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CN104233568A - Production method of anti-radiation fabrics - Google Patents

Production method of anti-radiation fabrics Download PDF

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Publication number
CN104233568A
CN104233568A CN201410369188.7A CN201410369188A CN104233568A CN 104233568 A CN104233568 A CN 104233568A CN 201410369188 A CN201410369188 A CN 201410369188A CN 104233568 A CN104233568 A CN 104233568A
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cotton
speed
cylinder
organic cotton
dry
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CN104233568B (en
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贾艳
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Extra European Fabric Technology (tianjin) Co Ltd
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Extra European Fabric Technology (tianjin) Co Ltd
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Abstract

The invention provides a production method of anti-radiation fabrics. The method comprises the following steps of (1) opening picking, (2) cotton combing, (3) combing, (4) drawing, (5) roving, (6) spinning, (7) spooling, (8) sizing, and (9) weaving. The organic cotton silver fiber is 1.2dtex*36mm, the dry intensity is 2.46cN/dtex, the wet humidity is 1.32cN/dtex, and the fracture elongation rate is 17.6 percent. For Sinkiang organic cotton, the fiber main body length is 28.6mm, the short fiber content is 14.5 percent, the micronaire value is 4.0, the impurity content is 1.6 percent, the single-fiber strength is 3.3 cN, and the moisture rate is 7.9 percent. The production method provided by the invention has the beneficial effects that (1) the ultra-strong radiation-proof effect is achieved; (2) the fabrics adopt organic cotton for replacing chemical fiber, and the efficacies of improving the sleeping quality and conditioning the mechanism are realized; (3) the ventilation performance is very high, meanwhile, the cold-resistant capability is also realized, and the effect of being warm in winter and being cold in summer can be achieved; (4) the ultra-strong sweat-absorbent and moisture discharging effects are achieved; (5) the organic cotton has the acarid-resistant anti-bacterial antianaphylaxis and skin-friendly natural properties.

Description

A kind of production method of radiation-proof fabric
Technical field
The present invention relates to the production method of weaving face fabric, particularly relate to a kind of production method of radiation-proof fabric.
Background technology
Early stage radiation-proof fabric being as the criterion mainly with metal fibre blending, the radiation-proof fabric of this material to 10-3000Mhz shielding electromagnetic waves rate at more than 15DB, good at more than 30DB, with metal fiber content more than 27% for optimal proportion.Silver fiber radiation-proof fabric comes across before and after 2002, and silver-colored fabric lining, except having good radiation protection, also has certain antibacterial maintenance effect to human body, and silver-colored fiber divides again half silver medal fiber and complete silver-colored fiber according to the difference of content.The exposure suit made with radiation-proof fabric experienced by the improvement in eight generations, the 8th generation exposure suit be through nano-silver ionic vacuum high energy beam current electroplating technology processing after silver-colored fiber and pure cotton fiber blended weave.No matter this radiation-proof fabric is from electric conductivity, radiation-proof effect, or non-oxidizability all obtains qualitative leap, also cause its every square meter silver content more high than other electroplate fabrics, fabric soft comfortable, good permeability, can wash, environmental protection, without any side effects to human body, be the ideal fabric of radiation-proof effect.
Summary of the invention
The object of this invention is to provide a kind of production method of radiation-proof fabric.
A kind of production method of radiation-proof fabric comprises the following steps:
1). opening picking
Organic cotton silver fiber opening picking main technologic parameters: grab cotton Beater Speed 750r/min, kirschner beater rotating speed is 500r/min, three-blade beater's rotating speed is 700r/min, rotation speed of the fan is 1100r/min, lap roller rotating speed is 10r/min, and quantitative 380g/m done by lap, and lap length is 30m, rolling weight unevenness 1.2%, air supply velocity is not less than 18m/s;
The cotton opening picking main technologic parameters in Xinjiang: grab cotton Beater Speed 750r/min, kirschner beater speed 500r/min, comprehensive Beater Speed 900r/min, rolling roller speed 10r/min, quantitative 400g/m done by lap, cotton rolling weight irregularity 1.4%;
2). comb and parallel cotton fibers prior to spinning
Organic cotton silver fiber carding step main technologic parameters: carded sliver dry weight is 21.5g/5m, doffer speed is 16r/min, cylinder speed is 280r/min, licker-in rotating speed is 700r/min, feed plate ~ licker-in spaces for 0.17mm, cylinder ~ licker-in spaces for 0.17mm, and cylinder ~ doffer is spaced for 0.12mm, and cover plate ~ cylinder spaces for 0.2mm, 0.17mm, 0.17mm, 0.17mm, 0.2mm; Organic cotton cotton carding step main technologic parameters in Xinjiang is: carded sliver dry weight 19g/5m, cylinder speed 380r/min, licker-in speed 1080r/min, cylinder ~ Flat Gauge is 0.20mm, 0.18mm, 0.18mm, 0.18mm, 0.20mm, cylinder ~ doffer is spaced for 0.16mm, and feed plate ~ licker-in spaces for 0.20mm, and licker-in ~ cylinder spaces for 0.18mm, carded sliver Saco-lowell evenness is 16%, and weight unevenness is 4%;
3). combing
Combing process adopts in advance also-silver lap preparatory technology route, and effectively to reduce fibre hook, increase cotton coil evenness, pre-drawing 6 also closes, and silver lap 20 also closes, and cotton rolling quantity is partially gently grasped and is conducive to combing cylinder carding effect.Combing adopts encryption cylinder and top comb, adopts and retreats to cotton mode, reasonable disposition quantitatively, space, pressure and drawing-off, correct timing location, reduces to cotton length, increases carding times, reduce cotton junction impurity; Main technologic parameters: rouleau does quantitative 48g/m, yarn dry weight 22g/5m, cylinder speed 158 clamps secondary/min, to cotton length 5mm, detaching distance 15mm, top comb height+0.5mm, linters rate 16%, yarn Saco-lowell evenness 20%, weight unevenness is 1.06%;
4). drafting
Mixing in doubling step adopts three roads to mix, mixed and slubbing adopts the 4 organic cotton silver fiber carded slivers and 2 Xinjiang organic cotton yarns and closes, sliver is dry to be determined to be heavily 16.8g/ δ m, total draft 7.45 times, back area draft 1.781 times, speed 280m/min, Hun Bing bis-road is 6 and closes, sliver is dry to be determined to be heavily 15.3g/ δ m, total draft 6.54 times, back area draft 1.223 times, speed 280m/min, Hun Bing tri-road is 6 and closes, , sliver is dry to be determined to be heavily 13.9g/ δ m, total draft 6.42 times, back area draft 1.223 times, speed 230m/min, each road drafting roller gauge is 8mm × 14mm,
5). rove
Technological parameter main in Roving Frames: rove is dry is quantitatively 4.0g/10m, roving twist is 4.45 sth. made by twisting/10cm, total draft is 7.2 times, back area draft is 1.25 times, ingot speed is 800r/min, and roller gauge is 6mm × 24mm × 36mm, and rove Unevenness CV is 4.5%, weight unevenness is 1.2%, and Roving Elongation is 1.5%;
6). spun yarn
Main technologic parameters: roller gauge 18mm × 35mm, nip gauge 2mm, twist factor 380, total draft 31 times, back area draft 1.17 times, the two ingot of front roller speed 190r/min, front roller pressurization 180N/, steel traveler 772 type, No. 7/0; The resultant yarn test index of organic cotton silver fiber/organic cotton 70/3014.8tex: weight CV2.1%, single strong CV9.8%, fracture strength 13.5cN/dtex, Unevenness CV 15%, details 8/km, slubbing 33/km, cotton knot 23/km, filoplume H value 4.05, deviation of weight+0.2%, regain 7.2%, the twist 98.3 twists with the fingers/10cm, twist factor 380, twist CV3.6%;
7). winder
Winding procedure emphasis removes the faults such as thickness joint, slub yarn, electricity clear threshold parameter 140% × 1.5cm, winding speed 1000m/min, and blackboard filoplume is less, ten myriametre yarn defects 4.5;
8). sizing
Formula of size: PVA179937.5kg, DF-A55kg, TX9918kg, SLMO-962.5kg.Select import SGA901 type Sizing machines;
9). weave
Select ZA209I type air-jet loom, be adjusted to opening timing 280 degree, back beam height 120mm.
Further, described organic cotton silver fiber: 1.2dtex*36mm, dry strength is 2.46cN/dtex, and wet strength is 1.32cN/dtex, and elongation at break is 17.6%; Described Xinjiang organic cotton: modal staple length is 28.6mm, short fiber content is 14.5%, and mic value is 4.0, and percentage of impurity is 1.6%, and monofilament strength is 3.3cN, and regain is 7.9%.
Beneficial effect of the present invention is:
1) superpower radiation proof.With similar 1005 silver medal fabric lining ratios, strong about the 10-15% of electro-magnetic screen function.
2) chemical fibre is replaced with natural organic cotton.The chemical fibre that mixed goods adopts, easily plays electrostatic, poor quality, comfort level is low.Replace chemical fibre with organic cotton in this fabric, containing the immediate natural protein fiber of human body in organic cotton, tool improving water flood, conditioning mechanism effect, have enormous benefits to adjustment pregnant women phase psychology;
3) superpower gas permeability.Compared with the silver-colored fibers mixture chemical fiber plus material of the market mainstream, product gas permeability promotes 30%, has resisting cold power concurrently simultaneously, cool in summer and warm in winter, is applicable to the four seasons;
4) superpower absorbing sweat, hydrofuge.Fabric absorbing sweat perspiration functions is powerful, can continue to remain dry and comfortable, keeps comfortable.
5) nourish skin, wear more comfortable.The anti-mite of organic cotton tool, antibacterial, antiallergy and pro-skin nature, tool nourishes skin function.Overall fabric, feel is smooth, the radiation-proof maternity clothes that fabric is made, comfortable, nature.
Detailed description of the invention
Of the present inventionly to comprise the following steps:
1). opening picking
Organic cotton silver fiber opening picking main technologic parameters: grab cotton Beater Speed 750r/min, kirschner beater rotating speed is 500r/min, three-blade beater's rotating speed is 700r/min, rotation speed of the fan is 1100r/min, lap roller rotating speed is 10r/min, and quantitative 380g/m done by lap, and lap length is 30m, rolling weight unevenness 1.2%, air supply velocity is not less than 18m/s;
The cotton opening picking main technologic parameters in Xinjiang: grab cotton Beater Speed 750r/min, kirschner beater speed 500r/min, comprehensive Beater Speed 900r/min, rolling roller speed 10r/min, quantitative 400g/m done by lap, cotton rolling weight irregularity 1.4%;
2). comb and parallel cotton fibers prior to spinning
Organic cotton silver fiber carding step main technologic parameters: carded sliver dry weight is 21.5g/5m, doffer speed is 16r/min, cylinder speed is 280r/min, licker-in rotating speed is 700r/min, feed plate ~ licker-in spaces for 0.17mm, cylinder ~ licker-in spaces for 0.17mm, and cylinder ~ doffer is spaced for 0.12mm, and cover plate ~ cylinder spaces for 0.2mm, 0.17mm, 0.17mm, 0.17mm, 0.2mm; Organic cotton cotton carding step main technologic parameters in Xinjiang is: carded sliver dry weight 19g/5m, cylinder speed 380r/min, licker-in speed 1080r/min, cylinder ~ Flat Gauge is 0.20mm, 0.18mm, 0.18mm, 0.18mm, 0.20mm, cylinder ~ doffer is spaced for 0.16mm, and feed plate ~ licker-in spaces for 0.20mm, and licker-in ~ cylinder spaces for 0.18mm, carded sliver Saco-lowell evenness is 16%, and weight unevenness is 4%;
3). combing
Combing process adopts in advance also-silver lap preparatory technology route, and effectively to reduce fibre hook, increase cotton coil evenness, pre-drawing 6 also closes, and silver lap 20 also closes, and cotton rolling quantity is partially gently grasped and is conducive to combing cylinder carding effect.Combing adopts encryption cylinder and top comb, adopts and retreats to cotton mode, reasonable disposition quantitatively, space, pressure and drawing-off, correct timing location, reduces to cotton length, increases carding times, reduce cotton junction impurity; Main technologic parameters: rouleau does quantitative 48g/m, yarn dry weight 22g/5m, cylinder speed 158 clamps secondary/min, to cotton length 5mm, detaching distance 15mm, top comb height+0.5mm, linters rate 16%, yarn Saco-lowell evenness 20%, weight unevenness is 1.06%;
4). drafting
Mixing in doubling step adopts three roads to mix, mixed and slubbing adopts the 4 organic cotton silver fiber carded slivers and 2 Xinjiang organic cotton yarns and closes, sliver is dry to be determined to be heavily 16.8g/ δ m, total draft 7.45 times, back area draft 1.781 times, speed 280m/min, Hun Bing bis-road is 6 and closes, sliver is dry to be determined to be heavily 15.3g/ δ m, total draft 6.54 times, back area draft 1.223 times, speed 280m/min, Hun Bing tri-road is 6 and closes, , sliver is dry to be determined to be heavily 13.9g/ δ m, total draft 6.42 times, back area draft 1.223 times, speed 230m/min, each road drafting roller gauge is 8mm × 14mm,
5). rove
Technological parameter main in Roving Frames: rove is dry is quantitatively 4.0g/10m, roving twist is 4.45 sth. made by twisting/10cm, total draft is 7.2 times, back area draft is 1.25 times, ingot speed is 800r/min, and roller gauge is 6mm × 24mm × 36mm, and rove Unevenness CV is 4.5%, weight unevenness is 1.2%, and Roving Elongation is 1.5%;
6). spun yarn
Adopt J463 type soft bullet rubber roll and inside and outside Decorative Pattern Aprons, main technologic parameters: roller gauge 18mm × 35mm, nip gauge 2mm, twist factor 380, total draft 31 times, back area draft 1.17 times, the two ingot of front roller speed 190r/min, front roller pressurization 180N/, steel traveler 772 type, No. 7/0; Organic cotton silver fiber/organic cotton 40/60 or organic cotton silver fiber/organic cotton 70/30;
7). winder
Winding procedure emphasis removes the faults such as thickness joint, slub yarn, electricity clear threshold parameter 140% × 1.5cm, winding speed 1000m/min, and blackboard filoplume is less, ten myriametre yarn defects 4.5;
8). sizing
Formula of size: PVA179937.5kg, DF-A 55kg, TX9918kg, SLMO-962.5kg.Select import SGA901 type Sizing machines;
9). weave
Select ZA209I type air-jet loom, be adjusted to opening timing 280 degree, back beam height 120mm, adopt rubber temple, pressure surface roller is felt, adopts two weft accumulator wefting insertion.
Further, described organic cotton silver fiber: 1.2dtex*36mm, dry strength is 2.46cN/dtex, and wet strength is 1.32cN/dtex, and elongation at break is 17.6%; Described Xinjiang organic cotton: modal staple length is 28.6mm, short fiber content is 14.5%, and mic value is 4.0, and percentage of impurity is 1.6%, and monofilament strength is 3.3cN, and regain is 7.9%.
Above one embodiment of the present of invention have been described in detail, but described content being only preferred embodiment of the present invention, can not being considered to for limiting practical range of the present invention.All equalizations done according to the present patent application scope change and improve, and all should still belong within patent covering scope of the present invention.

Claims (2)

1. the production method of a radiation-proof fabric comprises the following steps:
1) opening picking
Organic cotton silver fiber opening picking main technologic parameters: grab cotton Beater Speed 750r/min, kirschner beater rotating speed is 500r/min, three-blade beater's rotating speed is 700r/min, rotation speed of the fan is 1100r/min, lap roller rotating speed is 10r/min, and quantitative 380g/m done by lap, and lap length is 30m, rolling weight unevenness 1.2%, air supply velocity is not less than 18m/s; The cotton opening picking main technologic parameters in Xinjiang: grab cotton Beater Speed 750r/min, kirschner beater speed 500r/min, comprehensive Beater Speed 900r/min, rolling roller speed 10r/min, quantitative 400g/m done by lap, cotton rolling weight irregularity 1.4%;
2) comb and parallel cotton fibers prior to spinning
Organic cotton silver fiber carding step main technologic parameters: carded sliver dry weight is 21.5g/5m, doffer speed is 16r/min, cylinder speed is 280r/min, licker-in rotating speed is 700r/min, feed plate ~ licker-in spaces for 0.17mm, cylinder ~ licker-in spaces for 0.17mm, and cylinder ~ doffer is spaced for 0.12mm, and cover plate ~ cylinder spaces for 0.2mm, 0.17mm, 0.17mm, 0.17mm, 0.2mm; Organic cotton cotton carding step main technologic parameters in Xinjiang is: carded sliver dry weight 19g/5m, cylinder speed 380r/min, licker-in speed 1080r/min, cylinder ~ Flat Gauge is 0.20mm, 0.18mm, 0.18mm, 0.18mm, 0.20mm, cylinder ~ doffer is spaced for 0.16mm, and feed plate ~ licker-in spaces for 0.20mm, and licker-in ~ cylinder spaces for 0.18mm, carded sliver Saco-lowell evenness is 16%, and weight unevenness is 4%;
3) combing
Combing process adopts in advance also-silver lap preparatory technology route, and effectively to reduce fibre hook, increase cotton coil evenness, pre-drawing 6 also closes, and silver lap 20 also closes, and cotton rolling quantity is partially gently grasped and is conducive to combing cylinder carding effect.Combing adopts encryption cylinder and top comb, adopts and retreats to cotton mode, reasonable disposition quantitatively, space, pressure and drawing-off, correct timing location, reduces to cotton length, increases carding times, reduce cotton junction impurity; Main technologic parameters: rouleau does quantitative 48g/m, yarn dry weight 22g/5m, cylinder speed 158 clamps secondary/min, to cotton length 5mm, detaching distance 15mm, top comb height+0.5mm, linters rate 16%, yarn Saco-lowell evenness 20%, weight unevenness is 1.06%;
4) drafting
Mixing in doubling step adopts three roads to mix, mixed and slubbing adopts the 4 organic cotton silver fiber carded slivers and 2 Xinjiang organic cotton yarns and closes, sliver is dry to be determined to be heavily 16.8g/ δ m, total draft 7.45 times, back area draft 1.781 times, speed 280m/min, Hun Bing bis-road is 6 and closes, sliver is dry to be determined to be heavily 15.3g/ δ m, total draft 6.54 times, back area draft 1.223 times, speed 280m/min, Hun Bing tri-road is 6 and closes, , sliver is dry to be determined to be heavily 13.9g/ δ m, total draft 6.42 times, back area draft 1.223 times, speed 230m/min, each road drafting roller gauge is 8mm × 14mm,
5) rove
Technological parameter main in Roving Frames: rove is dry is quantitatively 4.0g/10m, roving twist is 4.45 sth. made by twisting/10cm, total draft is 7.2 times, back area draft is 1.25 times, ingot speed is 800r/min, and roller gauge is 6mm × 24mm × 36mm, and rove Unevenness CV is 4.5%, weight unevenness is 1.2%, and Roving Elongation is 1.5%;
6) spun yarn
Main technologic parameters: roller gauge 18mm × 35mm, nip gauge 2mm, twist factor 380, total draft 31 times, back area draft 1.17 times, the two ingot of front roller speed 190r/min, front roller pressurization 180N/, steel traveler 772 type, No. 7/0; The resultant yarn test index of organic cotton silver fiber/organic cotton 70/3014.8tex: weight CV2.1%, single strong CV9.8%, fracture strength 13.5cN/dtex, Unevenness CV 15%, details 8/km, slubbing 33/km, cotton knot 23/km, filoplume H value 4.05, deviation of weight+0.2%, regain 7.2%, the twist 98.3 twists with the fingers/10cm, twist factor 380, twist CV3.6%;
7) winder
Winding procedure emphasis removes the faults such as thickness joint, slub yarn, electricity clear threshold parameter 140% × 1.5cm, winding speed 1000m/min, and blackboard filoplume is less, ten myriametre yarn defects 4.5;
8) sizing
Formula of size: PVA179937.5kg, DF-A55kg, TX9918kg, SLMO-962.5kg.Select import SGA901 type Sizing machines;
9) weave
Select ZA209I type air-jet loom, be adjusted to opening timing 280 degree, back beam height 120mm.
2. a kind of radiation-proof fabric according to claim 1, is characterized in that: described organic cotton silver fiber: 1.2dtex*36mm, and dry strength is 2.46cN/dtex, and wet strength is 1.32cN/dtex, and elongation at break is 17.6%; Described Xinjiang organic cotton: modal staple length is 28.6mm, short fiber content is 14.5%, and mic value is 4.0, and percentage of impurity is 1.6%, and monofilament strength is 3.3cN, and regain is 7.9%.
CN201410369188.7A 2014-07-29 2014-07-29 Production method of anti-radiation fabrics Expired - Fee Related CN104233568B (en)

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Cited By (7)

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Publication number Priority date Publication date Assignee Title
CN106811848A (en) * 2017-01-17 2017-06-09 魏桥纺织股份有限公司 A kind of silver fiber and cotton fiber blended yarn and its preparation technology
CN108315853A (en) * 2018-04-12 2018-07-24 相里海霞 A kind of anti-radiation clothing fabric
CN108588929A (en) * 2018-04-23 2018-09-28 海宁裘仕制衣有限公司 A kind of manufacturing process of anti-radiation face fabric
CN108708010A (en) * 2018-05-29 2018-10-26 江苏联宏纺织有限公司 A kind of spinning production technology of super fine polyester scribbled
CN110699818A (en) * 2019-10-16 2020-01-17 南通绿芭蕉纺织品有限公司 Fabric with good radiation protection effect
CN111296976A (en) * 2020-03-05 2020-06-19 新乡市新科防护科技有限公司 Manufacturing process of multifunctional protective clothing
CN114575008A (en) * 2022-01-25 2022-06-03 魏桥纺织股份有限公司 Anti-mite submicron fiber and cotton fiber composite spinning yarn and preparation method thereof

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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106811848A (en) * 2017-01-17 2017-06-09 魏桥纺织股份有限公司 A kind of silver fiber and cotton fiber blended yarn and its preparation technology
CN106811848B (en) * 2017-01-17 2018-12-14 魏桥纺织股份有限公司 A kind of silver fiber and cotton fiber blended yarn and its preparation process
CN108315853A (en) * 2018-04-12 2018-07-24 相里海霞 A kind of anti-radiation clothing fabric
CN108588929A (en) * 2018-04-23 2018-09-28 海宁裘仕制衣有限公司 A kind of manufacturing process of anti-radiation face fabric
CN108708010A (en) * 2018-05-29 2018-10-26 江苏联宏纺织有限公司 A kind of spinning production technology of super fine polyester scribbled
CN108708010B (en) * 2018-05-29 2020-10-23 江苏联宏纺织有限公司 Fine spinning production process of superfine polyester blended yarn
CN110699818A (en) * 2019-10-16 2020-01-17 南通绿芭蕉纺织品有限公司 Fabric with good radiation protection effect
CN111296976A (en) * 2020-03-05 2020-06-19 新乡市新科防护科技有限公司 Manufacturing process of multifunctional protective clothing
CN114575008A (en) * 2022-01-25 2022-06-03 魏桥纺织股份有限公司 Anti-mite submicron fiber and cotton fiber composite spinning yarn and preparation method thereof

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