CN104256891A - Mixed single-denier tow having O-shaped cross section and being used for tar reduction cigarette filter, and preparation method and application of mixed single-denier tow - Google Patents
Mixed single-denier tow having O-shaped cross section and being used for tar reduction cigarette filter, and preparation method and application of mixed single-denier tow Download PDFInfo
- Publication number
- CN104256891A CN104256891A CN201410391549.8A CN201410391549A CN104256891A CN 104256891 A CN104256891 A CN 104256891A CN 201410391549 A CN201410391549 A CN 201410391549A CN 104256891 A CN104256891 A CN 104256891A
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- Prior art keywords
- tow
- filter rod
- monofilament
- mixed single
- denier tow
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 235000019504 cigarettes Nutrition 0.000 title claims abstract description 51
- 238000002360 preparation method Methods 0.000 title abstract description 8
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 claims abstract description 26
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims abstract description 16
- 238000009987 spinning Methods 0.000 claims abstract description 12
- 239000004408 titanium dioxide Substances 0.000 claims abstract description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract 2
- 239000002002 slurry Substances 0.000 claims description 12
- 239000011148 porous material Substances 0.000 claims description 11
- 239000000463 material Substances 0.000 claims description 7
- 229920006221 acetate fiber Polymers 0.000 claims description 6
- 238000000034 method Methods 0.000 claims description 6
- 235000021419 vinegar Nutrition 0.000 claims description 5
- 239000000052 vinegar Substances 0.000 claims description 5
- 238000001914 filtration Methods 0.000 claims description 4
- 239000003795 chemical substances by application Substances 0.000 claims description 2
- 238000013461 design Methods 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 12
- 238000004939 coking Methods 0.000 abstract description 2
- 238000012545 processing Methods 0.000 abstract description 2
- 238000002156 mixing Methods 0.000 description 28
- 239000000835 fiber Substances 0.000 description 13
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 7
- 241000208125 Nicotiana Species 0.000 description 7
- 235000002637 Nicotiana tabacum Nutrition 0.000 description 7
- 239000003546 flue gas Substances 0.000 description 7
- 238000009826 distribution Methods 0.000 description 4
- 238000001035 drying Methods 0.000 description 4
- 238000012856 packing Methods 0.000 description 4
- 239000007921 spray Substances 0.000 description 4
- 239000002131 composite material Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000011269 tar Substances 0.000 description 3
- 238000010521 absorption reaction Methods 0.000 description 2
- 239000011285 coke tar Substances 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- 229920006239 diacetate fiber Polymers 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 230000000391 smoking effect Effects 0.000 description 2
- 239000004743 Polypropylene Substances 0.000 description 1
- 229920001131 Pulp (paper) Polymers 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 229920002678 cellulose Polymers 0.000 description 1
- 239000001913 cellulose Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 239000003205 fragrance Substances 0.000 description 1
- 230000005802 health problem Effects 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- -1 polypropylene Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24D—CIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
- A24D3/00—Tobacco smoke filters, e.g. filter-tips, filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces for cigars or cigarettes
- A24D3/06—Use of materials for tobacco smoke filters
- A24D3/08—Use of materials for tobacco smoke filters of organic materials as carrier or major constituent
- A24D3/10—Use of materials for tobacco smoke filters of organic materials as carrier or major constituent of cellulose or cellulose derivatives
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24D—CIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
- A24D3/00—Tobacco smoke filters, e.g. filter-tips, filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces for cigars or cigarettes
- A24D3/04—Tobacco smoke filters characterised by their shape or structure
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Cigarettes, Filters, And Manufacturing Of Filters (AREA)
Abstract
本发明涉及卷烟制造领域，尤其涉及一种具有O型截面的降焦卷烟滤棒用混合单旦丝束及其制备方法和应用。所述的混合单旦丝束由经同一喷丝板的3种不同孔径的喷丝孔喷丝后纺丝制得的3种不同单丝线密度的单丝构成，3种不同孔径的喷丝孔按重量配比要求在同一喷丝板均匀分布；所述的单丝线密度范围为1.0~3.5dtex，单丝线密度变异系数为0.10~0.50，单丝截面形状为O型；所述的混合单旦丝束的断裂强度≥18.0N/Ktex，含水率为（6.0±1.6）%，油剂含量为（0.70~1.50）%，残余丙酮含量≤0.30%，二氧化钛含量为（0.40±0.20）%。本发明具有更易加工、有效作业率高，降焦效率更稳定的特点。The invention relates to the field of cigarette manufacturing, in particular to a mixed single-denier tow with an O-shaped cross section for a reduced-focus cigarette filter rod, a preparation method and application thereof. The mixed single denier tow is composed of three kinds of monofilaments with different linear densities obtained by spinning through three kinds of spinneret holes with different diameters in the same spinneret, and the three kinds of spinneret holes with different diameters According to the requirements of the weight ratio, it is evenly distributed on the same spinneret; the linear density range of the monofilament is 1.0~3.5dtex, the coefficient of variation of the linear density of the monofilament is 0.10~0.50, and the cross-sectional shape of the monofilament is O-shaped; the mixed single denier The breaking strength of the tow is ≥18.0N/Ktex, the water content is (6.0±1.6)%, the oil content is (0.70~1.50)%, the residual acetone content is ≤0.30%, and the titanium dioxide content is (0.40±0.20)%. The invention has the characteristics of easier processing, high effective operation rate and more stable coking efficiency.
Description
Technical field
The present invention relates to cigarette producing field, what particularly relate to a kind of O of having type cross section falls single dawn tow of burnt cigarette filter rod mixing and its preparation method and application.
Background technology
Along with consumer is to the growing interest of smoking and health problem, the work of tobacco business reducing tar and reducing harm achieves certain progress, tar content in cigarette is down to current 11mg from the 17mg of 02 year, by 2015, State Tobacco Monopoly Bureau requires that cigarette packs mark tar content is no more than 10mg, harmfulness index must not more than 9, and this proposes new challenge to tobacco business again.The low-coke tar cigarette of current home sale all carries out falling Jiao with cigarette punching by the special-shaped filter stick cooperation such as composite filter, paper filter stick substantially.
Chinese invention patent (application number: 200710066437.5 applyings date: 2007-12-11) discloses a kind of novel tow mixing and matching filter tip rod, shredding is carried out respectively by one or more tow in the acetate fiber of different tow type, polypropylene fibre, polyester fiber and regenerated fiber, and carry out blending in proportion, shapingly obtained form different densities distribution, unlike material distribution along axle center to circumference, make every root fiber have cigarette filter tip rod to flue gas composition difference strainability.When the present invention filters flue gas, the tow of different densities distribution, unlike material combines the filter efficiency that can greatly improve flue gas, be conducive to the reservation of fragrance ingredient, give full play to the maximum effect of every root fiber, also can according to Cigarette design and application needs, flexible modulation is to the accurate control of flue gas composition and selective control.But this patent carries out shredding to carry out blending again after spinning, and the difficulty of its actual production is very large, and production cost is high, does not reach the blending effect of expection.
Chinese invention patent (application number: 201210012187.8 applyings date: 2012-01-16) discloses cigarette filter rod and the methods for making and using same thereof of a kind of tow and the disposable unordered mixed-forming of paper, diacetate fiber fiber and the unordered mixed synchronization of paper mouth rod paper using are entered forming machine, and disposable mixed-forming is prepared into a kind of brand-new cigarette filter rod.In this filter stick, existing diacetate fiber fiber has again papery wood pulp cellulose, and flue gas synchronously by two kinds of fibers of different nature, takes full advantage of the different absorption properties of the two; The disorder distribution of two kinds of fibers changes flue gas stream, absorption of competing simultaneously, improves the lowering harm and decreasing coking effect of filter stick.
But the complex manufacturing of above-mentioned special-shaped filter stick, cost is high, production efficiency is low, cigarette smoking quality is also difficult to allow consumer accept, therefore a kind of novel tow is researched and developed, this tow not only has good production efficiency, and filter stick formation process is simple and it falls burnt efficiency and suction quality promotes.
Summary of the invention
In order to solve above-mentioned technical problem, the burnt cigarette filter rod that falls that first object of the present invention is to provide a kind of O of having type cross section mixes single dawn tow.This mixing list dawn tow can be carried out the production of filter stick by common filter-stick forming device, and effectively can reduce coke tar in cigarette.Second object of the present invention is to provide the preparation method of above-mentioned mixing list dawn tow.3rd object of the present invention is to provide the application of above-mentioned mixing list dawn tow.
In order to realize first above-mentioned object, present invention employs following technical scheme:
A kind of burnt cigarette filter rod that falls of the O of having type cross section mixes single dawn tow, the monofilament of described mixing list dawn tow 3 kinds of different monofilament linear densities that spinning obtains after the spinneret orifice of 3 kinds of different pore sizes through same spinneret sprays silk is formed, and the spinneret orifice of 3 kinds of different pore sizes requires to be uniformly distributed at same spinneret by weight ratio; Described monofilament linear density scope is 1.0 ~ 3.5dtex, and the monofilament linear density coefficient of variation is 0.10 ~ 0.50, and individual filament cross section shape is O type, and the material of monofilament is acetate fiber, and the weight ratio of 3 kinds of monofilament is 1 ~ 3:1 ~ 3:1 ~ 3; Fracture strength >=the 18.0N/Ktex of described mixing list dawn tow, moisture content is (6.0 ± 1.6) %, and oil content is (0.70 ~ 1.50) %, residual acetone content≤0.30%, and content of titanium dioxide is (0.40 ± 0.20) %.
As preferably, described monofilament linear density scope is 2.0 ~ 3.5dtex, and the weight ratio of the monofilament linear density coefficient of variation 0.10 ~ 0.30,3 kinds of monofilament is 1 ~ 2:1 ~ 2:1 ~ 2.
As preferably, described monofilament linear density scope is 2.0 ~ 3.0dtex, and the weight ratio of the monofilament linear density coefficient of variation 0.10 ~ 0.20,3 kinds of monofilament is 1 ~ 2:1 ~ 2:1 ~ 2.
As preferably, the fracture strength >=20.0N/Ktex of described mixing list dawn tow; Moisture content is (6.0 ± 1.5) %; Agent content is (0.80 ~ 1.30) %; Residual acetone content≤0.28%; Content of titanium dioxide is (0.40 ± 0.15) %.
As preferably, the monofilament of 3 kinds of described different monofilament linear densities is respectively 2.0 ~ 2.4 dtex, 2.6 ~ 2.8 dtex, 2.9 ~ 3.5dtex.
As most preferably, the monofilament of 3 kinds of described different monofilament linear densities is respectively 2.3dtex, 2.7dtex, 3.0dtex.
As most preferably, the weight ratio of 3 kinds of described monofilament is 1:1:1.
In order to realize second above-mentioned object, present invention employs following technical scheme:
A kind of method preparing described mixing list dawn tow, the method comprises the following steps: that vinegar sheet acetone being carried out dissolving forms slurries, slurries are filtered, enter spinning equipment, slurries are through the spinneret orifice of different pore size, form the silk of different monofilament linear density, the silk that the proportioning of carrying out different pore size hole count according to designing requirement is spun, go out the single dawn tow finished product of a kind of mixing through crimped tow, drying, pendulum wire, packing final production.
In order to realize the 3rd above-mentioned object, present invention employs following technical scheme:
Burnt cigarette filter rod falls in one, and this filter stick is shaping obtained through common filter-stick forming device by described mixing list dawn tow.
Burnt cigarette falls in one, the cigarette filter rod described in filter stick employing of this cigarette.
The present invention is owing to have employed above-mentioned technical scheme, this mixing list dawn tow can be carried out the production of filter stick by common filter-stick forming device, described filter stick not only has and identical falls burnt efficiency, compared with the special-shaped filter sticks such as composite filter, also there is more easily processing, efficiency is high, fall the feature that burnt efficiency is more stable.
Detailed description of the invention
embodiment 1
A kind of preparation method falling the single dawn tow of burnt cigarette filter rod mixing of the O of having type cross section, vinegar sheet acetone is carried out dissolving and form slurries, slurries are filtered, enter spinning equipment, after the spinneret orifice spray silk of 3 kinds of different pore sizes of same spinneret, the monofilament of 3 kinds of different monofilament linear densities that spinning obtains is formed, and the spinneret orifice of 3 kinds of different pore sizes requires to be uniformly distributed at same spinneret by weight ratio; Described monofilament linear density is respectively 2.3dtex, 2.7dtex, 3.0dtex, ratio is 1:1:1, individual filament cross section shape is O type, and the material of monofilament is acetate fiber, goes out the single dawn fibre bundle finished product of a kind of mixing through crimped tow, drying, pendulum wire, packing final production.Fracture strength >=the 18.0N/Ktex of described mixing list dawn tow, moisture content is (6.0 ± 1.6) %, and oil content is (0.70 ~ 1.50) %, residual acetone content≤0.30%, and content of titanium dioxide is (0.40 ± 0.20) %.The single dawn tow of mixing, be shaped to filter stick through common filter-stick forming device, filter stick rolls into cigarette through cigarette machine; Filter-rod periphery 24.25mm, filter lengths 100mm, filtering rod 270mmH
2o.Cigarette is rolled into through cigarette machine together with pipe tobacco.
embodiment 2
A kind of preparation method falling the single dawn tow of burnt cigarette filter rod mixing of the O of having type cross section, vinegar sheet acetone is carried out dissolving and form slurries, slurries are filtered, enter spinning equipment, after the spinneret orifice spray silk of 3 kinds of different pore sizes of same spinneret, the monofilament of 3 kinds of different monofilament linear densities that spinning obtains is formed, and the spinneret orifice of 3 kinds of different pore sizes requires to be uniformly distributed at same spinneret by weight ratio; Described monofilament linear density is respectively 1.5dtex, 2.0dtex, 2.5dtex, ratio is 1:1:1, individual filament cross section shape is O type, and the material of monofilament is acetate fiber, goes out the single dawn fibre bundle finished product of a kind of mixing through crimped tow, drying, pendulum wire, packing final production.Fracture strength >=the 18.0N/Ktex of described mixing list dawn tow, moisture content is (6.0 ± 1.6) %, and oil content is (0.70 ~ 1.50) %, residual acetone content≤0.30%, and content of titanium dioxide is (0.40 ± 0.20) %.The single dawn tow of mixing, be shaped to filter stick through common filter-stick forming device, filter stick rolls into cigarette through cigarette machine; Filter-rod periphery 24.25mm, filter lengths 100mm, filtering rod 270mmH
2o.Cigarette is rolled into through cigarette machine together with pipe tobacco.
embodiment 3
A kind of preparation method falling the single dawn tow of burnt cigarette filter rod mixing of the O of having type cross section, vinegar sheet acetone is carried out dissolving and form slurries, slurries are filtered, enter spinning equipment, after the spinneret orifice spray silk of 3 kinds of different pore sizes of same spinneret, the monofilament of 3 kinds of different monofilament linear densities that spinning obtains is formed, and the spinneret orifice of 3 kinds of different pore sizes requires to be uniformly distributed at same spinneret by weight ratio; Described monofilament linear density is respectively 2.0dtex, 2.5dtex, 3.0dtex, ratio is 1:1:1, individual filament cross section shape is O type, and the material of monofilament is acetate fiber, goes out the single dawn fibre bundle finished product of a kind of mixing through crimped tow, drying, pendulum wire, packing final production.Fracture strength >=the 18.0N/Ktex of described mixing list dawn tow, moisture content is (6.0 ± 1.6) %, and oil content is (0.70 ~ 1.50) %, residual acetone content≤0.30%, and content of titanium dioxide is (0.40 ± 0.20) %.The single dawn tow of mixing, be shaped to filter stick through common filter-stick forming device, filter stick rolls into cigarette through cigarette machine; Filter-rod periphery 24.25mm, filter lengths 100mm, filtering rod 270mmH
2o.Cigarette is rolled into through cigarette machine together with pipe tobacco.
comparative example 1
Adopt three kinds of tow of 2.3dtex, 2.7dtex, 3.0dtex, be first shaped to filter stick through common filter-stick forming device, on composite filter forming machine, carry out compound in the ratio of 1:1:1, roll into cigarette through cigarette machine together with pipe tobacco.
The mixing list dawn fiber tow filter rods of embodiment 1 ~ 3 and comparative example 1 are rolled into cigarette mainstream flue gas evaluation test, and result is as follows:
Claims (10)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410391549.8A CN104256891B (en) | 2014-08-11 | 2014-08-11 | A kind of tar reducing cigarette filter stick mixing single denier tow monofilament with O type cross section and its preparation method and application |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410391549.8A CN104256891B (en) | 2014-08-11 | 2014-08-11 | A kind of tar reducing cigarette filter stick mixing single denier tow monofilament with O type cross section and its preparation method and application |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104256891A true CN104256891A (en) | 2015-01-07 |
| CN104256891B CN104256891B (en) | 2017-12-01 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410391549.8A Active CN104256891B (en) | 2014-08-11 | 2014-08-11 | A kind of tar reducing cigarette filter stick mixing single denier tow monofilament with O type cross section and its preparation method and application |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104256891B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106539126A (en) * | 2016-12-09 | 2017-03-29 | 河南中烟工业有限责任公司 | A kind of preferable ramuscule filter stick of pressure drop stability and its application |
| CN111789284A (en) * | 2020-07-08 | 2020-10-20 | 福建中烟工业有限责任公司 | A kind of tobacco tow and its preparation method and application |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3509009A (en) * | 1966-02-10 | 1970-04-28 | Freudenberg Carl Kg | Non-woven fabric |
| DE1757611A1 (en) * | 1968-05-24 | 1971-12-23 | Lutravil Spinnvlies | Process for the production of spunbonded nonwovens and filter rods made from them |
| CN1589688A (en) * | 2003-09-03 | 2005-03-09 | 豪尼机械制造股份公司 | Method and device for producing a filter rod |
| CN103929986A (en) * | 2011-09-23 | 2014-07-16 | R.J.雷诺兹烟草公司 | Mixed fiber product for use in the manufacture of cigarette filter elements and related methods, systems, and apparatuses |
-
2014
- 2014-08-11 CN CN201410391549.8A patent/CN104256891B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3509009A (en) * | 1966-02-10 | 1970-04-28 | Freudenberg Carl Kg | Non-woven fabric |
| DE1757611A1 (en) * | 1968-05-24 | 1971-12-23 | Lutravil Spinnvlies | Process for the production of spunbonded nonwovens and filter rods made from them |
| CN1589688A (en) * | 2003-09-03 | 2005-03-09 | 豪尼机械制造股份公司 | Method and device for producing a filter rod |
| CN103929986A (en) * | 2011-09-23 | 2014-07-16 | R.J.雷诺兹烟草公司 | Mixed fiber product for use in the manufacture of cigarette filter elements and related methods, systems, and apparatuses |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106539126A (en) * | 2016-12-09 | 2017-03-29 | 河南中烟工业有限责任公司 | A kind of preferable ramuscule filter stick of pressure drop stability and its application |
| CN111789284A (en) * | 2020-07-08 | 2020-10-20 | 福建中烟工业有限责任公司 | A kind of tobacco tow and its preparation method and application |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104256891B (en) | 2017-12-01 |
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