CN104235366B - A kind of commercial car special washer production technology - Google Patents
A kind of commercial car special washer production technology Download PDFInfo
- Publication number
- CN104235366B CN104235366B CN201410458819.2A CN201410458819A CN104235366B CN 104235366 B CN104235366 B CN 104235366B CN 201410458819 A CN201410458819 A CN 201410458819A CN 104235366 B CN104235366 B CN 104235366B
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- Prior art keywords
- pad
- raw material
- cooled
- room temperature
- production technology
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 22
- 238000005516 engineering process Methods 0.000 title claims abstract description 13
- 239000002994 raw material Substances 0.000 claims abstract description 14
- 238000000034 method Methods 0.000 claims abstract description 9
- 238000010438 heat treatment Methods 0.000 claims abstract description 7
- 239000000463 material Substances 0.000 claims abstract description 7
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 4
- 238000009713 electroplating Methods 0.000 claims abstract description 4
- 238000001125 extrusion Methods 0.000 claims abstract description 4
- 238000004806 packaging method and process Methods 0.000 claims abstract description 4
- 239000010959 steel Substances 0.000 claims abstract description 4
- 229910001339 C alloy Inorganic materials 0.000 claims abstract description 3
- 238000001816 cooling Methods 0.000 claims description 9
- 239000003607 modifier Substances 0.000 claims description 6
- 238000010791 quenching Methods 0.000 claims description 6
- 230000000171 quenching effect Effects 0.000 claims description 6
- 239000000654 additive Substances 0.000 claims description 5
- 230000000996 additive effect Effects 0.000 claims description 5
- 239000007788 liquid Substances 0.000 claims description 3
- 238000005554 pickling Methods 0.000 claims description 3
- 239000003381 stabilizer Substances 0.000 claims description 3
- 239000004094 surface-active agent Substances 0.000 claims description 3
- 238000005496 tempering Methods 0.000 claims description 3
- 230000003111 delayed effect Effects 0.000 claims 1
- 239000003350 kerosene Substances 0.000 claims 1
- 239000000203 mixture Substances 0.000 claims 1
- 238000005097 cold rolling Methods 0.000 description 2
- 238000004064 recycling Methods 0.000 description 2
- 241000406668 Loxodonta cyclotis Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- FFBHFFJDDLITSX-UHFFFAOYSA-N benzyl N-[2-hydroxy-4-(3-oxomorpholin-4-yl)phenyl]carbamate Chemical compound OC1=C(NC(=O)OCC2=CC=CC=C2)C=CC(=C1)N1CCOCC1=O FFBHFFJDDLITSX-UHFFFAOYSA-N 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
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- Electroplating Methods And Accessories (AREA)
Abstract
The invention discloses a kind of commercial car special washer production technology, realized by following steps：It is raw material from medium carbon alloy steel；Spheroidizing is carried out to raw material；By material cold-heading extrusion molding, make pad blank；Heat treatment is carried out to pad blank；Pad blank is carried out, electroplating processes and packaging.The present invention can improve the fixing reliability of commercial vehicle wheel, improve the production efficiency of pad, improve the intensity of pad, extend service life.
Description
【Technical field】
The present invention relates to the technical field of the production technology of pad, particularly a kind of commercial car special washer production technology
Technical field.
【Background technology】
Pad increases friction area, is prevented from nut loosening, the purposes of pad widely, according to purposes and environment
Difference, the material that pad is adopted and manufacturing process are also different, and the wheel of commercial car is solid by multiple big nuts and pad
Fixed, once there is news report to have a commercial truck, and one of wheel in journey was run on expressway and drops, this existing
The generation of elephant and the capability and performance of pad have close relationship, and because commercial car tire changing is more ordinary, loading capacity is big, so pad
Piece effect can decline, and the pad recycling frequency that prior art produces is few, and intensity is not well positioned to meet commercial car application
Demand, in order to improve the deficiency of material mechanical performance, need to improve the mechanical property of material using improving processing method, improve pad
The recycling rate of waterused of piece.
【Content of the invention】
The purpose of the present invention is exactly to solve the problems of the prior art, proposes a kind of commercial car special washer production technology,
The fixing reliability of commercial vehicle wheel can be improved, improve the production efficiency of pad, improve the intensity of pad, extend use
Life-span.
For achieving the above object, the present invention proposes a kind of commercial car special washer production technology, real by following steps
Existing：
A) medium carbon alloy steel is selected to be raw material, described raw material is 35CrMo, 42CrMo or B7；
B) spheroidizing is carried out to raw material；Described spheroidizing is that raw material is first to heat to 710 DEG C, is then incubated 1
～1.8 hours, then with the cooling of the speed of 36 DEG C/h～40 DEG C/h, be incubated 1～1.5 hour at 620 DEG C, then with less than 25 DEG C/h～
The speed of 35 DEG C/h is cooled to 570 DEG C；
C) by material cold-heading extrusion molding, make pad blank；
D) heat treatment is carried out to pad blank；Described heat treatment includes normalized treatment, temper and modifier treatment again；Institute
State normalized treatment, temperature is 800-1050 DEG C, the time is 6.1～7 hours, is then cooled to room temperature；Described temper, temperature
For 480-540 DEG C, the time is 6～7 hours, is then cooled to room temperature；Described modifier treatment again is to use under the conditions of 750-870 DEG C
Quenching oil carries out Quenching Treatment, carries out air cooling after 4～4.2 hours of oil cooling, is cooled to and is tempered when 310 DEG C, and 520 DEG C of temperature～
580 DEG C, 15～16 hours of tempering time, it is air cooled to room temperature；
E) pad blank is carried out, electroplating processes and packaging.
Preferably, by pad after oil removing, pickling pH value be 0.2～0.5 under conditions of room temperature blackening process 1～
2.5 hours.
Preferably, the hair blackening liquid that described room temperature blackening adopts when processing is made up of main film former and additive, described add
Plus agent is made up of the stabilizer that blacks, surface active agent, pH, speed regulator and secondary film formers.
Beneficial effects of the present invention：The present invention, by using the technique productions pad of cold-rolling treatment, can reduce pad life
Energy resource consumption during product, reduces production cost, improves production efficiency, improves the intensity of pad simultaneously, and the life-span is more
Long, safety is higher.
The feature of the present invention and advantage will be described in detail by embodiment.
【Specific embodiment】
A kind of present invention commercial car special washer production technology, is realized by following steps：It is raw material from rustless steel；
Spheroidizing is carried out to raw material；By material cold-heading extrusion molding, make pad blank；Heat treatment is carried out to pad blank；Right
Pad blank is carried out, electroplating processes and packaging.Described spheroidizing is that raw material is first to heat to 710 DEG C, is then incubated 1
～1.8 hours, then with the cooling of the speed of 36 DEG C/h～40 DEG C/h, be incubated 1～1.5 hour at 620 DEG C, then with less than 25 DEG C/h～
The speed of 35 DEG C/h is cooled to 570 DEG C；Described heat treatment includes normalized treatment, temper and modifier treatment again.Described normalizing
Process, temperature is 800-1050 DEG C, the time is 6.1～7 hours, is then cooled to room temperature.Described temper, temperature is 480-
540 DEG C, the time is 6～7 hours, is then cooled to room temperature.Described modifier treatment again is to use quenching oil under the conditions of 750-870 DEG C
Carry out Quenching Treatment, after 4～4.2 hours of oil cooling, carry out air cooling, be cooled to and be tempered when 310 DEG C, 520 DEG C～580 DEG C of temperature,
15～16 hours of tempering time, are air cooled to room temperature.By pad after oil removing, pickling pH value be 0.2～0.5 under conditions of
Room temperature blackening processes 1～2.5 hour.The hair blackening liquid that described room temperature blackening adopts when processing is by main film former and additive group
Become, described additive is made up of the stabilizer that blacks, surface active agent, pH, speed regulator and secondary film formers.Institute
Stating raw material is 35CrMo, 42CrMo or B7.
A kind of present invention commercial car special washer production technology, by using the technique productions pad of cold-rolling treatment, can
Reduce the energy resource consumption in pad production process, improve production efficiency, improve the intensity of pad simultaneously, the life-span is longer, peace
Full property is higher, a certain degree of reduces production cost.
Above-described embodiment is the description of the invention, is not limitation of the invention, any to simple transformation of the present invention after
Scheme belong to protection scope of the present invention.
Claims (3)
1. a kind of commercial car special washer production technology it is characterised in that：Realized by following steps：
A) medium carbon alloy steel is selected to be raw material, described raw material is 35CrMo, 42CrMo or B7；
B) spheroidizing is carried out to raw material；Described spheroidizing is that raw material is first to heat to 710 DEG C, is then incubated 1～1.8
Hour, then with the cooling of the speed of 36 DEG C/h～40 DEG C/h, be incubated 1～1.5 hour at 620 DEG C, then with less than 25 DEG C/h～35 DEG C/
The speed of h is cooled to 570 DEG C；
C) by material cold-heading extrusion molding, make pad blank；
D) heat treatment is carried out to pad blank；Described heat treatment includes normalized treatment, temper and modifier treatment again；Described just
Fire is processed, and temperature is 800-1050 DEG C, and the time is 6.1～7 hours, is then cooled to room temperature；Described temper, temperature is
480-540 DEG C, the time is 6～7 hours, is then cooled to room temperature；Described modifier treatment again is with quenching under the conditions of 750-870 DEG C
Kerosene carries out Quenching Treatment, carries out air cooling after 4～4.2 hours of oil cooling, is cooled to and is tempered when 310 DEG C, and 520 DEG C of temperature～
580 DEG C, 15～16 hours of tempering time, it is air cooled to room temperature；
E) pad blank is carried out, electroplating processes and packaging.
2. as claimed in claim 1 a kind of commercial car special washer production technology it is characterised in that：By pad through oil removing,
After pickling, under conditions of pH value is for 0.2～0.5, room temperature blackening processes 1～2.5 hour.
3. as claimed in claim 2 a kind of commercial car special washer production technology it is characterised in that：Described room temperature blackening is processed
The hair blackening liquid of Shi Caiyong is made up of main film former and additive, and described additive is delayed by the stabilizer that blacks, surface active agent, pH value
Electuary, speed regulator and secondary film formers composition.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410458819.2A CN104235366B (en) | 2014-09-11 | 2014-09-11 | A kind of commercial car special washer production technology |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410458819.2A CN104235366B (en) | 2014-09-11 | 2014-09-11 | A kind of commercial car special washer production technology |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104235366A CN104235366A (en) | 2014-12-24 |
| CN104235366B true CN104235366B (en) | 2017-03-08 |
Family
ID=52224011
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410458819.2A Expired - Fee Related CN104235366B (en) | 2014-09-11 | 2014-09-11 | A kind of commercial car special washer production technology |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104235366B (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104476145B (en) * | 2014-12-29 | 2016-11-30 | 浙江赛特机械有限公司 | The manufacture method of pad |
| CN104962827A (en) * | 2015-05-14 | 2015-10-07 | 宁波汇通机械联接件有限公司 | Annular joint and processing method |
| CN111946821A (en) * | 2020-08-08 | 2020-11-17 | 南通实创电子科技有限公司 | Heat-resistant and pressure-resistant aluminum gasket and processing technology thereof |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1443946A (en) * | 2003-04-17 | 2003-09-24 | 南京汽车集团有限公司 | Production process of high strength bolt with above 1300MPa |
| US6673171B2 (en) * | 2000-09-01 | 2004-01-06 | United States Steel Corporation | Medium carbon steel sheet and strip having enhanced uniform elongation and method for production thereof |
| CN102417965A (en) * | 2011-11-22 | 2012-04-18 | 洛阳中创重型机械有限公司 | Post-forging heat treatment process for 45Cr4NiMoV alloy steel large-sized bearing roller of rolling mill |
| CN102943207A (en) * | 2012-11-09 | 2013-02-27 | 谢亚平 | High-strength fastener and processing method thereof |
| WO2013094475A1 (en) * | 2011-12-19 | 2013-06-27 | 株式会社神戸製鋼所 | Steel for mechanical structure for cold working, and method for manufacturing same |
| CN103643239A (en) * | 2013-11-26 | 2014-03-19 | 常熟市福熙机械零部件制造有限公司 | Processing technology for nuts |
-
2014
- 2014-09-11 CN CN201410458819.2A patent/CN104235366B/en not_active Expired - Fee Related
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6673171B2 (en) * | 2000-09-01 | 2004-01-06 | United States Steel Corporation | Medium carbon steel sheet and strip having enhanced uniform elongation and method for production thereof |
| CN1443946A (en) * | 2003-04-17 | 2003-09-24 | 南京汽车集团有限公司 | Production process of high strength bolt with above 1300MPa |
| CN102417965A (en) * | 2011-11-22 | 2012-04-18 | 洛阳中创重型机械有限公司 | Post-forging heat treatment process for 45Cr4NiMoV alloy steel large-sized bearing roller of rolling mill |
| WO2013094475A1 (en) * | 2011-12-19 | 2013-06-27 | 株式会社神戸製鋼所 | Steel for mechanical structure for cold working, and method for manufacturing same |
| CN102943207A (en) * | 2012-11-09 | 2013-02-27 | 谢亚平 | High-strength fastener and processing method thereof |
| CN103643239A (en) * | 2013-11-26 | 2014-03-19 | 常熟市福熙机械零部件制造有限公司 | Processing technology for nuts |
Non-Patent Citations (1)
| Title |
|---|
| 风电紧固件工艺和技术期待;张先鸣;《电气制造》;20111123(第2期);第56-59页 * |
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| CN104235366A (en) | 2014-12-24 |
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| C41 | Transfer of patent application or patent right or utility model | ||
| TA01 | Transfer of patent application right |
Effective date of registration: 20170203 Address after: 314300 Jiaxing, Haiyan County Economic Development Zone, Zhejiang Bridge New District, building 12 Applicant after: Zhejiang Dingsheng automobile Fastener Co., Ltd. Address before: 314300 Hangzhou Binhai New Area, Haiyan County Economic Development Zone, Zhejiang, China Applicant before: Zhejiang New Oriental Fastener Co., Ltd. |
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| C14 | Grant of patent or utility model | ||
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170308 Termination date: 20200911 |
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