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CN104261676A - Neutral borosilicate glass and application thereof - Google Patents

Neutral borosilicate glass and application thereof Download PDF

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CN104261676A
CN104261676A CN201410448955.3A CN201410448955A CN104261676A CN 104261676 A CN104261676 A CN 104261676A CN 201410448955 A CN201410448955 A CN 201410448955A CN 104261676 A CN104261676 A CN 104261676A
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glass
weight
silica glass
borosilicate glass
neutral boron
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CN104261676B (en
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邓臻禄
朱连英
洪伟强
周争上
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Ruyuan Yao Autonomous County Dongyangguang Medical Glass Technology Co ltd
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Dongyang Dongguan City Chang'an Light Aluminum Research And Development Co Ltd
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Abstract

本发明涉及一种药用中性硼硅玻璃,其组成(按重量%,基于氧化物计)为:SiO270.0-80.0,B2O37.0-12.0,Al2O31.5-5.0,Na2O 5.5-8.0,K2O 0-1.0,Li2O 0-1.5,CaO 1.5-3.0,BaO 0-3.5,MgO 0-2.0,NaCl 0.3-0.5,Na2O+K2O+Li2O 6.0-9.5,CaO+BaO+MgO 1.5-6。是符合国家药品包装容器(材料)标准YBB00022005-2的药用中性硼硅玻璃,适用于用作药物初级包装材料,如安瓿瓶、卡式瓶、西林瓶等。The invention relates to a pharmaceutical neutral borosilicate glass, the composition (by weight, based on oxides) is: SiO 2 70.0-80.0, B 2 O 3 7.0-12.0, Al 2 O 3 1.5-5.0, Na 2 O 5.5-8.0, K 2 O 0-1.0, Li 2 O 0-1.5, CaO 1.5-3.0, BaO 0-3.5, MgO 0-2.0, NaCl 0.3-0.5, Na 2 O+K 2 O+Li 2 O 6.0-9.5, CaO+BaO+MgO 1.5-6. It is a pharmaceutical neutral borosilicate glass that complies with the national pharmaceutical packaging container (material) standard YBB00022005-2, and is suitable for primary packaging materials for pharmaceuticals, such as ampoules, cartridges, and vials.

Description

一种中性硼硅玻璃及其应用A kind of neutral borosilicate glass and its application

技术领域technical field

本发明涉及一种中性硼硅玻璃及其用途。The invention relates to a neutral borosilicate glass and its application.

背景技术Background technique

药用中性硼硅玻璃是当今世界上公认的最好的药用包装材料,其化学性能稳定,耐水一级、耐酸一级、耐碱二级。在美国、日本和欧洲等发达国家已强制使用中性硼硅玻璃作为注射剂的初级包装材料,而我国药品包装一般采用钠钙硅玻璃或热膨胀系数为7.0×10-6K-1的半中性硼硅玻璃产品,这两种包装材料在盛装pH值高的药物时,钾钠析出量超标,药品与玻璃发生相溶反应,致使水针剂澄明度不达标,脱片现象非常普遍,严重危及到人民的用药安全。因此,为了保障用药安全,与国际接轨,用中性硼硅玻璃取代钠钙玻璃或半中性硼硅玻璃势在必行。Medicinal neutral borosilicate glass is recognized as the best pharmaceutical packaging material in the world today, with stable chemical properties, first class water resistance, first class acid resistance, and second class alkali resistance. In developed countries such as the United States, Japan, and Europe, neutral borosilicate glass has been compulsorily used as the primary packaging material for injections, while soda-lime silica glass or semi-neutral glass with a thermal expansion coefficient of 7.0×10 -6 K -1 is generally used for pharmaceutical packaging in China. For borosilicate glass products, when these two packaging materials contain drugs with a high pH value, the amount of potassium and sodium precipitated exceeds the standard, and the drug and glass undergo a compatibility reaction, resulting in the clarity of the aqueous injection not meeting the standard, and the phenomenon of peeling off is very common, seriously endangering People's drug safety. Therefore, in order to ensure drug safety and meet international standards, it is imperative to replace soda-lime glass or semi-neutral borosilicate glass with neutral borosilicate glass.

目前国内对性能满足国家药品包装容器(材料)标准YBB00022005-2的药用中性硼硅玻璃配方研究较少,尤其是对线热膨胀系数为4.0-5.0*10-6K-1的硼硅玻璃配方研究较少。如CN1203018C和CN101717189B涉及的硼硅玻璃的线热膨胀系数α20-300℃为>5-6.0*10-6K-1,其热膨胀系数未能满足YBB标准要求。CN 101462824B属于含铝、硼、30%至60%(重量)二氧化硅的玻璃的技术领域,其线热膨胀系数是6.5-7.5*10-6K-1,为“半中性硼硅玻璃”。CN103058518A在硼硅玻璃基础配方中加入1.0-2.5%的着色剂Fe2O3及0.02-0.06%CoO,使硼硅玻璃呈深灰色,可见光透过率为16-20%,但其线热膨胀系数α20-300℃为3.3±0.15*10-6K-1,不能满足药用中性硼硅玻璃的性能要求。At present, there are few domestic studies on the formulation of pharmaceutical neutral borosilicate glass whose performance meets the national drug packaging container (material) standard YBB00022005-2, especially borosilicate glass with a linear thermal expansion coefficient of 4.0-5.0*10 -6 K -1 The formulation research is less. For example, the linear thermal expansion coefficient α 20-300°C of the borosilicate glass involved in CN1203018C and CN101717189B is >5-6.0*10 -6 K -1 , and its thermal expansion coefficient fails to meet the requirements of the YBB standard. CN 101462824B belongs to the technical field of glass containing aluminum, boron, and 30% to 60% (weight) silicon dioxide, and its linear thermal expansion coefficient is 6.5-7.5*10 -6 K -1 , which is "semi-neutral borosilicate glass" . CN103058518A adds 1.0-2.5% coloring agent Fe2O3 and 0.02-0.06 % CoO to the basic formula of borosilicate glass, so that the borosilicate glass is dark gray, and the visible light transmittance is 16-20%, but its linear thermal expansion coefficient α 20-300°C is 3.3±0.15*10 -6 K -1 , which cannot meet the performance requirements of pharmaceutical neutral borosilicate glass.

发明内容Contents of the invention

发明概述Summary of the invention

本发明的目的是针对现有初级药用包装材料中存在的问题,提供一种符合国家药品包装容器(材料)标准YBB00022005-2的药用中性硼硅玻璃。The purpose of the present invention is to provide a pharmaceutical neutral borosilicate glass that meets the national drug packaging container (material) standard YBB00022005-2 to solve the problems existing in the existing primary pharmaceutical packaging materials.

为达到上述目的,本发明的第一方面的技术方案提供了一种中性硼硅玻璃,其组成按重量%基于氧化物计为:In order to achieve the above object, the technical solution of the first aspect of the present invention provides a neutral borosilicate glass, the composition of which is based on oxides by weight %:

其中,Na2O+K2O+Li2O按重量%基于氧化物计为6.0-9.5,CaO+BaO+MgO按重量%基于氧化物计为1.5-6。Wherein, Na 2 O+K 2 O+Li 2 O is 6.0-9.5 by weight % based on the oxide, and CaO+BaO+MgO is 1.5-6 by weight % based on the oxide.

本发明的第二方面的技术方案提供了上述中性硼硅玻璃用于作为药用包装材料的用途,所述药品包装材料包括安瓿瓶、卡式瓶、西林瓶。The technical solution of the second aspect of the present invention provides the use of the above-mentioned neutral borosilicate glass as a pharmaceutical packaging material, and the pharmaceutical packaging material includes ampoules, cartridges, and vials.

发明详述Detailed description of the invention

根据本发明第一方面的技术方案提供的中性硼硅玻璃,玻璃中SiO2的含量为70.0-80.0重量%,Al2O3的含量为1.5-5.0重量%。SiO2和Al2O3可提高玻璃的高温粘度,从而降低高温熔制过程中硼酸的挥发,同时两者可以降低玻璃的热膨胀系数,提高玻璃的热稳定性和化学稳定性;两者含量若过低,不能尽量减少硼挥发,若过高,高温粘度过大,导致成型温度过高,同时热膨胀系数低于4.0*10-6K-1;另外,Al2O3含量过低,玻璃的耐酸性能达不到1级标准。According to the neutral borosilicate glass provided by the technical solution of the first aspect of the present invention, the content of SiO 2 in the glass is 70.0-80.0% by weight, and the content of Al 2 O 3 is 1.5-5.0% by weight. SiO 2 and Al 2 O 3 can increase the high-temperature viscosity of the glass, thereby reducing the volatilization of boric acid during the high-temperature melting process. At the same time, the two can reduce the thermal expansion coefficient of the glass and improve the thermal and chemical stability of the glass; If it is too low, boron volatilization cannot be reduced as much as possible. If it is too high, the high temperature viscosity will be too high, resulting in too high molding temperature, and the thermal expansion coefficient will be lower than 4.0 *10 -6 K -1 ; The acid resistance does not meet the grade 1 standard.

玻璃中B2O3的含量为7.0-12.0重量%。适量的B2O3可以降低熔制温度和成型温度,降低玻璃的线热膨胀系数,提高玻璃的热稳定性和化学稳定性,含量过低,玻璃的高温粘度大,成型温度高,含量过高,玻璃的耐酸性变差。The content of B 2 O 3 in the glass is 7.0-12.0% by weight. An appropriate amount of B2O3 can reduce the melting temperature and molding temperature, reduce the linear thermal expansion coefficient of the glass, and improve the thermal and chemical stability of the glass. If the content is too low, the high temperature viscosity of the glass is high, and the molding temperature is high. , the acid resistance of the glass deteriorates.

玻璃中Na2O的含量为5.5-8.0重量%,K2O的含量为0-1.0重量%,Li2O的含量为0-1.5重量%,∑Na2O+K2O+Li2O的含量为6-9重量%。适量的碱金属氧化物可以降低玻璃的熔制温度和高温粘度,使玻璃易于熔融,含量过高,线热膨胀系数>5.0*10-6K-1,且玻璃的化学稳定性变差。K2O的引入会急速增大线热膨胀系数,含量应低于1重量%,Li2O引入也不易过多,因为该组分对耐火材料的腐蚀较为严重。另外,考虑成本等因素,K2O和Li2O的用量应低于本发明的最高含量,其他由Na2O引入。The content of Na 2 O in the glass is 5.5-8.0% by weight, the content of K 2 O is 0-1.0% by weight, the content of Li 2 O is 0-1.5% by weight, ∑Na 2 O+K 2 O+Li 2 O The content is 6-9% by weight. An appropriate amount of alkali metal oxide can reduce the melting temperature and high-temperature viscosity of the glass, making the glass easy to melt. If the content is too high, the linear thermal expansion coefficient>5.0*10 -6 K -1 , and the chemical stability of the glass will deteriorate. The introduction of K 2 O will rapidly increase the coefficient of linear thermal expansion, the content should be less than 1% by weight, and the introduction of Li 2 O should not be too much, because this component is more corrosive to refractory materials. In addition, considering factors such as cost, the amount of K 2 O and Li 2 O should be lower than the maximum content of the present invention, and the others should be introduced by Na 2 O.

玻璃中CaO的含量为1.5-3.0重量%,BaO的含量为0-3.5重量%,MgO的含量为0-2.0重量%,∑CaO+BaO+MgO≤6.0重量%。少量的CaO可以提高玻璃的耐酸性能,少量BaO可以降低熔制温度和高温粘度,少量MgO可以使玻璃的硬化速度变慢,改善玻璃的成型性能。但碱金属含量不宜过高,因为碱土金属氧化物易与药物反应,破坏药性。The content of CaO in the glass is 1.5-3.0% by weight, the content of BaO is 0-3.5% by weight, the content of MgO is 0-2.0% by weight, and ΣCaO+BaO+MgO≤6.0% by weight. A small amount of CaO can improve the acid resistance of the glass, a small amount of BaO can reduce the melting temperature and high temperature viscosity, and a small amount of MgO can slow down the hardening speed of the glass and improve the formability of the glass. However, the content of alkali metal should not be too high, because alkaline earth metal oxides are easy to react with drugs and destroy drug properties.

玻璃中作为澄清剂的NaCl含量为0.3-0.5重量%。适量的NaCl在高温时气化挥发,可促进玻璃的澄清,过多使玻璃乳化。The NaCl content in the glass as a fining agent is 0.3-0.5% by weight. An appropriate amount of NaCl vaporizes and volatilizes at high temperature, which can promote the clarification of the glass, and too much NaCl can emulsify the glass.

在一些实施方式中,其组成按重量%基于氧化物计为:In some embodiments, its composition is based on oxides in weight %:

在一些实施方式中,所述中性硼硅玻璃按照标准GB/T 16920-1997测试,线热膨胀系数α20-300℃为4.0-5.0*10-6K-1In some embodiments, the neutral borosilicate glass is tested according to the standard GB/T 16920-1997, and the linear thermal expansion coefficient α 20-300°C is 4.0-5.0*10 -6 K -1 .

在一些实施方式中,所述中性硼硅玻璃按照国家药品包装容器(材料)标准YBB00022005-2测试,98℃颗粒法耐水性1级,121℃颗粒法耐水性1级,耐酸性1级,耐碱性2级,玻璃转变温度Tg 560-605℃,膨胀软化温度Tf 640-685℃,密度ρ2.2-2.4g/cm3In some embodiments, the neutral borosilicate glass is tested according to the national drug packaging container (material) standard YBB00022005-2, the water resistance of the particle method at 98°C is grade 1, the water resistance of the particle method at 121°C is grade 1, and the acid resistance is grade 1. Alkali resistance grade 2, glass transition temperature T g 560-605°C, expansion softening temperature T f 640-685°C, density ρ2.2-2.4g/cm 3 .

除非明确地说明与此相反,否则,本发明引用的所有范围包括端值。例如,“玻璃中CaO的含量为1.5-3.0重量%”表示玻璃中CaO的百分含量W的范围为1.5≤W≤3.0。All ranges cited herein are inclusive of endpoints unless expressly stated to the contrary. For example, "the content of CaO in the glass is 1.5-3.0% by weight" means that the percentage W of CaO in the glass is in the range of 1.5≤W≤3.0.

本发明中的数字均为近似值,无论有否使用“大约”或“约”等字眼。数字的数值有可能会出现1%、2%、5%、7%、8%、10%等差异。每当公开一个具有N值的数字时,任何具有N+/-1%,N+/-2%,N+/-3%,N+/-5%,N+/-7%,N+/-8%或N+/-10%值的数字会被明确地公开,其中“+/-”是指加或减,并且N-10%到N+10%之间的范围也被公开。例如,对于“澄清剂NaCl含量为0.3重量%”,则有0.3%*(1+/-1%),0.3%*(1+/-2%),0.3%*(1+/-3%),0.3%*(1+/-5%),0.3%*(1+/-7%),0.3%*(1+/-8%)和0.3%*(1+/-10%)的值被同时公开,同时,0.3%*(1-10%)到0.3%*(1+10%)之间的浓度范围也属于公开的范围,亦即0.27%-0.33%之间的值,都在澄清剂NaCl含量的包含范围内。Numerals herein are approximate, regardless of whether words such as "about" or "approximately" are used. Numerical values may vary by 1%, 2%, 5%, 7%, 8%, 10%. Whenever a number with a value of N is disclosed, any number with N+/-1%, N+/-2%, N+/-3%, N+/-5%, N+/-7%, N+/-8%, or N+ Figures for values of /-10% are explicitly disclosed, where "+/-" means plus or minus, and ranges between N-10% and N+10% are also disclosed. For example, for "clarifier NaCl content 0.3% by weight", there are 0.3%*(1+/-1%), 0.3%*(1+/-2%), 0.3%*(1+/-3% ), 0.3%*(1+/-5%), 0.3%*(1+/-7%), 0.3%*(1+/-8%) and 0.3%*(1+/-10%) The value is disclosed at the same time, and at the same time, the concentration range between 0.3%*(1-10%) and 0.3%*(1+10%) also belongs to the disclosed range, that is, the value between 0.27%-0.33%, all Within the scope of clarification agent NaCl content.

具体实施方式Detailed ways

以下所述的是本发明的优选实施方式,本发明所保护的不限于以下优选实施方式。应当指出,对于本领域的技术人员来说在此发明创造构思的基础上,做出的若干变形和改进,都属于本发明的保护范围。实施例中所用的原料均可以通过商业途径获得。What is described below is the preferred implementation of the present invention, and the protection of the present invention is not limited to the following preferred implementation. It should be pointed out that for those skilled in the art, some modifications and improvements made on the basis of this inventive concept all belong to the protection scope of the present invention. The raw materials used in the examples are all commercially available.

实施例Example

按照表1中的配方,将总重量300g的玻璃原料准确称量后混合均匀,把均匀混合的配合料倒入氧化铝坩埚中,放在高温炉中从室温升至1650℃,升温速率为5℃/min,澄清时间为4小时,随后取出坩埚,将玻璃液倒入经预热的石墨模具中,待成型后,将样品放入退火炉中,退火温度为560℃±20℃,保温时间为半小时。将玻璃块切割或研磨成YBB00022005-2中规定尺寸的块状、条状、片状、颗粒状或粉末状样品,98℃耐水测试所需样品的尺寸为300μm-500μm,121℃耐水测试所需样品的尺寸为600μm-1000μm,耐酸性测试所需样品的总表面积为100±10cm2,耐碱性测试所需样品的总表面积为10-15cm2,线热膨胀系数所需样品的尺寸为4*4*24.5mm。According to the formula in Table 1, the glass raw materials with a total weight of 300g were accurately weighed and mixed evenly. 5°C/min, the clarification time is 4 hours, then take out the crucible, pour the glass liquid into the preheated graphite mold, after forming, put the sample into the annealing furnace, the annealing temperature is 560°C±20°C, keep warm The time is half an hour. Cut or grind the glass blocks into blocks, strips, flakes, granules or powder samples of the size specified in YBB00022005-2, the size of the sample required for the 98°C water resistance test is 300μm-500μm, and the required size for the 121°C water resistance test The size of the sample is 600μm-1000μm, the total surface area of the sample required for the acid resistance test is 100±10cm 2 , the total surface area of the sample required for the alkali resistance test is 10-15cm 2 , and the size of the sample required for the linear thermal expansion coefficient is 4* 4*24.5mm.

对所得样品进行测试,测其98℃颗粒法耐水,121℃颗粒法耐水,耐碱性,耐酸性,线热膨胀系数α20-300℃(*10-6K-1),玻璃转变温度(℃),玻璃膨胀软化温度(℃),密度(mg/dm2)。其中,98℃颗粒法耐水按YBB00362004测试,121℃颗粒法耐水按YBB00252003测试,耐碱性按YBB00352004测试,耐酸性按YBB00342004测试,热膨胀系数按标准GB/T 16920-1997测试,测试结果见表2。The obtained samples were tested to measure their water resistance at 98°C by particle method, water resistance at 121°C by particle method, alkali resistance, acid resistance, linear thermal expansion coefficient α 20-300°C (*10 -6 K -1 ), glass transition temperature (°C ), glass expansion softening temperature (°C), density (mg/dm 2 ). Among them, the water resistance of the granule method at 98°C is tested according to YBB00362004, the water resistance of the granule method at 121°C is tested according to YBB00252003, the alkali resistance is tested according to YBB00352004, the acid resistance is tested according to YBB00342004, and the coefficient of thermal expansion is tested according to the standard GB/T 16920-1997. The test results are shown in Table 2 .

表1 实施例1-7的玻璃成分组成The glass component composition of table 1 embodiment 1-7

表2 实施例1-7的测试结果。Table 2 The test results of Examples 1-7.

从实例1-7的测试结果可以看出,按本发明中的配方制备的硼硅玻璃,其98℃颗粒法耐水性1级,121℃颗粒法耐水性1级,耐酸性1级,耐碱性2级,线热膨胀系数α20-300℃4.0-5.0*10-6K-1,玻璃转变温度Tg 560-590℃,膨胀软化温度Tf 640-670℃,密度ρ2.2-2.4g/cm3,满足国家药品包装容器(材料)标准YBB00022005-2的性能要求。From the test results of Examples 1-7, it can be seen that the borosilicate glass prepared according to the formula of the present invention has a grade 1 water resistance by the particle method at 98°C, a grade 1 water resistance by the particle method at 121°C, a grade 1 acid resistance, and a grade 1 alkali resistance. Grade 2, linear thermal expansion coefficient α 20-300℃ 4.0-5.0*10 -6 K -1 , glass transition temperature Tg 560-590℃, expansion softening temperature Tf 640-670℃, density ρ2.2-2.4g/cm 3. Meet the performance requirements of the national drug packaging container (material) standard YBB00022005-2.

Claims (5)

1. a neutral boron silica glass, is characterized in that, it forms % by weight and based on oxide basis is:
Wherein, Na 2o+K 2o+Li 2o by weight % based on oxide basis be 6.0-9.5, CaO+BaO+MgO by weight % be 1.5-6 based on oxide basis.
2. neutral boron silica glass according to claim 1, is characterized in that, it forms % by weight and based on oxide basis is:
3. neutral boron silica glass according to claim 1, is characterized in that, described neutral boron silica glass is tested according to standard GB/T16920-1997, coefficient of linear thermal expansion α 20-300 DEG Cfor 4.0-5.0*10 -6k -1.
4. neutral boron silica glass according to claim 1, is characterized in that, described neutral boron silica glass is tested according to standard YBB00022005-2,98 DEG C of particle method water tolerance 1 grade, 121 DEG C of particle method water tolerance 1 grade, acid resistance 1 grade, alkali resistance 2 grades, glass transformation temperature T g560-605 DEG C, expansion softening temperature Tf 640-685 DEG C, density p 2.2-2.4g/cm 3.
5. as described in any one of claim 1-4, neutral boron silica glass is used for the purposes as acceptable packaging material, and described drug packing material comprises ampoule, clamped bottle, cillin bottle.
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WO2018121491A1 (en) * 2016-12-29 2018-07-05 广东东阳光药业有限公司 Borosilicate glass with high chemical resistance and application thereof
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CN112694254A (en) * 2021-01-04 2021-04-23 河北光兴半导体技术有限公司 Medium borosilicate glass composition, medium borosilicate glass, and preparation method and application thereof
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CN113860729A (en) * 2021-10-25 2021-12-31 北京工业大学 Medical glass of medium borosilicate
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CN110550861A (en) * 2019-10-19 2019-12-10 徐州宏华玻璃科技有限公司 Formula and manufacturing method of neutral borosilicate glass
CN110981190A (en) * 2019-12-11 2020-04-10 福耀玻璃工业集团股份有限公司 Colored thin glass and laminated glass
CN110981190B (en) * 2019-12-11 2021-11-19 福耀玻璃工业集团股份有限公司 Colored thin glass and laminated glass
CN110937804A (en) * 2019-12-30 2020-03-31 中建材蚌埠玻璃工业设计研究院有限公司 Neutral medical glass and preparation method thereof
CN110963704A (en) * 2019-12-30 2020-04-07 中建材蚌埠玻璃工业设计研究院有限公司 High-water-resistance neutral borosilicate glass and preparation method thereof
CN112694254A (en) * 2021-01-04 2021-04-23 河北光兴半导体技术有限公司 Medium borosilicate glass composition, medium borosilicate glass, and preparation method and application thereof
CN113213755A (en) * 2021-05-20 2021-08-06 河北光兴半导体技术有限公司 Neutral borosilicate glass composition, neutral borosilicate glass product, and preparation method and application thereof
CN113213755B (en) * 2021-05-20 2023-06-20 江苏通鹏新材料研究院有限公司 Neutral borosilicate glass composition, neutral borosilicate glass product, and preparation method and application thereof
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CN117209136A (en) * 2023-09-04 2023-12-12 彩虹显示器件股份有限公司 Medicinal glass and preparation method and application thereof

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