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CN104265164B - The creeping into draw to dig of plateau mountain foundation pit excavation construction equipment carries native device - Google Patents

The creeping into draw to dig of plateau mountain foundation pit excavation construction equipment carries native device Download PDF

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CN104265164B
CN104265164B CN201410396612.7A CN201410396612A CN104265164B CN 104265164 B CN104265164 B CN 104265164B CN 201410396612 A CN201410396612 A CN 201410396612A CN 104265164 B CN104265164 B CN 104265164B
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digging
frame
slideway
lifting
drilling
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CN104265164A (en
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王成
高晓莉
侯东红
张亚迪
翟飞
景国明
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HENAN ELECTRIC POWER BODA TECHNOLOGY Co Ltd
Henan Power Transmission And Distribution Project Co Ltd
State Grid Ac Engineering Construction Co
State Grid Corp of China SGCC
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HENAN ELECTRIC POWER BODA TECHNOLOGY Co Ltd
Henan Power Transmission And Distribution Project Co Ltd
State Grid Ac Engineering Construction Co
State Grid Corp of China SGCC
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    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B7/00Special methods or apparatus for drilling
    • E21B7/02Drilling rigs characterised by means for land transport with their own drive, e.g. skid mounting or wheel mounting
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02FDREDGING; SOIL-SHIFTING
    • E02F5/00Dredgers or soil-shifting machines for special purposes
    • E02F5/16Machines for digging other holes in the soil
    • E02F5/20Machines for digging other holes in the soil for vertical holes
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02FDREDGING; SOIL-SHIFTING
    • E02F7/00Equipment for conveying or separating excavated material
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B11/00Other drilling tools
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B15/00Supports for the drilling machine, e.g. derricks or masts
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B19/00Handling rods, casings, tubes or the like outside the borehole, e.g. in the derrick; Apparatus for feeding the rods or cables
    • E21B19/08Apparatus for feeding the rods or cables; Apparatus for increasing or decreasing the pressure on the drilling tool; Apparatus for counterbalancing the weight of the rods
    • E21B19/084Apparatus for feeding the rods or cables; Apparatus for increasing or decreasing the pressure on the drilling tool; Apparatus for counterbalancing the weight of the rods with flexible drawing means, e.g. cables
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B3/00Rotary drilling
    • E21B3/02Surface drives for rotary drilling

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  • Engineering & Computer Science (AREA)
  • Mining & Mineral Resources (AREA)
  • Geology (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Environmental & Geological Engineering (AREA)
  • Fluid Mechanics (AREA)
  • Physics & Mathematics (AREA)
  • Mechanical Engineering (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Civil Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Structural Engineering (AREA)
  • Earth Drilling (AREA)

Abstract

高原山地基坑开挖施工设备的钻进掏挖提土装置,包括支撑框架,支撑框架上设有支撑架,支撑架上垂直设有两根滑道架,两根滑道架上端之间设有起落支架,滑道架内垂直设有滑道,滑道架上设有倍进传动机构,滑道内滑动设有与倍进传动机构连接的回转驱动装置,回转驱动装置的动力输出端连接有钻进机构,钻进机构下端设有掏挖机构和提土机构。本发明设计合理,自动化程度高,充分减轻了人工劳动强度,安全可靠性程度高,提高了挖桩孔的工作效率,根据线路工程挖桩孔基础型式,开展高原山地输电线路特种基础基坑开挖机械化作业机具的研究,使其满足线路施工挖孔桩基础的技术要求,提高交流输电线路工程施工机械化程度及施工效率。

The device for drilling, digging, excavating and lifting earth for foundation pit excavation in plateau mountain includes a support frame, on which a support frame is arranged, on which two slideway frames are vertically arranged, and between the upper ends of the two slideway frames, a There is a landing bracket, a slideway is vertically provided in the slideway frame, a double-increasing transmission mechanism is provided on the slideway frame, and a slewing drive device connected with the double-increase transmission mechanism is slid in the slideway, and the power output end of the slewing drive device is connected with a Drilling mechanism, the lower end of the drilling mechanism is provided with a digging mechanism and a soil lifting mechanism. The invention has reasonable design, high degree of automation, fully reduces the intensity of manual labor, high degree of safety and reliability, and improves the work efficiency of pile hole digging. The research on excavation mechanized operation equipment can make it meet the technical requirements of excavation pile foundation for line construction, and improve the degree of mechanization and construction efficiency of AC transmission line engineering construction.

Description

高原山地基坑开挖施工设备的钻进掏挖提土装置Drilling, excavation, and soil lifting device for foundation pit excavation construction equipment in plateau mountainous areas

技术领域 technical field

本发明属于电力行业施工技术领域,尤其涉及一种高原山地基坑开挖施工设备的钻进掏挖提土装置。 The invention belongs to the technical field of construction in the electric power industry, and in particular relates to a drilling, digging, digging and soil lifting device for foundation pit excavation construction equipment in plateau and mountainous areas.

背景技术 Background technique

挖孔桩基础是输电线路工程普遍采用的一种基础型式,相对于大开挖基础形式在环境保护、混凝土养护、减少回填作业、充分利用原状土性能等方面有着显著的优势,近年来在输电线路工程中应用越来越广泛。 Excavated pile foundation is a foundation type commonly used in transmission line engineering. Compared with the large excavation foundation form, it has significant advantages in environmental protection, concrete maintenance, reduction of backfill operations, and full use of undisturbed soil properties. In recent years, it has been used in power transmission It is more and more widely used in line engineering.

传统采用人工开挖基坑的方法,人工挖孔桩是利用人工先把桩孔挖好,在孔内放置钢筋笼、灌注混凝土的一种桩型,其优点是: The traditional method of manually excavating foundation pits is a type of pile that uses manual excavation of pile holes, places steel cages in the holes, and pours concrete. Its advantages are:

(1)、人工挖孔桩施工机具简单,施工操作方便,占用施工场地小,对周围建筑物无影响; (1) The manual excavation pile construction equipment is simple, the construction operation is convenient, the construction site is small, and there is no impact on the surrounding buildings;

(2)、施工中人工挖孔桩全面展开,可有效缩短工期; (2) During the construction, the manual excavation piles are fully deployed, which can effectively shorten the construction period;

(3)无噪声、无污染; (3) No noise and no pollution;

(4)、成桩质量容易保证; (4), the pile quality is easy to guarantee;

(5)、造价低廉; (5), low cost;

(6)单桩承载力高,受力性能可靠,同时桩端可以人工扩大,提高承载力。 (6) The single pile has high bearing capacity and reliable mechanical performance. At the same time, the pile end can be artificially enlarged to increase the bearing capacity.

人工挖孔桩的缺点是: The disadvantages of manual digging piles are:

(1)、井下作业条件差、环境恶劣、劳动强度大; (1) Poor underground operating conditions, harsh environment, and high labor intensity;

(2)、安全性较差,人员在孔内上下作业,易发生伤亡事故; (2) The safety is poor, and personnel work up and down in the hole, which is prone to casualties;

(3)、单桩施工速度较慢; (3) The construction speed of single pile is relatively slow;

(4)、混凝土灌注量大。 (4) The amount of concrete poured is large.

当然,人工挖孔桩仅仅限于平原地带的土质地层,对于川藏联网工程海拔高,气候、地形恶劣,施工时间短,常规基坑开挖设备和施工方法均无法满足施工需要。 Of course, manual excavation piles are only limited to the soil strata in the plains. For the Sichuan-Tibet Interconnection Project, the altitude is high, the climate and terrain are harsh, and the construction time is short. Conventional excavation equipment and construction methods cannot meet the construction needs.

川藏联网工程起于四川500千伏乡城变电站,途经500千伏巴塘变电站、西藏500千伏昌都变电站,止于220千伏邦达变电站和玉龙变电站,新建500千伏线路1036千米,新建220千伏线路505千米和110千伏同塔双回线路2×9千米,工程沿线大部分地区处于低气压、缺氧、严寒、大风、强辐射等区域,自然环境、气候条件极其恶劣,人力施工受限;同时,工程位于世界上地质构造最为复杂、地质灾害分布最广的“三江”断裂带,地质构造异常复杂,地震、崩塌、滑坡、泥石流等灾害风险隐患大,大型机具功能作用难以发挥,施工建设极其艰难。 The Sichuan-Tibet interconnection project starts from the Sichuan 500kV rural-urban substation, passes through the 500kV Batang substation, the Tibet 500kV Qamdo substation, and ends at the 220kV Bangda substation and Yulong substation. A new 500kV line is 1,036 kilometers long. The newly built 220 kV line is 505 km long and the 110 kV double-circuit line on the same tower is 2 × 9 km long. Most of the areas along the project line are in low pressure, anoxic, severe cold, strong wind, strong radiation and other areas, and the natural environment and climate conditions are extremely It is harsh and human construction is limited; at the same time, the project is located in the "Three Rivers" fault zone with the most complex geological structure and the widest distribution of geological disasters in the world. The function is difficult to play, and the construction is extremely difficult.

在该工程设计规划中,杆、塔基础多处采用大孔径挖孔灌注桩基础,该基础形式相对于大开挖基础形式在环境保护、混凝土养护、减少回填作业、充分利用原状土性能等方面有着显著的优势,已经成为输电线路工程普遍采用的一种基础型式。 In the design and planning of the project, large-diameter excavated cast-in-situ pile foundations are used in many places of the pole and tower foundations. Compared with the large-excavation foundation form, this foundation form has advantages in environmental protection, concrete maintenance, reduction of backfill operations, and full use of undisturbed soil performance. With significant advantages, it has become a basic type commonly used in transmission line engineering.

针对川藏联网工程施工环境特殊性,结合线路工程基础型式,研制开发适一种针对高原山地的基坑开挖机械化作业机具势在必行,有利于提高输电线路工程基础施工安全性、机械化程度和施工效率。 In view of the particularity of the construction environment of the Sichuan-Tibet interconnection project, combined with the foundation type of the line project, it is imperative to develop a mechanized operation tool for foundation pit excavation suitable for plateau and mountainous areas, which is conducive to improving the safety and mechanization of the foundation construction of the transmission line project and construction efficiency.

发明内容 Contents of the invention

本发明为了解决现有技术中的不足之处,提供一种安全可靠性强、机械化程度高、施工效率高的高原山地基坑开挖施工设备的钻进掏挖提土装置。 In order to solve the deficiencies in the prior art, the present invention provides a drilling, digging, and soil lifting device for foundation pit excavation construction equipment in plateau mountainous areas with strong safety and reliability, high degree of mechanization, and high construction efficiency.

为解决上述技术问题,本发明采用如下技术方案:高原山地基坑开挖施工设备的钻进掏挖提土装置,包括支撑框架,支撑框架上设有支撑架,支撑架上垂直设有两根滑道架,两根滑道架上端之间设有起落支架,滑道架内垂直设有滑道,滑道架上设有倍进传动机构,滑道内滑动设有与倍进传动机构连接的回转驱动装置,回转驱动装置的动力输出端连接有钻进机构,钻进机构下端设有掏挖机构和提土机构; In order to solve the above-mentioned technical problems, the present invention adopts the following technical scheme: the drilling, digging, digging and soil lifting device of the foundation pit excavation construction equipment in the plateau mountain includes a support frame, a support frame is provided on the support frame, and two The slideway frame, the landing bracket is arranged between the upper ends of the two slideway frames, the slideway is vertically arranged in the slideway frame, the double-increasing transmission mechanism is arranged on the slideway frame, and the sliding mechanism connected with the double-increase transmission mechanism is arranged in the slideway A rotary drive device, the power output end of the rotary drive device is connected with a drilling mechanism, and the lower end of the drilling mechanism is provided with a digging mechanism and a soil lifting mechanism;

所述回转驱动装置包括回转驱动座和设在回转驱动座上的主液压马达,回转驱动座侧部设有滑动连接在滑道内的滑板,倍进传动机构包括升降液压缸、上定滑轮、下定滑轮、动滑轮组、上板链和下板链,升降液压缸下端铰接在滑道架下端,动滑轮组设在升降液压缸的活塞杆上端,上板链的固定端连接在滑道架上端,上板链由固定端依次绕过动滑轮组的一个滑轮和上定滑轮后与滑板上端连接,下板链的固定端连接在升降液压缸本体上,下板链依次绕过动滑轮组的另一个滑轮和下定滑轮后与滑板下端连接。 The rotary drive device includes a rotary drive seat and a main hydraulic motor arranged on the rotary drive seat. The side of the rotary drive seat is provided with a slide plate that is slidably connected in the slideway. Pulley, movable pulley block, upper plate chain and lower plate chain, the lower end of the lifting hydraulic cylinder is hinged at the lower end of the slide frame, the movable pulley block is set at the upper end of the piston rod of the lifting hydraulic cylinder, the fixed end of the upper plate chain is connected to the upper end of the slide frame, and the upper end of the upper plate chain is connected to the upper end of the slide frame. The fixed end of the plate chain bypasses one pulley of the movable pulley block and the upper fixed pulley in turn, and then connects with the upper end of the slide plate. The fixed end of the lower plate chain is connected to the body of the lifting hydraulic cylinder, and the lower plate chain bypasses the other pulley and the upper fixed pulley of the movable pulley block in turn. After setting the pulley, it is connected with the lower end of the slide plate.

所述钻进机构包括传动钻杆、导向钻杆和钻头,传动钻杆上端与主液压马达的动力驱动端连接,传动钻杆下端与导向钻杆上端之间通过连接管同轴向连接,连接管下端插设在导向钻杆内并与导向钻杆焊接为一体,连接管上端插设在传动钻杆内并通过径向设置的插销连接传动,钻头设在导向钻杆下端,导向钻杆外壁沿轴向方向对称设有两条导轨。 The drilling mechanism includes a drive drill rod, a guide drill rod and a drill bit. The upper end of the drive drill rod is connected to the power drive end of the main hydraulic motor, and the lower end of the drive drill rod and the upper end of the guide drill rod are coaxially connected through a connecting pipe. The lower end of the tube is inserted in the guide drill rod and welded together with the guide drill rod. The upper end of the connecting pipe is inserted in the transmission drill rod and connected to the transmission through the radially arranged bolts. The drill bit is set at the lower end of the guide drill rod, and the outer wall of the guide drill rod Two guide rails are arranged symmetrically along the axial direction.

所述掏挖机构包括上底座和下底座,上底座和下底座中部均设有穿设在导向钻杆上的通孔以及与两条导轨滑动配合的导向槽,上底座通过径向设置的限位销与导向钻杆固定连接,上底座下表面与下底座上表面之间设有压缩弹簧,下底座上对称设有两个支座,每个支座上均设有一个掏挖液压马达和位于掏挖液压马达上方的卷管器,两个掏挖液压马达的主轴水平设置且输出端朝向相反,掏挖液压马达的主轴外端同轴向连接有掏挖轴,掏挖轴沿轴向设有呈螺旋状排列的掏挖齿,掏挖液压马达的液压油管缠绕在卷管器上。 The digging mechanism includes an upper base and a lower base, the upper base and the middle of the lower base are provided with a through hole pierced on the guide drill rod and a guide groove slidingly matched with the two guide rails, and the upper base passes through the limiter set in the radial direction. The positioning pin is fixedly connected with the guide drill rod, a compression spring is provided between the lower surface of the upper base and the upper surface of the lower base, two supports are symmetrically arranged on the lower base, and each support is equipped with a digging hydraulic motor and The hose reel is located above the digging hydraulic motor. The main shafts of the two digging hydraulic motors are set horizontally and the output ends are facing oppositely. The outer ends of the main shafts of the digging hydraulic motors are coaxially connected with the digging shaft. There are digging teeth arranged in a spiral shape, and the hydraulic oil pipe of the digging hydraulic motor is wound on the hose reel.

所述提土机构包括卷扬机、三角支架、起吊滑轮组、左套管、右套管和滑动座,卷扬机设在支撑框架上,三角支架下端铰接在支撑框架上,三角支架上端与支撑框架之间设有顶升液压缸,起吊滑轮组的定滑轮分别设在三角支架上和起落支架上,滑动座穿设在导向钻杆上,滑动座内部设有分别与两条导轨滑动配合的滑槽,滑动座两侧分别水平设有一根横杆,每根横杆下分别设有一个渣土斗,每个渣土斗分别位于一根掏挖轴的后侧,渣土斗底部设有卸料阀板,渣土斗临近掏挖轴一侧敞口,渣土斗顶部设有观察孔,滑动座上部两侧分别设有一个挂环; The soil lifting mechanism includes a hoist, a tripod, a lifting pulley block, a left casing, a right casing and a sliding seat, the hoist is arranged on the supporting frame, the lower end of the tripod is hinged on the supporting frame, and the upper end of the tripod and the supporting frame are arranged. There is a jacking hydraulic cylinder, and the fixed pulleys of the lifting pulley block are respectively set on the tripod bracket and the landing bracket. The sliding seat is installed on the guide drill pipe. A horizontal bar is arranged horizontally on both sides, and a muck bucket is respectively arranged under each cross bar, and each muck bucket is respectively located on the rear side of a digging shaft, and a discharge valve plate is arranged at the bottom of the muck bucket. The side of the muck bucket close to the excavation shaft is open, the top of the muck bucket is provided with an observation hole, and the two sides of the upper part of the sliding seat are respectively provided with a hanging ring;

左套管和右套管两侧均通过连接销连接,左套管和右套管分别穿套在导向钻杆上,左套管和右套管的内侧分别设有一个与导轨滑动配合的U型槽,左套管左侧和右套管右侧分别设有一个用于挂接挂环的挂钩,左套管左侧和右套管右侧分别设有一块用于限位挂钩转动角度的挡板,每个挂钩的后部分别设有一个用于连接拉绳的连接环,左套管和右套管相互连接的一侧设有吊环,挂钩的铰接点靠近吊环一侧,卷扬机的钢丝绳依次穿过三角支架顶部的滑轮、起落支架上的滑轮后与吊环连接。 Both sides of the left casing and the right casing are connected by connecting pins, the left casing and the right casing are respectively threaded on the guide drill pipe, and the inner sides of the left casing and the right casing are respectively provided with a U The left side of the left casing and the right side of the right casing are respectively provided with a hook for hanging the ring, and the left side of the left casing and the right side of the right casing are respectively provided with a hook for limiting the rotation angle of the hook. The baffle, the rear part of each hook is provided with a connecting ring for connecting the pull rope, the side where the left sleeve and the right sleeve are connected to each other is provided with a ring, the hinge point of the hook is close to the side of the ring, the wire rope of the hoist After passing through the pulley on the top of the tripod and the pulley on the landing bracket in turn, it is connected with the suspension ring.

所述支撑架顶部与滑道架之间设有上爬梯,支撑框架与支撑架顶部之间设有下爬梯。 An ascending ladder is provided between the top of the support frame and the slideway frame, and a descending ladder is provided between the support frame and the top of the support frame.

所述滑道架下端侧部设有开合扶正器,开合扶正器内端设有用于插设传动钻杆的导向孔,开合扶正器外端铰接在滑道架上。 The side part of the lower end of the slideway frame is provided with an opening and closing centralizer, the inner end of the opening and closing centralizer is provided with a guide hole for inserting a transmission drill pipe, and the outer end of the opening and closing centralizer is hinged on the slideway frame.

所述滑道架下端设有与支撑架配合的定位销。 The lower end of the slideway frame is provided with a positioning pin matched with the support frame.

所述钻头包括侧架、侧面钻头和中心钻头,侧架设在导向钻杆下端侧部,中心钻头设在导向钻杆下端部,侧架的回转轨迹呈下小上大的圆锥形结构,侧面钻头设在侧架上。 The drill bit includes a side frame, a side drill bit and a center drill bit. The side frame is arranged on the lower end side of the guide drill rod, and the center drill bit is arranged on the lower end of the guide drill rod. Set on side shelf.

采用上述技术方案,高原山地基坑开挖施工设备还包括设在支撑框架侧部的行走支撑机构。 By adopting the above-mentioned technical scheme, the construction equipment for excavating foundation pits in plateau mountainous areas also includes a walking support mechanism arranged on the side of the support frame.

所述行走支撑机构包括行走轮和液压升降支腿,支撑框架前端的两个行走轮通过回转支撑设在支撑框架下方,支撑框架前端的两个行走轮的中心轴两端连接有拖杠。 The walking support mechanism includes walking wheels and hydraulic lifting legs. The two walking wheels at the front end of the supporting frame are arranged below the supporting frame through slewing support, and the two ends of the central axis of the two walking wheels at the front end of the supporting frame are connected with drag bars.

行走支撑机构主要用于钻进架转场运输时承载和转向,在行进时,液压升降支腿收缩,行走轮支撑在地面,拖杠连接到牵引车上,由牵引车牵拉着行进,在转弯时,回转支撑下端的两个行走轮用于转向。在作业时,将支撑框架侧部的液压升降支腿伸长,可手动调节,用于设备施工时调平、找正,避免施工时行走轮着地。 The walking support mechanism is mainly used for bearing and turning when the drilling frame is transferred to another site. When traveling, the hydraulic lifting outriggers shrink, and the walking wheels are supported on the ground. The towing bar is connected to the tractor, and the tractor pulls it forward. When turning, the two road wheels at the lower end of the slewing support are used for steering. During operation, the hydraulic lifting outriggers on the side of the support frame are extended and can be adjusted manually, which is used for leveling and alignment during equipment construction, and to avoid the walking wheels landing on the ground during construction.

本发明中的回转驱动装置主要用于为钻头提供旋转和向下钻进的动力。旋转动作由主液压马达驱动,通过传动钻杆和导向钻杆带动钻头、掏挖机构进行开挖,向下钻进则利用升降液压缸的活塞杆向上伸长,拉动下板链,下板链向下拉动滑板及回转驱动座沿滑道向下移动,这样就驱动传动钻杆、导向钻杆向下钻进。当需要向上提升传动钻杆和导向钻杆时,升降液压缸的活塞杆向下收缩,拉动上板链,上板链向上拉动滑板及回转驱动座沿滑道向上移动。 The rotary driving device in the present invention is mainly used to provide the power for the drill bit to rotate and drill down. The rotation is driven by the main hydraulic motor, and the drill bit and the digging mechanism are driven by the transmission drill rod and the guide drill rod to excavate. When drilling down, the piston rod of the lifting hydraulic cylinder is used to extend upwards, pulling the lower plate chain, and the lower plate chain Pull down the slide plate and the rotary drive seat moves down along the slideway, so that the transmission drill rod and the guide drill rod are driven to drill downward. When the driving drill pipe and the guide drill pipe need to be lifted upwards, the piston rod of the lifting hydraulic cylinder shrinks downward, pulling the upper plate chain, and the upper plate chain pulls the slide plate upward and the rotary drive seat moves upward along the slideway.

本发明中的钻头在最下端,中心钻头和侧面钻头均为合金钻头,主要用来破坏施工时地层里的风化岩石,侧架设有三个,三个侧架围绕中心钻杆均匀分布。 The drill bit in the present invention is at the bottom, and the center drill bit and the side drill bits are all alloy drill bits, which are mainly used to destroy the weathered rock in the stratum during construction. There are three side frames, and the three side frames are evenly distributed around the center drill rod.

掏挖机构的上底座通过限位销与导向钻杆固定为一体,由于上底座和下底座内均设有与导轨配合的导向槽,这样就使上底座和下底座可随着导向钻杆一体转动,两根掏挖轴在随着下底座高速旋转时,掏挖液压马达也驱动掏挖轴本身高速旋转,掏挖轴上呈螺旋状排列的掏挖齿在公转和自转的作用下,对基坑进行大力掏挖作业。在掏挖过程中,当掏挖齿遇到硬土层或坚硬的石头时,与掏挖轴连接的下底座将可以沿导向钻杆上下滑动,压缩弹簧起到良好缓冲作用,有效的保护了掏挖齿尽量少受破坏。当掏挖机构向下钻进时,缠绕在掏挖液压马达的卷管器转动以释放液压油管。 The upper base of the digging mechanism is fixed together with the guide drill rod through the limit pin. Since the upper base and the lower base are equipped with guide grooves that cooperate with the guide rail, the upper base and the lower base can be integrated with the guide drill rod. When the two digging shafts rotate at high speed with the lower base, the digging hydraulic motor also drives the digging shaft itself to rotate at high speed. The digging teeth arranged in a spiral shape on the digging shaft are The excavation of the foundation pit was vigorously carried out. During the digging process, when the digging teeth encounter hard soil or hard stones, the lower base connected to the digging shaft can slide up and down along the guide drill rod, and the compression spring plays a good buffer role, effectively protecting the The digging teeth are damaged as little as possible. When the digging mechanism drills down, the hose reel wrapped around the digging hydraulic motor rotates to release the hydraulic oil pipe.

钻头和掏挖齿所钻进出来的渣土通过提土机构提到地面,卷扬机通过钢丝绳吊挂着吊环,挂钩吊挂着挂环,将左套管、右套管和滑动座顺着导向钻杆向下移动,滑动座上通过横杆所连接的渣土斗落到基坑底部,站在地面上工人拉动拉绳,拉绳通过连接环带动挂钩脱离挂环,卷扬机驱动将左套管和右套管向上拉出,接着开启主液压马达,钻进作业开始,掏挖轴旋转,掏挖齿将渣土直接输送到渣土斗内,透过观察孔发现渣土斗内的土装满后,主液压马达停止,卷扬机再将左套管和右套管向下,由于左套管和右套管外侧的挂钩以及与挂钩相互配合的挡板,挂钩的铰接点偏心设置,挡板起到对挂钩的限位作用,保证挂钩中心偏向设置,这样就便于在左套管和右套管沿着导向钻杆滑下时,挂钩能够与挂环错开位置,实现挂钩能自动挂接到挂环上。完成坑下的自动挂钩后,操作与挂环连接的起吊钢丝绳,将渣土回收装置沿着导向钻杆升起至坑基地面上,打开渣土斗底部的卸料阀版,卸下渣土。渣土回收完毕后,关闭卸料阀板,再重复上述过程,进行下一轮提土作业。 The muck drilled by the drill bit and the digging teeth is lifted to the ground through the soil lifting mechanism. The hoist hangs the suspension ring through the wire rope, and the hook hangs the suspension ring. The rod moves downward, and the muck bucket connected to the sliding seat through the cross bar falls to the bottom of the foundation pit. The worker standing on the ground pulls the pull rope, and the pull rope drives the hook through the connecting ring to disengage from the hanging ring. The hoist drives the left sleeve and The right casing is pulled upwards, and then the main hydraulic motor is turned on, the drilling operation starts, the digging shaft rotates, the digging teeth transport the muck directly into the muck bucket, and through the observation hole, it is found that the muck bucket is full of soil. Finally, the main hydraulic motor stops, and the hoist moves the left casing and the right casing downward. Due to the hooks on the outside of the left casing and the right casing and the baffles that cooperate with the hooks, the hinge points of the hooks are set eccentrically, and the baffles are lifted. To limit the position of the hook, ensure that the center of the hook is biased, so that when the left casing and the right casing slide down along the guide drill pipe, the hook can be staggered from the hanging ring, so that the hook can be automatically hooked to the hook on the ring. After the automatic hook under the pit is completed, operate the hoisting wire rope connected with the hanging ring, lift the muck recovery device along the guide drill pipe to the pit base, open the discharge valve plate at the bottom of the muck bucket, and unload the muck . After the slag is recovered, the discharge valve plate is closed, and the above process is repeated to carry out the next round of soil lifting operation.

另外,卷扬机除了用于提土作业之外,还用于回转驱动装置、掏挖装置的下放和提升。 In addition, the hoist is not only used for soil lifting operations, but also used for lowering and lifting of slewing drive devices and digging devices.

由于传动钻杆较长,在旋转过程中会出现弯曲,设在滑道架下端的开合扶正器,对传动钻杆具有扶正作用,减小传动钻杆和导向钻杆在扭力下的扭曲变形,提高钻进施工稳定性。 Since the driving drill pipe is long, it will be bent during the rotation process. The opening and closing centralizer located at the lower end of the slideway frame has a centralizing effect on the driving drill pipe, reducing the twisting and deformation of the driving drill pipe and the guiding drill pipe under torsion. , improve the stability of drilling construction.

起落支架设在滑道架上端,将滑道架连接为一体,增加钻进的抗扭能力。 The landing bracket is arranged on the upper end of the slideway frame, and the slideway frame is connected as a whole to increase the torsion resistance of drilling.

上爬梯和下爬梯用于对设备上的各个部位进行检修作业,并且对支撑架和滑道架也起到进一步的支撑作用。 The upper climbing ladder and the lower climbing ladder are used for maintenance work on various parts of the equipment, and also play a further supporting role for the support frame and the slideway frame.

由于本发明的设备掏挖桩孔直径较大,为防止桩孔塌陷,及便于渣土回收时手推小车的顺利进出,设备支撑框架内部设计井口板,井口板与底座框架为合页式连接,便于操作。同时在设备的支撑框架上安装动力机构,动力机构主要包括发动机、液压泵、液压油箱、柴油箱以及其他控制阀件等。 Due to the large diameter of the pile hole excavated by the equipment of the present invention, in order to prevent the pile hole from collapsing and to facilitate the smooth entry and exit of the trolley when the muck is recovered, a wellhead plate is designed inside the equipment support frame, and the wellhead plate and the base frame are hinged. , easy to operate. At the same time, the power mechanism is installed on the supporting frame of the equipment. The power mechanism mainly includes the engine, hydraulic pump, hydraulic oil tank, diesel tank and other control valves.

综上所述,本发明是利用回转驱动装置先将传动钻杆、导向钻杆和钻头旋入地层,再由掏挖机构围绕导向钻杆进行公转和自转,逐层将岩石破碎回收,回收后的渣土通过提升机构向外提升、倒卸,卸渣后渣土斗再次入孔进行提土作业。反复上述程序循环工作,直至成孔深度等尺寸符合设计要求。 To sum up, the present invention uses the rotary drive device to first screw the transmission drill pipe, the guide drill pipe and the drill bit into the formation, and then the digging mechanism revolves and rotates around the guide drill pipe to crush and recycle the rock layer by layer. The dregs are lifted outwards and dumped by the lifting mechanism, and after unloading, the muck bucket enters the hole again to carry out the soil lifting operation. Repeat the above-mentioned program cycle until the dimensions such as the hole depth meet the design requirements.

本发明设计合理,自动化程度高,充分减轻了人工劳动强度,安全可靠性程度高,提高了挖桩孔的工作效率,根据线路工程挖桩孔基础型式,开展高原山地输电线路特种基础基坑开挖机械化作业机具的研究,使其满足线路施工挖孔桩基础的技术要求,提高交流输电线路工程施工机械化程度及施工效率,推动挖孔桩基础施工工艺水平的进一步提高,从根本上解决挖孔桩基础施工的难题,对输电线路基础施工建设具有重要意义,也为今后特高压工程实现机械化基坑开挖具有借鉴意义。 The invention has reasonable design, high degree of automation, fully reduces the intensity of manual labor, high degree of safety and reliability, and improves the work efficiency of pile hole digging. The research on excavation mechanized operation equipment makes it meet the technical requirements of excavation pile foundation in line construction, improves the degree of mechanization and construction efficiency of AC transmission line engineering construction, promotes the further improvement of the construction technology level of excavation pile foundation, and fundamentally solves the problem of excavation. The problem of pile foundation construction is of great significance to the construction of transmission line foundation, and it also has reference significance for the realization of mechanized foundation pit excavation for UHV projects in the future.

附图说明 Description of drawings

图1是本发明的结构示意图; Fig. 1 is a structural representation of the present invention;

图2是图1的左视图; Fig. 2 is the left view of Fig. 1;

图3是滑道架和倍进传动机构的结构示意图; Fig. 3 is a schematic structural view of the slide rail frame and the multiplication transmission mechanism;

图4是图1中导向钻杆、钻头、掏挖机构和提土机构的结构示意图; Fig. 4 is the structural representation of guiding drill rod, drill bit, digging mechanism and soil lifting mechanism in Fig. 1;

图5是图4中掏挖机构的结构示意图; Fig. 5 is a structural representation of digging mechanism in Fig. 4;

图6是图4中提土机构的左套管和右套管部分的结构示意图; Fig. 6 is a structural schematic diagram of the left casing and the right casing part of the soil lifting mechanism in Fig. 4;

图7是图6的左视图; Fig. 7 is the left view of Fig. 6;

图8是图6的俯视图。 FIG. 8 is a top view of FIG. 6 .

附图标记分别为: The reference signs are respectively:

支撑框架-1,支撑架-2,滑道架-3,起落支架-4,滑道-5,行走轮-6,液压升降支腿-7,回转支撑-8,拖杠-9,回转驱动座-10,主液压马达-11,滑板-12,升降液压缸-13,上定滑轮-14,下定滑轮-15,动滑轮组-16,上板链-17,下板链-18,传动钻杆-19,导向钻杆-20,钻头-21,导轨-22,上底座-23,下底座-24,导向槽-25,限位销-26,压缩弹簧-27,支座-28,掏挖液压马达-29,卷管器-30,掏挖轴-31,掏挖齿-32,卷扬机-33,三角支架-34、左套管-35,右套管-36,滑动座-37,横杆-38,渣土斗-39,卸料阀板-40,挂环-41,连接销-42,U型槽-43,挂钩-44,挡板-45,连接环-46,吊环-47,上爬梯-48,下爬梯-49,开合扶正器-50,定位销-51,侧架52,侧面钻头-53,中心钻头-54,顶升液压缸-55,掏挖机构-56,提土机构-57。 Support frame-1, support frame-2, slideway frame-3, landing support-4, slideway-5, traveling wheels-6, hydraulic lifting outrigger-7, slewing support-8, drag bar-9, slewing drive Seat-10, main hydraulic motor-11, slide plate-12, lifting hydraulic cylinder-13, upper fixed pulley-14, lower fixed pulley-15, moving pulley block-16, upper plate chain-17, lower plate chain-18, drive drill Rod-19, guide rod-20, drill bit-21, guide rail-22, upper base-23, lower base-24, guide groove-25, limit pin-26, compression spring-27, support-28, dig out Digging hydraulic motor-29, hose reel-30, digging shaft-31, digging gear-32, hoist-33, tripod bracket-34, left bushing-35, right bushing-36, sliding seat-37, Cross bar-38, muck bucket-39, discharge valve plate-40, hanging ring-41, connecting pin-42, U-shaped groove-43, hook-44, baffle-45, connecting ring-46, lifting ring- 47, up ladder-48, down ladder-49, opening and closing centralizer-50, positioning pin-51, side frame 52, side drill bit-53, center drill bit-54, jacking hydraulic cylinder-55, digging mechanism-56 , Earth Lifting Mechanism-57.

具体实施方式 detailed description

如图1~图8所示,高原山地基坑开挖施工设备,包括支撑框架1,支撑框架1上设有行走支撑机构和支撑架2,支撑架2上垂直设有两个滑道架3,两个滑道架3上端设有起落支架4,滑道架3内垂直设有滑道5,滑道架3上设有倍进传动机构,滑道5内滑动设有与倍进传动机构连接的回转驱动装置,回转驱动装置的动力输出端连接有钻进机构,钻进机构下端设有掏挖机构56和提土机构57。 As shown in Figures 1 to 8, the construction equipment for foundation pit excavation in plateau mountainous areas includes a support frame 1, on which a walking support mechanism and a support frame 2 are arranged, and on the support frame 2 are vertically provided two slideway frames 3 , the upper ends of the two slideway frames 3 are provided with landing brackets 4, the slideway frames 3 are vertically provided with a slideway 5, the slideway frame 3 is provided with a multiplication transmission mechanism, and the slideway 5 is provided with a multiplication transmission mechanism Connected rotary drive unit, the power output end of the rotary drive unit is connected with a drilling mechanism, and the lower end of the drilling mechanism is provided with a digging mechanism 56 and an earth lifting mechanism 57.

行走支撑机构包括行走轮6和液压升降支腿7,支撑框架1前端的两个行走轮6通过回转支撑8设在支撑框架1下方,支撑框架1前端的两个行走轮6的中心轴两端连接有拖杠9。 The walking support mechanism includes walking wheels 6 and hydraulic lifting legs 7. The two walking wheels 6 at the front end of the supporting frame 1 are arranged below the supporting frame 1 through a rotary support 8. The two ends of the central axis of the two walking wheels 6 at the front end of the supporting frame 1 Connect with drag bar 9.

回转驱动装置包括回转驱动座10和设在回转驱动座10上的主液压马达11,回转驱动座10侧部设有滑动连接在滑道5内的滑板12,倍进传动机构包括升降液压缸13、上定滑轮14、下定滑轮15、动滑轮组16、上板链17和下板链18,升降液压缸13下端铰接在滑道架3下端,动滑轮组16设在升降液压缸13的活塞杆上端,上板链17的固定端连接在滑道架3上端,上板链17由固定端依次绕过动滑轮组16的一个滑轮和上定滑轮14后与滑板12上端连接,下板链18的固定端连接在升降液压缸13本体上,下板链18依次绕过动滑轮组16的另一个滑轮和下定滑轮15后与滑板12下端连接。 The rotary drive device includes a rotary drive base 10 and a main hydraulic motor 11 located on the rotary drive base 10. The side of the rotary drive base 10 is provided with a slide plate 12 that is slidably connected in the slideway 5. The multiplication transmission mechanism includes a lifting hydraulic cylinder 13. , the upper fixed pulley 14, the lower fixed pulley 15, the movable pulley block 16, the upper plate chain 17 and the lower plate chain 18, the lower end of the lifting hydraulic cylinder 13 is hinged at the lower end of the slideway frame 3, and the movable pulley block 16 is located at the upper end of the piston rod of the lifting hydraulic cylinder 13 , the fixed end of the upper plate chain 17 is connected to the upper end of the slideway frame 3, and the upper plate chain 17 is connected with the upper end of the slide plate 12 after the fixed end bypasses a pulley of the movable pulley block 16 and the upper fixed pulley 14, and the fixing of the lower plate chain 18 The end is connected on the lifting hydraulic cylinder 13 body, and the lower plate chain 18 is connected with the lower end of the slide plate 12 after going around another pulley of the movable pulley block 16 and the lower pulley 15 successively.

钻进机构包括传动钻杆19、导向钻杆20和钻头21,传动钻杆19上端与主液压马达11的动力驱动端连接,传动钻杆19下端与导向钻杆20上端之间通过连接管同轴向连接,连接管下端插设在导向钻杆20内并与导向钻杆20焊接为一体,连接管上端插设在传动钻杆19内并通过径向设置的插销连接传动,钻头21设在导向钻杆20下端,导向钻杆20外壁沿轴向方向对称设有两条导轨22。 The drilling mechanism includes a transmission drill rod 19, a guide drill rod 20 and a drill bit 21. The upper end of the transmission drill rod 19 is connected to the power drive end of the main hydraulic motor 11. The lower end of the transmission drill rod 19 and the upper end of the guide drill rod 20 are connected through a connecting pipe. Axially connected, the lower end of the connecting pipe is inserted in the guide drill rod 20 and welded as a whole with the guide drill rod 20, the upper end of the connecting pipe is inserted in the transmission drill rod 19 and is connected and driven by a radially arranged bolt, and the drill bit 21 is located on the The lower end of the guide drill rod 20 is symmetrically provided with two guide rails 22 on the outer wall of the guide drill rod 20 along the axial direction.

掏挖机构56包括上底座23和下底座24,上底座23和下底座24中部均设有穿设在导向钻杆20上的通孔以及与两条导轨22滑动配合的导向槽25,上底座23通过径向设置的限位销26与导向钻杆20固定连接,上底座23下表面与下底座24上表面之间设有压缩弹簧27,下底座24上对称设有两个支座28,每个支座28上均设有一个掏挖液压马达29和位于掏挖液压马达29上方的卷管器30,两个掏挖液压马达29的主轴水平设置且输出端朝向相反,掏挖液压马达29的主轴外端同轴向连接有掏挖轴31,掏挖轴31沿轴向设有呈螺旋状排列的掏挖齿32,掏挖液压马达29的液压油管缠绕在卷管器30上。 The digging mechanism 56 includes an upper base 23 and a lower base 24. The middle part of the upper base 23 and the lower base 24 is provided with a through hole pierced on the guide drill rod 20 and a guide groove 25 slidingly matched with the two guide rails 22. The upper base 23 is fixedly connected to the guide drill rod 20 through the radially arranged limit pin 26, a compression spring 27 is provided between the lower surface of the upper base 23 and the upper surface of the lower base 24, and two supports 28 are symmetrically arranged on the lower base 24, Each support 28 is provided with a digging hydraulic motor 29 and a hose reel 30 positioned above the digging hydraulic motor 29. The main shafts of the two digging hydraulic motors 29 are arranged horizontally and the output ends face opposite. The outer end of the main shaft of 29 is coaxially connected with digging shaft 31, and digging shaft 31 is provided with digging teeth 32 arranged in a spiral along the axial direction, and digging the hydraulic oil pipe of hydraulic motor 29 is wound on the hose reel 30.

提土机构57包括卷扬机33、三角支架34、起吊滑轮组、左套管35、右套管36和滑动座37,卷扬机33设在支撑框架1上,三角支架34下端铰接在支撑框架1上,三角支架34上端与支撑框架1之间设有用于调节三角支架34倾角的顶升液压缸55,起吊滑轮组的定滑轮分别设在三角支架34上和起落支架4上,滑动座37穿设在导向钻杆20上,滑动座37内部设有分别与两条导轨22滑动配合的滑槽,滑动座37两侧分别水平设有一根横杆38,每根横杆38下分别设有一个渣土斗39,每个渣土斗39分别位于一根掏挖轴31的后侧,渣土斗39底部设有卸料阀板40,渣土斗39临近掏挖轴31一侧敞口,渣土斗39顶部设有观察孔,滑动座37上部两侧分别设有一个挂环41。 Lifting soil mechanism 57 comprises hoist 33, tripod 34, hoisting pulley block, left casing 35, right casing 36 and sliding seat 37, hoist 33 is located on the support frame 1, and tripod 34 lower ends are hinged on the support frame 1, and tripod A jacking hydraulic cylinder 55 for adjusting the inclination of the tripod 34 is provided between the upper end of the bracket 34 and the support frame 1. The fixed pulleys of the hoisting pulley block are respectively arranged on the tripod 34 and the landing bracket 4, and the sliding seat 37 is installed on the guide drill. On the bar 20, the inside of the sliding seat 37 is provided with chutes respectively slidingly matched with the two guide rails 22, and a cross bar 38 is horizontally arranged on both sides of the sliding seat 37, and a muck bucket 39 is respectively arranged under each cross bar 38. , each slag bucket 39 is respectively located at the rear side of a digging shaft 31, the bottom of the slag bucket 39 is provided with a discharge valve plate 40, the slag bucket 39 is open near the side of the digging shaft 31, and the slag bucket 39 An observation hole is arranged on the top, and a hanging ring 41 is respectively arranged on both sides of the upper part of the sliding seat 37 .

左套管35和右套管36两侧均通过连接销42连接,左套管35和右套管36分别穿套在导向钻杆20上,左套管35和右套管36的内侧分别设有一个与导轨22滑动配合的U型槽43,左套管35左侧和右套管36右侧分别设有一个用于挂接挂环41的挂钩44,左套管35左侧和右套管36右侧分别设有一块用于限位挂钩44转动角度的挡板45,每个挂钩44的后部分别设有一个用于连接拉绳的连接环46,左套管35和右套管36相互连接的一侧设有吊环47,挂钩44的铰接点靠近吊环47一侧,卷扬机33的钢丝绳依次穿过三角支架34顶部的滑轮、起落支架4上的滑轮后与吊环47连接。 Both sides of the left sleeve pipe 35 and the right sleeve pipe 36 are connected by connecting pins 42, the left sleeve pipe 35 and the right sleeve pipe 36 are respectively put on the guide drill rod 20, and the inner sides of the left sleeve pipe 35 and the right sleeve pipe 36 are respectively provided with There is a U-shaped groove 43 that is slidingly matched with the guide rail 22, and a hook 44 is respectively provided on the left side of the left sleeve 35 and the right side of the right sleeve 36 for hanging the ring 41, and the left side of the left sleeve 35 and the right sleeve The right side of the pipe 36 is respectively provided with a baffle plate 45 used to limit the rotation angle of the hook 44, and the rear portion of each hook 44 is respectively provided with a connecting ring 46 for connecting the pull cord, the left casing 35 and the right casing 36 interconnected sides are provided with suspension ring 47, and the hinged point of hook 44 is close to suspension ring 47 one side, and the wire rope of winch 33 passes successively after the pulley on the tripod 34 top, the pulley on the lifting bracket 4 and is connected with suspension ring 47.

支撑架2顶部与滑道架3之间设有上爬梯48,支撑框架1与支撑架2顶部之间设有下爬梯49。上爬梯48和下爬梯49用于对设备上的各个部位进行检修作业,并且对支撑架2和滑道架3也起到进一步的支撑作用。 An upper ladder 48 is provided between the top of the support frame 2 and the slideway frame 3 , and a lower ladder 49 is provided between the support frame 1 and the top of the support frame 2 . The upper climbing ladder 48 and the lower climbing ladder 49 are used to carry out maintenance work on various positions on the equipment, and also play a further supporting role to the support frame 2 and the slideway frame 3 .

滑道架3下端侧部设有开合扶正器50,开合扶正器50内端设有用于插设传动钻杆19的导向孔,开合扶正器50外端铰接在滑道架3上。 Slideway frame 3 lower end sides are provided with opening and closing centralizer 50, and opening and closing centralizer 50 inner end is provided with the guide hole that is used for inserting transmission drilling rod 19, and opening and closing centralizer 50 outer ends are hinged on slideway frame 3.

滑道架3下端设有与支撑架2配合的定位销51。定位销51起到定位安装精确的作用。 The lower end of the slideway frame 3 is provided with a positioning pin 51 that cooperates with the support frame 2 . The positioning pin 51 plays the role of precise positioning and installation.

钻头21包括侧架52、侧面钻头53和中心钻头54,侧架52设在导向钻杆20下端侧部,中心钻头54设在导向钻杆20下端部,侧架52的回转轨迹呈下小上大的圆锥形结构,侧面钻头53设在侧架52上。 The drill bit 21 includes a side frame 52, a side drill bit 53 and a center drill bit 54. The side frame 52 is arranged on the lower end side of the guide drill rod 20, and the center drill bit 54 is arranged on the lower end of the guide drill rod 20. Large conical structure, the side drill bit 53 is located on the side frame 52.

本发明中的行走支撑机构主要用于钻进架转场运输时承载和转向,在行进时,液压升降支腿7收缩,行走轮6支撑在地面,拖杠9连接到牵引车上,由牵引车牵拉着行进,在转弯时,回转支撑8下端的两个行走轮6用于转向。在作业时,将支撑框架1侧部的液压升降支腿7伸长,可手动调节,用于设备施工时调平、找正,避免施工时行走轮6着地。 The walking support mechanism in the present invention is mainly used for carrying and turning when the drilling frame is transferred to another field. The car pulls and advances, and when turning, the two road wheels 6 at the lower end of the slewing support 8 are used for turning. During operation, the hydraulic lift legs 7 on the side of the support frame 1 are extended and can be adjusted manually for leveling and alignment during equipment construction, so as to avoid walking wheels 6 landing on the ground during construction.

回转驱动装置主要用于为钻头21提供旋转和向下钻进的动力。旋转动作由主液压马达11驱动,通过传动钻杆19和导向钻杆20带动钻头21、掏挖机构56进行开挖,向下钻进则利用升降液压缸13的活塞杆向上伸长,拉动下板链18,下板链18向下拉动滑板12及回转驱动座10沿滑道5向下移动,这样就驱动传动钻杆19、导向钻杆20向下钻进。当需要向上提升传动钻杆19和导向钻杆20时,升降液压缸13的活塞杆向下收缩,拉动上板链17,上板链17向上拉动滑板12及回转驱动座10沿滑道5向上移动。 The rotary driving device is mainly used to provide power for the drill bit 21 to rotate and drill down. The rotation action is driven by the main hydraulic motor 11, and the drill bit 21 and the digging mechanism 56 are driven by the transmission drill rod 19 and the guide drill rod 20 to excavate. When drilling downward, the piston rod of the lifting hydraulic cylinder 13 is used to extend upward and pull down. Plate chain 18, lower plate chain 18 pulls slide plate 12 downwards and rotary drive seat 10 moves down along slideway 5, so just drives transmission drilling rod 19, guide drilling rod 20 and drills downwards. When the driving drill rod 19 and the guide drill rod 20 need to be lifted upward, the piston rod of the lifting hydraulic cylinder 13 shrinks downward, pulling the upper plate chain 17, and the upper plate chain 17 pulls the slide plate 12 and the rotary drive seat 10 upward along the slideway 5 move.

本发明中的钻头21在最下端,中心钻头54和侧面钻头53均为合金钻头,主要用来破坏施工时地层里的风化岩石,侧架52设有三个,三个侧架52围绕中心钻杆均匀分布。 The drill bit 21 in the present invention is at the lowermost end, and the center drill bit 54 and the side drill bit 53 are all alloy drill bits, which are mainly used to destroy the weathered rock in the stratum during construction. There are three side frames 52, and the three side frames 52 surround the center drill rod Evenly distributed.

掏挖机构56的上底座23通过限位销26与导向钻杆20固定为一体,由于上底座23和下底座24内均设有与导轨22配合的导向槽25,这样就使上底座23和下底座24可随着导向钻杆20一体转动,两根掏挖轴31在随着下底座24高速旋转时,掏挖液压马达29也驱动掏挖轴31本身高速旋转,掏挖轴31上呈螺旋状排列的掏挖齿32在公转和自转的作用下,对基坑进行大力掏挖作业。在掏挖过程中,当掏挖齿32遇到硬土层或坚硬的石头时,与掏挖轴31连接的下底座24将可以沿导向钻杆20上下滑动,压缩弹簧27起到良好缓冲作用,有效的保护了掏挖齿32尽量少受破坏。当掏挖机构56向下钻进时,缠绕在掏挖液压马达29的卷管器30转动以释放液压油管。 The upper base 23 of digging mechanism 56 is fixed as one with guide drill rod 20 by limit pin 26, because the guide groove 25 that cooperates with guide rail 22 is all provided with in upper base 23 and lower base 24, so just makes upper base 23 and The lower base 24 can rotate integrally with the guide drill rod 20. When the two digging shafts 31 rotate at a high speed with the lower base 24, the digging hydraulic motor 29 also drives the digging shaft 31 to rotate at a high speed. The digging teeth 32 arranged in a spiral shape carry out vigorous excavation operations to the foundation pit under the effect of revolution and rotation. During the digging process, when the digging tooth 32 encounters a hard soil layer or a hard stone, the lower base 24 connected to the digging shaft 31 can slide up and down along the guide rod 20, and the compression spring 27 plays a good buffering role , has effectively protected digging tooth 32 and is damaged as little as possible. When the digging mechanism 56 drills downward, the hose reel 30 wound on the digging hydraulic motor 29 rotates to release the hydraulic oil pipe.

钻头21和掏挖齿32所钻进出来的渣土通过提土机构57提到地面,卷扬机33通过钢丝绳吊挂着吊环47,挂钩44吊挂着挂环41,将左套管35、右套管36和滑动座37顺着导向钻杆20向下移动,滑动座37上通过横杆38所连接的渣土斗39落到基坑底部,站在地面上工人拉动拉绳,拉绳通过连接环46带动挂钩44脱离挂环41,卷扬机33驱动将左套管35和右套管36向上拉出,接着开启主液压马达11,钻进作业开始,掏挖轴31旋转,掏挖齿32将渣土直接输送到渣土斗39内,透过观察孔发现渣土斗39内的土装满后,主液压马达11停止,卷扬机33再将左套管35和右套管36向下,由于左套管35和右套管36外侧的挂钩44以及与挂钩44相互配合的挡板45,挂钩44的铰接点偏心设置,挡板45起到对挂钩44的限位作用,保证挂钩44中心偏向设置,这样就便于在左套管35和右套管36沿着导向钻杆20滑下时,挂钩44能够与挂环41错开位置,实现挂钩44能自动挂接到挂环41上。完成坑下的自动挂钩44后,操作与挂环41连接的起吊钢丝绳,将渣土回收装置沿着导向钻杆20升起至坑基地面上,打开渣土斗39底部的卸料阀版,卸下渣土。渣土回收完毕后,关闭卸料阀板40,再重复上述过程,进行下一轮提土作业。 The slag drilled by the drill bit 21 and the digging teeth 32 is mentioned to the ground by the soil lifting mechanism 57, the hoist 33 hangs the suspension ring 47 by the wire rope, the hook 44 hangs the suspension ring 41, and the left casing 35, the right sleeve The pipe 36 and the sliding seat 37 move down along the guide drill pipe 20, and the muck bucket 39 connected by the cross bar 38 on the sliding seat 37 falls to the bottom of the foundation pit, and the worker standing on the ground pulls the stay rope, and the stay rope passes through the connection. The ring 46 drives the hook 44 to break away from the hanging ring 41, and the hoist 33 drives the left sleeve pipe 35 and the right sleeve pipe 36 to be pulled out upwards, then the main hydraulic motor 11 is turned on, and the drilling operation starts, and the digging shaft 31 rotates, and the digging teeth 32 will be pulled out. The slag is directly transported into the slag bucket 39, and after the observation hole is found that the soil in the slag bucket 39 is full, the main hydraulic motor 11 stops, and the hoist 33 pushes the left casing 35 and the right casing 36 downward again, because The hook 44 on the outside of the left sleeve 35 and the right sleeve 36 and the baffle 45 that cooperates with the hook 44 are arranged eccentrically at the hinge point of the hook 44, and the baffle 45 plays a role of limiting the hook 44 to ensure that the center of the hook 44 is biased. Set, so just be convenient when left sleeve pipe 35 and right sleeve pipe 36 slide down along guide drill rod 20, hook 44 can be staggered with hanging ring 41 position, realizes that hook 44 can be hooked on the hanging ring 41 automatically. After completing the automatic hook 44 under the pit, operate the hoisting wire rope connected with the hanging ring 41, lift the muck recovery device along the guide drill rod 20 to the base of the pit, open the discharge valve plate at the bottom of the muck bucket 39, Remove the muck. After the slag is recovered, the discharge valve plate 40 is closed, and the above process is repeated to carry out the next round of soil lifting operation.

另外,卷扬机33除了用于提土作业之外,还用于回转驱动装置、掏挖装置的下放和提升。 In addition, the winch 33 is also used for lowering and lifting of the slewing driving device and the excavating device except for lifting the soil.

由于传动钻杆19较长,在旋转过程中会出现弯曲,设在滑道架3下端的开合扶正器50,对传动钻杆19具有扶正作用,减小传动钻杆19和导向钻杆20在扭力下的扭曲变形,提高钻进施工稳定性。 Because the drive drill rod 19 is relatively long, it will bend during the rotation process. The opening and closing centralizer 50 arranged at the lower end of the slideway frame 3 has a centralizing effect on the drive drill rod 19, reducing the size of the drive drill rod 19 and the guide drill rod 20. Distortion deformation under torsion improves the stability of drilling construction.

起落支架4设在滑道架3上端,将滑道架3连接为一体,增加钻进的抗扭能力。 The landing bracket 4 is located at the upper end of the slideway frame 3, and the slideway frame 3 is connected as a whole to increase the torsion resistance of drilling.

由于本发明的设备掏挖桩孔直径较大,为防止桩孔塌陷,及便于渣土回收时手推小车的顺利进出,设备支撑框架1内部设计井口板,井口板与底座框架为合页式连接,便于操作。同时在设备的支撑框架1上安装动力机构,动力机构主要包括发动机、液压泵、液压油箱、柴油箱以及其他控制阀件等。 Due to the larger diameter of the pile hole excavated by the equipment of the present invention, in order to prevent the pile hole from collapsing and to facilitate the smooth entry and exit of the trolley when the muck is recovered, the wellhead plate is designed inside the equipment support frame 1, and the wellhead plate and the base frame are hinged. connection for easy operation. At the same time, a power mechanism is installed on the support frame 1 of the equipment. The power mechanism mainly includes an engine, a hydraulic pump, a hydraulic oil tank, a diesel tank and other control valves.

综上所述,本发明是利用回转驱动装置先将传动钻杆19、导向钻杆20和钻头21旋入地层,再由掏挖机构56围绕导向钻杆20进行公转和自转,逐层将岩石破碎回收,回收后的渣土通过提升机构向外提升、倒卸,卸渣后渣土斗39再次入孔进行提土作业。反复上述程序循环工作,直至成孔深度等尺寸符合设计要求。 In summary, the present invention utilizes the rotary drive device to first screw the transmission drill rod 19, the guide drill rod 20 and the drill bit 21 into the formation, and then the excavation mechanism 56 revolves and rotates around the guide drill rod 20, and the rock is layered layer by layer. Crushed and recovered, the recycled muck is lifted outwards and dumped by the hoisting mechanism, and after unloading, the muck bucket 39 enters the hole again to carry out the soil lifting operation. Repeat the above-mentioned program cycle until the dimensions such as the hole depth meet the design requirements.

上述实施例并非对本发明的形状、材料、结构等作任何形式上的限制,凡是依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均属于本发明技术方案的保护范围。 The above-mentioned embodiments do not impose any formal restrictions on the shape, material, structure, etc. of the present invention. All simple modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention belong to the protection of the technical solutions of the present invention. scope.

Claims (8)

1.高原山地基坑开挖施工设备的钻进掏挖提土装置,包括支撑框架,其特征在于:支撑框架上设有支撑架,支撑架上垂直设有两根滑道架,两根滑道架上端之间设有起落支架,滑道架内垂直设有滑道,滑道架上设有倍进传动机构,滑道内滑动设有与倍进传动机构连接的回转驱动装置,回转驱动装置的动力输出端连接有钻进机构,钻进机构下端设有掏挖机构和提土机构; 1. The device for drilling, digging, excavating and lifting earth for foundation pit excavation in plateau mountains, including a support frame, is characterized in that: a support frame is provided on the support frame, and two slideway frames are vertically provided on the support frame, and two slideway frames are installed vertically on the support frame. There is a landing bracket between the upper ends of the track frame, and a slideway is vertically arranged in the slideway frame, and a multiplication transmission mechanism is provided on the slideway frame, and a slewing drive device connected with the multiplication transmission mechanism is installed in the slideway, and the slewing drive device A drilling mechanism is connected to the power output end of the drilling mechanism, and the lower end of the drilling mechanism is provided with a digging mechanism and a soil lifting mechanism; 所述回转驱动装置包括回转驱动座和设在回转驱动座上的主液压马达,回转驱动座侧部设有滑动连接在滑道内的滑板,倍进传动机构包括升降液压缸、上定滑轮、下定滑轮、动滑轮组、上板链和下板链,升降液压缸下端铰接在滑道架下端,动滑轮组设在升降液压缸的活塞杆上端,上板链的固定端连接在滑道架上端,上板链由固定端依次绕过动滑轮组的一个滑轮和上定滑轮后与滑板上端连接,下板链的固定端连接在升降液压缸本体上,下板链依次绕过动滑轮组的另一个滑轮和下定滑轮后与滑板下端连接。 The rotary drive device includes a rotary drive seat and a main hydraulic motor arranged on the rotary drive seat. The side of the rotary drive seat is provided with a slide plate that is slidably connected in the slideway. Pulley, movable pulley block, upper plate chain and lower plate chain, the lower end of the lifting hydraulic cylinder is hinged at the lower end of the slide frame, the movable pulley block is set at the upper end of the piston rod of the lifting hydraulic cylinder, the fixed end of the upper plate chain is connected to the upper end of the slide frame, and the upper end of the upper plate chain is connected to the upper end of the slide frame. The fixed end of the plate chain bypasses one pulley of the movable pulley block and the upper fixed pulley in turn, and then connects with the upper end of the slide plate. The fixed end of the lower plate chain is connected to the body of the lifting hydraulic cylinder, and the lower plate chain bypasses the other pulley and the upper fixed pulley of the movable pulley block in turn. After setting the pulley, it is connected with the lower end of the slide plate. 2.根据权利要求1所述的高原山地基坑开挖施工设备的钻进掏挖提土装置,其特征在于:所述钻进机构包括传动钻杆、导向钻杆和钻头,传动钻杆上端与主液压马达的动力驱动端连接,传动钻杆下端与导向钻杆上端之间通过连接管同轴向连接,连接管下端插设在导向钻杆内并与导向钻杆焊接为一体,连接管上端插设在传动钻杆内并通过径向设置的插销连接传动,钻头设在导向钻杆下端,导向钻杆外壁沿轴向方向对称设有两条导轨。 2. The device for drilling, excavating, excavating and lifting earth for foundation pit excavation in plateau mountains according to claim 1, characterized in that: the drilling mechanism includes a drive drill rod, a guide drill rod and a drill bit, and the upper end of the drive drill rod It is connected with the power drive end of the main hydraulic motor. The lower end of the driving drill rod and the upper end of the guide drill rod are coaxially connected through a connecting pipe. The upper end is inserted in the transmission drill pipe and connected to the drive through radially arranged bolts, the drill bit is arranged at the lower end of the guide drill pipe, and the outer wall of the guide drill pipe is symmetrically provided with two guide rails along the axial direction. 3.根据权利要求2所述的高原山地基坑开挖施工设备的钻进掏挖提土装置,其特征在于:所述掏挖机构包括上底座和下底座,上底座和下底座中部均设有穿设在导向钻杆上的通孔以及与两条导轨滑动配合的导向槽,上底座通过径向设置的限位销与导向钻杆固定连接,上底座下表面与下底座上表面之间设有压缩弹簧,下底座上对称设有两个支座,每个支座上均设有一个掏挖液压马达和位于掏挖液压马达上方的卷管器,两个掏挖液压马达的主轴水平设置且输出端朝向相反,掏挖液压马达的主轴外端同轴向连接有掏挖轴,掏挖轴沿轴向设有呈螺旋状排列的掏挖齿,掏挖液压马达的液压油管缠绕在卷管器上。 3. The device for drilling, digging, digging and lifting soil for foundation pit excavation construction equipment in plateau mountains according to claim 2, characterized in that: the digging mechanism includes an upper base and a lower base, and the middle parts of the upper base and the lower base are both provided with There is a through hole on the guide drill rod and a guide groove slidingly matched with the two guide rails. The upper base is fixedly connected with the guide drill rod through radially arranged limit pins. The lower surface of the upper base and the upper surface of the lower base There are compression springs, two supports are symmetrically arranged on the lower base, each support is equipped with a digging hydraulic motor and a hose reel above the digging hydraulic motor, the main shafts of the two digging hydraulic motors are horizontal It is set and the output end faces oppositely. The outer end of the main shaft of the digging hydraulic motor is coaxially connected with the digging shaft. The digging shaft is provided with spirally arranged digging teeth along the axial direction. on the hose reel. 4.根据权利要求3所述的高原山地基坑开挖施工设备的钻进掏挖提土装置,其特征在于:所述提土机构包括卷扬机、三角支架、起吊滑轮组、左套管、右套管和滑动座,卷扬机设在支撑框架上,三角支架下端铰接在支撑框架上,三角支架上端与支撑框架之间设有顶升液压缸,起吊滑轮组的定滑轮分别设在三角支架上和起落支架上,滑动座穿设在导向钻杆上,滑动座内部设有分别与两条导轨滑动配合的滑槽,滑动座两侧分别水平设有一根横杆,每根横杆下分别设有一个渣土斗,每个渣土斗分别位于一根掏挖轴的后侧,渣土斗底部设有卸料阀板,渣土斗临近掏挖轴一侧敞口,渣土斗顶部设有观察孔,滑动座上部两侧分别设有一个挂环; 4. The device for drilling, digging, digging, and soil lifting for foundation pit excavation construction equipment in plateau mountains according to claim 3, characterized in that: the soil lifting mechanism includes a hoist, a tripod, a lifting pulley block, a left casing, and a right casing The pipe and sliding seat, the winch are set on the supporting frame, the lower end of the triangular bracket is hinged on the supporting frame, a jacking hydraulic cylinder is arranged between the upper end of the triangular bracket and the supporting frame, and the fixed pulleys of the lifting pulley block are respectively set on the triangular bracket and the landing bracket On the upper part, the sliding seat is installed on the guide drill pipe. The sliding seat is provided with a chute which slides and cooperates with the two guide rails respectively. A cross bar is arranged horizontally on both sides of the sliding seat, and a slag is arranged under each cross bar. Dirt hopper, each dregs bucket is located on the rear side of a digging shaft, the bottom of the dregs bucket is provided with a discharge valve plate, the side of the dregs bucket near the digging shaft is open, and the top of the dregs bucket is provided with an observation hole , there is a hanging ring on both sides of the upper part of the sliding seat; 左套管和右套管两侧均通过连接销连接,左套管和右套管分别穿套在导向钻杆上,左套管和右套管的内侧分别设有一个与导轨滑动配合的U型槽,左套管左侧和右套管右侧分别设有一个用于挂接挂环的挂钩,左套管左侧和右套管右侧分别设有一块用于限位挂钩转动角度的挡板,每个挂钩的后部分别设有一个用于连接拉绳的连接环,左套管和右套管相互连接的一侧设有吊环,挂钩的铰接点靠近吊环一侧,卷扬机的钢丝绳依次穿过三角支架顶部的滑轮、起落支架上的滑轮后与吊环连接。 Both sides of the left casing and the right casing are connected by connecting pins, the left casing and the right casing are respectively threaded on the guide drill pipe, and the inner sides of the left casing and the right casing are respectively provided with a U The left side of the left casing and the right side of the right casing are respectively provided with a hook for hanging the ring, and the left side of the left casing and the right side of the right casing are respectively provided with a hook for limiting the rotation angle of the hook. The baffle, the rear part of each hook is provided with a connecting ring for connecting the pull rope, the side where the left sleeve and the right sleeve are connected to each other is provided with a ring, the hinge point of the hook is close to the side of the ring, the wire rope of the hoist After passing through the pulley on the top of the tripod and the pulley on the landing bracket in turn, it is connected with the suspension ring. 5.根据权利要求1所述的高原山地基坑开挖施工设备的钻进掏挖提土装置,其特征在于:所述支撑架顶部与滑道架之间设有上爬梯,支撑框架与支撑架顶部之间设有下爬梯。 5. The device for drilling, digging, excavating and lifting earth for foundation pit excavation construction equipment in plateau mountains according to claim 1, characterized in that: a climbing ladder is provided between the top of the support frame and the slideway frame, and the support frame and the support A ladder is provided between the tops of the racks. 6.根据权利要求1所述的高原山地基坑开挖施工设备的钻进掏挖提土装置,其特征在于:所述滑道架下端侧部设有开合扶正器,开合扶正器内端设有用于插设传动钻杆的导向孔,开合扶正器外端铰接在滑道架上。 6. The device for drilling, digging, excavating and lifting earth for foundation pit excavation construction equipment in plateau mountains according to claim 1, characterized in that: the lower end side of the slideway frame is provided with an opening and closing centralizer, and inside the opening and closing centralizer The end is provided with a guide hole for inserting the transmission drill pipe, and the outer end of the opening and closing centralizer is hinged on the slideway frame. 7.根据权利要求1所述的高原山地基坑开挖施工设备的钻进掏挖提土装置,其特征在于:所述滑道架下端设有与支撑架配合的定位销。 7. The device for drilling, digging, digging and soil lifting for foundation pit excavation construction equipment in plateau mountainous areas according to claim 1, characterized in that: the lower end of the slideway frame is provided with a positioning pin that cooperates with the support frame. 8.根据权利要求2所述的高原山地基坑开挖施工设备的钻进掏挖提土装置,其特征在于:所述钻头包括侧架、侧面钻头和中心钻头,侧架设在导向钻杆下端侧部,中心钻头设在导向钻杆下端部,侧架的回转轨迹呈下小上大的圆锥形结构,侧面钻头设在侧架上。 8. The device for drilling, digging, excavating and lifting earth for foundation pit excavation construction equipment in plateau mountains according to claim 2, characterized in that: the drill bit includes a side frame, a side drill bit and a center drill bit, and the side frame is set at the lower end of the guide drill rod On the side, the center drill bit is arranged at the lower end of the guide drill rod. The rotary track of the side frame is a conical structure with a small bottom and a big top, and the side drill bit is arranged on the side frame.
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