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CN104252920A - Control system and control method thereof coaxial cable production line - Google Patents

Control system and control method thereof coaxial cable production line Download PDF

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Publication number
CN104252920A
CN104252920A CN201410447727.4A CN201410447727A CN104252920A CN 104252920 A CN104252920 A CN 104252920A CN 201410447727 A CN201410447727 A CN 201410447727A CN 104252920 A CN104252920 A CN 104252920A
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China
Prior art keywords
machine
control unit
charger
aluminium foil
transducer
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Application number
CN201410447727.4A
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Chinese (zh)
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CN104252920B (en
Inventor
李卫明
陈德荣
张业放
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ZHEJIANG LONGYOU GONGREN ELECTRONICS Co Ltd
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ZHEJIANG LONGYOU GONGREN ELECTRONICS Co Ltd
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Priority to CN201410447727.4A priority Critical patent/CN104252920B/en
Publication of CN104252920A publication Critical patent/CN104252920A/en
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Publication of CN104252920B publication Critical patent/CN104252920B/en
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Abstract

The invention discloses a control system and a control method for a coaxial cable production line. The system comprises a control panel, a display device, a special controller, a copper wire feeding machine, a cleaning machine, a heater, a shaping die, an insulation layer coating machine, a foaming machine, a polyester feeding machine, an aluminum foil coating machine, an aluminum foil feeding machine, a first image identifier, a high-speed weaving machine, an aluminum line feeding machine, a winding degree sensor, a pitch sensor, a protecting sleeve machine, a polyvinyl chloride feeding machine, a second image identifier and a wire winding machine. The system has the advantages that each production equipment of the production line is uniformly controlled by the special controller, and the automation level of the production line is improved; by additionally arranging the image identifier, the winding degree sensor and the pitch sensor, the production process can be monitored in real time, and the qualified rate of products is improved.

Description

A kind of control system of coaxial cable production line and control method thereof
Technical field
The present invention relates to a kind of control system of production line, especially relate to a kind of control system and control method thereof of coaxial cable production line.
Background technology
The production of existing coaxial cable is produced by the production equipment of some platform independent, and the linking between production process completes by hand by people, lacks unified control system.Meanwhile, existing production equipment lacks the Real-Time Monitoring instrument of production process, the signal of aluminium foil layer, the breakage of polyvinyl chloride coating cannot be detected the very first time, whether degree of taking up, the pitch that also cannot detect braid in real time there is exception, therefore the qualification rate of product is always not high, and present people thirst for a kind of control system with the coaxial cable production line of real time monitoring function and solve problem in reality.
Summary of the invention
For the deficiencies in the prior art, the object of this invention is to provide a kind of control system and control method thereof of coaxial cable production line.
The technical solution adopted for the present invention to solve the technical problems is: a kind of control system of coaxial cable production line, comprises control panel, display, nonshared control unit, copper wire charger, cleaning machine, heater, shaper, insulating barrier coating machine, foaming machine, polyethylene charger, aluminium foil packing machine, aluminium foil charger, the first image recognizer, high-speed knitter, aluminum steel charger, degree of taking up transducer, pitch transducer, sheath machine, polyvinyl chloride charger, the second image recognizer, coil winding machine; Nonshared control unit is connected with control panel, display, copper wire charger, cleaning machine, heater, shaper, insulating barrier coating machine, foaming machine, aluminium foil packing machine, the first image recognizer, high-speed knitter, degree of taking up transducer, pitch transducer, sheath machine, the second image recognizer, coil winding machine respectively; Foaming machine is connected with polyethylene charger, aluminium foil packing machine is connected with aluminium foil charger, the first image recognizer respectively, high-speed knitter is connected with aluminum steel charger, degree of taking up transducer, pitch transducer respectively, and sheath machine is connected with polyvinyl chloride charger, the second image recognizer respectively.
A control method for the control system of coaxial cable production line, comprises the following steps:
1) machined parameters is inputted by control panel to nonshared control unit, the parameter of display display input;
2) nonshared control unit controls copper wire charger and copper wire is transported to cleaning machine, copper wire after cleaning is transported to heater and heats by cleaning machine, copper wire through heating after carry out Adjusting Shape by shaper, after on copper wire, apply a layer insulating by insulating barrier coating machine;
3) polyethylene charger provides polythene material for foaming machine, and foaming machine is that insulating barrier covers polyethylene foam layer under the control of nonshared control unit;
4) aluminium foil charger provides aluminum foil material for aluminium foil packing machine, aluminium foil packing machine is foaming layer aluminium coating layers of foil under the control of nonshared control unit, whether the first image recognizer Real-Time Monitoring aluminium foil layer has damaged place, and Monitoring Data is real-time transmitted to nonshared control unit;
5) after nonshared control unit receives the signal of aluminium foil layer breakage, by suspend production line production and give the alarm, notify that staff processes;
6) aluminum steel charger provides aluminum steel material for high-speed knitter, high-speed knitter is that aluminium foil layer covers braid under the control of nonshared control unit, and whether degree of taking up transducer and pitch the transducer respectively degree of taking up of Real-Time Monitoring braid and pitch meet the parameter that presets and Monitoring Data is real-time transmitted to nonshared control unit;
7) after nonshared control unit receives the signal of degree of taking up, pitch exception, adjustment signal is sent to high-speed knitter, degree of taking up, the pitch of braiding is adjusted by high-speed knitter, if the abnormal signal that after high-speed knitter adjustment relevant parameter, nonshared control unit still receives degree of taking up transducer, pitch Sensor monitoring arrives, then suspend the production of production line and give the alarm, notifying that staff processes;
8) polyvinyl chloride charger provides pvc material for sheath machine, sheath machine is braid covering polyvinyl chloride coating under the control of nonshared control unit, whether the second image recognizer Real-Time Monitoring polyvinyl chloride coating has damaged place, and Monitoring Data is real-time transmitted to nonshared control unit;
9) after nonshared control unit receives the signal of polyvinyl chloride coating breakage, by suspend production line production and give the alarm, notify that staff processes;
10) cover the coaxial cable reuniting vinyl chloride coating and carry out winding collection by coil winding machine.
The invention has the beneficial effects as follows, realize controlling the unified of each production equipment of production line by nonshared control unit, improve the automatization level of production line, simultaneously by installing the Real-Time Monitoring of image recognizer, degree of taking up transducer and pitch transducer realization to production process additional, improve the qualification rate of product.
Accompanying drawing explanation
Fig. 1 is the structural representation of the control system of coaxial cable production line.
Embodiment
Below in conjunction with the detailed embodiments of the present invention of accompanying drawing:
As shown in Figure 1, a control system for coaxial cable production line, comprises control panel, display, nonshared control unit, copper wire charger, cleaning machine, heater, shaper, insulating barrier coating machine, foaming machine, polyethylene charger, aluminium foil packing machine, aluminium foil charger, the first image recognizer, high-speed knitter, aluminum steel charger, degree of taking up transducer, pitch transducer, sheath machine, polyvinyl chloride charger, the second image recognizer, coil winding machine; Nonshared control unit is connected with control panel, display, copper wire charger, cleaning machine, heater, shaper, insulating barrier coating machine, foaming machine, aluminium foil packing machine, the first image recognizer, high-speed knitter, degree of taking up transducer, pitch transducer, sheath machine, the second image recognizer, coil winding machine respectively; Foaming machine is connected with polyethylene charger, aluminium foil packing machine is connected with aluminium foil charger, the first image recognizer respectively, high-speed knitter is connected with aluminum steel charger, degree of taking up transducer, pitch transducer respectively, and sheath machine is connected with polyvinyl chloride charger, the second image recognizer respectively.
The effect of cleaning machine is the impurity such as the greasy dirt on removing copper wire surface.
The effect of shaper be by heating after copper wire adjust to predetermined size.
The effect of degree of taking up transducer is whether the degree of taking up of monitoring braid meets default parameter and Monitoring Data is transferred to nonshared control unit, and the sample frequency of degree of taking up transducer is once per second.
The effect of pitch transducer is whether the degree of taking up of monitoring braid meets default parameter and Monitoring Data is transferred to nonshared control unit, and the sample frequency of pitch transducer is twice per second.
A control method for the control system of coaxial cable production line, comprises the following steps:
1) machined parameters is inputted by control panel to nonshared control unit, the parameter of display display input;
2) nonshared control unit controls copper wire charger and copper wire is transported to cleaning machine, copper wire after cleaning is transported to heater and heats by cleaning machine, copper wire through heating after carry out Adjusting Shape by shaper, after on copper wire, apply a layer insulating by insulating barrier coating machine;
3) polyethylene charger provides polythene material for foaming machine, and foaming machine is that insulating barrier covers polyethylene foam layer under the control of nonshared control unit;
4) aluminium foil charger provides aluminum foil material for aluminium foil packing machine, aluminium foil packing machine is foaming layer aluminium coating layers of foil under the control of nonshared control unit, whether the first image recognizer Real-Time Monitoring aluminium foil layer has damaged place, and Monitoring Data is real-time transmitted to nonshared control unit;
5) after nonshared control unit receives the signal of aluminium foil layer breakage, by suspend production line production and give the alarm, notify that staff processes;
6) aluminum steel charger provides aluminum steel material for high-speed knitter, high-speed knitter is that aluminium foil layer covers braid under the control of nonshared control unit, and whether degree of taking up transducer and pitch the transducer respectively degree of taking up of Real-Time Monitoring braid and pitch meet the parameter that presets and Monitoring Data is real-time transmitted to nonshared control unit;
7) after nonshared control unit receives the signal of degree of taking up, pitch exception, adjustment signal is sent to high-speed knitter, degree of taking up, the pitch of braiding is adjusted by high-speed knitter, if the abnormal signal that after high-speed knitter adjustment relevant parameter, nonshared control unit still receives degree of taking up transducer, pitch Sensor monitoring arrives, then suspend the production of production line and give the alarm, notifying that staff processes;
8) polyvinyl chloride charger provides pvc material for sheath machine, sheath machine is braid covering polyvinyl chloride coating under the control of nonshared control unit, whether the second image recognizer Real-Time Monitoring polyvinyl chloride coating has damaged place, and Monitoring Data is real-time transmitted to nonshared control unit;
9) after nonshared control unit receives the signal of polyvinyl chloride coating breakage, by suspend production line production and give the alarm, notify that staff processes;
10) cover the coaxial cable reuniting vinyl chloride coating and carry out winding collection by coil winding machine.

Claims (2)

1. the control system of a coaxial cable production line, it is characterized in that, comprise control panel, display, nonshared control unit, copper wire charger, cleaning machine, heater, shaper, insulating barrier coating machine, foaming machine, polyethylene charger, aluminium foil packing machine, aluminium foil charger, the first image recognizer, high-speed knitter, aluminum steel charger, degree of taking up transducer, pitch transducer, sheath machine, polyvinyl chloride charger, the second image recognizer, coil winding machine; Nonshared control unit is connected with control panel, display, copper wire charger, cleaning machine, heater, shaper, insulating barrier coating machine, foaming machine, aluminium foil packing machine, the first image recognizer, high-speed knitter, degree of taking up transducer, pitch transducer, sheath machine, the second image recognizer, coil winding machine respectively; Foaming machine is connected with polyethylene charger, aluminium foil packing machine is connected with aluminium foil charger, the first image recognizer respectively, high-speed knitter is connected with aluminum steel charger, degree of taking up transducer, pitch transducer respectively, and sheath machine is connected with polyvinyl chloride charger, the second image recognizer respectively.
2. a control method for the control system of a kind of coaxial cable production line as claimed in claim 1, is characterized in that comprising the following steps:
1) machined parameters is inputted by control panel to nonshared control unit, the parameter of display display input;
2) nonshared control unit controls copper wire charger and copper wire is transported to cleaning machine, copper wire after cleaning is transported to heater and heats by cleaning machine, copper wire through heating after carry out Adjusting Shape by shaper, after on copper wire, apply a layer insulating by insulating barrier coating machine;
3) polyethylene charger provides polythene material for foaming machine, and foaming machine is that insulating barrier covers polyethylene foam layer under the control of nonshared control unit;
4) aluminium foil charger provides aluminum foil material for aluminium foil packing machine, aluminium foil packing machine is foaming layer aluminium coating layers of foil under the control of nonshared control unit, whether the first image recognizer Real-Time Monitoring aluminium foil layer has damaged place, and Monitoring Data is real-time transmitted to nonshared control unit;
5) after nonshared control unit receives the signal of aluminium foil layer breakage, by suspend production line production and give the alarm, notify that staff processes;
6) aluminum steel charger provides aluminum steel material for high-speed knitter, high-speed knitter is that aluminium foil layer covers braid under the control of nonshared control unit, and whether degree of taking up transducer and pitch the transducer respectively degree of taking up of Real-Time Monitoring braid and pitch meet the parameter that presets and Monitoring Data is real-time transmitted to nonshared control unit;
7) after nonshared control unit receives the signal of degree of taking up, pitch exception, adjustment signal is sent to high-speed knitter, degree of taking up, the pitch of braiding is adjusted by high-speed knitter, if the abnormal signal that after high-speed knitter adjustment relevant parameter, nonshared control unit still receives degree of taking up transducer, pitch Sensor monitoring arrives, then suspend the production of production line and give the alarm, notifying that staff processes;
8) polyvinyl chloride charger provides pvc material for sheath machine, sheath machine is braid covering polyvinyl chloride coating under the control of nonshared control unit, whether the second image recognizer Real-Time Monitoring polyvinyl chloride coating has damaged place, and Monitoring Data is real-time transmitted to nonshared control unit;
9) after nonshared control unit receives the signal of polyvinyl chloride coating breakage, by suspend production line production and give the alarm, notify that staff processes;
10) cover the coaxial cable reuniting vinyl chloride coating and carry out winding collection by coil winding machine.
CN201410447727.4A 2014-09-04 2014-09-04 A kind of control system of coaxial cable production line and control method thereof Active CN104252920B (en)

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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106154965A (en) * 2016-08-22 2016-11-23 杭州三普机械有限公司 The control system of a kind of double-deck winding machine and control method
CN107632574A (en) * 2017-10-13 2018-01-26 国网山东省电力公司电力科学研究院 A kind of distribution line automation process line control system and method
CN110323010A (en) * 2017-10-11 2019-10-11 杭州富通电线电缆有限公司 Coaxial cable production equipment with foamed plastic collection device
CN110783038A (en) * 2019-10-31 2020-02-11 苏师大半导体材料与设备研究院(邳州)有限公司 Cable Intelligent Manufacturing System
CN110806178A (en) * 2019-10-30 2020-02-18 苏师大半导体材料与设备研究院(邳州)有限公司 Intelligent detection method for cable
TWI727791B (en) * 2019-12-20 2021-05-11 財團法人工業技術研究院 Dynamic correcting system of manufacturing process using wire and dynamic correcting method using the same
US11560657B2 (en) 2020-12-02 2023-01-24 Industrial Technology Research Institute Braiding path generating method and device using the same, and dynamic correcting method and braiding system using the same
US11685104B2 (en) 2019-12-20 2023-06-27 Industrial Technology Research Institute Dynamic correcting system of manufacturing process using wire and dynamic correcting method using the same

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20030111768A1 (en) * 2001-12-19 2003-06-19 Thierry Estienne Method of continuously fabricating a corrugated coaxial cable
CN101819834A (en) * 2010-04-14 2010-09-01 珠海汉胜科技股份有限公司 Manufacturing process of ultra-soft feed line inner conductor
CN102254627A (en) * 2011-04-27 2011-11-23 江苏通鼎光电科技有限公司 Drain line breaking alarm device used in internal shielded cable production line
CN102982907A (en) * 2012-11-26 2013-03-20 大连通发新材料开发有限公司 Copper-coated plastic wire production process and copper-coated plastic wire production line
CN204102638U (en) * 2014-09-04 2015-01-14 浙江龙游公任电子有限公司 The control system of coaxial cable production line

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20030111768A1 (en) * 2001-12-19 2003-06-19 Thierry Estienne Method of continuously fabricating a corrugated coaxial cable
CN101819834A (en) * 2010-04-14 2010-09-01 珠海汉胜科技股份有限公司 Manufacturing process of ultra-soft feed line inner conductor
CN102254627A (en) * 2011-04-27 2011-11-23 江苏通鼎光电科技有限公司 Drain line breaking alarm device used in internal shielded cable production line
CN102982907A (en) * 2012-11-26 2013-03-20 大连通发新材料开发有限公司 Copper-coated plastic wire production process and copper-coated plastic wire production line
CN204102638U (en) * 2014-09-04 2015-01-14 浙江龙游公任电子有限公司 The control system of coaxial cable production line

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106154965A (en) * 2016-08-22 2016-11-23 杭州三普机械有限公司 The control system of a kind of double-deck winding machine and control method
CN110323010A (en) * 2017-10-11 2019-10-11 杭州富通电线电缆有限公司 Coaxial cable production equipment with foamed plastic collection device
CN110323010B (en) * 2017-10-11 2020-08-18 杭州富通电线电缆有限公司 Coaxial cable production equipment with foamed plastic collecting device
CN107632574A (en) * 2017-10-13 2018-01-26 国网山东省电力公司电力科学研究院 A kind of distribution line automation process line control system and method
CN110806178A (en) * 2019-10-30 2020-02-18 苏师大半导体材料与设备研究院(邳州)有限公司 Intelligent detection method for cable
CN110806178B (en) * 2019-10-30 2021-12-17 苏师大半导体材料与设备研究院(邳州)有限公司 Intelligent detection method for cable
CN110783038A (en) * 2019-10-31 2020-02-11 苏师大半导体材料与设备研究院(邳州)有限公司 Cable Intelligent Manufacturing System
TWI727791B (en) * 2019-12-20 2021-05-11 財團法人工業技術研究院 Dynamic correcting system of manufacturing process using wire and dynamic correcting method using the same
US11685104B2 (en) 2019-12-20 2023-06-27 Industrial Technology Research Institute Dynamic correcting system of manufacturing process using wire and dynamic correcting method using the same
US11560657B2 (en) 2020-12-02 2023-01-24 Industrial Technology Research Institute Braiding path generating method and device using the same, and dynamic correcting method and braiding system using the same

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