

本发明涉及一种基于溶氧调控高山被孢霉发酵产花生四烯酸油脂的方法,属于微生物发酵技术领域。The invention relates to a method for producing arachidonic acid oil by regulating Mortierella alpine fermentation based on dissolved oxygen, and belongs to the technical field of microbial fermentation.

背景技术Background technique

自从20世纪90年代以来,人们对健康饮食和营养搭配越来越重视,长链多不饱和脂肪酸逐渐进入人们的视线。长链多不饱和脂肪酸主要包括花生四烯酸(ARA)、二十二碳六烯酸(DHA)和二十碳五烯酸(EPA)。这些脂肪酸不仅仅在组成膜磷脂结构成份中起了重要作用,而且可以作为合成信号分子类二十烷酸(包括前列腺素、凝血恶烷和白三烯等)的前体物质,被广泛应用于医药和化妆品,尤其是婴幼儿食品和营养品领域。Since the 1990s, people have paid more and more attention to healthy diet and nutrition, and long-chain polyunsaturated fatty acids have gradually come into people's sight. Long-chain polyunsaturated fatty acids mainly include arachidonic acid (ARA), docosahexaenoic acid (DHA) and eicosapentaenoic acid (EPA). These fatty acids not only play an important role in the composition of membrane phospholipids, but also can be used as precursors for the synthesis of signal molecules eicosanoids (including prostaglandins, thromboxanes and leukotrienes, etc.), and are widely used in Pharmaceuticals and cosmetics, especially in the field of infant food and nutritional products.

目前,微生物发酵法生产花生四烯酸油脂的工艺已经进入工业生产阶段。但是,发酵法生产也面临了诸多问题,例如发酵法周期长、葡萄糖转化率低、细胞生物量低、油脂含量低、饱和以及单不饱和脂肪酸含量过高,尤其是发酵过程中菌体形态难以控制等。At present, the process of producing arachidonic acid oil by microbial fermentation has entered the stage of industrial production. However, fermentation production also faces many problems, such as long fermentation period, low glucose conversion rate, low cell biomass, low oil content, high content of saturated and monounsaturated fatty acids, especially the difficulty of cell morphology during fermentation. control etc.

传统生产中使用的发酵罐主要包括机械搅拌式和气升式等。机械搅拌式发酵罐使用功率高,能耗大,同时桨叶剪切力较大,对菌体形态有很大影响,很容易将菌体打碎,呈碎羽毛状。另一方面,气升式发酵罐以鼓进无菌空气为推动力,将发酵液进行翻滚,没有剪切力,但是发酵后期菌体生物量长到一定程度,发酵液密度大,粘度高,气体的推动对发酵液翻腾混合的影响程度显著减弱,溶氧不易控制,菌体形态同样不易控制。然而,菌体形态对菌体生物量、油脂含量和花生四烯酸百分含量等指标有着直接的影响。Fermentation tanks used in traditional production mainly include mechanical stirring type and air lift type. The mechanical agitation fermenter has high power and high energy consumption. At the same time, the shear force of the blade is relatively large, which has a great impact on the shape of the bacteria. It is easy to break the bacteria into pieces and take the shape of broken feathers. On the other hand, the air-lift fermenter uses sterile air as the driving force to roll the fermentation liquid without shear force, but the biomass of the bacteria grows to a certain extent in the later stage of fermentation, the density of the fermentation liquid is high, and the viscosity is high. The effect of gas propulsion on the tumbling and mixing of the fermentation broth is significantly weakened, the dissolved oxygen is not easy to control, and the shape of the bacteria is also difficult to control. However, the morphology of the bacteria has a direct impact on indicators such as the biomass of the bacteria, the oil content and the percentage of arachidonic acid.

目前高山被孢霉发酵产花生四烯酸油脂的普遍水平为:周期10-16天,生物量22-37g/L,花生四烯酸占总油脂含量的33-60%。其中已报道的花生四烯酸含量最高的一组实验周期12.1天、生物量38.3g/L、含油量26.4g/L、花生四烯酸占总油脂的含量达到75%。然而,花生四烯酸的生产强度基本在0.3-1.45g/(L*d),花生四烯酸净含量报道的最高值也仅仅为18g/L。鉴于发酵周期长、容易引起染菌、生产强度仍然处于较低水平等问题,有进一步提升的空间。此外,目前报道的花生四烯酸净含量较高的实验基本都是在250mL摇瓶、1L、5L、20L小发酵罐的水平上进行的,很少有工业放大中应用较好的实例报道。At present, the general level of arachidonic acid oil produced by Mortierella alpina fermentation is: the cycle is 10-16 days, the biomass is 22-37g/L, and arachidonic acid accounts for 33-60% of the total oil content. Among them, the group with the highest reported arachidonic acid content has a period of 12.1 days, a biomass of 38.3g/L, an oil content of 26.4g/L, and arachidonic acid accounting for 75% of the total oil. However, the production intensity of arachidonic acid is basically 0.3-1.45g/(L*d), and the highest reported net content of arachidonic acid is only 18g/L. In view of the problems of long fermentation cycle, easy to cause bacterial contamination, and low production intensity, there is room for further improvement. In addition, the currently reported experiments with high net content of arachidonic acid are basically carried out at the level of 250mL shake flasks, 1L, 5L, and 20L small fermentation tanks, and there are few reports of good examples in industrial scale-up.

因此,鉴于现有的机械搅拌式发酵罐和气升式发酵罐对菌体形态影响的弊端,对于高山被孢霉发酵产花生四烯酸油脂这样周期长、极好氧且发酵后期粘度显著升高的发酵体系,优化合适的高密度发酵工艺条件,提供出一种能够适合高山被孢霉菌体积累产花生四烯酸油脂的新型工艺,提升菌体生物量和花生四烯酸油脂含量,提高花生四烯酸生产强度,并且付诸于工业化大生产实为必要。Therefore, in view of the disadvantages of the existing mechanically stirred fermenters and airlift fermenters on the influence of the bacterial morphology, for the fermentation of Mortierella alpina to produce arachidonic acid oil, the cycle is long, extremely aerobic, and the viscosity increases significantly in the later stage of fermentation. The fermentation system optimizes the appropriate high-density fermentation process conditions, and provides a new process suitable for the accumulation of Mortierella alpine bacteria to produce arachidonic acid oil, which increases the biomass of the bacteria and the content of arachidonic acid oil, and improves the quality of peanuts. Tetraenoic acid production intensity, and it is necessary to put it into industrialized large-scale production.

发明内容Contents of the invention

鉴于现有技术的上述问题,本发明的目的是提出一种基于溶氧调控高山被孢霉发酵产花生四烯酸油脂的方法,其通过以菌体形态为目标,结合机械搅拌式发酵罐和气升式发酵罐的优点,通过对工艺的调控,提高了发酵产能。In view of the above-mentioned problems in the prior art, the purpose of the present invention is to propose a method based on dissolved oxygen regulation Mortierella alpina fermentation to produce arachidonic acid oil, which is aimed at the shape of the bacteria, combined with mechanical stirring fermenter and gas The advantages of the ascending fermenter, through the regulation of the process, the fermentation capacity is improved.

为了实现上述目的,本发明采用的技术方案为:In order to achieve the above object, the technical scheme adopted in the present invention is:

一种基于溶氧调控高山被孢霉发酵产花生四烯酸油脂的方法,将高山被孢霉菌株经过试管斜面和摇瓶逐级放大培养,制备种子液,然后接种于发酵罐中进行发酵培养,在发酵过程中,以控制高山被孢霉发酵形态为目标,以发酵溶氧参数为指标,对发酵过程进行分阶段调控,将整个发酵过程分为发酵前期、发酵中期和发酵后期3个阶段;在发酵前期,菌体生物量增长旺盛阶段,转速初始设定为0rpm,溶氧初始设定在100%,随着菌体浓度增加,溶氧会呈现下降趋势,通过每间隔4小时将转速提高5rpm,直至50rpm止,使得溶氧下降后能够稳定在40%-70%;在发酵中期,油脂积累阶段,将溶氧控制在20%-40%;在发酵后期,花生四烯酸生物合成阶段,将溶氧控制在40%-70%。A method based on dissolved oxygen regulation of Mortierella alpina fermentation to produce arachidonic acid oil. The Mortierella alpina strain is gradually amplified and cultivated on a test tube slope and a shaker flask to prepare seed liquid, and then inoculated in a fermenter for fermentation and cultivation , in the fermentation process, with the goal of controlling the fermentation morphology of Mortierella alpina, the fermentation process is regulated in stages with the fermentation dissolved oxygen parameters as the index, and the entire fermentation process is divided into three stages: the early stage of fermentation, the middle stage of fermentation and the late stage of fermentation ; In the early stage of fermentation, when the biomass of the bacteria grows vigorously, the initial setting of the rotating speed is 0rpm, and the initial setting of the dissolved oxygen is 100%. As the concentration of the bacteria increases, the dissolved oxygen will show a downward trend. Increase 5rpm until 50rpm, so that the dissolved oxygen can be stabilized at 40%-70% after the drop; in the middle stage of fermentation, the oil accumulation stage, the dissolved oxygen is controlled at 20%-40%; in the late stage of fermentation, arachidonic acid biosynthesis stage, the dissolved oxygen is controlled at 40%-70%.

所述发酵前期为发酵的0-72小时期间。The early stage of fermentation is the period of 0-72 hours of fermentation.

所述发酵前期溶氧控制通过风量和转速控制来实现,风量控制在1-3VVM(VVM:单位体积单位分钟内通入的气量),转速控制在0-50转/分钟。The dissolved oxygen control in the early stage of fermentation is realized by air volume and speed control, the air volume is controlled at 1-3VVM (VVM: the air volume per unit volume per minute), and the speed is controlled at 0-50 rpm.

所述发酵中期为发酵的73-120小时期间。The middle stage of the fermentation is the period of 73-120 hours of fermentation.

所述发酵中期溶氧控制通过风量和转速控制来实现,风量控制在0.5-1.5VVM,转速控制在50-200转/分钟。The dissolved oxygen control in the mid-fermentation stage is realized by air volume and rotational speed control, the air volume is controlled at 0.5-1.5VVM, and the rotational speed is controlled at 50-200 rpm.

所述发酵后期为发酵的121-216小时期间。The late stage of fermentation is the period of 121-216 hours of fermentation.

所述发酵后期溶氧控制通过风量和转速控制来实现,风量控制在1-3VVM,转速控制在100-200转/分钟。The dissolved oxygen control in the late stage of fermentation is realized through the control of air volume and rotational speed, the air volume is controlled at 1-3VVM, and the rotational speed is controlled at 100-200 rpm.

所述发酵前期溶氧控制通过风量和转速控制来实现,风量控制在1-2VVM,转速控制在0-50转/分钟,将溶氧控制在40%-55%之间。The control of dissolved oxygen in the early stage of fermentation is realized by air volume and speed control, the air volume is controlled at 1-2VVM, the speed is controlled at 0-50 rpm, and the dissolved oxygen is controlled between 40%-55%.

所述发酵中期溶氧控制通过风量和转速控制来实现,风量控制在0.8-1.2VVM,转速控制在 80-150转/分钟,将溶氧控制在20%-35%之间。The dissolved oxygen control in the middle stage of fermentation is realized by air volume and speed control, the air volume is controlled at 0.8-1.2VVM, the speed is controlled at 80-150 rpm, and the dissolved oxygen is controlled between 20%-35%.

所述发酵后期溶氧控制通过风量和转速控制来实现,风量控制在1.5-2VVM,转速控制在150-200转/分钟,将溶氧控制在40%-50%。The control of dissolved oxygen in the late stage of fermentation is realized by air volume and speed control, the air volume is controlled at 1.5-2VVM, the speed is controlled at 150-200 rpm, and the dissolved oxygen is controlled at 40%-50%.

本发明中所采用的高山被孢霉菌株为高山被孢霉菌株R807(CCTCC M 2012118)The Mortierella alpina strain used in the present invention is Mortierella alpina strain R807 (CCTCC M 2012118)

本发明调控原理如下:将发酵步骤分为三个阶段(生物量积累阶段、油脂积累阶段、花生四烯酸生物合成阶段),并且针对不同的阶段采用不同的调控工艺,在生物量积累阶段,种子液刚刚接进发酵罐,菌体活力较低较脆弱,不耐剪切,采用气升罐式的培养方式,高溶氧低剪切,利于高山被孢霉细胞数量的积累。当进入油脂积累阶段,生物量达到一定程度,单一的通气方式不足以给发酵液形成翻腾的效果,配合适宜的搅拌转速,对发酵液的气液混合效果有很好的贡献。在发酵后期花生四烯酸生物合成阶段,适当的降低转速并且提高风量,有利于Δ9去饱和酶、Δ12去饱和酶、Δ6去饱和酶和Δ5去饱和酶发挥作用,使得花生四烯酸的百分含量上升。The control principle of the present invention is as follows: the fermentation step is divided into three stages (biomass accumulation stage, oil accumulation stage, and arachidonic acid biosynthesis stage), and different regulation processes are adopted for different stages. In the biomass accumulation stage, The seed liquid has just been put into the fermenter, and the vigor of the bacteria is low and fragile, and it is not resistant to shearing. The air-lift tank culture method is adopted, with high dissolved oxygen and low shear, which is conducive to the accumulation of Mortierella alpina cells. When entering the stage of oil accumulation and the biomass reaches a certain level, a single aeration method is not enough to create a tumbling effect for the fermentation broth. With an appropriate stirring speed, it can make a good contribution to the gas-liquid mixing effect of the fermentation broth. In the biosynthesis stage of arachidonic acid in the later stage of fermentation, appropriately reducing the rotation speed and increasing the air volume is beneficial to the Δ9 desaturase, Δ12 desaturase, Δ6 desaturase and Δ5 desaturase to play a role, making the arachidonic acid content rises.

本发明的有益效果:Beneficial effects of the present invention:

(1)针对菌体前期较脆弱,后期密度过大等问题,结合气升罐溶氧较好和机械搅拌罐桨叶可以提供剪切等优点。通过对工艺的调控,提高了发酵产能,在7.5L罐中花生四烯酸的单位产量达到20.628g/L发酵液,花生四烯酸的生产强度达到2.291g/(L*d)。(1) In view of the problems that the bacteria are fragile in the early stage and the density is too large in the later stage, combined with the better dissolved oxygen in the airlift tank and the blades of the mechanical stirring tank, it can provide advantages such as shearing. Through the regulation of the process, the fermentation capacity was improved. The unit yield of arachidonic acid in the 7.5L tank reached 20.628g/L fermentation broth, and the production intensity of arachidonic acid reached 2.291g/(L*d).

(2)本发明涉及的工艺操作简便,有利于工业化生产。目前已经在7m³和25m³发酵罐水平完成试运行,并且得到很好的收益。(2) The process involved in the present invention is easy to operate and is beneficial to industrial production. At present, the trial operation has been completed at the level of 7m³ and 25m³ fermentation tanks, and good benefits have been obtained.

具体实施方式detailed description

下面结合具体实施方式,详细描述本发明。应理解,这些实施方式仅用于说明本发明而不用于限制本发明的范围。此外应理解,在阅读了本发明讲授的内容之后,本领域技术人员可以对本发明作各种改动或修改,这些等价形式同样落于本申请所附权利要求书所限定的范围。The present invention will be described in detail below in combination with specific embodiments. It should be understood that these embodiments are only used to illustrate the present invention and are not intended to limit the scope of the present invention. In addition, it should be understood that after reading the teachings of the present invention, those skilled in the art can make various changes or modifications to the present invention, and these equivalent forms also fall within the scope defined by the appended claims of the present application.

以下实施例中所采用的培养基如下:The culture medium adopted in the following examples is as follows:

试管斜面培养基(PDA斜面培养基):新鲜去皮马铃薯200g,煮沸后计时30min,4层纱布过滤除去固形物,加葡萄糖20g,琼脂20g,用蒸馏水定容至1L,pH自然,121℃灭菌30min。Test tube slant medium (PDA slant medium): 200g of fresh peeled potatoes, boiled for 30 minutes, filtered through 4 layers of gauze to remove solids, added 20g of glucose, 20g of agar, distilled water to 1L, natural pH, extinguished at 121°C Bacteria 30min.

种子培养基:葡萄糖30g/L,酵母膏6g/L,KH2PO4 3g/L, pH自然,121℃灭菌30min。Seed medium: glucose 30g/L, yeast extract 6g/L, KH 2 PO 4 3g/L, pH natural, sterilized at 121°C for 30min.

发酵培养基:葡萄糖80g/L,酵母膏11g/L,KH2PO4 3.8g/L,NaNO3 3.4g/L,MgSO4·7H2O 0.5g/L,pH自然,121℃灭菌30min。Fermentation medium: glucose 80g/L, yeast extract 11g/L, KH 2 PO 4 3.8g/L, NaNO 3 3.4g/L, MgSO 4 7H 2 O 0.5g/L, natural pH, sterilized at 121°C for 30min .

实施例中所用的菌株为:高山被孢霉菌株R807(CCTCC M 2012118),也可以使用其他类似菌株。The strain used in the examples is: Mortierella alpina strain R807 (CCTCC M 2012118), and other similar strains can also be used.

实施例1 基于溶氧调控策略7.5L罐高山被孢霉发酵产花生四烯酸油脂Example 1 Fermentation of Mortierella alpina in a 7.5L tank to produce arachidonic acid oil based on dissolved oxygen control strategy

1、菌种的活化以及种子液的制备:选取高山被孢霉菌株R807(CCTCC M 2012118)为出发菌株,将保藏的菌种接入PDA斜面培养基中,于25℃条件下在培养箱中培养10天,转接于装有100mL种子培养基的500mL凹槽瓶中于恒温振荡器中培养,接种量10%(v/v,10mL),培养条件是120rpm,温度25℃,培养时间1-2天。1. Activation of strains and preparation of seed solution: Mortierella alpina strain R807 (CCTCC M 2012118) was selected as the starting strain, and the preserved strains were inserted into PDA slant medium, and placed in an incubator at 25°C Cultivate for 10 days, transfer to a 500mL grooved bottle containing 100mL seed medium and culture in a constant temperature shaker, the inoculum size is 10% (v/v, 10mL), the culture conditions are 120rpm, the temperature is 25°C, and the culture time is 1 -2 days.

2、将步骤1得到的种子液接种到7.5L罐(New Brunswick Scientific, USA)中,装液量5L,接种量为10%(v/v,500mL),培养温度0-120h控制在28℃,121-216h控制在18℃,2. Inoculate the seed liquid obtained in step 1 into a 7.5L tank (New Brunswick Scientific, USA), the liquid volume is 5L, the inoculum volume is 10% (v/v, 500mL), and the culture temperature is controlled at 28°C for 0-120h , 121-216h controlled at 18°C,

发酵初始,种子液刚接进发酵罐,有一段适应期,初始风量为2VVM,搅拌转速初始为50转/分钟,溶氧初始设定100%,发酵的0-72小时期间,为发酵前期,菌体生物量增长旺盛阶段,随着菌体浓度的增加后,溶氧不断下降,通过风量和转速控制来控制溶氧下降后能够稳定在40%-70%,风量控制在1-2VVM,转速初始设定为0rpm,每间隔4小时将转速提高5rpm,直至50rpm止;在发酵的73-120小时期间,为发酵中期,该阶段为油脂积累阶段,通过风量和转速控制将溶氧控制在20%-40%,风量控制在1-1.5VVM,转速控制在150-200转/分钟;在发酵的121-216小时期间,为发酵后期,该阶段为花生四烯酸生物合成阶段,将溶氧控制在40%-70%,风量控制在1-2VVM,转速控制在150-200转/分钟。下表以不同阶段分界点的控制条件为例,见表1。At the beginning of fermentation, the seed liquid has just been put into the fermenter, there is a period of adaptation, the initial air volume is 2VVM, the initial stirring speed is 50 rpm, the initial setting of dissolved oxygen is 100%, and the period of 0-72 hours of fermentation is the early stage of fermentation. In the vigorous growth stage of bacterial biomass, with the increase of bacterial concentration, the dissolved oxygen will continue to decrease. After the dissolved oxygen is controlled by the air volume and speed control, it can be stabilized at 40%-70%. The air volume is controlled at 1-2VVM, and the speed The initial setting is 0rpm, and the speed is increased by 5rpm every 4 hours until it reaches 50rpm; during the 73-120 hour period of fermentation, it is the middle stage of fermentation, and this stage is the stage of oil accumulation. The dissolved oxygen is controlled at 20 by air volume and speed control. %-40%, the air volume is controlled at 1-1.5VVM, and the speed is controlled at 150-200 rpm; during the 121-216 hour period of fermentation, it is the late stage of fermentation, which is the biosynthesis stage of arachidonic acid, and dissolved oxygen Control at 40%-70%, air volume control at 1-2VVM, speed control at 150-200 rpm. The following table takes the control conditions of the boundary points of different stages as an example, see Table 1.

表1Table 1

注:刚刚完成接种时因菌体生物量较低,不易检测,因此0小时未取样检测生物量、油脂含量和花生四烯酸百分含量。Note: When the inoculation was just completed, due to the low biomass of the bacteria, it was not easy to detect, so no samples were taken to detect the biomass, oil content and percentage of arachidonic acid at 0 hours.

发酵初始,种子液刚接进发酵罐,有一段适应期,初始风量为2VVM,搅拌转速初始为50转/分钟,溶氧初始设定100%,菌体浓度生长后,溶氧不断下降,控制在40%左右;At the beginning of fermentation, the seed liquid has just been connected to the fermenter, and there is a period of adaptation. The initial air volume is 2VVM, the stirring speed is initially 50 rpm, and the dissolved oxygen is initially set at 100%. After the bacterial concentration grows, the dissolved oxygen continues to decrease. Around 40%;

当发酵培养至72小时,菌体生物量增长变缓,此时胞内油脂开始合成,将风量控制在1VVM,搅拌转速控制在150转/分钟,溶氧控制在20%;When the fermentation culture reaches 72 hours, the growth of bacterial biomass slows down, and at this time the intracellular oil begins to be synthesized, the air volume is controlled at 1VVM, the stirring speed is controlled at 150 rpm, and the dissolved oxygen is controlled at 20%;

发酵培养至120小时以后,此时罐内菌体浓度过大,发酵液粘度明显上升,将转速控制在200转/分钟,风量控制在2VVM,控制发酵罐内气液混合效果,溶氧控制在50%左右;After fermentation and cultivation for 120 hours, the concentration of bacteria in the tank is too large at this time, and the viscosity of the fermentation liquid rises obviously. About 50%;

当发酵培养至216小时,发酵结束,取样检测终点的生物量、油脂含量和花生四烯酸百分含量。高山被孢霉细胞干重、油脂含量、花生四烯酸百分含量、花生四烯酸的单位产量分别可以达到56.1g/L、53.9%、68.22%,20.628g/L,花生四烯酸生产强度达到2.292g/(L*d)。When the fermentation culture reaches 216 hours, the fermentation ends, and samples are taken to detect the biomass, oil content and arachidonic acid percentage content at the end point. Mortierella alpine cell dry weight, oil content, percentage of arachidonic acid, and unit yield of arachidonic acid can reach 56.1g/L, 53.9%, 68.22%, 20.628g/L, respectively, and the production of arachidonic acid The strength reaches 2.292g/(L*d).

实施例2.基于溶氧调控策略7m³罐发酵高山被孢霉产花生四烯酸Example 2. Arachidonic acid produced by fermenting Mortierella alpina in a 7m³ tank based on the dissolved oxygen regulation strategy

1、菌种的活化以及种子液的制备:选取高山被孢霉菌株R807(CCTCC M 2012118)为出发菌株,将保藏的菌种接入PDA斜面培养基中,于25℃条件下在培养箱中培养10天,转接于装有100mL种子培养基的500mL凹槽瓶中于恒温振荡器中培养,接种量10%(v/v,10mL),培养条件是120rpm,温度25℃,培养时间1-2天,制备成一级种子液。然后,按照接种量10%(v/v)将一级种子液接入于100L种子罐中,培养条件是200rpm,温度25℃,培养时间1天,制备成二级种子液。接着,将制备好的二级种子液全部接入到3000L种子罐中,培养条件是100rpm,温度25℃,培养时间1天,制备成三级种子液。1. Activation of strains and preparation of seed solution: Mortierella alpina strain R807 (CCTCC M 2012118) was selected as the starting strain, and the preserved strains were inserted into PDA slant medium, and placed in an incubator at 25°C Cultivate for 10 days, transfer to a 500mL grooved bottle containing 100mL seed medium and culture in a constant temperature shaker, the inoculum size is 10% (v/v, 10mL), the culture conditions are 120rpm, the temperature is 25°C, and the culture time is 1 -2 days, prepare a first-grade seed solution. Then, according to the inoculation amount of 10% (v/v), the primary seed solution was inserted into a 100L seed tank, the cultivation conditions were 200 rpm, the temperature was 25°C, and the cultivation time was 1 day to prepare the secondary seed solution. Next, all the prepared secondary seed liquids were put into a 3000L seed tank, the cultivation conditions were 100 rpm, the temperature was 25° C., and the cultivation time was 1 day to prepare the tertiary seed liquids.

2、将步骤1得到的三级种子液全部接入到7m³发酵罐中,培养温度0-120h控制在28℃,121-216h控制在18℃,其余参数工艺的控制见表2。其中所用的发酵罐的高径比3:1,由南京汇科生物工程设备有限公司制造安装,江苏天凯生物科技有限公司使用及管理,装液量5m³,发酵的0-72小时期间,为发酵前期,菌体生物量增长旺盛阶段,随着菌体浓度的增加后,溶氧不断下降,通过风量和转速控制来控制溶氧下降后能够稳定在40%-45%,风量控制在1-2VVM,转速初始设定为0rpm,每间隔4小时将转速提高5rpm,直至50rpm止;在发酵的73-120小时期间,为发酵中期,该阶段为油脂积累阶段,通过风量和转速控制将溶氧控制在20%-35%,风量控制在0.8-1.2VVM,转速控制在80-150转/分钟;在发酵的121-216小时期间,为发酵后期,该阶段为花生四烯酸生物合成阶段,将溶氧控制在40%-50%,风量控制在1.5-2VVM,转速控制在150-200转/分钟。下表以不同阶段分界点的控制条件为例,控制条件见表2。2. Put all the tertiary seed liquid obtained in step 1 into a 7m³ fermenter, control the culture temperature at 28°C for 0-120h, and 18°C for 121-216h, and see Table 2 for the control of other parameters. The height-to-diameter ratio of the fermenter used is 3:1, manufactured and installed by Nanjing Huike Bioengineering Equipment Co., Ltd., used and managed by Jiangsu Tiankai Biotechnology Co., Ltd., the liquid volume is 5m³, and the fermentation period is 0-72 hours. In the early stage of fermentation, the biomass of the bacteria grows vigorously. With the increase of the concentration of the bacteria, the dissolved oxygen continues to decrease. After the air volume and speed control are used to control the dissolved oxygen, the drop can be stabilized at 40%-45%, and the air volume is controlled at 1- 2VVM, the speed is initially set to 0rpm, and the speed is increased by 5rpm every 4 hours until it reaches 50rpm; during the 73-120 hour period of fermentation, it is the middle stage of fermentation, and this stage is the stage of oil accumulation. Dissolved oxygen is controlled by air volume and speed. Control at 20%-35%, air volume control at 0.8-1.2VVM, speed control at 80-150 rpm; during the 121-216 hours of fermentation, it is the late stage of fermentation, and this stage is the biosynthesis stage of arachidonic acid. Control the dissolved oxygen at 40%-50%, the air volume at 1.5-2VVM, and the speed at 150-200 rpm. The following table takes the control conditions of the boundary points of different stages as an example, and the control conditions are shown in Table 2.

表2Table 2

注:刚刚完成接种时因菌体生物量较低,不易检测,因此0小时未取样检测生物量、油脂含量和花生四烯酸百分含量。Note: When the inoculation was just completed, due to the low biomass of the bacteria, it was not easy to detect, so no samples were taken to detect the biomass, oil content and percentage of arachidonic acid at 0 hours.

发酵初始,种子液刚接进发酵罐,有一段适应期,初始风量为1.5VVM,搅拌转速初始为0,每隔四小时,调节变频器使转速增加5转,达到50转/分钟为止,溶氧初始设定100%,菌体浓度生长后,溶氧不断下降,可以控制在45%左右;At the beginning of fermentation, the seed liquid has just been connected to the fermenter, and there is a period of adaptation. The initial air volume is 1.5VVM, and the stirring speed is initially 0. Every four hours, adjust the frequency converter to increase the speed by 5 revolutions until it reaches 50 revolutions per minute. The initial oxygen setting is 100%. After the growth of the bacteria concentration, the dissolved oxygen will continue to decrease, which can be controlled at about 45%;

当发酵培养至72小时,菌体生物量增长变缓,此时胞内油脂开始合成,将风量控制在1VVM,搅拌转速控制在100转/分钟,溶氧控制在20%;When the fermentation culture reaches 72 hours, the growth of bacterial biomass slows down, and at this time, the intracellular oil begins to be synthesized, the air volume is controlled at 1VVM, the stirring speed is controlled at 100 rpm, and the dissolved oxygen is controlled at 20%;

发酵培养至120小时以后,此时罐内菌体浓度过大,发酵液粘度明显上升,将转速控制在160转/分钟,风量控制在1.7VVM,控制发酵罐内气液混合效果,溶氧控制在40%左右;After 120 hours of fermentation and cultivation, the concentration of bacteria in the tank is too large at this time, and the viscosity of the fermentation liquid rises significantly. Control the speed at 160 rpm and the air volume at 1.7VVM to control the gas-liquid mixing effect in the fermentation tank and control the dissolved oxygen. Around 40%;

当发酵培养至216小时,发酵结束,取样检测终点的生物量、油脂含量和花生四烯酸百分含量。高山被孢霉细胞干重、油脂含量、花生四烯酸百分含量、花生四烯酸的单位产量分别可以达到53.08g/L、57.05%、62.37%,18.887g/L,花生四烯酸生产强度达到2.099g/(L*d)。When the fermentation culture reaches 216 hours, the fermentation ends, and samples are taken to detect the biomass, oil content and arachidonic acid percentage content at the end point. Mortierella alpine cell dry weight, oil content, percentage of arachidonic acid, and unit yield of arachidonic acid can reach 53.08g/L, 57.05%, 62.37%, 18.887g/L, respectively, and the production of arachidonic acid The strength reaches 2.099g/(L*d).

实施例3.基于溶氧调控策略25m³罐发酵高山被孢霉产花生四烯酸Example 3. Arachidonic acid produced by fermenting Mortierella alpina in a 25m³ tank based on the dissolved oxygen regulation strategy

1、菌种的活化以及种子液的制备:选取高山被孢霉菌株R807(CCTCC M 2012118)为出发菌株,将保藏的菌种接入PDA斜面培养基中,于25℃条件下在培养箱中培养10天,转接于装有100mL种子培养基的500mL凹槽瓶中于恒温振荡器中培养,接种量10%(v/v,10mL),培养条件是120rpm,温度25℃,培养时间1-2天,制备成一级种子液。然后,按照接种量10%(v/v)将一级种子液接入于150L种子罐中,培养条件是200rpm,温度25℃,培养时间1天,制备成二级种子液。接着,将制备好的二级种子液全部接入到5000L种子罐中,培养条件是100rpm,温度25℃,培养时间1天,制备成三级种子液。1. Activation of strains and preparation of seed solution: Mortierella alpina strain R807 (CCTCC M 2012118) was selected as the starting strain, and the preserved strains were inserted into PDA slant medium, and placed in an incubator at 25°C Cultivate for 10 days, transfer to a 500mL grooved bottle containing 100mL seed medium and culture in a constant temperature shaker, the inoculum size is 10% (v/v, 10mL), the culture conditions are 120rpm, the temperature is 25°C, and the culture time is 1 -2 days, prepare a first-grade seed solution. Then, according to the inoculation amount of 10% (v/v), the primary seed solution was inserted into a 150L seed tank, the cultivation conditions were 200rpm, the temperature was 25°C, and the cultivation time was 1 day to prepare the secondary seed solution. Next, all the prepared secondary seed liquids were put into a 5000L seed tank, the cultivation conditions were 100 rpm, the temperature was 25° C., and the cultivation time was 1 day to prepare the tertiary seed liquids.

2、将步骤1得到的三级种子液全部接入到25m³发酵罐中,培养温度0-120h控制在28℃,121-216h控制在18℃,发酵的0-72小时期间,为发酵前期,菌体生物量增长旺盛阶段,随着菌体浓度的增加后,溶氧不断下降,通过风量和转速控制来控制溶氧下降后能够稳定在40%-55%,风量控制在1-2VVM,转速初始设定为0rpm,每间隔4小时将转速提高5rpm,直至50rpm止;在发酵的73-120小时期间,为发酵中期,该阶段为油脂积累阶段,通过风量和转速控制将溶氧控制在20%-35%,风量控制在0.8-1.2VVM,转速控制在80-150转/分钟;在发酵的121-216小时期间,为发酵后期,该阶段为花生四烯酸生物合成阶段,将溶氧控制在40%-50%,风量控制在1.5-2VVM,转速控制在150-200转/分钟。下表以不同阶段分界点的控制条件为例,参数工艺的控制见表3。其中所用的发酵罐高径比2.5:1,由湖南益阳市朝阳轻化设备厂制造安装,江苏天凯生物科技有限公司使用及管理,装液量21m³,发酵工艺的控制见表3:2. Put all the three-stage seed liquid obtained in step 1 into a 25m³ fermenter, control the culture temperature at 28°C for 0-120h, and control at 18°C for 121-216h. The period of 0-72 hours of fermentation is the early stage of fermentation. In the vigorous growth stage of bacterial biomass, with the increase of bacterial concentration, the dissolved oxygen will continue to decrease. After the dissolved oxygen is controlled by air volume and speed control, it can be stabilized at 40%-55%. The air volume is controlled at 1-2VVM, and the speed The initial setting is 0rpm, and the speed is increased by 5rpm every 4 hours until it reaches 50rpm; during the 73-120 hour period of fermentation, it is the middle stage of fermentation, and this stage is the stage of oil accumulation. The dissolved oxygen is controlled at 20 by air volume and speed control. %-35%, the air volume is controlled at 0.8-1.2VVM, and the speed is controlled at 80-150 rpm; during the 121-216 hour period of fermentation, it is the late stage of fermentation, which is the biosynthesis stage of arachidonic acid, and dissolved oxygen Control at 40%-50%, air volume control at 1.5-2VVM, speed control at 150-200 rpm. The following table takes the control conditions of the boundary points of different stages as an example, and the control of the parameter process is shown in Table 3. The height-to-diameter ratio of the fermenter used is 2.5:1. It is manufactured and installed by Chaoyang Light Chemical Equipment Factory in Yiyang City, Hunan Province. It is used and managed by Jiangsu Tiankai Biotechnology Co., Ltd. The liquid volume is 21m³. The control of the fermentation process is shown in Table 3:

表3table 3

注:刚刚完成接种时因菌体生物量较低,不易检测,因此0小时未取样检测生物量、油脂含量和花生四烯酸百分含量。Note: When the inoculation was just completed, due to the low biomass of the bacteria, it was not easy to detect, so no samples were taken to detect the biomass, oil content and percentage of arachidonic acid at 0 hours.

发酵初始,种子液刚接进发酵罐,有一段适应期,初始风量为1.5VVM,搅拌转速初始为0,每隔四小时,调节变频器使转速增加5转,达到50转/分钟为止,溶氧初始设定100%,菌体浓度生长后,溶氧不断下降,可以控制在60%左右;At the beginning of fermentation, the seed liquid has just been connected to the fermenter, and there is a period of adaptation. The initial air volume is 1.5VVM, and the stirring speed is initially 0. Every four hours, adjust the frequency converter to increase the speed by 5 revolutions until it reaches 50 revolutions per minute. The initial oxygen setting is 100%. After the bacterial concentration grows, the dissolved oxygen continues to decrease, which can be controlled at about 60%;

当发酵培养至72小时,菌体生物量增长变缓,此时胞内油脂开始合成,将风量控制在1VVM,搅拌转速控制在80转/分钟,溶氧可以控制在35%;When the fermentation culture reaches 72 hours, the growth of bacterial biomass slows down, at this time, the intracellular oil begins to synthesize, the air volume is controlled at 1VVM, the stirring speed is controlled at 80 rpm, and the dissolved oxygen can be controlled at 35%;

发酵培养至120小时以后,此时罐内菌体浓度过大,发酵液粘度明显上升,将转速控制在150转/分钟,风量控制在1.7VVM,控制发酵罐内气液混合效果,溶氧控制在40%左右;After fermentation and cultivation for 120 hours, the concentration of bacteria in the tank is too large at this time, and the viscosity of the fermentation liquid rises significantly. Control the speed at 150 rpm and the air volume at 1.7VVM to control the gas-liquid mixing effect in the fermentation tank and control the dissolved oxygen. Around 40%;

当发酵培养至216小时,发酵结束,取样检测终点的生物量、油脂含量和花生四烯酸百分含量。高山被孢霉细胞干重、油脂含量、花生四烯酸百分含量、花生四烯酸的单位产量分别可以达到49g/L、50.42%、63.86%,15.777g/L,花生四烯酸生产强度达到1.753g/(L*d)。When the fermentation culture reaches 216 hours, the fermentation ends, and samples are taken to detect the biomass, oil content and arachidonic acid percentage content at the end point. Mortierella alpine cell dry weight, oil content, percentage of arachidonic acid, and unit yield of arachidonic acid can reach 49g/L, 50.42%, 63.86%, and 15.777g/L respectively, and the production intensity of arachidonic acid It reaches 1.753g/(L*d).

综合以上实施例可以看出,利用本发明所述的基于溶氧调控高山被孢霉发酵产花生四烯酸油脂的方法,使得生物量、油脂含量、花生四烯酸百分含量,以及花生四烯酸单位产量和生产强度等多个方面均有大幅度提高。As can be seen from the above examples, the method for producing arachidonic acid oil based on dissolved oxygen regulation and control Mortierella alpina fermentation of the present invention can make biomass, oil content, arachidonic acid percentage content, and arachidonic acid content The output per unit of acid and production intensity have been greatly improved.

Claims (4)

1.一种基于溶氧调控高山被孢霉发酵产花生四烯酸油脂的方法,将高山被孢霉菌株经过试管斜面培养基和摇瓶培养基逐级放大培养,制备种子液,然后接种于发酵罐中进行发酵培养,其特征在于:在发酵过程中,以控制高山被孢霉发酵形态为目标,以发酵溶氧参数为指标,对发酵过程进行分阶段调控,将整个发酵过程分为发酵前期、发酵中期和发酵后期3个阶段;转速初始设定为0rpm,溶氧初始设定在100%,随着菌体浓度增加,溶氧会呈现下降趋势,通过先逐步提高转速,并结合提高风量的操作方法,在发酵前期,使得溶氧下降后稳定在40%-70%;在发酵中期,将溶氧控制在20%-40%;在发酵后期,将溶氧控制在40%-70%;所述发酵前期为发酵的0-72小时期间;所述发酵前期溶氧控制通过风量和转速控制来实现,风量控制在1-3VVM,转速控制在0-50转/分钟;所述发酵中期为发酵的73-120小时期间;所述发酵中期溶氧控制通过风量和转速控制来实现,风量控制在0.5-1.5VVM,转速控制在50-200转/分钟;所述发酵后期为发酵的121-216小时期间;所述发酵后期溶氧控制通过风量和转速控制来实现,风量控制在1-3VVM,转速控制在100-200转/分钟。1. A method based on dissolved oxygen regulation and control of Mortierella alpina fermentation to produce arachidonic acid oil, the Mortierella alpina strain is gradually enlarged and cultivated through the test tube slant medium and the shake flask medium, the seed liquid is prepared, and then inoculated in Fermentation culture is carried out in a fermenter, which is characterized in that: during the fermentation process, the fermentation process is controlled in stages with the goal of controlling the fermentation form of Mortierella alpina, and the fermentation dissolved oxygen parameter is used as an index, and the entire fermentation process is divided into fermentation processes. There are three stages: the early stage, the middle stage of fermentation and the late stage of fermentation; the speed is initially set at 0rpm, and the dissolved oxygen is initially set at 100%. As the concentration of bacteria increases, the dissolved oxygen will show a downward trend. The operation method of air volume is to stabilize the dissolved oxygen at 40%-70% in the early stage of fermentation; in the middle stage of fermentation, control the dissolved oxygen in 20%-40%; in the late stage of fermentation, control the dissolved oxygen in 40%-70% %; the early stage of fermentation is during the 0-72 hours of fermentation; the dissolved oxygen control in the early stage of fermentation is realized by air volume and speed control, the air volume is controlled at 1-3VVM, and the speed is controlled at 0-50 rpm; the fermentation The mid-stage is the period of 73-120 hours of fermentation; the dissolved oxygen control in the mid-fermentation is realized by air volume and speed control, the air volume is controlled at 0.5-1.5VVM, and the speed is controlled at 50-200 rpm; During the period of 121-216 hours; the dissolved oxygen control in the late stage of fermentation is realized through air volume and speed control, the air volume is controlled at 1-3VVM, and the speed is controlled at 100-200 rpm. 2.根据权利要求1所述的基于溶氧调控高山被孢霉发酵产花生四烯酸油脂的方法,其特征在于:所述发酵前期溶氧控制通过风量和转速控制来实现,风量控制在1-2VVM,转速控制在0-50转/分钟,将溶氧控制在40%-55%之间。2. the method for regulating Mortierella alpine fermentation based on dissolved oxygen according to claim 1 to produce arachidonic acid oil, is characterized in that: the dissolved oxygen control in the early stage of fermentation is realized by air volume and speed control, and the air volume is controlled at 1 -2VVM, the speed is controlled at 0-50 rpm, and the dissolved oxygen is controlled between 40%-55%. 3.根据权利要求1所述的基于溶氧调控高山被孢霉发酵产花生四烯酸油脂的方法,其特征在于:所述发酵中期溶氧控制通过风量和转速控制来实现,风量控制在0.8-1.2VVM,转速控制在80-150转/分钟,将溶氧控制在20%-35%之间。3. the method for regulating Mortierella alpine fermentation based on dissolved oxygen according to claim 1 to produce arachidonic acid oil, characterized in that: the control of dissolved oxygen in the middle stage of fermentation is realized by air volume and speed control, and the air volume is controlled at 0.8 -1.2VVM, the speed is controlled at 80-150 rpm, and the dissolved oxygen is controlled between 20%-35%. 4.根据权利要求1所述的基于溶氧调控高山被孢霉发酵产花生四烯酸油脂的方法,其特征在于:所述发酵后期溶氧控制通过风量和转速控制来实现,风量控制在1.5-2VVM,转速控制在150-200转/分钟,将溶氧控制在40%-50%。4. the method for regulating Mortierella alpine fermentation based on dissolved oxygen according to claim 1 to produce arachidonic acid oil, characterized in that: the control of dissolved oxygen in the later stage of fermentation is realized by air volume and speed control, and the air volume is controlled at 1.5 -2VVM, the speed is controlled at 150-200 rpm, and the dissolved oxygen is controlled at 40%-50%.
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