A kind of load shock experimental system and using method thereof
Technical field
The present invention relates to the technical field of the load-bearing capacity when body of rod of test under tension load or rope body are subject to moment impact, specifically refer to a kind of load shock experimental system and using method thereof.
Background technology
Load shock experimental system is domestic and international brand-new experimental technique, meets mine scene simultaneously and impacts product experimental performance.
Load shock experimental system adds loading equipemtn exactly in original impact experiment system, impact experiment is met on-the-spot actual.The anchor pole at mine scene or cable bolting product (body of rod trial target) are when being subject to shock load, be not to existing impact experiment, the body of rod such as anchor pole or anchor cable trial target is unloaded lotus (namely not under tension load), and the body of rod trial targets such as general on-the-spot anchor pole or anchor cable receive the rock pressure of 10-20 ton pretightning force or roadway support.The impact resistance of unloaded anchor pole or anchor cable is far smaller than in actual applications by the anchor pole of load or anchor cable anti-impact force.Cause experimental data and rig-site utilization not to meet, existing urgent need improves experimental system, makes experimental system meet rig-site utilization.
Summary of the invention
The present invention proposes a kind of load shock experimental system and using method thereof, for testing the impact resistance of rod-shaped connectors under under tension loading condition, solve the problem that prior art can not test impact resistance under rod-shaped connectors under tension loading condition.
Basic thought of the present invention is: install stretch-draw pre-tightening apparatus in tension weight churning tester base, for applying predetermined pull to rod-shaped connectors, by the rod-shaped connectors such as anchor pole or anchor cable test sample when not being hit, apply pretightning force, sample is subject to and rig-site utilization same load (namely anchor pole or anchor cable are first subject to 10-20 ton prefastening force); Test this rod-shaped connectors load that test sample withstands shocks such as the anchor pole by tensile load or anchor cable so again, more will meet on-site actual situations.
Technical scheme of the present invention is achieved in that
A kind of load shock experimental system, for testing the impact resistance of rod-shaped connectors under under tension loading condition, comprising: back timber; Base; Column, it is arranged between back timber and base, for supporting top beam and base; Suspension apparatus, it is arranged on back timber, for one end of fixing shaft connector; Stretch-draw pre-tightening apparatus, it is arranged on base, for the other end of fixing shaft connector, and provides tensile load for rod-shaped connectors; Bearing tray, it is for providing center of effort for rod-shaped connectors; Weight, it is for applying impulsive force to bearing tray.
In preferred scheme, back timber, column and base form load shock experimental system framework; Weight relies on gravity to apply impulsive force along the bearing of trend of rod-shaped connectors to bearing tray.
In preferred scheme, rod-shaped connectors is anchor pole, anchor cable, pole stock or rope.
In preferred scheme, stretch-draw pre-tightening apparatus, for having cavity structure hydraulic lifting jack, comprising: hydraulic cylinder, cone locking device, connect supporting base and with the wall portion being connected supporting base and connecting; Connection supporting base and wall portion form described cavity structure, and cone locking device is connected with hydraulic cylinder and extends in described cavity structure, and cone locking device comprises the cavity allowing rod-shaped connectors to pass; Stretch-draw pre-tightening apparatus, when being in locking state, gripping rod-shaped connectors, and provides tensile load to rod-shaped connectors.
In preferred scheme, cone locking device comprises: spring base, the connection overcoat be connected with spring base, the cone-shaped clip that one end is arranged on the thrust spring in spring base and is connected with the thrust spring other end; Thrust spring promotes cone-shaped clip in a relaxed state, and cone-shaped clip is stuck in and connects outer putting, and provides axial tension load to rod-shaped connectors simultaneously.
In preferred scheme, described load shock experimental system also comprises the piston be connected with wall portion, and hydraulic cylinder comprises the first hydraulic cavities and the second hydraulic cavities, and the first hydraulic cavities and the second hydraulic cavities can make piston move back and forth to contrary both direction.
In preferred scheme, bearing tray is provided with the foil gauge for detecting stressed size or pressure transducer.
In preferred scheme, suspension apparatus is provided with the foil gauge for detecting stressed size or pulling force sensor.
A using method for above-mentioned load shock experimental system, comprises the steps:
1) be fixed on suspension apparatus by rod-shaped connectors one end, the other end is fixed on stretch-draw pre-tightening apparatus;
2) bearing tray be arranged on rod-shaped connectors and lock bearing tray;
3) tensile load is provided by stretch-draw pre-tightening apparatus to rod-shaped connectors;
4) discharge weight, weight is dropped on bearing tray and applies impulsive force to bearing tray;
5) state of rod-shaped connectors is detected.
In a preferred approach, suspension apparatus and bearing tray are provided with foil gauge, perform step 6 after step 5:
6) the mechanical property tracing analysis rod-shaped connectors impact resistance in compound stress situation observing the foil gauge on suspension apparatus and bearing tray transform out.
Beneficial effect of the present invention is:
Carry out load shock experiment by the present invention, more will meet the actual rule of onsite application, authentic testing goes out the ability that to withstand shocks under rod-shaped connectors is subject to compound stress situation, provides reference data really and accurately to site operation.
Accompanying drawing explanation
In order to be illustrated more clearly in the embodiment of the present invention or technical scheme of the prior art, be briefly described to the accompanying drawing used required in embodiment or description of the prior art below, apparently, accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.
Fig. 1 is the structural representation of the load shock experimental system of the embodiment of the present invention;
Fig. 2 is the pre-tightening apparatus of stretch-draw shown in Fig. 1 schematic diagram in a relaxed state;
Fig. 3 is the pre-tightening apparatus of stretch-draw shown in Fig. 2 schematic diagram in the locked condition.
Description of reference numerals:
Back timber 101, column 102, base 103, suspension apparatus 104, stretch-draw pre-tightening apparatus 105, weight 106, rod-shaped connectors 107, bearing tray 108, connection supporting base 201, hydraulic cylinder 202, cone locking device 203, wall portion 204, cone-shaped clip 301, thrust spring 302, connection overcoat 303, piston 304, spring base 305, first hydraulic cavities 306 and the second hydraulic cavities 307.
Embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, be clearly and completely described the technical scheme in the embodiment of the present invention, obviously, described embodiment is only the present invention's part embodiment, instead of whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art, not making the every other embodiment obtained under creative work prerequisite, belong to the scope of protection of the invention.
Thering is provided a kind of load shock experimental system see Fig. 1 to Fig. 3 the present embodiment, for testing the impact resistance of rod-shaped connectors 107 under under tension loading condition, comprising: back timber 101; Base 103; Column 102, it is arranged between back timber 101 and base 103, for supporting top beam 101 and base 103; Suspension apparatus 104, it is arranged on back timber 101, for one end of fixing shaft connector 107; Stretch-draw pre-tightening apparatus 105, it is arranged on base 103, for the other end of fixing shaft connector 107, and provides tensile load for rod-shaped connectors 107; Bearing tray 108, it is for providing center of effort for rod-shaped connectors 107; Weight 106, it is for applying impulsive force to bearing tray 108.Preferably, rod-shaped connectors 107 is anchor pole, anchor cable, pole stock or rope.
Impulsive force size can be changed by the height of the weight or relative bearing tray 108 that change weight 106.By judge rod-shaped connectors 107 whether the state such as breakage, fracture check the impulsive force ability to bear of rod-shaped connectors 107, because this inspection is carried out under rod-shaped connectors 107 under tension load condition, so result will be more realistic, more accurately.Preferably, bearing tray 108 is provided with the foil gauge for detecting stressed size or pressure transducer; Suspension apparatus is provided with the foil gauge for detecting stressed size or pulling force sensor.Rod-shaped connectors 107 stressing conditions and impact condition can be checked by foil gauge distortion measurement.
Preferably, back timber 101, column 102 and base 103 form load shock experimental system framework; Weight 106 relies on gravity to apply impulsive force along the bearing of trend of rod-shaped connectors 107 to bearing tray 108.
Preferably, stretch-draw pre-tightening apparatus 105, for having cavity structure hydraulic lifting jack, comprising: hydraulic cylinder 202, cone locking device 203, connect supporting base 201 and with the wall portion 204 being connected supporting base 201 and connecting; Connection supporting base 201 and wall portion 204 form cavity structure, and cone locking device 203 is connected with hydraulic cylinder 202 and extends in cavity structure, and cone locking device 203 comprises the cavity allowing rod-shaped connectors 107 to pass; Stretch-draw pre-tightening apparatus 105, when being in locking state, gripping rod-shaped connectors 107, and provides tensile load to rod-shaped connectors 107.
Concrete, cone locking device 203 comprises: spring base 305, the connection overcoat 303 be connected with spring base 305, the cone-shaped clip 301 that one end is arranged on the thrust spring 302 in spring base 305 and is connected with thrust spring 302 other end; Thrust spring 302 promotes cone-shaped clip 301 in a relaxed state, and cone-shaped clip 301 is stuck in and connects on overcoat 303, provides axial tension load to rod-shaped connectors 107 simultaneously.In a relaxed state, connect the projection that supporting base 201 comprises and withstand cone-shaped clip 301, thrust spring 302 is compressed, cone-shaped clip 301 is separated with connection overcoat 303, unclamps rod-shaped connectors 107 simultaneously.Rod-shaped connectors 107 is gripped by spring 302 thrust and the locking of hydraulic cylinder 202 pulling force acting in conjunction cone-shaped clip 301, and the size of tensile load can be decided by the second hydraulic cavities 307 hydraulic coupling of hydraulic cylinder 202.
Preferably, the present embodiment also comprises the piston 304 be connected with wall portion 204, and hydraulic cylinder 202 comprises the first hydraulic cavities 306 and the second hydraulic cavities 307, first hydraulic cavities 306 and the second hydraulic cavities 307 can make piston 304 move back and forth to contrary both direction.During to the first hydraulic cavities 306 injection pressure, spring base 305 and hydraulic cylinder 202 rise, connect supporting base 201 to be connected and fixed motionless (piston 304 also maintains static) with base 103, the projection simultaneously connected on supporting base 201 compresses promotion cone-shaped clip 301 and shrinks, cone-shaped clip 301 promotes spring 302 and shrinks along the interior tapered chamber connecting overcoat 303, reaches the effect that the protruding thrust cone-shaped clip 301 connect on supporting base 201 unclamps rod-shaped connectors 107; During to the second hydraulic cavities 307 injection pressure, spring base 305 and hydraulic cylinder 202 decline, be with flexible spring seat 305 with cone locking device 203 gradually away from being connected supporting base 201, projection on connection supporting base 201 and cone-shaped clip 301 are separated, reaches the effect of spring 302 thrust and hydraulic cylinder 202 pulling force acting in conjunction cone-shaped clip 301 clamping gripping rod-shaped connectors 107.
The embodiment of the present invention also provides a kind of using method of above-mentioned load shock experimental system, comprises the steps:
1) be fixed on suspension apparatus 104 by rod-shaped connectors 107 one end, the other end is fixed on stretch-draw pre-tightening apparatus 105;
2) bearing tray 108 be arranged on rod-shaped connectors 107 and lock bearing tray 108;
3) tensile load is provided by stretch-draw pre-tightening apparatus 105 to rod-shaped connectors 107;
4) discharge weight 106, weight 106 is dropped on bearing tray 108 and applies impulsive force to bearing tray 108;
5) state of rod-shaped connectors 107 is detected.
When suspension apparatus 104 and bearing tray 108 are provided with foil gauge, also comprise the steps:
6) mechanical property tracing analysis rod-shaped connectors 107 impact resistance in compound stress situation observing the foil gauge on suspension apparatus 104 and bearing tray 108 transform out.
The foregoing is only preferred embodiment of the present invention, not in order to limit the present invention, within the spirit and principles in the present invention all, any amendment done, equivalent replacement, improvement etc., all should be included within protection scope of the present invention.