CN104245561B - Zero waste dosing method and apparatus for filling liquid containers - Google Patents
Zero waste dosing method and apparatus for filling liquid containers Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及一种方法,该方法用于获得含定量液体或液体混合物的容器的零浪费生产。本发明还涉及按照所述方法运作的配量装置和使用该装置的机器。具体而言,本发明涉及向容器精确灌装所述定量液体或液体混合物。The present invention relates to a method for obtaining a zero-waste production of containers containing measured quantities of liquids or mixtures of liquids. The invention also relates to a dosing device operating according to said method and to a machine using this device. In particular, the present invention relates to the precise filling of said measured quantities of liquids or mixtures of liquids into containers.
背景技术Background technique
已知在向容器灌装确定的液体或液体混合物时,相对于注入容器的液体体积量准确性存在不同的公差水平。It is known that when filling a container with a defined liquid or liquid mixture, there are different tolerance levels with respect to the accuracy of the volume of liquid injected into the container.
还已知,在现有技术的某些领域中,例如但不限于,医药领域中,要求的公差水平总是很小。It is also known that in certain fields of prior art, such as, but not limited to, the field of medicine, the level of tolerance required is always very small.
还已知,对于非常昂贵的液体、特殊或专用液体、甚至危险、有毒、有害或污染性的液体而言,必须将灌装公差限制为极低的值,根据所灌装的液体类型,还可以达到1-10‰的系数。It is also known that for very expensive liquids, special or specialty liquids, or even dangerous, poisonous, harmful or polluting liquids, the filling tolerances must be limited to extremely low values, depending on the type of liquid being filled, also A coefficient of 1-10‰ can be achieved.
说明书中各处所称的“液体”应当理解为既可以指严格意义上的液体物质(即环境温度和压力条件下保持其自身体积,但倾向于变形来适应容器形状的液体物质),或者也可以指凝胶状或类似物质(即具有一定的粘度从而可用适当装置进行转移)。The "liquid" referred to in various places in the specification should be understood as either referring to a liquid substance in the strict sense (that is, a liquid substance that maintains its own volume under ambient temperature and pressure conditions, but tends to deform to adapt to the shape of the container), or can Refers to a gel-like or similar substance (that is, has a certain viscosity so that it can be transferred with suitable equipment).
使用已知的灌装系统中,并非总是能够达成上述精度,且甚至在达成的时候也不能保持所述精度的连续性和恒定性;由于没有遵照公差要求,这总是会生成浪费。With the known filling systems, it is not always possible to achieve the above-mentioned precision, and even when it is achieved, it is not possible to maintain said precision continuously and constancy; this always generates waste because the tolerance requirements are not observed.
此类浪费不仅带来产量降低,成本上升,还在给容器再加工以提供所需液体含量的过程造成问题。Not only does this waste result in lower yields and higher costs, it also creates problems in reprocessing the containers to provide the desired liquid content.
此外,对于危险、有毒、有害或污染性液体而言,容器的再加工导致了成本问题、安全问题且通常对产品和环境均造成污染问题。Furthermore, for hazardous, toxic, hazardous or polluting liquids, the reprocessing of containers leads to cost issues, safety issues and often contamination issues both to the product and the environment.
此外,还有些液体在转移过程中需要持续的保护,以便在可能的范围内避免某些污染物。In addition, there are liquids that require continuous protection during transfer to avoid, to the extent possible, certain contaminants.
因此,本发明的目的之一在于,完善一种至少能够在例如用于对人类、动物或植物给药的昂贵或危险、有毒、有害或污染性液体中避免浪费产生的方法。One of the objects of the present invention is therefore to develop a method which at least makes it possible to avoid waste generation in expensive or dangerous, toxic, harmful or polluting liquids, eg for administration to humans, animals or plants.
不言而喻,所述产品,在一次性使用的情况下,还可以用于科学和/或工业应用。It goes without saying that the product, in the case of single use, can also be used for scientific and/or industrial applications.
本发明的又一目的在于:获得一种能够应用所述方法的装置。Another object of the present invention is to obtain a device capable of applying the method.
本发明的一个相关目的在于,完善一种适用于在包含所述装置的机器上执行并控制所述方法的电脑程序,A related object of the invention is to develop a computer program suitable for executing and controlling said method on a machine comprising said means,
本发明的又一目的在于:获得一种用于灌装容器的机器,该机器使用根据本发明所述方法来运作并由相关电脑程序所管理的所述装置。Yet another object of the invention is to obtain a machine for filling containers using said means operating according to the method of the invention and managed by the associated computer program.
申请人设计、测试并实施了本发明,以克服现有技术的缺陷,并达成上述及其他目的与有益效果。The applicant designs, tests and implements the present invention to overcome the defects of the prior art and achieve the above and other objectives and beneficial effects.
发明内容Contents of the invention
本发明通过独立权利要求来陈述和表征,同时从属权利要求描述了本发明或其主要发明思路的变形形式的其他特征。The invention is stated and characterized by the independent claims, while the dependent claims describe other characteristics of the invention or variants of its main inventive idea.
基于以上目的,本发明的方法提供:在用于将液体递送至精确灌装定量容器的站台处,使用精确容积泵,所述精确容积泵连接在槽或其他用于容纳将要引入所述容器的液体的适当容器上。Based on the above objects, the method of the present invention provides that, at the station for delivering the liquid to the precisely filled dosing container, the use of a precise volumetric pump is connected to a tank or other device for containing the liquid to be introduced into said container. appropriate container for the liquid.
所述容积泵类型是:包括至少一个转子和可选的相连定子,其中限定了泵室,所述泵室逐步确定从入口或吸入管至出口或递送管的液体抽吸。Said positive displacement pump is of the type comprising at least one rotor and optionally an associated stator defining a pump chamber which determines stepwise the suction of liquid from an inlet or suction duct to an outlet or delivery duct.
在所述容积泵领域中,定义了本发明所述的递送开始“零”角位置或点,其与至少一个转子的定量角位置有关,通过所述“零”点,可以控制递送液体量从而获得所需的精密配量。In the field of said volumetric pumps, a delivery start "zero" angular position or point according to the present invention is defined, which is related to the quantitative angular position of at least one rotor, through which "zero" point the amount of liquid delivered can be controlled so that Get the precision dosing you need.
特别地,在医药产品或需要保护其免受污染物质之害的产品中,本发明优选为使用蠕动泵。In particular, in pharmaceutical products or products which need to be protected from contaminating substances, the invention preferably uses peristaltic pumps.
但是,使用容积泵,例如齿轮泵、凸轮泵或可变箱式泵,也属于本发明的思路之内。However, it is also within the idea of the invention to use positive displacement pumps, such as gear pumps, lobe pumps or variable tank pumps.
在蠕动泵的情形下,其通常设有转子,该转子上设有1个或多个辊,随所述辊的转动,连续并渐进地堵住转子和定子之间弹性管,所述弹性管内有用于泵吸的液体,且所述弹性管起到泵室的作用。所述辊的连续及渐进动作使得液体前进。In the case of a peristaltic pump, it is usually provided with a rotor on which 1 or more rollers, as the rollers rotate, continuously and progressively block the elastic tube between the rotor and the stator, inside the elastic tube There is liquid for pumping, and the elastic tube acts as a pumping chamber. The continuous and progressive action of the rollers advances the liquid.
蠕动泵通常用在需要防止泵的构件与泵吸液体相接触的过程中,其中所述液体,例如在本发明中,可能具有危险性、毒性、有害性和污染性。所述弹性管可以用不同的已知材料制成。Peristaltic pumps are commonly used in processes where it is necessary to protect the components of the pump from contact with the pumped liquid, which, for example in the present invention, may be hazardous, toxic, harmful and contaminating. The elastic tube can be made of different known materials.
通常情况下,容积泵且尤其是蠕动泵在各种因素下具有不连续的精度。所述不连续性尤其是与泵的正常不连续运作(或所谓的“起停”)有关,其中每次运行都关联着完全递送的单一循环。这种不连续递送的决定事实在于:一次运作循环期间所递送的液体数量正是灌装容器所需要的数量(即递送所需液体数量)。In general, positive displacement pumps and especially peristaltic pumps have discrete accuracy under various factors. Said discontinuities are inter alia related to the normal discontinuous operation (or so-called "start and stop") of the pump, where each operation is associated with a single cycle of complete delivery. This discontinuous delivery is determined by the fact that the quantity of liquid delivered during one operating cycle is exactly the quantity required to fill the container (ie deliver the required quantity of liquid).
蠕动泵的不连续递送过程中所出现的各种因素包括:弹性管的尺寸和厚度;制管材料;一个和其前一个转动阻塞辊之间的泵室大小;停工时间;单位时间内的循环数目;输送中的液体的特性。Various factors that arise during discontinuous delivery of peristaltic pumps include: size and thickness of the elastic tubing; tubing material; size of the pump chamber between one and its preceding rotating blocking roller; downtime; cycles per unit of time Number; properties of the liquid being transported.
申请人通过实验,尤其是在使用蠕动泵的情况下,验证了在非连续递送(“起停”)的情形下,可以将该递送液体总量的不确定性降低至很低的值,且在最严格的公差允许范围之内。The applicant has demonstrated by experiments, especially in the case of a peristaltic pump, that in the case of discontinuous delivery (“start-stop”), the uncertainty in the total amount of liquid delivered can be reduced to very low values, and within the tightest tolerances allowed.
申请人还验证了:若相对于所述管来定义转子的递送开始“零”点,可以将递送液体量控制在严格公差,甚至是2-5‰范围内。The Applicant has also verified that if the delivery start "zero" point of the rotor is defined relative to the tube, it is possible to control the delivered liquid volume within tight tolerances, even within 2-5‰.
在本发明的又一个变形形式中,申请人还解决了液体递送中,由于循环结束递送瞬时(“停”之后)且令容积泵转子回到递送开始“零”点(“起”)所需转动而决定的额外递送的角位移的问题。In yet another variant of the invention, applicants have also addressed the need for liquid delivery due to the momentary end of the cycle (after "stop") and the return of the positive displacement pump rotor to the "zero" point at the start of delivery ("start"). Rotation determines the angular displacement of the additional delivery of the problem.
为了克服这些问题,且消除所述瞬时的影响,申请人发现,可以提供设置在所采用的容积泵的出口管下游的截流阀,优选但不限于三向阀,或类似或相当的可选择通道的液体截流构件。In order to overcome these problems, and to eliminate said transient effects, the applicant has found that it is possible to provide a shut-off valve, preferably but not limited to a three-way valve, or similar or equivalent alternative channel, arranged downstream of the outlet pipe of the positive displacement pump employed. liquid intercepting member.
在一个变形形式中,所述阀设置在非常靠近与容器配合的最终递送构件处。In one variant, said valve is located very close to the final delivery member cooperating with the container.
当容积泵的转子达到所需递送结束角位置(“停”)时,所述阀截流通常流向所述最终容器的所述液流,以将其转移入再循环分支,例如将截流的液体再引入最初的槽或适当容器中。When the rotor of the positive displacement pump reaches the desired end-of-delivery angular position ("stop"), the valve shuts off the liquid flow normally to the final container to divert it into a recirculation branch, e.g. Introduce into original tank or suitable container.
本发明能够满足从0.01ml至1000ml的数量配量范围,且符合严格的甚至是2-5‰的公差范围。The invention can meet the dosage range from 0.01ml to 1000ml, and meet the strict tolerance range of even 2-5‰.
应当指出,本发明中所述阀的驱动必须考虑到阀自身的运作以及所需时间,由此才能够在所需递送体积的最严格公差范围内精确地进行截流。It should be noted that the actuation of the valve in the present invention must take into account the operation of the valve itself as well as the time required so that shut-off can be performed precisely within the tightest tolerances of the desired delivered volume.
还应当指出,该方法及其相关装置允许建立与产品类型和其他可能因素(例如温度、构件漂移、一次“停”及其后的“起”之间的时间,等等)相关的数据库,所述数据库的建立包括统计学形式和逐点形式。It should also be noted that the method and its associated means allow building a database related to product type and other possible factors (such as temperature, component drift, time between a "stop" and a subsequent "start", etc.), so The establishment of the above database includes statistical form and point-by-point form.
这意味着,在第一次递送中,所述第一次递送即涉及此前已递送过的新产品,也涉及到某次停止后的新起始,已可以达到所需公差范围内的递送值,因为数据库提供了必需的调节和控制参数。This means that in the first delivery, which involves both a new product that has been delivered before, and a new start after a stop, it is already possible to achieve delivery values within the required tolerances , because the database provides the necessary tuning and control parameters.
使用本方法及相关装置,可以通过专门服务于容器的自动容积泵,同时灌装数个容器,所述槽下游的每个所述泵连接其专用的三向阀,而无需现有技术中的任何单独预校准。Using this method and related devices, it is possible to fill several containers at the same time by means of automatic volumetric pumps dedicated to serving the containers, each said pump downstream of said tank is connected to its dedicated three-way valve, without the need of prior art Any individual precalibration.
本发明中,可以存在单一递送站台,其具有独立的上游测量站台,用于测量容器皮重。In the present invention there may be a single delivery station with a separate upstream measurement station for tareing the containers.
在一种变形形式中,该递送站台可以连接用于测量容器皮重的装置,或与其合为一体。In a variant, the delivery station can be connected to, or integrated with, the means for measuring the tare of the container.
但是,由于数据库中可能不包含的漂移问题,容积泵可能无法随时间保持递送恒定;申请人已预见此问题,在一种变形形式中,递送站台下游处还有一个单独站台,用于测量灌满的容器的毛重。However, volumetric pumps may not be able to maintain delivery constant over time due to drift issues that may not be included in the database; the applicant has foreseen this problem and in a variant there is also a separate station downstream of the delivery station for measuring the filling rate. Gross weight of a full container.
因此,在本发明的一种改进变体形式中,提供使用处理系统来比较需灌入容器中的特定液体液体量的理论或期望值与灌入容器的该特定液体的实际或真值数量,所述理论或期望值存储在处理器所连接的适当数据库中。Therefore, in an improved variant form of the invention, there is provided the use of a processing system to compare a theoretical or expected amount of a particular liquid to be filled into a container with an actual or true amount of that particular liquid to be filled into the container, so The theoretical or expected values are stored in an appropriate database to which the processor is connected.
所述比较衍生自皮重以及灌装之后的毛重测量。The comparison is derived from tare and gross weight measurements after filling.
本发明提供:使用该比较结果来对容积泵进行闭环反馈控制。The invention provides for using the comparison result for closed-loop feedback control of the positive displacement pump.
特别地,若在该比较中,灌入的真实量小于理论量,则调节控制系统的递送开始“零”点相关角位置相对于转子转动方向反向移动。反之亦然,若真实量大于理论量,则递送开始“零”点相关角位置相对于转子转动方向向前移动。In particular, if in this comparison the actual amount poured is less than the theoretical amount, the relative angular position of the delivery start "zero" point of the regulating control system is reversed relative to the direction of rotation of the rotor. Vice versa, if the actual amount is greater than the theoretical amount, the relative angular position of the delivery start "zero" point is shifted forward with respect to the direction of rotor rotation.
根据以下函数,用a表示从“停”点到“零”或起始点的重定位角度值,或采用的补偿角位移:Let a denote the angular value of the repositioning from the "stop" point to the "zero" or starting point, or the compensation angular displacement employed, according to the following function:
其中:in:
q= “零”点移动角位置的每个角单位或分数所对应的液体单位数量;q = number of liquid units per angular unit or fraction of the shifted angular position of the "zero" point;
g=液体比重;g=liquid specific gravity;
d=控制测量中测得的递送液体理论数量和真实数量之间的个体差异值。d = value of the individual difference between the theoretical and real amount of delivered liquid measured in the control measurement.
在一个改进的变形形式中,可在算法中并入至少一个或多个以下函数:In an improved variant, at least one or more of the following functions may be incorporated into the algorithm:
t=液体温度;t = liquid temperature;
T=环境温度;T = ambient temperature;
D=构件漂移的相关因素。D = Factors related to component drift.
在某些执行模式中,对于容积泵在停顿或产品更换后的第一次启动,由于定量递送点所连接的数据库中的信息,处理器可以根据将要递送的液体产品类型,限定每个泵的单独“零”点。In certain modes of execution, for the first start of a positive displacement pump after a standstill or product change, the processor can define the volume of each pump according to the type of liquid product to be delivered, thanks to the information in the database to which the dosing delivery point is connected. Individual "zero" points.
在一个变形形式中,本发明提供:当需要更新流速时,“零”点保持固定,而所需液体量的递送结束角位置发生变化。In a variant, the invention provides that when an update of the flow rate is required, the "zero" point remains fixed, while the angular position of the end of delivery of the desired volume of liquid changes.
在本发明的思路中,递送循环的控制指挥系统在必要时可以对“零”点和递送结束点同时进行干涉。In the idea of the present invention, the control and command system of the delivery cycle can intervene on the "zero" point and the delivery end point at the same time when necessary.
附图说明Description of drawings
以下将通过结合附图,以非限制性实施例的方式,对一种可能的优选实施方式进行描述,以清楚说明本发明的上述及其他特征。In the following, a possible preferred implementation will be described in the form of a non-limiting example in conjunction with the accompanying drawings, so as to clearly illustrate the above and other features of the present invention.
图1是一种用于将液体精确灌入容器的机器的局部示意图,该机器包括根据本发明的方法来运作的装置。Figure 1 is a schematic partial view of a machine for the precise filling of liquids into containers, the machine comprising means operating according to the method of the invention.
图2是一种根据本发明的方法来运作的装置的示意图。Figure 2 is a schematic diagram of an apparatus operating according to the method of the present invention.
图3是图2所示装置的局部细节放大示意图。FIG. 3 is an enlarged schematic view of partial details of the device shown in FIG. 2 .
图4是本发明的方法的一种实施方案是的综合流程图。Figure 4 is a general flow diagram of one embodiment of the method of the present invention.
为了帮助理解,在可能的情况下,对附图中的相同通用元件使用了同样的标号。应理解,一种实施方式中的元件和特征,可以很方便地并入其他实施方式中,而无需进一步阐明。To facilitate understanding, the same reference numerals have been used, where possible, for the same general elements in the drawings. It is to be understood that elements and features of one embodiment may be readily incorporated into other embodiments without further elaboration.
具体实施方式detailed description
如附图所示的示例为用于以液体精确灌装多个容器22的机器20,其具有配量装置10(图2)、第一站台24和第二站台26;第一站台24在容器22灌装步骤上游(仅对时间顺序而言)工作,用于测量容器22皮重;第二站台26在配量装置10下游工作,用于在容器22灌装后测量其毛重。The example shown in the accompanying drawings is a machine 20 for accurately filling a plurality of containers 22 with a liquid, which has a dosing device 10 ( FIG. 2 ), a first station 24 and a second station 26; 22 works upstream (only for the chronological order) of the filling step for measuring the tare weight of the container 22 ; a second station 26 works downstream of the dosing device 10 for measuring the gross weight of the container 22 after it has been filled.
在一种变形形式中,第一站台24独立地且具有物理分隔地设在配量装置10的上游,例如如图1所示。在其他变形形式中,第一站台24与所述配量装置10相关联或结合为一体。In a variant, the first station 24 is provided independently and with physical separation upstream of the dosing device 10 , as shown for example in FIG. 1 . In other variants, the first station 24 is associated or integrated with the dosing device 10 .
机器20还连接或包括电子信息处理器28或类似处理装置或控制指挥装置,所述处理器28用于至少指挥和控制配量装置10。所述处理器28可以根据需递送的液体类型,配备预先存储数据的电子数据库,该数据库可用所获得的逐点信息来实现。The machine 20 is also connected to or comprises an electronic information processor 28 or similar processing means or control directing means for at least directing and controlling the dosing device 10 . Said processor 28 may be equipped with an electronic database of pre-stored data according to the type of liquid to be delivered, which database may be implemented with the obtained point-by-point information.
配量装置10包括在递送站台19中,且与支持和定位将要灌装的容器22的工作平台30的下部相关联,也可以独立设置。The dosing device 10 is included in the delivery station 19 and is associated with the lower part of the working platform 30 supporting and positioning the container 22 to be filled, or it can be provided independently.
根据本发明的一种变形形式,机器20设有装置25,用于单一辨认每个个体容器22。According to a variant of the invention, the machine 20 is provided with means 25 for uniquely identifying each individual container 22 .
配量装置10(图2)包括与一个或多个容积泵(此情况下为蠕动泵12)液压连接的液体槽11。如本例所示的情况中,展示了4个蠕动泵12,各用于其相关联的容器22的精确灌装。但是,由于泵与容器之间的比值总是1:1,因此,蠕动泵12的数目可以作为需要同时灌装的容器的函数而变化,从而满足生产需求。The dosing device 10 ( FIG. 2 ) comprises a liquid tank 11 hydraulically connected to one or more positive displacement pumps, in this case a peristaltic pump 12 . In the case shown in this example, four peristaltic pumps 12 are shown, each for precise filling of its associated container 22 . However, since the ratio between pumps and containers is always 1:1, the number of peristaltic pumps 12 can be varied as a function of the containers that need to be filled simultaneously to meet production needs.
每个蠕动泵12的上游均连接用于液体的第一进口支管14,该支管将槽11与蠕动泵12的进口或吸入管连接在一起;每个蠕动泵12在下游的递送口或出口处连接有递送构件16,例如精密喷嘴,适用于根据已知方法将所需液体数量灌入相关容器22中。Upstream of each peristaltic pump 12 is connected a first inlet branch 14 for liquid, which connects the tank 11 with the inlet or suction pipe of the peristaltic pump 12; each peristaltic pump 12 at the delivery port or outlet downstream Attached is a delivery member 16, such as a precision nozzle, suitable for pouring the required quantity of liquid into the associated container 22 according to known methods.
在本发明中,每个蠕动泵12的下游设有三向阀,与递送构件16相连。从每个三向阀13中伸出第二再循环分支15,该分支15连通槽11或其他适当容器。In the present invention, a three-way valve is provided downstream of each peristaltic pump 12 and is connected to the delivery member 16 . From each three-way valve 13 extends a second recirculation branch 15 which communicates with a tank 11 or other suitable container.
根据从处理器28接收到的指令,三向阀13适于采取至少一个第一递送运行状态和一个第二再循环运行状态。所述两种状态与蠕动泵12的逐点角位置相关。According to instructions received from the processor 28, the three-way valve 13 is adapted to assume at least a first delivery operating state and a second recirculation operating state. The two states are related to the pointwise angular position of the peristaltic pump 12 .
在第一递送运行状态中,三向阀13允许液体从蠕动泵12中流出,经过递送构件16,灌入下方的容器22中。In the first delivery operating state, the three-way valve 13 allows liquid to flow out of the peristaltic pump 12 , through the delivery member 16 and into the container 22 below.
在第二再循环运行状态中,来自蠕动泵12的液流被完全截取并转移至第二再循环分支15中,再从此处再次引入槽11。In the second recirculation operating state, the liquid flow from the peristaltic pump 12 is completely intercepted and diverted into the second recirculation branch 15 from where it is reintroduced into the tank 11 .
图3的示意图展示了:图2中的蠕动泵12之一所连接的三向阀13如何控制液体递送。FIG. 3 is a schematic diagram illustrating how the three-way valve 13 to which one of the peristaltic pumps 12 in FIG. 2 is connected controls fluid delivery.
如图所示的蠕动泵12传统上包括转子42,转子42上装有多个辊44,所述辊44阻塞适当的管46,使得来自槽11的液体前进。在一个变形形式中,辊44的数目在4-10之间较为有利,优选为5-8之间。在此情况下,转子42设置为逆时针转动。字母“A”表示灌装循环的递送结束的理论角位置(“停”),而数字”零”表示递送开始的理论”零”角位置(“起”)。The peristaltic pump 12 as shown conventionally includes a rotor 42 on which are mounted a plurality of rollers 44 which block appropriate tubes 46 to allow the advancement of liquid from the tank 11 . In a variant, the number of rollers 44 is advantageously between 4-10, preferably between 5-8. In this case, the rotor 42 is set to rotate counterclockwise. The letter "A" designates the theoretical angular position at which delivery of the filling cycle ends ("stop"), while the number "zero" designates the theoretical "zero" angular position at which delivery begins ("start").
事实上,根据需要递送的液体数量,转动角度的变化范围可以是几度至一个或多个周角。In fact, the angle of rotation can vary from a few degrees to one or more angles of rotation, depending on the amount of liquid that needs to be delivered.
一个递送循环结束(点“A”的位置-停)且另一循环尚未开始之前,本发明所述的蠕动泵12必须令转子42的角位置恢复至“零” 点——即递送开始处,从此处起再次确定需传给转子42的转动,由此递送所需的液体体积。At the end of one delivery cycle (position of point "A" - stop) and before another cycle begins, the peristaltic pump 12 according to the invention must return the angular position of the rotor 42 to the "zero" point - where delivery begins, From there, the rotation to be imparted to the rotor 42 is again determined in order to deliver the required liquid volume.
转子42受到被控制在适当位置的动力装置驱动,此例中所述的动力装置是位置传感器或编码器50所连接的步进马达48。处理器28指挥步进马达48的运行,其指令也是从位置传感器或编码器50接收到的信号的函数。The rotor 42 is driven by a power unit, in this example a stepper motor 48 to which a position sensor or encoder 50 is connected, which is controlled in position. Processor 28 directs the operation of stepper motor 48 whose instructions are also a function of signals received from position sensor or encoder 50 .
三向阀13包括促动器17,在处理器28的控制下启动。促动器17决定三向阀13内部截流构件或阻塞件(附图中未显示)的所需定位,由此三向阀13可以选择性地采取至少所述第一递送运行状态或第二再循环运行状态。The three-way valve 13 includes an actuator 17 actuated under the control of a processor 28 . The actuator 17 determines the desired positioning of the shut-off member or blocking member (not shown in the figures) inside the three-way valve 13, whereby the three-way valve 13 can selectively assume at least said first delivery operating state or a second second delivery state. Loop running status.
特别地,由于位置传感器或编码器50的存在,可以向处理器28传输电子信号,所述电子信号用于识别转子42在完成灌装角位移之后到达灌装循环停止的角位置“A”时的位置和瞬间时刻。In particular, thanks to the presence of a position sensor or encoder 50, an electronic signal can be transmitted to the processor 28 for identifying when the rotor 42 has reached the angular position "A" at which the filling cycle stops after completing the filling angular displacement. location and moment of time.
当处理器28接收到表明转子42接近角位置“A”的信号时,考虑到延迟,处理器28向三向阀13发出启动指令,由此到达角位置“A”上时,三向阀13处于第二再循环运作状态。When the processor 28 receives a signal indicating that the rotor 42 is close to the angular position "A", the processor 28 issues an activation command to the three-way valve 13, taking into account the delay, so that when the angular position "A" is reached, the three-way valve 13 In the second recirculation operating state.
这使得泵出的液体体积被转入通向槽11的第二再循环分支15。This causes the pumped liquid volume to be diverted into the second recirculation branch 15 leading to the tank 11 .
由此一来,从递送结束点“A”(或“停”)到递送开始角位置”零”(或“起”)的角位移中所泵出的液体体积,被再循环进入槽11,而并不引入容器22,因此,容器22仅会接收到与运作循环相关联的正确液体量。Thus, the liquid volume pumped in the angular displacement from the delivery end point "A" (or "stop") to the delivery start angular position "zero" (or "start") is recirculated into the tank 11, The container 22 is not introduced, so the container 22 will only receive the correct amount of liquid associated with the operating cycle.
保持第二再循环运作状态,直至处理器28接收到表示转子42到达角位置”零”的信号,在此处停止,准备开始下一次递送。由此一来,三向阀13再次回到第一递送运行状态。The second recirculation mode of operation is maintained until the processor 28 receives a signal indicating that the rotor 42 has reached the angular position "zero", at which point it stops, ready to start the next delivery. As a result, the three-way valve 13 returns to the first delivery operating state again.
图3中的箭头FB表示进入处理器28的电子信号,该信号用于蠕动泵12(以及可选地,促动器17)的运作的闭环反馈控制。Arrow FB in FIG. 3 represents an electronic signal entering processor 28 for closed loop feedback control of the operation of peristaltic pump 12 (and optionally actuator 17 ).
箭头FB所示的信号包括在一个定量工作循环中,需要递送至容器22的液体体积理论或期望值(例如预先储存在连接处理器28的数据库中)与递送至容器22的液体体积的真实或实际值之间的差异比较的相关信息。所述后者(即真实或实际值)是从对每个容器22所进行的各个重量测量推导出来的,所述测量发生于所述灌装步骤的上游和下游,在第一站台24测量皮重,在第二站台26测量每个容器22灌装后的毛重。The signal shown by the arrow FB includes the theoretical or expected value of the liquid volume that needs to be delivered to the container 22 (such as pre-stored in the database connected to the processor 28) and the real or actual value of the liquid volume delivered to the container 22 in a quantitative duty cycle. Information about the difference comparison between values. Said latter (i.e. true or actual value) is deduced from the individual weight measurements made on each container 22, said measurements taking place upstream and downstream of said filling step, at the first station 24 measuring the skin Weight, the gross weight of each container 22 after filling is measured at the second station 26.
所述差异比较结果所得的值,可以转而与公差阈值(例如处理器28的数据库中的预设值,且可能随需递送的液体类型而变化)相比较。The resulting value of the difference comparison may in turn be compared to a tolerance threshold (eg, a preset value in a database of processor 28, which may vary with the type of liquid to be delivered).
根据箭头FB的信号所接收到的差异比较结果,且可选地与所述容差值阈值相比较后,处理器28通过指挥步进马达48,根据要求改变递送开始角位置”零”,从而决定蠕动泵12的运作。According to the difference comparison result received by the signal of arrow FB, and optionally compared with the tolerance value threshold value, the processor 28 changes the delivery start angle position "zero" according to the requirement by commanding the stepper motor 48, thereby Determines the operation of the peristaltic pump 12 .
在一种变形形式中,可以决定或同时调节所需液体量的递送结束位置,从而决定或调节截流阀开始运作的位置。In a variant, it is possible to determine or adjust at the same time the position at which the delivery of the desired volume of liquid ends and thus the position at which the shut-off valve begins to operate.
改变“零”点和/或递送结束点角位置的目的在于,在后续的递送循环中,降低(若未能消除)将要递送的液体体积理论值与液体递送实际值之间的差异。该复位截流优选为执行于一次配量和下一次配量之间。换言之,可以在每次总灌装循环中一次至多次地,以预设或可预设的循环节奏(cadence)(即一个固定数字),连续验证该重新定位。The purpose of changing the angular position of the "zero" point and/or delivery end point is to reduce, if not eliminate, the difference between the theoretical volume of fluid to be delivered and the actual volume of fluid delivered during subsequent delivery cycles. This reset shutoff is preferably carried out between one dosing and the next dosing. In other words, the repositioning can be continuously verified one or more times per total filling cycle, with a preset or presettable cadence (ie a fixed number).
启动对蠕动泵12的重新定位,以便优化配量装置10的循环时间,以及令将用于配量的产品上的压力保持得尽可能低。A repositioning of the peristaltic pump 12 is initiated in order to optimize the cycle time of the dosing device 10 and to keep the pressure on the product to be dosed as low as possible.
应当指出,为了消除可能的漂移问题或与温度变化相关的问题,处理器28还可以在指令信号启动且定位促动器17时进行干涉。It should be noted that the processor 28 may also intervene when the command signal is activated and the actuator 17 is positioned, in order to eliminate possible drift problems or problems related to temperature variations.
特别地,图4的流程图中展示了本发明的一种实施方式中的方法的步骤顺序,其是本发明保护范围的一个非限制性示例。In particular, the sequence of steps of the method in one embodiment of the present invention is shown in the flowchart of FIG. 4 , which is a non-limiting example of the protection scope of the present invention.
在本例中,流程图提供第一步骤(模块60),其初始化控制系统,通常是借助处理器28,例如,处理器28加载工作循环的数据和信息以及用于定位蠕动泵12的转子42的可能预储存数据。In this example, the flowchart provides a first step (block 60 ) which initializes the control system, typically by means of the processor 28 , for example, the processor 28 is loaded with data and information for the duty cycle and for positioning the rotor 42 of the peristaltic pump 12 possible pre-stored data.
随后,提供第二步骤(模块62),其中凭借来自位置传感器或编码器50的信号,转子42达到蠕动泵12的递送开始角位置”零”。Subsequently, a second step (block 62 ) is provided in which, by virtue of the signal from the position sensor or encoder 50 , the rotor 42 reaches the delivery start angular position “zero” of the peristaltic pump 12 .
然后,提供第三步骤(模块64),其中处理器28加载所有可用信息和参数,例如配量所用的液体产品种类的必需数量和精度要求。Then, a third step is provided (block 64 ), in which the processor 28 loads all available information and parameters, such as the necessary quantity and accuracy requirements for the type of liquid product used for dosing.
随后,提供第四步骤(模块66),其中,由处理器28执行程序,根据箭头FB代表的信号的相关信息且可选地根据考虑到配量中的定量产品数据档案的数据库,来校准蠕动泵12的反馈。该过程可以设定和校准特定产品,例如,递送结束角位置“A”、用于配量的液体数量、精度要求。Subsequently, a fourth step (module 66) is provided, in which the program is executed by the processor 28 to calibrate the peristalsis according to the relevant information of the signal represented by the arrow FB and optionally according to the database taking into account the quantitative product data archives in the dosing Pump 12 Feedback. This process can set and calibrate a specific product, eg delivery end angular position "A", amount of liquid for dosing, accuracy requirements.
校准结束后,提供第五步骤(模块68),其中由处理器28的指令启动三向阀13,并将其定位在第一递送运行状态。After the calibration, a fifth step (block 68 ) is provided in which the three-way valve 13 is activated and positioned in the first delivery operating state by command of the processor 28 .
接着,提供第六步骤(模块70),其中处理器28根据箭头FB所表示的信号,计算蠕动泵12的转子42所必须执行的可能新转动值。Next, a sixth step (block 70 ) is provided in which the processor 28 calculates possible new rotation values that the rotor 42 of the peristaltic pump 12 has to perform, based on the signal indicated by the arrow FB.
显然,在每次新工作对话中,第一灌装循环并不与特定工作对话的反馈信号相关联。因此,在第一灌装循环的情况下,第六步骤还可能根据考虑到配量中的定量产品相关数据档案的统计数据库来执行,或者可以不执行。相反地,第一循环后的每个后续灌装循环可以在第六步骤中利用相同工作对话的反馈控制。Obviously, in each new work session, the first filling cycle is not associated with a feedback signal of a specific work session. Thus, in the case of the first filling cycle, the sixth step may also be performed from a statistical database that takes into account the quantitative product-related data archives in the dosing, or may not be performed. Conversely, each subsequent filling cycle after the first cycle can utilize the feedback control of the same working dialog in the sixth step.
随后,提供第七步骤(模块72),其中处理器28等待传输信号以开始由蠕动泵12进行配量。随后的第八步骤(模块74)中,以蠕动泵12的转子42的必要转动来影响配量,直至到达递送结束角位置“A”。此时,第九步骤(模块76),启动三向阀13,将其定位在第二再循环状态下。最后,第十步骤(模块78)中,将蠕动泵12的转子42从递送结束角位置“A”移动至递送开始角位置“零”。然后,如箭头所示地,从模块78行进至模块68,该工作循环再次从第五步骤(即重新定位三向阀13)开始执行直至特定工作对话的结尾。Subsequently, a seventh step (block 72 ) is provided in which the processor 28 waits for a transmission signal to start dosing by the peristaltic pump 12 . In a subsequent eighth step (block 74 ), the dosing is effected with the necessary rotation of the rotor 42 of the peristaltic pump 12 until the end-of-delivery angular position “A” is reached. Now, ninth step (block 76 ), the three-way valve 13 is activated, positioning it in the second recirculation state. Finally, in a tenth step (block 78 ), the rotor 42 of the peristaltic pump 12 is moved from the delivery end angular position "A" to the delivery start angular position "zero". Then, as indicated by the arrow, proceeding from block 78 to block 68 , the work cycle is executed again starting from the fifth step, ie repositioning the three-way valve 13 , until the end of the specific work session.
本发明的方法如图4所示的一般形式,当在电脑上执行电脑程序产品时,可以由直接载入数码电脑存储器(本例中为处理器28)内的所述电脑程序产品的软件编码的部分来执行。The method of the invention, in its general form as shown in Figure 4, may be coded by software of said computer program product that is loaded directly into a digital computer memory (in this example processor 28) when the computer program product is executed on a computer. part to execute.
Claims (15)
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| IT000281A ITMI20120281A1 (en) | 2012-02-24 | 2012-02-24 | ZERO DOSAGE PROCEDURE AND FILLING EQUIPMENT FOR FILLING LIQUID CONTAINERS |
| ITMI2012A000281 | 2012-02-24 | ||
| PCT/IB2013/000275 WO2013124728A1 (en) | 2012-02-24 | 2013-02-25 | Zero waste dosing method and apparatus for filling containers of liquids |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104245561A CN104245561A (en) | 2014-12-24 |
| CN104245561B true CN104245561B (en) | 2016-11-30 |
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