CN104275386A - Reverse punching method of silence retainer - Google Patents
Reverse punching method of silence retainer Download PDFInfo
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- CN104275386A CN104275386A CN201310288444.5A CN201310288444A CN104275386A CN 104275386 A CN104275386 A CN 104275386A CN 201310288444 A CN201310288444 A CN 201310288444A CN 104275386 A CN104275386 A CN 104275386A
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- retainer
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D28/00—Shaping by press-cutting; Perforating
- B21D28/24—Perforating, i.e. punching holes
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Abstract
本发明提供一种静音保持器的反冲孔方法,通过依次进行的冲压波浪面、冲压平面后,形成的波浪面作为静音保持器的第一面,形成的平面作为静音保持器的第二面,在形成平面的中部均进行冲孔操作,且以第二面向第一面的冲孔方向均进行冲孔操作,得到孔径为0.8-1.2mm的圆孔,完成冲孔操作,与传统生产方式相比,该种静音保持器的反冲孔方法,由传统冲孔方向中的正冲改为反冲,从而使毛刺形成在静音保持器的装配面外侧,从而避免了冲孔后的毛刺在静音保持器的接触面形成间隙而影响静音保持器的装配,来提高静音保持器的装配精度,使得轴承内的滚珠游动好,且能够有效降低噪音,便于使用。The invention provides a back punching method for a silent retainer. After stamping a wave surface and a plane in sequence, the formed wave surface is used as the first surface of the silent retainer, and the formed plane is used as the second surface of the silent retainer. , the punching operation is carried out in the middle part of the plane, and the punching operation is carried out in the punching direction of the second face to the first face, and a round hole with a diameter of 0.8-1.2mm is obtained to complete the punching operation, which is different from the traditional production method Compared with the back punching method of this kind of silent retainer, the traditional punching direction is changed from positive punching to recoil, so that the burrs are formed outside the assembly surface of the silent retainer, thus avoiding the burrs after punching The contact surface of the silent retainer forms a gap to affect the assembly of the silent retainer, so as to improve the assembly accuracy of the silent retainer, so that the balls in the bearing can swim well, and can effectively reduce noise and be easy to use.
Description
技术领域 technical field
本发明涉及一种静音保持器的反冲孔方法。 The present invention relates to a back punching method of a silent retainer.
背景技术 Background technique
在静音保持器的生产过程中,需要对静音保持器进行冲孔,冲孔用于装入铆钉。但是在静音保持器的传统生产中,对静音保持器直接冲孔后,在需要成对使用静音保持器时,由于相对的静音保持器在冲孔后的孔延留有毛刺,使得静音保持器的接触面不能平整,而影响静音保持器的使用效果。上述问题是在静音保持器的生产使用过程中应当予以考虑并解决的问题。 In the production process of the silent retainer, it is necessary to punch the silent retainer, and the punching hole is used to install the rivet. However, in the traditional production of the silent retainer, after the direct punching of the silent retainer, when the silent retainer needs to be used in pairs, because the opposite silent retainer has burrs in the holes after punching, the silent retainer The contact surface cannot be flat, which will affect the use effect of the silent retainer. The above-mentioned problems should be considered and solved during the production and use of the mute holder.
发明内容 Contents of the invention
本发明的目的是提供一种静音保持器的反冲孔方法解决现有技术中存在的由于相对的静音保持器在冲孔后的孔延留有毛刺,使得静音保持器的接触面不能平整,而影响静音保持器的使用效果的问题。 The purpose of the present invention is to provide a back punching method for the silent retainer to solve the problem in the prior art that the contact surface of the silent retainer cannot be smooth due to the burrs left in the punched hole of the relative silent retainer. And affect the problem of the use effect of the silent retainer.
本发明的技术解决方案是: Technical solution of the present invention is:
一种静音保持器的反冲孔方法,包括以下生产步骤, A back punching method for a silent retainer, comprising the following production steps,
步骤一:使用波浪冲压模具对轴承圆环进行冲压波浪面,使得波浪面的波峰所在面以轴承圆环为界分为第一面和第二面; Step 1: Use a wave stamping die to stamp the wavy surface of the bearing ring, so that the surface where the wave crest of the wavy surface is located is divided into the first surface and the second surface with the bearing ring as the boundary;
步骤二:对轴承圆环第二面的波浪面的波峰使用平面冲压模具均进行冲压平面操作,使轴承圆环形成第一面为波浪面、第二面为平面的形状后进行冲孔操作; Step 2: Use a plane stamping die to carry out stamping plane operation on the wave crest of the wavy surface on the second surface of the bearing ring, so that the bearing ring forms a shape in which the first surface is a wavy surface and the second surface is a plane, and then performs punching operation;
步骤三:在对轴承圆环进行冲孔操作中,使用冲孔模具在轴承圆环的第二面的平面中部,以第二面向第一面的冲孔方向均进行冲孔操作,得到孔径为0.8-1.2mm的圆孔,完成冲孔操作。 Step 3: In the punching operation of the bearing ring, use the punching die to perform punching operations in the middle of the plane of the second surface of the bearing ring, with the second facing the punching direction of the first surface, and the obtained aperture is 0.8-1.2mm round hole, to complete the punching operation.
优选地,所述静音保持器的冲压的波浪面与平面依次交叉设置。 Preferably, the stamped wavy surface and the plane of the silent retainer are sequentially arranged to intersect.
优选地,所述步骤一中由波浪冲压模具对轴承圆环进行冲压形成波浪面的波峰高度为2-7mm。 Preferably, in the first step, the bearing ring is stamped by a wave stamping die to form a wave surface with a peak height of 2-7 mm.
优选地,所述步骤二中由平面冲压模具对轴承圆环进行冲压形成平面的宽度为3-6mm。 Preferably, in the second step, the bearing ring is stamped by a plane stamping die to form a plane with a width of 3-6 mm.
优选地,所述波浪面与平面的数量均为6-8个。 Preferably, the number of the wavy surfaces and the planes are both 6-8.
优选地,所述步骤一和步骤二中的冲压波浪面和平面由波浪平面一体模具一次冲压形成。 Preferably, the stamped wavy surface and the flat surface in the step 1 and step 2 are formed by one-time stamping with a wavy flat integral mold.
本发明一种静音保持器的反冲孔方法,通过依次进行的冲压波浪面、冲压平面后,形成的波浪面作为静音保持器的第一面,形成的平面作为静音保持器的第二面,在形成平面的中部均进行冲孔操作,且以第二面向第一面的冲孔方向均进行冲孔操作,得到孔径为0.8-1.2mm的圆孔,完成冲孔操作,与传统生产方式相比,该种静音保持器的反冲孔方法,由传统冲孔方向中的正冲改为反冲,从而使毛刺形成在静音保持器的装配面外侧。该种静音保持器的反冲孔方法,通过改变对静音保持器进行冲孔的方向,来改变冲孔后形成毛刺的方向,使得毛刺位于静音保持器接触面之外,从而避免了冲孔后的毛刺在静音保持器的接触面形成间隙而影响静音保持器的装配,来提高静音保持器的装配精度,使得轴承内的滚珠游动好,且能够有效降低噪音,便于使用。 The present invention is a back punching method for a silent retainer. After stamping the wave surface and the plane in sequence, the formed wave surface is used as the first surface of the silent retainer, and the formed plane is used as the second surface of the silent retainer. The punching operation is carried out in the middle part of the plane, and the punching operation is carried out in the punching direction of the second face to the first face, and a round hole with a diameter of 0.8-1.2mm is obtained, and the punching operation is completed, which is similar to the traditional production method. For example, the back punching method of this kind of silent retainer is changed from the forward punch in the traditional punching direction to recoil, so that the burrs are formed outside the assembly surface of the silent retainer. This kind of back punching method of the silent retainer changes the direction of the burrs formed after punching by changing the direction of punching the silent retainer, so that the burrs are located outside the contact surface of the silent retainer, thus avoiding the punching after punching. The burrs form a gap on the contact surface of the silent retainer and affect the assembly of the silent retainer to improve the assembly accuracy of the silent retainer, so that the balls in the bearing can swim well, and can effectively reduce noise and be easy to use.
该种静音保持器的反冲孔方法,在步骤一中由波浪冲压模具对轴承圆环进行冲压形成波浪面的波峰高度为2-7mm,在步骤二中由平面冲压模具对轴承圆环进行冲压形成平面的宽度为3-6mm,其中,波浪面的波峰高度可以与平面的宽度相同,使得轴承内的滚珠游动较好,来实现更好的静音保持器的使用效果。所述步骤一和步骤二中的冲压波浪面和平面由波浪平面一体模具一次冲压形成,从而节省操作时间,提高生产效率。 In the back punching method of the silent retainer, in the first step, the bearing ring is stamped by a wave stamping die to form a wave surface with a peak height of 2-7mm, and in the second step, the bearing ring is stamped by a plane stamping die The width of the formed plane is 3-6mm, and the peak height of the wavy surface can be the same as the width of the plane, so that the balls in the bearing can swim better, so as to achieve a better use effect of the silent retainer. The stamped wavy surface and plane in the step 1 and step 2 are formed by one stamping of the wavy plane integral mold, thereby saving operation time and improving production efficiency.
本发明的有益效果是:本发明一种静音保持器的反冲孔方法,由传统冲孔方向中的正冲改为反冲,从而使毛刺形成在静音保持器的装配面外侧。该种静音保持器的反冲孔方法,通过改变对静音保持器进行冲孔的方向,来改变冲孔后形成毛刺的方向,使得毛刺位于静音保持器接触面之外,从而避免了冲孔后的毛刺在静音保持器的接触面形成间隙而影响静音保持器的装配,来提高静音保持器的装配精度,使得轴承内的滚珠游动好,且能够有效降低噪音,便于使用。 The beneficial effect of the present invention is that: a back punching method of the silent retainer of the present invention changes from the forward punch in the traditional punching direction to recoil, so that the burrs are formed outside the assembly surface of the silent retainer. This kind of back punching method of the silent retainer changes the direction of the burrs formed after punching by changing the direction of punching the silent retainer, so that the burrs are located outside the contact surface of the silent retainer, thus avoiding the punching after punching. The burrs form a gap on the contact surface of the silent retainer and affect the assembly of the silent retainer to improve the assembly accuracy of the silent retainer, so that the balls in the bearing can swim well, and can effectively reduce noise and be easy to use.
具体实施方式 Detailed ways
下面详细说明本发明的优选实施例。 Preferred embodiments of the present invention will be described in detail below.
本实施例提供一种静音保持器的反冲孔方法,包括以下生产步骤, This embodiment provides a back-punching method for a silent retainer, including the following production steps,
使用波浪冲压模具对轴承圆环进行冲压波浪面,使得波浪面的波峰所在面以轴承圆环为界分为第一面和第二面;对轴承圆环第二面的波浪面的波峰使用平面冲压模具均进行冲压平面操作,使轴承圆环形成第一面为波浪面、第二面为平面的形状后进行冲孔操作;在对轴承圆环进行冲孔操作中,使用冲孔模具在轴承圆环的第二面的平面中部,以第二面向第一面的冲孔方向均进行冲孔操作,得到孔径为0.8-1.2mm,优选为1.0mm的圆孔,完成冲孔操作。所述静音保持器的冲压的波浪面与平面依次交叉设置由波浪冲压模具对轴承圆环进行冲压形成波浪面的波峰高度为2-7mm,优选为4mm。由平面冲压模具对轴承圆环进行冲压形成平面的宽度为3-6mm,优选为4mm。所述波浪面与平面的数量均为6-8个,优选为7个。冲压波浪面和平面由波浪平面一体模具一次冲压形成。 Use a wave stamping die to stamp the wave surface of the bearing ring, so that the surface where the wave crest of the wave surface is located is divided into the first surface and the second surface with the bearing ring as the boundary; use a plane for the wave crest of the wave surface on the second surface of the bearing ring The stamping dies are all used for stamping plane operations, so that the bearing ring forms a shape with a wave surface on the first side and a flat surface on the second side, and then performs punching operations; in the punching operation of the bearing ring, use the punching die on the bearing The middle part of the plane of the second surface of the ring is punched in the same direction as the second surface and the first surface to obtain a circular hole with a diameter of 0.8-1.2 mm, preferably 1.0 mm, to complete the punching operation. The stamped wavy surface of the silent retainer intersects with the plane in turn, and the bearing ring is stamped by a wavy stamping die to form a wave surface with a peak height of 2-7mm, preferably 4mm. The bearing ring is stamped by a plane stamping die to form a plane with a width of 3-6mm, preferably 4mm. The number of the wavy surface and the plane is 6-8, preferably 7. Stamping wavy surface and flat surface are formed by one-time stamping of wavy flat integrated mold.
本实施例一种静音保持器的反冲孔方法,通过依次进行的冲压波浪面、冲压平面后,形成的波浪面作为静音保持器的第一面,形成的平面作为静音保持器的第二面,在形成平面的中部均进行冲孔操作,且以第二面向第一面的冲孔方向均进行冲孔操作,得到孔径为0.8-1.2mm,优选为1.0mm的圆孔,完成冲孔操作,与传统生产方式相比,该种静音保持器的反冲孔方法,由传统冲孔方向中的正冲改为反冲,从而使毛刺形成在静音保持器的装配面外侧。该种静音保持器的反冲孔方法,通过改变对静音保持器进行冲孔的方向,来改变冲孔后形成毛刺的方向,使得毛刺位于静音保持器接触面之外,从而避免了冲孔后的毛刺在静音保持器的接触面形成间隙而影响静音保持器的装配,来提高静音保持器的装配精度,使得轴承内的滚珠游动好,且能够有效降低噪音,便于使用。 In this embodiment, a back punching method of the silent retainer, after stamping the wavy surface and the stamping plane in sequence, the formed wave surface is used as the first surface of the silent retainer, and the formed plane is used as the second surface of the silent retainer , all carry out punching operation in the middle part of forming plane, and all carry out punching operation with the punching direction of the first face of the second face, obtain the aperture and be 0.8-1.2mm, be preferably the circular hole of 1.0mm, finish punching operation , Compared with the traditional production method, the back punching method of this silent retainer is changed from the forward punch in the traditional punching direction to the recoil, so that the burrs are formed outside the assembly surface of the silent retainer. This kind of back punching method of the silent retainer changes the direction of the burrs formed after punching by changing the direction of punching the silent retainer, so that the burrs are located outside the contact surface of the silent retainer, thus avoiding the punching after punching. The burrs form a gap on the contact surface of the silent retainer and affect the assembly of the silent retainer to improve the assembly accuracy of the silent retainer, so that the balls in the bearing can swim well, and can effectively reduce noise and be easy to use.
该种静音保持器的反冲孔方法,由波浪冲压模具对轴承圆环进行冲压形成波浪面的波峰高度为2-7mm,优选为4mm,由平面冲压模具对轴承圆环进行冲压形成平面的宽度为3-6mm,优选为4mm,其中,波浪面的波峰高度可以与平面的宽度相同,使得轴承内的滚珠游动较好,来实现更好的静音保持器的使用效果。冲压波浪面和平面由波浪平面一体模具一次冲压形成,从而节省操作时间,提高生产效率。 The back punching method of this kind of silent retainer, the bearing ring is stamped by a wave stamping die to form a wave surface with a peak height of 2-7mm, preferably 4mm, and the bearing ring is stamped by a plane stamping die to form a plane width 3-6mm, preferably 4mm, where the peak height of the wavy surface can be the same as the width of the plane, so that the balls in the bearing can swim better, so as to achieve a better use effect of the silent retainer. Stamping wavy surface and flat surface are formed by one stamping of the wavy flat integrated mold, which saves operating time and improves production efficiency.
本实施例的有益效果是:本实施例一种静音保持器的反冲孔方法,由传统冲孔方向中的正冲改为反冲,从而使毛刺形成在静音保持器的装配面外侧。该种静音保持器的反冲孔方法,通过改变对静音保持器进行冲孔的方向,来改变冲孔后形成毛刺的方向,使得毛刺位于静音保持器接触面之外,从而避免了冲孔后的毛刺在静音保持器的接触面形成间隙而影响静音保持器的装配,来提高静音保持器的装配精度,使得轴承内的滚珠游动好,且能够有效降低噪音,便于使用。 The beneficial effect of this embodiment is: this embodiment is a recoil punching method for the silent retainer, which changes the traditional punching direction from forward punching to recoil, so that the burrs are formed outside the assembly surface of the silent retainer. This kind of back punching method of the silent retainer changes the direction of the burrs formed after punching by changing the direction of punching the silent retainer, so that the burrs are located outside the contact surface of the silent retainer, thus avoiding the punching after punching. The burrs form a gap on the contact surface of the silent retainer and affect the assembly of the silent retainer to improve the assembly accuracy of the silent retainer, so that the balls in the bearing can swim well, and can effectively reduce noise and be easy to use.
Claims (6)
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US6010248A (en) * | 1997-02-28 | 2000-01-04 | Koyo Seiko Co., Ltd. | Pressed retainer and a ball bearing comprising the pressed retainer |
CN2780379Y (en) * | 2004-12-29 | 2006-05-17 | 郑广辉 | Press brake shaping die |
CN201711420U (en) * | 2010-04-26 | 2011-01-19 | 郑广辉 | Waveform retainer combination processing device |
CN202071123U (en) * | 2011-04-21 | 2011-12-14 | 滁州市德科精密制造有限公司 | Punching die for refrigerator body |
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2013
- 2013-07-10 CN CN201310288444.5A patent/CN104275386B/en not_active Expired - Fee Related
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
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US6010248A (en) * | 1997-02-28 | 2000-01-04 | Koyo Seiko Co., Ltd. | Pressed retainer and a ball bearing comprising the pressed retainer |
CN2780379Y (en) * | 2004-12-29 | 2006-05-17 | 郑广辉 | Press brake shaping die |
CN201711420U (en) * | 2010-04-26 | 2011-01-19 | 郑广辉 | Waveform retainer combination processing device |
CN202071123U (en) * | 2011-04-21 | 2011-12-14 | 滁州市德科精密制造有限公司 | Punching die for refrigerator body |
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