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CN104245999B - High-strength hot-dip zinc-coated steel sheet and manufacture method thereof - Google Patents

High-strength hot-dip zinc-coated steel sheet and manufacture method thereof Download PDF

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Publication number
CN104245999B
CN104245999B CN201380020566.4A CN201380020566A CN104245999B CN 104245999 B CN104245999 B CN 104245999B CN 201380020566 A CN201380020566 A CN 201380020566A CN 104245999 B CN104245999 B CN 104245999B
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steel sheet
hot
less
dip galvanized
galvanized steel
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CN104245999A (en
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铃木善继
原子大辅
长泷康伸
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JFE Engineering Corp
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NKK Corp
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    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D1/00General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
    • C21D1/74Methods of treatment in inert gas, controlled atmosphere, vacuum or pulverulent material
    • C21D1/76Adjusting the composition of the atmosphere
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00Layered products comprising a layer of metal
    • B32B15/01Layered products comprising a layer of metal all layers being exclusively metallic
    • B32B15/013Layered products comprising a layer of metal all layers being exclusively metallic one layer being formed of an iron alloy or steel, another layer being formed of a metal other than iron or aluminium
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    • C21METALLURGY OF IRON
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    • C21D8/00Modifying the physical properties by deformation combined with, or followed by, heat treatment
    • C21D8/02Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips
    • C21D8/04Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips to produce plates or strips for deep-drawing
    • C21D8/0447Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips to produce plates or strips for deep-drawing characterised by the heat treatment
    • C21D8/0463Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips to produce plates or strips for deep-drawing characterised by the heat treatment following hot rolling
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    • C21METALLURGY OF IRON
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    • C21D8/00Modifying the physical properties by deformation combined with, or followed by, heat treatment
    • C21D8/02Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips
    • C21D8/04Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips to produce plates or strips for deep-drawing
    • C21D8/0447Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips to produce plates or strips for deep-drawing characterised by the heat treatment
    • C21D8/0473Final recrystallisation annealing
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    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D8/00Modifying the physical properties by deformation combined with, or followed by, heat treatment
    • C21D8/02Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips
    • C21D8/04Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips to produce plates or strips for deep-drawing
    • C21D8/0478Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips to produce plates or strips for deep-drawing involving a particular surface treatment
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    • C21D9/00Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
    • C21D9/46Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for sheet metals
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    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D9/00Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
    • C21D9/46Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for sheet metals
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    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/002Ferrous alloys, e.g. steel alloys containing In, Mg, or other elements not provided for in one single group C22C38/001 - C22C38/60
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    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
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    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/02Ferrous alloys, e.g. steel alloys containing silicon
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    • C22C38/04Ferrous alloys, e.g. steel alloys containing manganese
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    • C22C38/06Ferrous alloys, e.g. steel alloys containing aluminium
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    • C22CALLOYS
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    • C22C38/12Ferrous alloys, e.g. steel alloys containing tungsten, tantalum, molybdenum, vanadium, or niobium
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    • C22C38/14Ferrous alloys, e.g. steel alloys containing titanium or zirconium
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    • C23C2/00Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
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Abstract

A kind of hot-dip galvanizing sheet steel, wherein, the coating adhesion amount on surface of steel plate with every one side is 20~120g/m2Zinc coating, in this coating, carbide exists for the ratio of more than 5 and less than 50 in each subregion, its mean diameter is below 10nm, oxide exists for the ratio of more than 5 and less than 50 in each subregion, its mean diameter is more than 50nm, described steel plate has following one-tenth and is grouped into: in quality %, containing more than C:0.02% and less than 0.30%, more than Si:0.01% and less than 2.5%, more than Mn:0.1% and less than 3.0%, more than P:0.003% and less than 0.08%, below S:0.01%, more than Al:0.001% and less than 0.20%, more than Ti:0.03% and less than 0.40%, and surplus is made up of Fe and inevitable impurity, wherein, described each subregion refers to by thickness of coating (t1μm) and by coating cross section and the orthogonal direction of thickness direction on the area (t that obtains so that 1 μm of interval carries out splitting1×1(μm2))。

Description

高强度热镀锌钢板及其制造方法High-strength hot-dip galvanized steel sheet and manufacturing method thereof

技术领域technical field

本发明涉及适合作为汽车防锈表面处理钢板的合金化热镀锌钢板及其制造方法。The invention relates to an alloyed hot-dip galvanized steel sheet suitable as an antirust surface-treated steel sheet for automobiles and a manufacturing method thereof.

背景技术Background technique

汽车、卡车的车架、行走系统等构件中,以往使用TS440MPa级以下的热轧钢板。但近来,为了提高汽车的耐碰撞特性并且保护地球环境,正在推进汽车用钢板的高强度化、薄壁化,并开始研究使用TS590MPa级、TS780MPa级、进一步为TS980MPa级以上的高强度热轧钢板。TS440MPa or lower hot-rolled steel sheets have been used in the frame and running system of automobiles and trucks. However, recently, in order to improve the crash resistance of automobiles and protect the global environment, high-strength and thin-walled steel sheets for automobiles are being promoted, and studies have begun to use high-strength hot-rolled steel sheets of TS590MPa, TS780MPa, and TS980MPa or higher. .

汽车用构件大多是通过冲压成型得到的形状复杂的构件,需要强度高且加工性优良的材料。另一方面,从在钢板的薄壁化的同时确保车身的防锈力的观点出发,期望对原材钢板赋予了防锈性的表面处理钢板,其中,特别期望涂装后耐腐蚀性、焊接性优良且能够廉价地制造的合金化热镀锌钢板。Automobile components are mostly complex-shaped components obtained by press molding, and materials with high strength and excellent processability are required. On the other hand, from the viewpoint of ensuring the antirust performance of the vehicle body while reducing the thickness of the steel sheet, surface-treated steel sheets with antirust properties imparted to raw steel sheets are desired. Among them, corrosion resistance after painting, welding Alloyed galvanized steel sheet that is excellent in durability and can be manufactured at low cost.

以往提出了几种加工性优良的高强度热轧钢板或热镀锌系高强度钢板及其制造方法。例如,在专利文献1中公开了一种拉伸强度为590MPa以上的加工性优良的高强度钢板及其制造方法,其特征在于,对以质量%计含有C:0.02~0.06%、Si≤0.3%、Mn:0.5~2.0%、P≤0.06%、S≤0.005%、Al≤0.06%、N≤0.006%、Mo:0.05~0.5%、Ti:0.03~0.14%且余量实质上由Fe构成的钢进行熔炼,在精轧结束温度为880℃以上、卷取温度为570℃以上的条件下进行热轧,由此使其实质上为铁素体单相组织,并且分散析出有平均粒径小于10nm的含有Ti和Mo的碳化物。Conventionally, several high-strength hot-rolled steel sheets or hot-dip galvanized high-strength steel sheets excellent in workability and methods for producing them have been proposed. For example, Patent Document 1 discloses a high-strength steel sheet having a tensile strength of 590 MPa or more and an excellent workability and a method for producing the same, which are characterized in that C: 0.02 to 0.06%, Si≤0.3 %, Mn: 0.5-2.0%, P≤0.06%, S≤0.005%, Al≤0.06%, N≤0.006%, Mo: 0.05-0.5%, Ti: 0.03-0.14%, and the balance is substantially composed of Fe The steel is smelted and hot-rolled under the condition that the finish rolling temperature is 880°C or higher and the coiling temperature is 570°C or higher, so that it is substantially ferrite single-phase structure, and the average particle size is dispersed and precipitated. Carbides containing Ti and Mo less than 10nm.

另外,在专利文献2中公开了一种热镀锌系高强度热轧钢板的制造方法,其特征在于,对以质量%计含有C:0.01~0.1%、Si≤0.3%、Mn:0.2~2.0%、P≤0.04%、S≤0.02%、Al≤0.1%、N≤0.006%、Ti:0.03~0.2%且含有Mo≤0.5%和W≤1.0%中的一种以上、余量由Fe和不可避免的杂质构成的钢进行熔炼,在奥氏体单相区进行热轧,在550℃以上进行卷取,制造铁素体单相的热轧钢板,然后,进一步除去氧化皮,在该状态下实施热镀锌,由此,使得以质量%计满足4.8C+4.2Si+0.4Mn+2Ti≤2.5,组织为以面积比率计为98%以上的铁素体,并且分散存在有在以原子比计满足(Mo+W)/(Ti+Mo+W)≥0.2的范围内含有Ti、以及Mo和W中的一种以上的小于10nm的析出物。In addition, Patent Document 2 discloses a method of manufacturing a hot-dip galvanized high-strength hot-rolled steel sheet, which is characterized in that C: 0.01 to 0.1%, Si≤0.3%, Mn: 0.2 to 2.0%, P≤0.04%, S≤0.02%, Al≤0.1%, N≤0.006%, Ti: 0.03~0.2%, containing more than one of Mo≤0.5% and W≤1.0%, the balance is Fe The steel composed of unavoidable impurities is smelted, hot-rolled in the austenite single-phase region, and coiled at a temperature above 550°C to produce a ferrite single-phase hot-rolled steel sheet, and then further remove the oxide scale, in this Hot-dip galvanizing is carried out under the state, thus, satisfying 4.8C+4.2Si+0.4Mn+2Ti≤2.5 in terms of mass %, the structure is ferrite with an area ratio of 98% or more, and dispersed in the following Precipitates smaller than 10 nm of Ti and one or more of Mo and W are contained within the range satisfying (Mo+W)/(Ti+Mo+W)≧0.2 in terms of atomic ratio.

但是,在专利文献1、2中,为了使含有Ti和Mo等的微细碳化物在铁素体中析出,需要在精轧结束后在550℃以上的卷取温度(以下有时也称为CT)下进行卷取。在这样的高CT条件下对含有Si、Mn等比Fe更容易氧化的元素(以下有时也称为易氧化性元素)的热轧母材进行卷取处理的情况下,在钢板母材表层部生成含有易氧化性元素的内部氧化物,由此,在之后的热镀锌处理、合金化处理中,会过度地促进Zn-Fe合金化反应,从而存在镀层密合性劣化的问题。此外,在母材钢板表层部存在大量内部氧化物的情况下,存在如下问题:在延伸凸缘加工时,内部氧化物成为起点,在钢板表层部和镀层产生微小裂纹,延伸凸缘加工部的涂装后耐腐蚀性劣化。However, in Patent Documents 1 and 2, in order to precipitate fine carbides containing Ti, Mo, etc. in ferrite, a coiling temperature (hereinafter also referred to as CT) of 550° C. or higher is required after finishing rolling. Roll down. When coiling a hot-rolled base material containing Si, Mn, and other elements that are more easily oxidized than Fe (hereinafter also referred to as easily oxidizable elements) under such high CT conditions, the surface layer of the steel plate base The generation of internal oxides containing easily oxidizable elements causes the Zn-Fe alloying reaction to be excessively promoted in the subsequent hot-dip galvanizing treatment and alloying treatment, resulting in a problem that the adhesion of the plating layer deteriorates. In addition, when a large amount of internal oxides are present in the surface layer of the base steel sheet, there is a problem that the internal oxides serve as starting points during stretch flange processing, and microcracks occur in the surface layer of the steel sheet and the coating, and the stretch flanged portion Corrosion resistance deteriorates after painting.

另一方面,在为了抑制热轧时生成的内部氧化物而降低CT来进行卷取处理的情况下,会由于碳化物的析出不充分并且由于珠光体等组织生长而导致强度、加工性降低,不仅如此,在之后的连续式热镀锌设备中对钢板进行退火时会吸留氢气,从而引起耐氢脆性劣化的问题。On the other hand, when the coiling treatment is performed by lowering the CT in order to suppress internal oxides generated during hot rolling, the strength and workability decrease due to insufficient precipitation of carbides and growth of structures such as pearlite. Furthermore, when the steel sheet is annealed in the subsequent continuous hot-dip galvanizing facility, hydrogen gas is occluded, causing a problem of degradation of hydrogen embrittlement resistance.

现有技术文献prior art literature

专利文献patent documents

专利文献1:日本特开2002-322543号公报Patent Document 1: Japanese Patent Laid-Open No. 2002-322543

专利文献2:日本特开2003-321736号公报Patent Document 2: Japanese Patent Laid-Open No. 2003-321736

发明内容Contents of the invention

发明所要解决的问题The problem to be solved by the invention

本发明是鉴于上述情况而完成的,其目的在于提供在确保良好的加工性的同时弯曲加工部的镀层密合性和延伸凸缘加工部的涂装后耐腐蚀性优良、并且耐氢脆性优良的高强度热镀锌钢板。The present invention has been made in view of the above circumstances, and an object of the present invention is to provide a metal coating having excellent coating adhesion at the bent portion and post-painting corrosion resistance of the stretched flange processing portion and excellent hydrogen embrittlement resistance while ensuring good workability. high-strength hot-dip galvanized steel.

用于解决问题的方法method used to solve the problem

本发明人对高强度钢板的镀覆处理反复进行了深入研究,结果得到了以下的见解。The inventors of the present invention have repeatedly studied the plating treatment of high-strength steel sheets, and obtained the following findings as a result.

首先,本发明人发现,为了得到耐氢脆性优良的镀覆钢板,镀层内的成分、特别是氧化物和碳化物的平均粒径是极其重要的。认为其理由在于,在钢板表层部存在平均粒径为10nm以下的碳化物和平均粒径为50nm以上的氧化物的情况下,作为氢侵入的捕获位点发挥作用,通过抑制钢板中的扩散性氢浓度,抑制了延迟断裂的敏感性。此外,在受到冲压成型时的压缩应变时,在镀层内产生裂纹并传播。本发明中,通过存在微细的碳化物、氧化物,在裂纹产生部,微细的碳化物、氧化物具有钉扎效应。推测利用该钉扎效应而使裂纹的传播停止,不会产生大的剥离,弯曲加工时的镀层密合性提高。其结果,涂装后耐腐蚀性提高。First, the present inventors found that in order to obtain a plated steel sheet excellent in hydrogen embrittlement resistance, the components in the plated layer, especially the average particle size of oxides and carbides are extremely important. The reason for this is considered to be that, when carbides with an average particle size of 10 nm or less and oxides with an average particle size of 50 nm or more exist in the surface layer of the steel sheet, they function as capture sites for hydrogen intrusion, and by suppressing the diffusivity in the steel sheet, hydrogen concentration, suppressed the sensitivity to delayed fracture. In addition, when subjected to compressive strain during press molding, cracks are generated and propagated in the plating layer. In the present invention, due to the presence of fine carbides and oxides, the fine carbides and oxides have a pinning effect at the crack generation portion. It is presumed that this pinning effect stops the propagation of cracks, prevents large peeling, and improves the adhesion of the plating layer during bending. As a result, the corrosion resistance after painting improves.

其次,关于其制造方法,本发明人发现,为了抑制热轧时生成的内部氧化物而控制CT,并且在之后对钢板进行退火时规定加热温度而使存在于钢板表层部的固溶Ti以碳化物的形式析出是重要的。另外,本发明人发现,为了在退火时使Ti氧化物稳定地析出,需要将通过在加热区使钢板表层氧化而得到的氧化物层作为在均热区中的还原退火时使Ti内部氧化的氧的供给源加以有效利用。另外,本发明人发现,为了在均热区中的还原退火时使Ti碳化物稳定地析出,控制炉内气氛中的水蒸气分压和氢气分压是极其重要的。其结果,这些碳化物、氧化物在热镀锌处理和合金化处理时被吸入到镀层中而存在于镀层内,从而使涂装后耐腐蚀性、镀层密合性、耐氢脆性提高。Next, regarding its production method, the present inventors found that CT is controlled in order to suppress internal oxides generated during hot rolling, and the heating temperature is specified when the steel sheet is subsequently annealed to carbonize the solid solution Ti existing in the surface layer of the steel sheet. The form of the substance precipitated is important. In addition, the present inventors have found that in order to stably precipitate Ti oxide during annealing, it is necessary to use the oxide layer obtained by oxidizing the surface layer of the steel sheet in the heating zone as a base for oxidizing the inside of Ti during reduction annealing in the soaking zone. Oxygen supply sources are effectively utilized. In addition, the present inventors found that in order to stably precipitate Ti carbides during reduction annealing in the soaking zone, the partial pressure of water vapor in the furnace atmosphere should be controlled and hydrogen partial pressure is extremely important. As a result, these carbides and oxides are sucked into the coating during hot-dip galvanizing and alloying and exist in the coating, thereby improving the corrosion resistance after coating, the adhesion of the coating, and the resistance to hydrogen embrittlement.

本发明是基于上述见解而完成的,其特征如下所述。The present invention was completed based on the above findings, and its features are as follows.

[1]一种合金化热镀锌钢板,其特征在于,在钢板表面上具有每单面的镀层附着量为20~120g/m2的锌镀层,在该镀层内,平均粒径为10nm以下的碳化物以每个分区中为5个以上且50个以下的比例存在,平均粒径为50nm以上的氧化物以每个分区中为5个以上且50个以下的比例存在,[1] A hot-dip galvanized steel sheet characterized in that it has a zinc coating with a coating weight of 20 to 120 g/m2 per single surface on the surface of the steel sheet, and in the coating, the average particle size is 10 nm or less The carbides exist in a ratio of 5 to 50 in each partition, and the oxides with an average particle diameter of 50 nm or more exist in a ratio of 5 to 50 in each partition,

所述钢板具有如下成分组成:以质量%计,含有C:0.02%以上且0.30%以下、Si:0.01%以上且2.5%以下、Mn:0.1%以上且3.0%以下、P:0.003%以上且0.08%以下、S:0.01%以下、Al:0.001%以上且0.20%以下、Ti:0.03%以上且0.40%以下,且余量由Fe和不可避免的杂质构成,The steel sheet has the following composition: by mass %, C: 0.02% to 0.30%, Si: 0.01% to 2.5%, Mn: 0.1% to 3.0%, P: 0.003% to 0.08% or less, S: 0.01% or less, Al: 0.001% or more and 0.20% or less, Ti: 0.03% or more and 0.40% or less, and the balance is composed of Fe and unavoidable impurities,

其中,上述每个分区是指通过镀层厚度(t1μm)和将镀层截面在与厚度方向正交的方向上以1μm间隔进行分割而得到的面积(t1×1(μm2))。Wherein, each division mentioned above refers to the area (t 1 ×1(μm 2 )) obtained by dividing the plating layer thickness (t 1 μm) and the plating layer cross section at 1 μm intervals in the direction perpendicular to the thickness direction.

[2]如[1]所述的高强度热镀锌钢板,其特征在于,上述碳化物包含Ti,并且上述氧化物包含选自TiO2、MnO、MnO2、SiO2、Al2O3、Mn2SiO4、MnSiO3中的一种以上氧化物。[2] The high-strength galvanized steel sheet according to [1], wherein the carbide contains Ti, and the oxide contains a compound selected from TiO 2 , MnO, MnO 2 , SiO 2 , Al 2 O 3 , One or more oxides among Mn 2 SiO 4 and MnSiO 3 .

[3]如[1]或[2]所述的高强度热镀锌钢板,其特征在于,作为上述钢板的成分组成,以质量%计还含有Nb:0.001%以上且0.2%以下、V:0.001%以上且0.5%以下、Mo:0.01%以上且0.5%以下、W:0.001%以上且0.2%以下中的一种或两种以上。[3] The high-strength galvanized steel sheet according to [1] or [2], wherein the composition of the steel sheet further contains Nb: 0.001% to 0.2% and V: One or more of 0.001% to 0.5%, Mo: 0.01% to 0.5%, and W: 0.001% to 0.2%.

[4]如[1]~[3]中任一项所述的高强度热镀锌钢板,其特征在于,作为上述钢板的成分组成,以质量%计还含有B:0.0005%以上且0.005%以下。[4] The high-strength galvanized steel sheet according to any one of [1] to [3], wherein the composition of the steel sheet further contains B: 0.0005% to 0.005% by mass % the following.

[5]如[1]~[4]中任一项所述的高强度热镀锌钢板,其特征在于,上述钢板为热轧钢板。[5] The high-strength galvanized steel sheet according to any one of [1] to [4], wherein the steel sheet is a hot-rolled steel sheet.

[6]一种高强度热镀锌钢板的制造方法,其特征在于,对具有[1]、[3]、[4]中任一项所述的成分组成的钢实施热轧,在精轧结束后进行冷却、卷取处理,接着进行连续退火和热镀锌处理时,[6] A method of manufacturing a high-strength hot-dip galvanized steel sheet, characterized in that the steel having the composition described in any one of [1], [3], and [4] is hot-rolled, and After cooling and coiling, continuous annealing and hot-dip galvanizing,

将精轧结束温度设定为850℃以上,将卷取温度设定为540℃以下,在下述条件下进行连续退火,Set the finish rolling finish temperature at 850°C or higher, set the coiling temperature at 540°C or lower, and perform continuous annealing under the following conditions,

(a)进行如下氧化处理:将退火炉的加热区的燃烧气体的成分组成设定为H2≥40体积%以上、CH4≥20体积%、CO2≥1体积%且余量为CO、N2、CxHy(x≥2、y≥4),在加热区的炉温为500℃以上且1000℃以下的条件下将钢板加热至520℃以上且650℃以下,在钢板表层形成厚度为6~60nm的氧化物层,(a) Carry out oxidation treatment as follows: the composition of the combustion gas in the heating zone of the annealing furnace is set to H 2 ≥ 40% by volume, CH 4 ≥ 20% by volume, CO 2 ≥ 1% by volume and the balance is CO, N 2 , C x H y (x≥2, y≥4), when the furnace temperature in the heating zone is above 500°C and below 1000°C, the steel plate is heated to above 520°C and below 650°C, forming An oxide layer with a thickness of 6-60nm,

(b)接着,使均热区气氛含有5体积%以上且50体积%以下的氢气且余量为N2,并且水蒸气分压和氢气分压满足下述式(1),使钢板在上述均热区中的到达温度为630℃以上且780℃以下来进行还原退火,(b) Next, make the atmosphere in the soaking zone contain 5% by volume or more and 50% by volume or less of hydrogen with the balance being N 2 , and the water vapor partial pressure and hydrogen partial pressure The following formula (1) is satisfied, and the reduction annealing is performed so that the temperature reached in the soaking zone of the steel sheet is 630° C. or more and 780° C. or less,

其中,表示水蒸气分压(Pa),表示氢气分压(Pa)。in, Indicates the partial pressure of water vapor (Pa), Indicates hydrogen partial pressure (Pa).

[7]如[6]所述的高强度热镀锌钢板的制造方法,其特征在于,在上述热镀锌处理后,进一步将钢板加热至450℃以上且510℃以下的温度而实施合金化处理,以20℃/秒以下冷却至400℃,使镀层中的Fe含有率为7~15%的范围。[7] The method for producing a high-strength galvanized steel sheet according to [6], wherein after the hot-dip galvanizing treatment, the steel sheet is further heated to a temperature of 450° C. to 510° C. for alloying For the treatment, cooling to 400° C. at a temperature of 20° C./sec or less, so that the Fe content in the plating layer is in the range of 7 to 15%.

需要说明的是,在本发明中,高强度是指拉伸强度TS为590MPa以上。另外,本发明的合金化热镀锌钢板包括冷轧钢板、热轧钢板中的任意一种,从延伸凸缘性、扩孔性等观点出发,特别优选热轧钢板。In addition, in this invention, high strength means that tensile strength TS is 590 MPa or more. In addition, the galvannealed steel sheet of the present invention includes any of cold-rolled steel sheets and hot-rolled steel sheets, and hot-rolled steel sheets are particularly preferable from the standpoints of stretch-flangeability and hole-expandability.

发明效果Invention effect

根据本发明,能够得到在确保良好的加工性的同时弯曲加工部的镀层密合性和延伸凸缘加工部的涂装后耐腐蚀性优良、并且耐氢脆性优良的高强度热镀锌钢板。According to the present invention, it is possible to obtain a high-strength galvanized steel sheet having excellent coating adhesion at bent portions, post-coating corrosion resistance at stretched flanged portions, and excellent hydrogen embrittlement resistance while ensuring good workability.

具体实施方式detailed description

以下,对本发明具体地进行说明。另外,在以下的说明中,钢成分组成的各元素的含量的单位为“质量%”,以下,只要没有特别说明则仅以“%”表示。Hereinafter, the present invention will be specifically described. In addition, in the following description, the unit of content of each element of a steel component composition is "mass %", and below, unless otherwise specified, it will only express with "%".

以下,对本发明详细地进行说明。Hereinafter, the present invention will be described in detail.

(1)钢板的成分组成(1) Composition of the steel plate

C:0.02%以上且0.30%以下C: 0.02% to 0.30%

C是用于使碳化物在钢板中析出所需的元素,为此需要0.02%以上。另一方面,若超过0.30%,则焊接性劣化,因此上限设定为0.30%。C is an element required to precipitate carbides in the steel sheet, and 0.02% or more is required for this purpose. On the other hand, if it exceeds 0.30%, the weldability will deteriorate, so the upper limit is made 0.30%.

Si:0.01%以上且2.5%以下Si: 0.01% to 2.5%

Si作为固溶强化元素是有效的,为了表现出强化效果,需要含有0.01%以上。另一方面,若大量含有而超过2.5%,则在退火过程中Si的氧化物富集在钢板表面,成为产生不上镀缺陷、镀层密合性劣化的原因,因此上限设定为2.5%。Si is effective as a solid-solution strengthening element, and needs to be contained in an amount of 0.01% or more in order to express the strengthening effect. On the other hand, if it is contained in a large amount exceeding 2.5%, Si oxides will be concentrated on the surface of the steel sheet during annealing, causing non-plating defects and deterioration of coating adhesion, so the upper limit is set at 2.5%.

Mn:0.1%以上且3.0%以下Mn: 0.1% to 3.0%

Mn是为了提高强度而添加的,为了表现出强化效果,需要含有0.1%以上。另一方面,若含量超过3.0%,则在退火过程中Mn的氧化物富集在钢板表面,成为产生不上镀缺陷、镀层密合性劣化的原因,因此上限设定为3.0%。Mn is added to increase the strength, and must be contained in an amount of 0.1% or more in order to express the strengthening effect. On the other hand, if the content exceeds 3.0%, oxides of Mn will be concentrated on the surface of the steel sheet during annealing, causing non-plating defects and deterioration of coating adhesion, so the upper limit is set at 3.0%.

P:0.003%以上且0.08%以下P: 0.003% or more and 0.08% or less

P是不可避免地含有的元素之一,为了使其低于0.003%,可能会使成本增加,因此设定为0.003%以上。另一方面,含有超过0.08%的P时,焊接性劣化。此外,表面品质劣化。另外,如果在合金化处理时不提高合金化处理温度,则不能得到所期望的合金化度。如果为了得到所期望的合金化度而提高合金化处理温度,则在延展性劣化的同时合金化镀覆被膜的密合性劣化。P的添加量过高时,合金化温度过度升高。基于以上理由,为了兼顾所期望的合金化度、良好的延展性和合金化镀覆被膜的密合性,将P设定为0.08%以下。P is one of the elements that are unavoidably contained, and if it is less than 0.003%, the cost may increase, so it is set at 0.003% or more. On the other hand, when P is contained in excess of 0.08%, weldability deteriorates. In addition, the surface quality deteriorates. In addition, if the alloying temperature is not raised during the alloying treatment, the desired degree of alloying cannot be obtained. If the alloying treatment temperature is increased in order to obtain a desired degree of alloying, the ductility deteriorates and the adhesiveness of the alloyed plating film deteriorates. When the added amount of P is too high, the alloying temperature rises excessively. For the above reasons, P is set to 0.08% or less in order to achieve a balance between the desired degree of alloying, good ductility, and adhesiveness of the alloyed plating film.

S:0.01%以下S: less than 0.01%

S在晶界发生偏析。或者,在大量生成MnS时,会使韧性降低。基于以上理由,需要设定为0.01%以下。S的含量的下限没有特别限定,可以为杂质程度。S segregates at grain boundaries. Alternatively, when a large amount of MnS is generated, the toughness is lowered. For the above reasons, it is necessary to set it to 0.01% or less. The lower limit of the S content is not particularly limited, and may be at the level of impurities.

Al:0.001%以上且0.20%以下Al: 0.001% to 0.20%

Al是为了对钢水进行脱氧而添加的。但是,其含量低于0.001%时,不能达到该目的。另一方面,若含量超过0.20%,则夹杂物大量产生,成为钢板缺陷的原因。基于以上理由,Al设定为0.001%以上且0.20%以下。Al is added for deoxidizing molten steel. However, when the content is less than 0.001%, this object cannot be achieved. On the other hand, if the content exceeds 0.20%, a large amount of inclusions will be generated, which will cause defects in the steel sheet. For the above reasons, Al is set to be 0.001% or more and 0.20% or less.

Ti:0.03%以上且0.40%以下Ti: 0.03% to 0.40%

Ti是用于使碳化物在钢板中析出而增加强度所需的元素,从成本的观点出发也是有效的元素。但是,添加量低于0.03%时,用于增加强度所需的析出物量不充分,若超过0.40%,则其效果饱和,导致成本上升。基于以上理由,Ti设定为0.03%以上且0.40%以下。Ti is an element required to precipitate carbides in the steel sheet to increase the strength, and is also an effective element from the viewpoint of cost. However, when the amount added is less than 0.03%, the amount of precipitates required for increasing the strength is insufficient, and when it exceeds 0.40%, the effect is saturated, leading to an increase in cost. For the above reasons, Ti is set to be 0.03% or more and 0.40% or less.

另外,为了控制强度和加工性,除了上述元素以外还可以添加以下元素。In addition, in order to control strength and workability, the following elements may be added in addition to the above-mentioned elements.

选自Nb:0.001%以上且0.2%以下、V:0.001%以上且0.5%以下、Mo:0.01%以上且0.5%以下、W:0.001%以上且0.2%以下中的一种或两种以上One or more selected from Nb: 0.001% to 0.2%, V: 0.001% to 0.5%, Mo: 0.01% to 0.5%, W: 0.001% to 0.2%

Nb、V、Mo、W在钢板中以包含Ti的复合碳化物的形式析出,是对于使微细碳化物稳定析出有效的元素,添加这些元素中的一种或两种以上。但是,添加量低于规定的范围时,由析出产生的强度增加效果不充分,若超过规定的范围,则其效果饱和,导致成本上升。因此,在含有的情况下,Nb设定为0.001%以上且0.2%以下,V设定为0.001%以上且0.5%以下,Mo设定为0.01%以上且0.5%以下,W设定为0.001%以上且0.2%以下。Nb, V, Mo, and W precipitate as composite carbides containing Ti in the steel sheet, and are elements effective for stabilizing the precipitation of fine carbides, and one or two or more of these elements are added. However, if the added amount is less than the predetermined range, the strength-enhancing effect due to precipitation is insufficient, and if it exceeds the predetermined range, the effect is saturated, leading to an increase in cost. Therefore, when contained, Nb is set to 0.001% to 0.2%, V is set to 0.001% to 0.5%, Mo is set to 0.01% to 0.5%, and W is set to 0.001%. Above and below 0.2%.

B:0.0005%以上且0.005%以下B: 0.0005% or more and 0.005% or less

B是对于提高淬透性有效的元素。但是,低于0.0005%时,难以得到促进淬火的效果。另一方面,若添加量超过0.005%,则其效果饱和,导致成本上升。因此,在含有的情况下,B设定为0.0005%以上且0.005%以下。B is an element effective for improving hardenability. However, when it is less than 0.0005%, it is difficult to obtain the effect of accelerating quenching. On the other hand, if the added amount exceeds 0.005%, the effect will be saturated and the cost will increase. Therefore, when contained, B is set to 0.0005% or more and 0.005% or less.

余量为Fe和不可避免的杂质。The balance is Fe and unavoidable impurities.

(2)镀层内存在的碳化物和氧化物(2) Carbide and oxide in the coating

本发明的高强度热镀锌钢板的特征在于,镀层内存在的碳化物的平均粒径为10nm以下且氧化物的平均粒径为50nm以上。碳化物的平均粒径超过10nm,裂纹传播抑制效果小而使加工时的镀层密合性劣化,并且氢捕获效果小而使耐氢脆性劣化。氧化物的平均粒径小于50nm时,氢捕获效果小而使耐氢脆性劣化。同时,由于产生裂纹而使加工部的涂装后耐腐蚀性劣化。碳化物以每个分区中为5个以上且50个以下的比例存在。每个分区中少于5个时,氢捕获效果小而使耐氢脆性劣化。每个分区中超过50个时,镀覆被膜的加工性劣化而使镀层密合性降低。The high-strength galvanized steel sheet of the present invention is characterized in that the average particle size of carbides present in the coating layer is 10 nm or less and the average particle size of oxides is 50 nm or more. When the average particle size of the carbide exceeds 10 nm, the crack propagation suppressing effect is small, which deteriorates the coating adhesion during processing, and the hydrogen capture effect is small, which deteriorates the resistance to hydrogen embrittlement. When the average particle size of the oxide is less than 50 nm, the hydrogen trapping effect is small and the resistance to hydrogen embrittlement is deteriorated. At the same time, the post-painting corrosion resistance of the processed portion deteriorates due to the generation of cracks. The carbides are present in a ratio of 5 or more and 50 or less per partition. When there are less than 5 per division, the hydrogen trapping effect is small and the resistance to hydrogen embrittlement is deteriorated. When the number of partitions exceeds 50, the workability of the plated coating film deteriorates and the adhesion of the plated layer decreases.

氧化物以每个分区中为5个以上且50个以下的比例存在。每个分区中少于5个时,氢捕获效果小而使耐氢脆性劣化。每个分区中超过50个时,镀覆被膜的加工性劣化而使镀层密合性降低。Oxide exists in the ratio of 5 or more and 50 or less per partition. When there are less than 5 per division, the hydrogen trapping effect is small and the resistance to hydrogen embrittlement is deteriorated. When the number of partitions exceeds 50, the workability of the plated coating film deteriorates and the adhesion of the plated layer decreases.

需要说明的是,上述每个分区是指镀层截面的一定面积,其为通过镀层厚度(t1μm)和将镀层截面在与厚度方向正交的方向上以1μm间隔进行分割而得到的面积(t1×1(μm2))。It should be noted that each of the above subregions refers to a certain area of the coating cross-section, which is the area obtained by dividing the coating cross-section with 1 μm intervals in the direction perpendicular to the thickness direction through the coating thickness (t 1 μm) ( t 1 ×1 (μm 2 )).

本发明中,碳化物优选含有Ti。另外,氧化物含有Ti、并且含有Si、Mn、Al是有效的,具体而言,优选为选自TiO2、MnO、MnO2、SiO2、Al2O3、Mn2SiO4、MnSiO3中的一种以上氧化物。这是因为,通过使添加到钢中的强化元素尽可能以氧化物的形式析出而使紧挨于镀层的下方的钢板表层部软质化,促进加工时的应力松弛。In the present invention, the carbide preferably contains Ti. In addition, it is effective that the oxide contains Ti and also contains Si, Mn, and Al. Specifically, it is preferably selected from TiO 2 , MnO, MnO 2 , SiO 2 , Al 2 O 3 , Mn 2 SiO 4 , and MnSiO 3 . more than one oxide. This is because the strengthening element added to the steel is precipitated in the form of oxides as much as possible to soften the surface layer of the steel sheet immediately below the plating layer, thereby promoting stress relaxation during working.

另外,镀层内的碳化物、氧化物的组成可以通过以下方法来确认。可以列举例如如下方法:利用聚焦离子束加工装置(FIB),以包含镀层的方式将钢板截面加工成薄片后,利用透射电子显微镜(TEM)进行观察,并利用能量色散型X射线检测器(EDX)进行组成分析、电子束分析。另外,作为镀层内的碳化物、氧化物的平均粒径的测定方法,使用由上述观察方法中的照片测定最大直径和最小直径并进行平均的方法。In addition, the composition of carbides and oxides in the plating layer can be confirmed by the following method. For example, the method of processing the cross-section of a steel plate into a thin sheet so as to include a coating layer using a focused ion beam processing device (FIB), observing with a transmission electron microscope (TEM), and using an energy dispersive X-ray detector (EDX) ) for composition analysis and electron beam analysis. In addition, as a method of measuring the average particle size of carbides and oxides in the plating layer, a method of measuring the maximum diameter and the minimum diameter from photographs in the above-mentioned observation method and averaging them is used.

此外,本发明的高强度热镀锌钢板在钢板的表面上具有每单面的镀层附着量为20~120g/m2的锌镀层。若低于20g/m2,则难以确保涂装后耐腐蚀性,若超过120g/m2,则镀层密合性降低。In addition, the high-strength galvanized steel sheet of the present invention has a zinc-coated layer with a coating weight of 20 to 120 g/m 2 per one side on the surface of the steel sheet. If it is less than 20 g/m 2 , it will be difficult to ensure the corrosion resistance after painting, and if it exceeds 120 g/m 2 , the adhesion of the plating layer will decrease.

另外,从延伸凸缘性、扩孔性的理由考虑,本发明的高强度热镀锌钢板优选为热轧钢板。In addition, the high-strength galvanized steel sheet of the present invention is preferably a hot-rolled steel sheet for reasons of stretch flangeability and hole expandability.

(3)高强度热镀锌钢板的制造方法(3) Manufacturing method of high-strength hot-dip galvanized steel sheet

接着,对本发明的高强度热镀锌钢板的制造方法及其限定理由进行说明。Next, the method for producing the high-strength galvanized steel sheet of the present invention and the reasons for its limitations will be described.

首先,对热轧条件进行说明。First, hot rolling conditions will be described.

精轧结束温度850℃以上Finish rolling finish temperature above 850℃

精轧结束温度低于850℃时,由于在未再结晶的状态下进行轧制而引起的应变的累积量增大,导致轧制载荷的增加。因此,将精轧结束温度设定为850℃以上。对于上限没有特别限定。本发明中,优选为1100℃以下。When the finish rolling finish temperature is lower than 850° C., the cumulative amount of strain due to rolling in a non-recrystallized state increases, leading to an increase in rolling load. Therefore, the finish rolling finish temperature is set to 850° C. or higher. There is no particular limitation on the upper limit. In the present invention, it is preferably 1100°C or lower.

卷取温度540℃以下Coiling temperature below 540°C

卷取温度超过540℃时,会由于易氧化性元素而形成内部氧化物,在之后的热镀锌处理、合金化处理时,过度地促进Zn-Fe合金化反应,由此导致因产生合金化不均而引起的外观性的劣化、弯曲加工部的镀层密合性的降低和延伸凸缘部的涂装后耐腐蚀性的劣化。另外,由于内部氧化进行,生成碳化物所需的Ti被消耗,因此,Ti等碳化物形成元素因内部氧化而被消耗,从而形成缺Ti层。因此,难以使镀层内存在足够的Ti碳化物。因此,将卷取温度设定为540℃以下。When the coiling temperature exceeds 540°C, internal oxides will be formed due to easily oxidizable elements, and the Zn-Fe alloying reaction will be excessively promoted during the subsequent hot-dip galvanizing and alloying treatments, resulting in the occurrence of alloying Deterioration of appearance due to unevenness, reduction of plating adhesion of bent parts, and deterioration of corrosion resistance after painting of stretched flange parts. In addition, due to the progress of internal oxidation, Ti required to form carbides is consumed. Therefore, carbide-forming elements such as Ti are consumed due to internal oxidation, thereby forming a Ti-deficient layer. Therefore, it is difficult to allow sufficient Ti carbides to exist in the plating layer. Therefore, the coiling temperature is set to 540° C. or lower.

接着,对连续退火和热镀锌处理进行说明。Next, continuous annealing and hot-dip galvanizing will be described.

退火炉的加热区的气体的成分组成为H2≥40体积%以上、CH4≥20体积%、CO2≥1体积%、余量CO、N2、CxHy(x≥2、y≥4)The composition of the gas in the heating zone of the annealing furnace is H 2 ≥ 40% by volume, CH 4 ≥ 20% by volume, CO 2 ≥ 1% by volume, the balance of CO, N 2 , C x H y (x ≥ 2, y ≥4)

H2、CH4、CO2少时,氧化还原后的表面活化效果小,还原退火时形成在紧挨于镀层的下方的碳化物、氧化物难以被吸入到镀层中。因此,难以得到本发明中最重要的向镀层内供给碳化物和氧化物的效果。对于上限没有特别限定。关于余量气体,即使是极微量,但只要混入这些气体,则也可得到同样的效果。燃烧气体可以在天然气、工业用甲烷、乙烷、丙烷气体等中混入氢气而形成,也可以使用通过所谓的水煤气反应生成的焦炉煤气。但是,焦炉煤气的燃烧卡路里根据出产作为原料的煤炭的矿山、焦炉的运转率而发生变化。因此,有时需要通过添加氢气等来调节成分,因此,焦炉煤气并不一定可以直接使用。When H 2 , CH 4 , and CO 2 are low, the surface activation effect after redox is small, and carbides and oxides formed immediately below the coating during reduction annealing are difficult to be sucked into the coating. Therefore, it is difficult to obtain the most important effect of supplying carbides and oxides into the plating layer in the present invention. There is no particular limitation on the upper limit. As for the remaining gas, the same effect can be obtained as long as these gases are mixed even in an extremely small amount. The combustion gas may be formed by mixing hydrogen gas with natural gas, industrial methane, ethane, propane gas, etc., or coke oven gas produced by a so-called water-gas reaction. However, the combustion calories of coke oven gas vary depending on the operation rate of mines and coke ovens that produce coal as a raw material. Therefore, it may be necessary to adjust the composition by adding hydrogen or the like, so coke oven gas cannot always be used as it is.

加热区的炉温500℃以上且1000℃以下The furnace temperature in the heating zone is above 500°C and below 1000°C

炉温低于500℃时,钢板表面产生氧化不均而不会被充分氧化,因此,将碳化物、氧化物吸入镀层内的效果不会均匀地进行。超过1000℃时,钢板表面过度氧化,镀层与钢板的界面变得粗糙,加工时的镀层密合性劣化。When the furnace temperature is lower than 500°C, uneven oxidation will occur on the surface of the steel plate and will not be fully oxidized. Therefore, the effect of absorbing carbides and oxides into the coating will not be uniform. When the temperature exceeds 1000° C., the surface of the steel sheet is excessively oxidized, the interface between the plating layer and the steel sheet becomes rough, and the adhesion of the plating layer during processing deteriorates.

加热区中的钢板的加热温度为520℃以上且650℃以下The heating temperature of the steel plate in the heating zone is not less than 520°C and not more than 650°C

低于520℃时,钢板表面不会充分氧化,因此,将碳化物、氧化物吸入镀层内的效果小。超过650℃时,会过度氧化,镀层与钢板的界面变得粗糙,加工时的镀层密合性劣化。When the temperature is lower than 520°C, the surface of the steel sheet is not sufficiently oxidized, so the effect of absorbing carbides and oxides into the coating is small. When the temperature exceeds 650° C., excessive oxidation occurs, the interface between the plating layer and the steel sheet becomes rough, and the adhesion of the plating layer during processing deteriorates.

钢板表层上形成厚度为6~60nm的氧化物层的氧化处理Oxidation treatment to form an oxide layer with a thickness of 6-60nm on the surface of the steel plate

本发明中,小于6nm时,钢板表面的氧化量不充分,因此,将碳化物和氧化物吸入镀层内的效果小。大于60nm时,会过度氧化,镀层与钢板的界面变得粗糙,加工时的镀层密合性劣化。另外,本发明中的氧化物层是指以Fe氧化物层为主体、实质上不含有Ti的氧化物层(是指Ti为0.001%以下的氧化物层)。钢板的加热温度超过650℃时,Ti以氧化物的形式被吸入到氧化铁中。该Ti的氧化物在还原退火时残留在界面处而使镀层与钢板的界面变得粗糙,因此,加工时的镀层密合性劣化,因而不优选。In the present invention, when the thickness is less than 6 nm, the amount of oxidation on the surface of the steel sheet is insufficient, so the effect of absorbing carbides and oxides into the plating layer is small. When the thickness is larger than 60 nm, excessive oxidation occurs, the interface between the plating layer and the steel sheet becomes rough, and the adhesion of the plating layer during processing deteriorates. In addition, the oxide layer in the present invention refers to an oxide layer mainly containing an Fe oxide layer and substantially not containing Ti (meaning an oxide layer having a Ti content of 0.001% or less). When the heating temperature of the steel plate exceeds 650°C, Ti is absorbed into iron oxide in the form of oxide. This Ti oxide remains at the interface during reduction annealing to roughen the interface between the plating layer and the steel sheet, thereby deteriorating the adhesion of the plating layer during processing, which is not preferable.

均热区气氛含有5体积%以上且50体积%以下的氢气且余量为N2,并且水蒸气分压和氢气分压满足式(1)。The soaking zone atmosphere contains 5% by volume or more and 50% by volume or less of hydrogen and the balance is N2 , and the partial pressure of water vapor and hydrogen partial pressure Satisfy formula (1).

H2少于5体积%时,钢板表面不会被充分还原,因此,在界面处残留有氧化物而使涂装后耐腐蚀性劣化。超过50体积%时,钢板吸留大量氢气,因此,使镀覆被膜产生气泡等而使表面品质劣化。余量设定为N2。并且,水蒸气分压与氢气分压比需要满足下述式(1)。When H 2 is less than 5% by volume, the surface of the steel sheet is not sufficiently reduced, and therefore oxides remain at the interface, deteriorating the corrosion resistance after coating. When it exceeds 50% by volume, the steel sheet occludes a large amount of hydrogen gas, so that bubbles and the like are generated in the plated film, thereby deteriorating the surface quality. The margin was set to N 2 . Also, the partial pressure of water vapor Partial pressure with hydrogen The ratio needs to satisfy the following formula (1).

小于10-3(0.0010)时,Ti发生氮化而不会形成碳化物。另一方面,大于10-1(0.1000)时,Ti在退火时发生内部氧化而被消耗,从而无法形成碳化物。 When it is less than 10 -3 (0.0010), Ti will be nitrided without forming carbides. on the other hand, When it is larger than 10 -1 (0.1000), Ti is consumed by internal oxidation during annealing, and carbide cannot be formed.

还原退火时钢板在均热区中的到达温度为630℃以上且780℃以下The reached temperature of the steel sheet in the soaking zone during reduction annealing is not less than 630°C and not more than 780°C

低于630℃时,表面不会活化,不能得到将碳化物和氧化物引入镀层内的效果,因此不优选。超过780℃时,Ti选择性地发生外部氧化而被消耗,从而无法形成碳化物。H2O组成的控制通过如下方法实施:在退火炉外设置鼓泡装置,将预定流量的N2气体通入保持于室温的水槽,与预先不加湿的N2气体混合并导入炉内。另外,此时,需要使气体从退火炉的下部流入。这是因为,H2O的比重轻,因此H2O停留于炉内上部。在此,炉体下部表示相对于炉体整个高度直到1/10的高度为止。When the temperature is lower than 630°C, the surface will not be activated, and the effect of introducing carbides and oxides into the coating cannot be obtained, so it is not preferable. When the temperature exceeds 780°C, Ti is selectively consumed by external oxidation, and carbide cannot be formed. The control of H 2 O composition is implemented by the following method: a bubbling device is installed outside the annealing furnace, a predetermined flow rate of N 2 gas is passed into a water tank kept at room temperature, mixed with non-humidified N 2 gas beforehand, and introduced into the furnace. In addition, at this time, it is necessary to flow gas from the lower part of the annealing furnace. This is because H 2 O has a light specific gravity, so H 2 O stays in the upper part of the furnace. Here, the lower portion of the furnace body means up to 1/10 of the entire height of the furnace body.

由露点测定H2O和H2分压的方法没有特别限定。例如,取样预定量的气体,利用DewCup等露点测量装置对其测定露点,求出H2O分压。同样地,利用市售的H2分压计测定H2分压。或者,如果测定气氛内的压力,则可由浓度比算出H2O、H2的分压。The method of measuring the H 2 O and H 2 partial pressures from the dew point is not particularly limited. For example, a predetermined amount of gas is sampled, and its dew point is measured using a dew point measuring device such as a DewCup to obtain the partial pressure of H 2 O. Likewise, measure the H2 partial pressure using a commercially available H2 partial pressure meter. Alternatively, by measuring the pressure in the atmosphere, the partial pressures of H 2 O and H 2 can be calculated from the concentration ratio.

另外,本发明的热镀锌钢板可以在热镀锌处理后实施合金化处理而制成合金化热镀锌钢板。这种情况下,将钢板加热至450℃以上且510℃以下的温度而实施合金化处理,以20℃/秒以下冷却至400℃。这样得到的镀层内的Fe含有率为7~15%。Fe含有率低于7%时,不仅会因产生合金化不均而无法得到均匀的表面外观,而且会由于Zn-Fe合金化反应不充分而在镀层表层较厚地生成软质ζ相,导致在弯曲加工时产生镀层以鳞片状剥离的剥落。另一方面,超过15%时,Zn-Fe合金化反应过度进行,在镀层与钢板的界面附近较厚地生成脆的Γ相,从而使镀层密合性劣化。In addition, the hot-dip galvanized steel sheet of the present invention may be subjected to alloying treatment after hot-dip galvanizing to obtain an alloyed hot-dip galvanized steel sheet. In this case, the alloying treatment is performed by heating the steel sheet to a temperature of 450° C. to 510° C., and cooling to 400° C. at a rate of 20° C./second or less. The Fe content in the thus obtained plating layer is 7 to 15%. When the Fe content is lower than 7%, not only the uniform surface appearance cannot be obtained due to uneven alloying, but also the soft ζ phase will be formed thickly on the surface of the coating due to insufficient Zn-Fe alloying reaction, resulting in Plating peels off in scales during bending. On the other hand, when it exceeds 15%, the Zn-Fe alloying reaction proceeds excessively, and a brittle Γ phase is formed thickly near the interface between the coating and the steel sheet, thereby deteriorating the adhesion of the coating.

合金化温度低于450℃时,合金化反应不会充分进行。超过510℃时,会较厚地形成Γ相而使加工部的镀层密合性劣化。在合金化后,以20℃/秒以下冷却至400℃。冷却速度慢时,会较厚地生成Γ相,从而使镀层密合性劣化。When the alloying temperature is lower than 450° C., the alloying reaction does not proceed sufficiently. When the temperature exceeds 510° C., the Γ phase is formed thickly to degrade the plating adhesion of the processed portion. After alloying, it is cooled to 400°C at a rate of 20°C/sec or less. When the cooling rate is slow, the Γ phase is formed thickly, deteriorating the adhesion of the plating layer.

实施例1Example 1

将具有表1所示成分组成的钢坯在1250℃下进行加热后,在表2所示的条件下进行热轧,进一步通过酸洗而除去黑色氧化皮,制成厚度为2.3mm的热轧钢板。After heating the steel slab with the composition shown in Table 1 at 1250°C, it was hot-rolled under the conditions shown in Table 2, and the black oxide scale was removed by pickling to produce a hot-rolled steel sheet with a thickness of 2.3 mm. .

接着,利用CGL生产线进行连续退火处理、热镀锌处理。CGL中,在加热区中使组成调节为预定成分的焦炉煤气燃烧而实施氧化处理,然后,在均热区中以表2所示的条件控制炉内气氛、水蒸气分压、氢气分压和钢板最高到达温度而对钢板实施还原处理。另外,关于气氛中的露点的控制,预先另外设置流动有通过对设置在N2气体线路中的水槽进行加热而被加湿后的N2气体的配管,将H2气体导入到加湿后的N2气体中进行混合,并将其导入炉内,由此控制气氛气体的露点。另外,气氛中的H2浓度的控制通过利用气阀调节导入到N2气体中的H2气体的量来进行。Next, continuous annealing and hot-dip galvanizing are performed using the CGL production line. In CGL, coke oven gas whose composition has been adjusted to a predetermined composition is combusted in the heating zone to perform oxidation treatment, and then the furnace atmosphere, water vapor partial pressure, and hydrogen partial pressure are controlled under the conditions shown in Table 2 in the soaking zone. Reduction treatment is carried out on the steel plate according to the maximum attainable temperature of the steel plate. In addition, for the control of the dew point in the atmosphere, a piping through which humidified N 2 gas flows by heating a water tank installed in the N 2 gas line is separately provided in advance, and H 2 gas is introduced into the humidified N 2 The dew point of the atmosphere gas is controlled by mixing it with the gas and introducing it into the furnace. In addition, the control of the H 2 concentration in the atmosphere is performed by adjusting the amount of H 2 gas introduced into the N 2 gas by using a gas valve.

然后,浸渍在浴温为460℃的含Al的Zn浴中,实施热镀锌处理。此时的镀层附着量通过气体擦拭而调节至每单面为45g/m2(镀层厚度t1:6μm)、70g/m2(镀层厚度t1:10μm)、140g/m2(镀层厚度t1:20μm)。对于合金化热镀锌钢板,在热镀锌处理后实施合金化处理。Then, it was immersed in an Al-containing Zn bath having a bath temperature of 460° C., and a hot-dip galvanizing treatment was performed. At this time, the coating weight is adjusted by gas wiping to 45g/m 2 (coating thickness t 1 : 6μm), 70g/m 2 (coating thickness t 1 : 10μm), 140g/m 2 (coating thickness t 1:20 μm). For alloyed hot-dip galvanized steel sheets, alloying treatment is performed after hot-dip galvanizing.

对于通过上述方法得到的热镀锌钢板(GI)和合金化热镀锌钢板(GA),考察外观性(镀层表面外观)、加工性、弯曲加工部的镀层密合性、耐氢脆性、延伸凸缘加工部的涂装后耐腐蚀性。测定方法和评价基准如下所示。另外,镀层内的碳化物和氧化物的大小和组成通过利用TEM-EDX、EELS对FIB加工后的镀覆薄膜样品进行观察分析来测定。另外,对于加热后的钢板表层,利用X射线衍射法鉴定氧化物种类并进行分析。For the galvanized steel sheet (GI) and galvannealed steel sheet (GA) obtained by the above method, the appearance (coating surface appearance), workability, coating adhesion of the bent portion, hydrogen embrittlement resistance, and elongation were examined. Corrosion resistance after painting of the flange processing part. The measurement method and evaluation criteria are as follows. In addition, the size and composition of carbides and oxides in the plating layer were measured by observing and analyzing the plated thin film sample after FIB processing using TEM-EDX and EELS. In addition, the surface layer of the steel sheet after heating was identified and analyzed by X-ray diffractometry.

<外观性><Appearance>

对于外观性而言,将不存在不上镀、合金化不均等镀层表面外观不良的情况判定为外观良好(○),将存在不上镀、合金化不均等镀层表面外观不良的情况判定为外观不良(×)。In terms of appearance, it is judged that the appearance is good (○) when there is no defect in the surface appearance of the plating layer such as non-plating and uneven alloying, and it is judged that the appearance is good when there is a defect in the surface appearance of the plating layer such as non-plating and uneven alloying. Bad (×).

<加工性><Processability>

从试样上沿相对于轧制方向呈90°的方向裁取JIS5号拉伸试验片,依照JISZ2241的规定在十字头速度恒定为10mm/分钟的条件下进行拉伸试验,测定拉伸强度(TS(MPa))和伸长率(El(%)),将TS×El≥15000的情况作为良好,将TS×El<15000的情况作为不良。Cut the JIS No. 5 tensile test piece from the sample along the direction that is 90° relative to the rolling direction, and carry out the tensile test under the condition that the crosshead speed is constant at 10mm/min according to the provisions of JISZ2241, and measure the tensile strength ( For TS (MPa)) and elongation (El (%)), the case of TS×El≧15000 was regarded as good, and the case of TS×El<15000 was regarded as poor.

另外,利用10mmφ的冲头以12.5%的间隙在切割为130mm见方的钢板的中央进行冲裁来准备具有孔的试验片,利用60°圆锥冲头从冲裁孔的毛边侧的相反方向向上顶,测定裂纹贯穿钢板时的孔径d(mm),按照下式算出扩孔率λ。In addition, a test piece with a hole was prepared by punching the center of a steel plate cut into a 130 mm square with a 10 mmφ punch with a gap of 12.5%, and pushed upward from the direction opposite to the rough side of the punched hole with a 60° conical punch. , Measure the hole diameter d (mm) when the crack penetrates the steel plate, and calculate the hole expansion rate λ according to the following formula.

λ(%)=[(d-10)/10]×100λ(%)=[(d-10)/10]×100

<弯曲加工部的镀层密合性><Coating Adhesion of Bending Part>

对于不实施合金化处理的热镀锌钢板的镀层密合性而言,将钢板弯曲至180°后,对弯曲加工部的外侧进行胶带剥离,目视判定镀层有无剥离并如下进行评价。Regarding the coating adhesion of the hot-dip galvanized steel sheet without alloying treatment, after the steel sheet was bent to 180°, the tape was peeled off from the outside of the bent portion, and the presence or absence of the coating peeling was visually judged and evaluated as follows.

○:镀层未剥离○: The coating is not peeled off

×:镀层剥离×: Plating peeled off

另外,合金化热镀锌钢板的镀层密合性通过以下所示的粉化试验来评价。In addition, the coating adhesion of the galvannealed steel sheet was evaluated by the pulverization test shown below.

在镀覆钢板上粘贴粘合胶带,使胶带粘贴面作为内侧,以5mm的弯曲半径进行90°弯曲复原,利用荧光X射线对剥离下来的胶带进行分析。求出此时的每单位长度的Zn计数,作为镀层剥离量。关于抗粉化性,参照下述基准,将前述的粉化试验中求出的镀层剥离量为等级1的情况评价为良好(◎),将前述的粉化试验中求出的镀层剥离量为等级2的情况评价为大致良好(○),将前述的粉化试验中求出的镀层剥离量为等级3的情况评价为不良(×)。◎、○为合格。Adhesive tape was attached to the plated steel plate, with the tape-adhesive side as the inner side, and 90° bending restoration was performed with a bending radius of 5 mm, and the peeled tape was analyzed by fluorescent X-rays. The Zn count per unit length at this time was calculated|required and it was set as the plating peeling amount. With regard to the powdering resistance, referring to the following criteria, the case where the amount of plating peeling obtained in the aforementioned powdering test was ranked 1 was evaluated as good (⊚), and the amount of plating peeling obtained in the aforementioned powdering test was The case of rank 2 was evaluated as almost good (◯), and the case of rank 3 in the case where the plating peeling amount obtained in the above-mentioned pulverization test was evaluated as poor (×). ◎, ○ are qualified.

镀层剥离量:等级Coating peeling amount: grade

0以上且小于3000:1(良好(◎))0 or more and less than 3000:1 (good (◎))

3000以上且小于6000:2(良好(○))More than 3000 and less than 6000: 2 (good (○))

6000以上:3(不良(×))More than 6000: 3 (bad (×))

<耐氢脆性><Hydrogen embrittlement resistance>

以5mm的弯曲半径对150mm×30mm的长条形试验片进行弯曲加工,在表面上安装耐水性的应变仪,浸渍在0.5mol/L的硫酸中,以0.1mA/cm2的电流密度对该试验片通电,由此进行电解,使氢进入试验片,按照下述基准对通电2小时后的裂纹的产生进行评价。Bend a strip-shaped test piece of 150mm×30mm with a bending radius of 5mm, install a water-resistant strain gauge on the surface, immerse it in 0.5mol/L sulfuric acid , and use a current density of 0.1mA/cm The test piece was energized to perform electrolysis, hydrogen was introduced into the test piece, and the occurrence of cracks after 2 hours of energization was evaluated according to the following criteria.

良好(○):未产生裂纹Good (○): No cracks occurred

不良(×):产生裂纹Bad (×): Cracks occurred

<涂装后耐腐蚀性><Corrosion resistance after painting>

利用10mmφ的冲头以12.5%的间隙在切割为130mm见方的钢板的中央进行冲裁来准备具有孔的试验片,利用60°圆锥冲头从冲裁孔的毛边侧的相反方向向上顶,实施扩孔加工。此时,向上顶直至扩孔率达到产生裂纹的80%的值。对于这样加工后的试验片,实施化学转化处理、电沉积涂装,基于JISZ2371(2000年)进行10天盐水喷雾试验,对加工部有无膨胀进行评价。Use a 10mmφ punch to punch out the center of a steel plate cut into a 130mm square with a gap of 12.5% to prepare a test piece with a hole, and use a 60° conical punch to push upward from the opposite direction of the blank side of the punched hole. Reaming processing. At this time, push upward until the hole expansion ratio reaches a value of 80% where cracks are generated. The test pieces processed in this way were subjected to chemical conversion treatment and electrodeposition coating, and were subjected to a 10-day salt spray test based on JIS Z2371 (2000) to evaluate the presence or absence of swelling of the processed portion.

良好(○):无膨胀Good (○): No swelling

不良(×):有膨胀Bad (×): There is swelling

将通过上述方法得到的结果与制造条件一并示于表2-1、表2-2、表3-1、表3-2中。The results obtained by the above methods are shown in Table 2-1, Table 2-2, Table 3-1, and Table 3-2 together with the production conditions.

表2-2Table 2-2

表3-2Table 3-2

根据表2-1、表2-2、表3-1、表3-2可知,本发明例的外观性、加工性、弯曲加工部的镀层密合性、耐氢脆性和延伸凸缘加工部的涂装后耐腐蚀性均良好(○)。另一方面,不满足本发明范围的比较例的任意一种评价较低。According to Table 2-1, Table 2-2, Table 3-1, and Table 3-2, it can be seen that the appearance, workability, coating adhesion of the bent portion, hydrogen embrittlement resistance, and stretch flanged portion of the examples of the present invention The corrosion resistance after painting was good (◯). On the other hand, any of the comparative examples not satisfying the scope of the present invention was evaluated low.

Claims (21)

1. A hot-dip galvanized steel sheet characterized by having a coating adhesion amount per one surface of the steel sheet of 20 to 120g/m2The zinc plating layer of (2), wherein carbides are present in a proportion of 5 or more and 50 or less per division and have an average particle diameter of 10nm or less, oxides are present in a proportion of 5 or more and 50 or less per division and have an average particle diameter of 50nm or more,
the steel plate has the following composition: contains, in mass%, C: 0.02% or more and 0.30% or less, Si: 0.01% or more and 2.5% or less, Mn: 0.1% or more and 3.0% or less, P: 0.003% or more and 0.08% or less, S: 0.01% or less, Al: 0.001% or more and 0.20% or less, Ti: 0.03% to 0.40% inclusive, with the balance being Fe and unavoidable impurities,
wherein each partition is defined by the thickness t of the coating1μ m and an area t obtained by dividing the cross section of the plating layer at intervals of 1 μm in a direction orthogonal to the thickness direction1×1μm2
2. The hot-dip galvanized steel sheet according to claim 1, wherein the carbide contains Ti and the oxide contains a material selected from the group consisting of TiO2、MnO、MnO2、SiO2、Al2O3、Mn2SiO4、MnSiO3At least one oxide of (1).
3. The hot-dip galvanized steel sheet according to claim 1 or 2, characterized by further comprising, as a component composition of the steel sheet, in mass%: 0.001% or more and 0.2% or less, V: 0.001% or more and 0.5% or less, Mo: 0.01% or more and 0.5% or less, W: 0.001% to 0.2% inclusive.
4. The hot-dip galvanized steel sheet according to claim 1 or 2, characterized by further comprising, as a component composition of the steel sheet, in mass%: 0.0005% or more and 0.005% or less.
5. The hot-dip galvanized steel sheet according to claim 3, characterized by further comprising, as a component composition of the steel sheet, in mass%: 0.0005% or more and 0.005% or less.
6. The hot-dip galvanized steel sheet according to claim 1 or 2, wherein the steel sheet is a hot-rolled steel sheet.
7. The hot-dip galvanized steel sheet according to claim 3, wherein the steel sheet is a hot-rolled steel sheet.
8. The hot-dip galvanized steel sheet according to claim 4, wherein the steel sheet is a hot-rolled steel sheet.
9. The hot-dip galvanized steel sheet according to claim 5, wherein the steel sheet is a hot-rolled steel sheet.
10. The hot-dip galvanized steel sheet according to claim 1 or 2, wherein the zinc plating layer is subjected to alloying treatment.
11. The hot-dip galvanized steel sheet according to claim 3, wherein the zinc plating layer is subjected to alloying treatment.
12. The hot-dip galvanized steel sheet according to claim 4, wherein the zinc plating layer is subjected to alloying treatment.
13. The hot-dip galvanized steel sheet according to claim 5, wherein the zinc plating layer is subjected to alloying treatment.
14. The hot-dip galvanized steel sheet according to claim 6, wherein the zinc plating layer is subjected to alloying treatment.
15. The hot-dip galvanized steel sheet according to any one of claims 7 to 9, wherein the zinc plating layer is subjected to alloying treatment.
16. The hot-dip galvanized steel sheet according to claim 10, wherein the alloyed galvanized layer has an Fe content of 7 to 15%.
17. The hot-dip galvanized steel sheet according to any one of claims 11 to 14, wherein the content of Fe in the alloyed zinc-plated layer is 7 to 15%.
18. The hot-dip galvanized steel sheet according to claim 15, wherein the content of Fe in the alloyed zinc-plated layer is 7 to 15%.
19. A method for producing a high-strength hot-dip galvanized steel sheet, characterized in that, when the steel having the composition according to any one of claims 1, 3, 4 and 5 is hot-rolled, cooled and coiled after the finish rolling, and then subjected to continuous annealing and hot-dip galvanizing,
the finish rolling temperature is set to 850 ℃ or higher, the coiling temperature is set to 540 ℃ or lower, the continuous annealing is performed under the following conditions,
the following oxidation treatment was performed: the composition of the gas in the heating zone of the annealing furnace was set to H2More than or equal to 40 volume percent of CH4Not less than 20% by volume of CO2More than or equal to 1 volume percent and the balance of CO and N2、CxHyHeating the steel plate to a temperature of 520-650 ℃ to form an oxide layer with a thickness of 6-60 nm on the surface of the steel plate, wherein x is more than or equal to 2 and y is more than or equal to 4,
then, the atmosphere in the soaking zone contains 5-50 vol% of hydrogen and the balance is N2And partial pressure of water vaporAnd hydrogen partial pressureReducing annealing is performed so that the steel sheet has an arrival temperature in the soaking zone of 630 ℃ to 780 ℃ while satisfying the following formula (1),
10 - 3 &le; P H 2 O / P H 2 &le; 10 - 1 - - - ( 1 )
wherein,indicates the partial pressure (Pa) of water vapor,indicating the hydrogen partial pressure (Pa).
20. The method for producing a high-strength hot-dip galvanized steel sheet according to claim 19, characterized in that after the hot-dip galvanizing treatment, the steel sheet is further subjected to an alloying treatment by heating to a temperature of 450 ℃ to 510 ℃.
21. The method for producing a high-strength hot-dip galvanized steel sheet according to claim 20, characterized in that the steel sheet is cooled to 400 ℃ at a temperature of 20 ℃/sec or less after the alloying treatment.
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