CN104228343B - A card-type jet printer suitable for RFID label preparation - Google Patents
A card-type jet printer suitable for RFID label preparation Download PDFInfo
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- CN104228343B CN104228343B CN201410454933.8A CN201410454933A CN104228343B CN 104228343 B CN104228343 B CN 104228343B CN 201410454933 A CN201410454933 A CN 201410454933A CN 104228343 B CN104228343 B CN 104228343B
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- 238000002360 preparation method Methods 0.000 title claims abstract description 12
- 230000007246 mechanism Effects 0.000 claims abstract description 114
- 238000007639 printing Methods 0.000 claims abstract description 90
- 239000007921 spray Substances 0.000 claims abstract description 31
- 238000001514 detection method Methods 0.000 claims abstract description 23
- 239000011248 coating agent Substances 0.000 claims abstract description 10
- 238000000576 coating method Methods 0.000 claims abstract description 10
- 238000010438 heat treatment Methods 0.000 claims abstract description 10
- 238000003475 lamination Methods 0.000 claims description 43
- 239000000976 ink Substances 0.000 claims description 32
- 230000005540 biological transmission Effects 0.000 claims description 26
- 239000000463 material Substances 0.000 claims description 26
- 238000010030 laminating Methods 0.000 claims description 12
- 230000000007 visual effect Effects 0.000 claims description 9
- 230000003044 adaptive effect Effects 0.000 claims description 8
- 238000007641 inkjet printing Methods 0.000 claims description 7
- 238000012546 transfer Methods 0.000 claims description 6
- 230000000694 effects Effects 0.000 claims description 5
- 239000007788 liquid Substances 0.000 claims description 4
- 239000003086 colorant Substances 0.000 claims description 3
- 238000001523 electrospinning Methods 0.000 claims description 2
- 238000007711 solidification Methods 0.000 claims description 2
- 230000008023 solidification Effects 0.000 claims description 2
- 238000004804 winding Methods 0.000 claims description 2
- 239000000123 paper Substances 0.000 claims 3
- 238000001723 curing Methods 0.000 claims 1
- 238000013007 heat curing Methods 0.000 claims 1
- 230000003993 interaction Effects 0.000 claims 1
- 238000005516 engineering process Methods 0.000 description 11
- 238000000034 method Methods 0.000 description 11
- 230000008569 process Effects 0.000 description 8
- 238000004519 manufacturing process Methods 0.000 description 5
- 239000007888 film coating Substances 0.000 description 4
- 238000009501 film coating Methods 0.000 description 4
- 230000032258 transport Effects 0.000 description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 238000004891 communication Methods 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 238000007689 inspection Methods 0.000 description 2
- 238000000859 sublimation Methods 0.000 description 2
- 230000008022 sublimation Effects 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000005684 electric field Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000007648 laser printing Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
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- 238000011179 visual inspection Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J13/00—Devices or arrangements of selective printing mechanisms, e.g. ink-jet printers or thermal printers, specially adapted for supporting or handling copy material in short lengths, e.g. sheets
- B41J13/10—Sheet holders, retainers, movable guides, or stationary guides
- B41J13/12—Sheet holders, retainers, movable guides, or stationary guides specially adapted for small cards, envelopes, or the like, e.g. credit cards, cut visiting cards
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- Ink Jet (AREA)
Abstract
本发明公开了一种适用于RFID标签制备的卡片式喷印机,包括进给机构、喷印机构、覆膜机构以及RFID检测机构,其中进给机构用于适应不同尺寸的卡片,并将卡片送至喷印机内;喷印机构用于卡片内RFID天线和图案的打印,加热固化后实现喷印天线与芯片的互连,同时可以在卡片上喷印个性化图案;覆膜机构用于卡片表面的覆膜,保护卡片内RFID芯片和天线及喷印所成的图案,延长卡片的使用寿命;RFID检测机构用于检测喷印制备的RFID标签。通过本发明能实现RFID标签单片式个性化喷印制备,同时具备结构紧凑,便于操控等优点。
The invention discloses a card-type jet printing machine suitable for preparing RFID labels, which includes a feeding mechanism, a jet printing mechanism, a coating mechanism and an RFID detection mechanism, wherein the feeding mechanism is used to adapt to cards of different sizes, and the card Send it to the printing machine; the printing mechanism is used to print the RFID antenna and pattern in the card. After heating and curing, the interconnection between the printing antenna and the chip can be realized, and the personalized pattern can be printed on the card; The coating on the surface of the card protects the RFID chip and antenna in the card and the pattern formed by spray printing, prolonging the service life of the card; the RFID detection mechanism is used to detect the RFID label prepared by spray printing. The invention can realize the preparation of individualized jet printing of the RFID label in one piece, and has the advantages of compact structure, convenient manipulation and the like.
Description
技术领域technical field
本发明属于RFID技术和卡片喷印技术领域,更具体地,涉及一种适用于RFID标签制备的卡片式喷印机。The invention belongs to the field of RFID technology and card jet printing technology, and more specifically relates to a card type jet printer suitable for preparing RFID labels.
背景技术Background technique
卡片打印机的发展从早期的手动进卡到自动进卡,从单色打印到彩色打印,从传统的直接卡片打印技术到具有革新意义的再转印打印技术,从只能打印PVC材质的卡片到可以打印包括PC卡在内的所有环保材料卡片,从单一的卡片打印,到整合了多种编码机构于一体的复合型证卡打印设备,从功能单一的工作证到“一卡多用、功能强大”的一卡通应用,卡片打印机的发展可谓经历了革命性的变化。The development of card printers has changed from early manual card feeding to automatic card feeding, from monochrome printing to color printing, from traditional direct card printing technology to innovative retransfer printing technology, from only printing cards made of PVC to It can print all environmentally friendly material cards including PC cards, from single card printing to composite card printing equipment integrating multiple encoding mechanisms, from single-function work cards to "one card with multiple functions and powerful functions" The development of card printers can be said to have undergone revolutionary changes.
射频识别(RadioFrequencyIdentification,RFID)技术,是一种利用射频通信实现的非接触式自动识别技术。RFID标签具有体积小、容量大、寿命长、可重复使用等特点,可支持快速读写、非可视识别、移动识别、多目标识别、定位及长期跟踪管理。RFID技术与互联网、通讯等技术相结合,可实现全球范围内物品跟踪与信息共享。RFID技术应用于物流、制造、公共信息服务等行业,可大幅提高管理与运作效率,降低成本。Radio Frequency Identification (RFID) technology is a non-contact automatic identification technology realized by radio frequency communication. RFID tags have the characteristics of small size, large capacity, long life, and reusability, and can support fast reading and writing, non-visual identification, mobile identification, multi-target identification, positioning and long-term tracking management. Combining RFID technology with Internet, communication and other technologies can realize item tracking and information sharing on a global scale. RFID technology is used in logistics, manufacturing, public information services and other industries, which can greatly improve management and operation efficiency and reduce costs.
随着市场对卡片需求的日益凸显,卡片申请人都希望在最短的时间内申请到具有高度个性化的卡片。目前市场上的打印机有激光打印、胶印、喷墨打印、热升华、热转印等。对于材质为PVC板的卡片,例如工作证、学生卡、IC卡等,使用的均为热升华和热转印的方式。市场上所谓的RFID标签打印机种类很多,但市场上的RFID标签打印机是将已经完成芯片封装的RFID标签通过读取标签内的芯片的数据,最终打印出条形码的方式,并非直接在打印机内完成RFID标签天线与芯片的互连的喷印。由于难以控制喷头组件中喷出的墨液的形状和流量,及适应不同材质和图案的差异化要求,因此现有的技术难以直接在打印机内完成RFID标签喷印。As the market demand for cards becomes increasingly prominent, card applicants hope to apply for highly personalized cards in the shortest possible time. Printers currently on the market include laser printing, offset printing, inkjet printing, dye sublimation, thermal transfer and so on. For cards made of PVC boards, such as work permits, student cards, IC cards, etc., the methods of sublimation and thermal transfer are used. There are many types of so-called RFID label printers on the market, but the RFID label printers on the market read the data of the chip in the label through the RFID label that has completed the chip package, and finally print out the barcode, instead of directly completing the RFID in the printer. Printing of label antenna and chip interconnection. Because it is difficult to control the shape and flow rate of the ink ejected from the nozzle assembly, and to adapt to the differentiated requirements of different materials and patterns, it is difficult for the existing technology to directly complete the RFID label printing in the printer.
发明内容Contents of the invention
针对现有技术以上的缺陷或改进需求,本发明提供了一种适用于RFID标签制备的卡片式喷印机,实现在喷印机内完成RFID标签天线与芯片的互连,并能完成覆膜操作,具备结构紧凑、便于操控的特点。In view of the defects or improvement needs of the prior art, the present invention provides a card-type inkjet printer suitable for RFID label preparation, which realizes the interconnection between the RFID label antenna and the chip in the inkjet printer, and can complete the coating Operation, with the characteristics of compact structure and easy manipulation.
为实现上述目的,按照本发明的一个方面,提供了一种适用于RFID标签制备的卡片式喷印机,包括外壳,外壳内沿卡片的前进方向依次设置有进给机构、喷印机构、覆膜机构、RFID检测机构;In order to achieve the above object, according to one aspect of the present invention, a card-type inkjet printer suitable for preparing RFID labels is provided, which includes a casing, in which a feeding mechanism, a printing mechanism, a cover Membrane mechanism, RFID detection mechanism;
进给机构,用于将卡片逐张送入喷印机构;The feeding mechanism is used to feed the cards one by one into the printing mechanism;
喷印机构,布置在进给机构的右侧,用于定位待喷印卡片上预贴的RFID标签芯片,利用电纺丝喷印原理完成RFID天线与RFID标签芯片的互连喷印,并在喷印完成后加热固化,再将卡片传送给覆膜机构;The printing mechanism, arranged on the right side of the feeding mechanism, is used to locate the pre-attached RFID tag chip on the card to be printed, and complete the interconnection printing of the RFID antenna and the RFID tag chip by using the electrospinning printing principle, and After the printing is completed, it is heated and cured, and then the card is sent to the laminating mechanism;
覆膜机构,布置在喷印机构的右侧,用于对完成喷印的卡片覆膜;Laminating mechanism, arranged on the right side of the printing mechanism, is used for laminating the printed cards;
RFID检测机构,布置在覆膜机构的右侧,用于检测卡片上RFID标签天线与芯片的互连效果。The RFID detection mechanism is arranged on the right side of the laminating mechanism, and is used to detect the interconnection effect between the RFID tag antenna and the chip on the card.
优选地,所述喷印机构包括:Preferably, the printing mechanism includes:
支架,安装于外壳内;The bracket is installed in the shell;
工作台,用于喷印时承载待喷印卡片,其为一电极板;The workbench is used to carry the card to be printed during printing, which is an electrode plate;
传送组件,用于将进给机构传送来的卡片传送至工作台;The transmission component is used to transmit the cards transmitted by the feeding mechanism to the workbench;
皮带轮组件,用于驱动传送组件;a pulley assembly for driving the transmission assembly;
第一XY移动组件,安装在支架上,用于调整第一喷头组件沿X轴和Y轴的位置;The first XY moving assembly is installed on the bracket and is used to adjust the position of the first nozzle assembly along the X axis and the Y axis;
第一Z向调节机构,安装于第一XY移动组件上;The first Z-direction adjustment mechanism is installed on the first XY moving component;
第一喷头组件,安装于第一Z向调节机构上,能通过第一Z向调节机构调整高度,用于与工作台配合通电后对待喷印卡片上喷射丝状或点状墨液,所喷印墨液将形成RFID标签天线图案,所形成天线图案固化后将与卡片上预贴的RFID标签芯片的焊盘形成电气互连;The first nozzle assembly is installed on the first Z-direction adjustment mechanism, and the height can be adjusted through the first Z-direction adjustment mechanism. The printing ink will form the RFID tag antenna pattern, and the formed antenna pattern will be electrically interconnected with the pad of the RFID tag chip pre-attached on the card after curing;
第二XY移动组件,安装在支架上,位于第一XY移动组件上方,并用于调整第二喷头组件的X轴和Y轴的位置;The second XY moving assembly is installed on the bracket, located above the first XY moving assembly, and used to adjust the positions of the X-axis and Y-axis of the second nozzle assembly;
第二Z向调节机构,安装于第二XY移动组件;The second Z-direction adjustment mechanism is installed on the second XY moving component;
第二喷头组件,安装于第二Z向调节机构上,能通过第二Z向调节机构调整高度,用于与工作台配合通电后对待喷印卡片上喷射丝状或点状墨液,所喷印墨液将在待喷印卡片上形成文字或图案;The second spray head assembly is installed on the second Z-direction adjustment mechanism, and the height can be adjusted through the second Z-direction adjustment mechanism. The printing ink will form text or patterns on the card to be printed;
加热固化组件,用于对完成喷印的卡片加热;Heating and curing components are used to heat the printed cards;
限位夹具,安装于工作台上,用于限制卡片在工作台上的位置。The limit fixture is installed on the workbench and is used to limit the position of the card on the workbench.
优选地,所述第一喷头组件包括视觉检测装置和喷头,视觉检测装置用于定位待喷印卡片上预贴的RFID标签芯片,并将定位获知的偏差传送给外部的控制系统以便于第一XY移动组件和第二XY移动组件分别调整第一喷头组件和第二喷头组件的位置。Preferably, the first nozzle assembly includes a visual detection device and a nozzle, the visual detection device is used to locate the pre-attached RFID tag chip on the card to be printed, and transmit the known deviation of the positioning to an external control system for the first The XY moving assembly and the second XY moving assembly adjust the positions of the first spray head assembly and the second print head assembly respectively.
优选地,所述喷印机构还包括墨液供应组件,墨液供应组件包括控制盒、流量阀和喷印料盒,喷印料盒内可同时容纳多种墨液材料,通过流量阀分别连接所述第一喷头组件和第二喷头组件,控制盒用于控制流量阀的开度,从而控制喷印料盒向第一喷头组件和第二喷头组件的墨液流量供应。Preferably, the printing mechanism further includes an ink supply assembly, the ink supply assembly includes a control box, a flow valve, and a printing material box, and the printing material box can accommodate multiple ink materials at the same time, and are connected to each other through the flow valve. The first nozzle assembly and the second nozzle assembly, the control box is used to control the opening of the flow valve, so as to control the ink flow supply from the ink cartridge box to the first nozzle assembly and the second nozzle assembly.
优选地,所述进给机构包括第一电机、弹片、自适应纸宽机构、进卡板、摩擦辊、传送辊、电磁铁和齿轮系;齿轮系包括第一齿轮和第二齿轮,第一齿轮和第二齿轮均为连续四分之三弧为齿轮、其余四分之一弧为锁止圆弧的不完全齿轮;第二齿轮安装在摩擦辊上,外壳的底板上安装有能与电磁铁配合控制摩擦辊转动和停止的弹片,摩擦辊在对应于弹片的位置设置有凹槽;第一电机通过第二齿轮连接传送辊的驱动端,第一齿轮连接摩擦辊的驱动端;外壳在对应于弹片的位置安装电磁铁;摩擦辊的驱动端及另一端均安装有凸轮,并且驱动端设置有与弹片配合的凹槽;进卡板安放于摩擦辊与传送辊之间的前侧,自适应纸宽机构安放于进卡板上方。Preferably, the feeding mechanism includes a first motor, an elastic piece, an adaptive paper width mechanism, a card feed plate, a friction roller, a conveying roller, an electromagnet, and a gear train; the gear train includes a first gear and a second gear, and the first Both the gear and the second gear are incomplete gears with continuous three-quarter arcs as gears and the remaining quarter arcs as locking arcs; the second gear is installed on the friction roller, and the bottom plate of the casing is equipped with a The iron matches the shrapnel that controls the rotation and stop of the friction roller. The friction roller is provided with a groove at the position corresponding to the shrapnel; the first motor is connected to the driving end of the transmission roller through the second gear, and the first gear is connected to the driving end of the friction roller; The electromagnet is installed corresponding to the position of the shrapnel; the driving end and the other end of the friction roller are equipped with a cam, and the driving end is provided with a groove matching the shrapnel; the feeding plate is placed on the front side between the friction roller and the transmission roller, The self-adaptive paper width mechanism is placed above the card feeding plate.
优选地,所述自适应纸宽机构包括相对设置的第一L形挡板和第二L形挡板,第一L形挡板和第二L形挡板的下端分别连接有第一齿条和第二齿条,第一齿条和第二齿条均与设于外壳上的第三齿轮相连接。Preferably, the self-adaptive paper width mechanism includes a first L-shaped baffle and a second L-shaped baffle oppositely arranged, and the lower ends of the first L-shaped baffle and the second L-shaped baffle are respectively connected to a first rack and the second rack, the first rack and the second rack are connected with the third gear arranged on the shell.
优选地,所述覆膜机构包括膜料辊、上覆膜辊、下覆膜辊、第二电机、轴承、覆膜选择板、覆膜选择杆、滑槽,其中膜料辊用于卷绕膜料;上覆膜辊通过轴承与第二电机相连,第二电机用于驱动上覆膜辊旋转实现覆膜操作;覆膜选择板设置在上覆膜辊和下覆膜辊之间的平面内,覆膜选择杆设置在覆膜选择板下端,覆膜选择杆上设有凸块和旋钮,凸块的一端离覆膜选择杆的中心近,另一端离覆膜选择杆的中心远,旋转覆膜选择杆,进行覆膜操作时使覆膜选择板保持水平,非覆膜操作时,覆膜选择板转动相对于水平面倾斜,卡片直接滑出。Preferably, the film covering mechanism includes a film material roller, an upper film film roller, a lower film film roller, a second motor, a bearing, a film film selection plate, a film film selection lever, and a chute, wherein the film material roller is used for winding Film material; the upper lamination roller is connected with the second motor through bearings, and the second motor is used to drive the upper lamination roller to rotate to realize the lamination operation; the lamination selection plate is set on the plane between the upper lamination roller and the lower lamination roller Inside, the film selection lever is arranged at the lower end of the film selection plate, and the film selection lever is provided with a bump and a knob. One end of the bump is close to the center of the film selection lever, and the other end is far away from the center of the film selection lever. Rotate the lamination selection lever to keep the lamination selection plate horizontal during the lamination operation. During the non-lamination operation, the lamination selection plate rotates and tilts relative to the horizontal plane, and the card slides out directly.
优选地,第一Z向调节机构包括L形安装板、千分尺机构,L形安装板固定在第一XY移动组件上,千分尺机构用于实现第一喷头组件在Z轴方向上的高度调节。Preferably, the first Z-direction adjustment mechanism includes an L-shaped mounting plate and a micrometer mechanism, the L-shaped mounting plate is fixed on the first XY moving assembly, and the micrometer mechanism is used to adjust the height of the first spray head assembly in the Z-axis direction.
优选地,所述RFID检测机构包括RFID读写器。Preferably, the RFID detection mechanism includes an RFID reader.
优选地,所述第一喷头组件和第二喷头组件均包含两个以上的喷头,用于喷印不同材质或不同颜色的墨液。Preferably, both the first nozzle assembly and the second nozzle assembly include more than two nozzles for printing inks of different materials or colors.
总体而言,通过本发明所构思的以上技术方案与现有技术相比,能够取得下列有益效果:Generally speaking, compared with the prior art, the above technical solutions conceived by the present invention can achieve the following beneficial effects:
1)为了实现在喷印机内完成RFID标签天线与芯片的喷印互连,本发明将卡片送料、喷印、覆膜、检测操作合理组合,在完成RFID标签天线与芯片的互连,并完成覆膜操作,进而通过RFID标签内芯片存储信息的读写完成RFID标签喷印质量的检测,保证了标签卡片式生产的成品率,整个装置结构紧凑、便于操控。1) In order to realize the printing interconnection between the RFID tag antenna and the chip in the inkjet printer, the present invention rationally combines the card feeding, printing, coating, and detection operations to complete the interconnection between the RFID tag antenna and the chip, and The lamination operation is completed, and then the RFID label printing quality inspection is completed by reading and writing the chip storage information in the RFID label, which ensures the yield rate of the label card production. The whole device is compact in structure and easy to operate.
2)在喷印机构设置有第一喷头组件和第二喷头组件,能满足以RFID标签天线为代表的电路的喷印和常规图案、文字的喷印;所述喷印机构采用电流体喷墨打印技术的工作原理,工作台为电极板,与第一喷头组件和第二喷头组件之间加上电压后,在电场作用下将待喷印液体从第一喷头组件和第二喷头组件中喷出墨液,在卡片上所喷印的细线或点的直径可以比喷嘴直径小,可形成精细的图案或电路的喷印。2) The first nozzle assembly and the second nozzle assembly are provided in the printing mechanism, which can satisfy the printing of circuits represented by RFID tag antennas and the printing of conventional patterns and characters; the printing mechanism adopts electrofluid inkjet The working principle of printing technology, the workbench is an electrode plate, and after applying voltage between the first nozzle assembly and the second nozzle assembly, the liquid to be printed is sprayed from the first nozzle assembly and the second nozzle assembly under the action of the electric field The diameter of the thin lines or dots printed on the card can be smaller than the diameter of the nozzle, which can form fine patterns or circuit printing.
3)所述第一喷头组件设置有视觉检测装置,通过标定、匹配等图像处理过程完成喷印位置或误差的计算和捕捉,确保喷印的丝状或点状墨的定位。3) The first nozzle assembly is equipped with a visual detection device, which can calculate and capture the printing position or error through image processing processes such as calibration and matching, so as to ensure the positioning of the printed filament or dot ink.
4)卡片式喷印机的进纸机构设置有自适应纸宽机构,采用齿轮齿条的方式,能适应不同尺寸规格的卡片的调节。4) The paper feeding mechanism of the card printing machine is equipped with an adaptive paper width mechanism, which adopts a rack and pinion method, which can adapt to the adjustment of cards of different sizes.
5)覆膜机构设置有覆膜选择板和覆膜选择杆,能较好的实现对设定的标签卡片进行覆膜保护,同时为一般卡片喷印在非覆膜时提高生产效率。5) The lamination mechanism is equipped with a lamination selection plate and a lamination selection lever, which can better realize the lamination protection of the set label cards, and at the same time improve the production efficiency for ordinary cards when they are not laminated.
附图说明Description of drawings
图1是本发明的结构示意图;Fig. 1 is a structural representation of the present invention;
图2是本发明的工作流程图;Fig. 2 is a work flow chart of the present invention;
图3是本发明的内部结构示意图;Fig. 3 is a schematic diagram of the internal structure of the present invention;
图4是本发明中进给机构的结构示意图;Fig. 4 is the structural representation of feeding mechanism among the present invention;
图5是本发明中齿轮系的分解示意图;Fig. 5 is the exploded schematic view of gear train in the present invention;
图6是本发明中示喷印机构的结构示意图;Fig. 6 is a schematic structural view of the spray printing mechanism shown in the present invention;
图7是本发明中墨液供应组件的结构示意图;Figure 7 is a schematic structural view of the ink supply assembly in the present invention;
图8是本发明中覆膜机构的结构示意图。Fig. 8 is a schematic structural view of the covering mechanism in the present invention.
具体实施方式Detailed ways
为了使本发明的目的、技术方案及优点更加的清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅用以解释本发明,并不用于限定本发明。In order to make the object, technical solution and advantages of the present invention more clear, the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention.
参照图1~图3,一种适用于RFID标签制备的卡片式喷印机,包括外壳500,外壳500上相对的两侧分别设置有进卡口和出卡口,外壳500内沿卡片的进给方向依次设置有进给机构100、喷印机构200、覆膜机构300以及RFID检测机构400,通过对以上关键组成部件的结构进行设计,能够顺利的完成卡片的进入、喷印、覆膜、检测等操作,整个过程流程严谨,能够较好的实现卡片的打印过程。Referring to Figures 1 to 3, a card-type inkjet printer suitable for preparing RFID labels includes a housing 500, and the opposite sides of the housing 500 are respectively provided with a bayonet inlet and a bayonet outlet. The feeding mechanism 100, the spray printing mechanism 200, the lamination mechanism 300 and the RFID detection mechanism 400 are arranged in sequence in the direction. By designing the structure of the above key components, the card entry, spray printing, lamination, Inspection and other operations, the whole process flow is rigorous, which can better realize the card printing process.
参照图4,进给机构100包括第一电机110、弹片120、自适应纸宽机构130、进卡板140、摩擦辊150、传送辊160、电磁铁170和齿轮系180,其中传送辊160上设置有传送齿轮,齿轮系180包括第一齿轮181和第二齿轮182,第一齿轮181和第二齿轮182均为连续四分之三弧为齿轮、其余四分之一弧为锁止圆弧的不完全齿轮;具体实例如图5所示,其中第二齿轮182和摩擦辊150固连,摩擦辊150两端均安装有凸轮,第一齿轮181安装在摩擦辊150上,摩擦辊150安装有第一齿轮181的一端为驱动端,摩擦辊150的驱动端设置有凹槽,齿轮系180带动传动辊160转动,弹片120安装在喷印机整体的底板上,断电时弹片120插入摩擦辊150驱动端的凹槽内,限制摩擦辊150的转动,电磁铁170固定在喷印机外壳500的侧板上,通电时电磁铁170将弹片120吸附,弹片120从摩擦辊150驱动端的凹槽内退出,从而与摩擦辊150分离;齿轮系180带动摩擦辊150旋转,当一张卡片进入后,此时摩擦辊150两端的凸轮将进卡板140往下压,使得摩擦辊150和进卡板140距离增大,可以实现限定进入的卡片数量为一张。自适应纸宽机构130的第一L形挡板131和第二L形挡板132下方分别连接第一齿条和第二齿条,第一齿条和第二齿条均与设于外壳500上的第三齿轮相连。利用齿轮齿条结构,能实现多尺寸规格的卡片打印,提高了喷印机对于不同尺寸规格卡片的适应性;传送辊160将卡片从进给机构100传送至喷印机构200。Referring to Fig. 4, the feeding mechanism 100 includes a first motor 110, an elastic sheet 120, an adaptive paper width mechanism 130, a card feed plate 140, a friction roller 150, a conveying roller 160, an electromagnet 170 and a gear train 180, wherein the conveying roller 160 is Transmission gears are provided, and the gear train 180 includes a first gear 181 and a second gear 182, the first gear 181 and the second gear 182 are continuous three-quarter arcs as gears, and the remaining quarter arcs are locking arcs The incomplete gear; specific example as shown in Figure 5, wherein the second gear 182 and the friction roller 150 are fixedly connected, the two ends of the friction roller 150 are equipped with cams, the first gear 181 is installed on the friction roller 150, and the friction roller 150 is installed One end with the first gear 181 is the driving end. The driving end of the friction roller 150 is provided with a groove. The gear train 180 drives the transmission roller 160 to rotate. The shrapnel 120 is installed on the overall bottom plate of the inkjet printer. When the power is off, the shrapnel 120 is inserted into the friction roller. In the groove of the driving end of the roller 150, the rotation of the friction roller 150 is restricted. The electromagnet 170 is fixed on the side plate of the jet printer housing 500. The gear train 180 drives the friction roller 150 to rotate. When a card enters, the cams at both ends of the friction roller 150 will press the card-feeding plate 140 downward, so that the friction roller 150 and the card-feeding The increased distance between the boards 140 can limit the number of incoming cards to one. The bottom of the first L-shaped baffle 131 and the second L-shaped baffle 132 of the adaptive paper width mechanism 130 are respectively connected to the first rack and the second rack. connected to the third gear on the top. The rack and pinion structure can realize multi-size card printing, which improves the adaptability of the jet printer to cards of different sizes; the transport roller 160 transports the card from the feeding mechanism 100 to the jet printing mechanism 200 .
进卡的具体过程为:将贴有RFID芯片的卡片放在自适应纸宽机构130上,调节两端的第一L形挡板131和第二L形挡板132,使得卡片保持正确姿态进入喷印机内,电机110通过齿轮系180带动传送辊160转动,此时传送辊160上的传送齿轮与第一齿轮181啮合,与第二齿轮182上的光滑面接触,电磁铁将弹片120吸附,第二齿轮182上的扭转弹簧将第二齿轮182旋转一定角度与传送辊160上的传送齿轮啮合,进而第一齿轮181和第二齿轮182同时与传送辊160上的传送齿轮啮合,使得摩擦辊150旋转带动一张卡片进入喷印机;此后摩擦辊150两端的凸轮将进卡板140往下压,使得摩擦辊150与进卡板140之间的距离增大,剩下的卡片不能继续进入喷印机内,随后电磁铁170断电,弹片120插入摩擦辊150的凹槽内,摩擦辊150停止转动。The specific process of feeding the card is as follows: put the card with the RFID chip on the adaptive paper width mechanism 130, adjust the first L-shaped baffle 131 and the second L-shaped baffle 132 at both ends, so that the card maintains the correct posture and enters the printing press. In the printing machine, the motor 110 drives the transmission roller 160 to rotate through the gear train 180. At this time, the transmission gear on the transmission roller 160 meshes with the first gear 181 and contacts with the smooth surface on the second gear 182. The electromagnet absorbs the shrapnel 120, The torsion spring on the second gear 182 rotates the second gear 182 at a certain angle to mesh with the transmission gear on the transmission roller 160, and then the first gear 181 and the second gear 182 mesh with the transmission gear on the transmission roller 160 simultaneously, so that the friction roller 150 rotation drives a card into the inkjet printer; after that, the cams at both ends of the friction roller 150 will press the card feeder 140 downward, so that the distance between the friction roller 150 and the card feeder 140 increases, and the remaining cards cannot continue to enter In the inkjet printer, the electromagnet 170 is powered off, the shrapnel 120 is inserted into the groove of the friction roller 150, and the friction roller 150 stops rotating.
图6给出本发明喷印机构200的一种具体实施方式。本发明中,X轴方向与卡片进给方向平行,Z轴为上下方向,Y轴垂直于XZ平面。喷印机构200包括XY移动组件、第一喷头组件230、传送组件240,加热固化组件250、皮带轮组件260、限位夹具270、工作台280,其中XY移动组件包括第一XY移动组件211和第二XY移动组件212,且第一XY移动组件211和第二XY移动组件212均为驱动电机、滚珠丝杆机构和直线导轨的结构。外壳500内设置有支架281和第一XY移动组件211,第一XY移动组件211安装在支架281上,用于调整第一喷头组件230沿X轴和Y轴的位置;第一Z向调节机构220安装于第一XY移动组件211上;第一喷头组件230,安装于第一Z向调节机构220上,能通过第一Z向调节机构220调整高度,用于与工作台280配合通电后对待喷印卡片上喷射丝状或点状墨液,所喷印墨液将形成RFID标签天线图案,所形成天线图案固化后将与卡片上预贴的RFID标签芯片的焊盘形成电气互连;第二XY移动组件212,安装在支架281上,位于第一XY移动组件211上方,并用于调整第二喷头组件214的X轴和Y轴的位置。第二Z向调节机构213,安装于第二XY移动组件212;第二喷头组件214,安装于第二Z向调节机构213上,能通过第二Z向调节机构213调整高度,用于与工作台280配合通电后对待喷印卡片上喷射丝状或点状墨液,所喷印墨液将在待喷印卡片上形成文字或图案。第一XY移动组件211为精移动组件,可实现第一喷头组件230在X轴和Y轴的精确移动,其可以用来在卡片上喷印天线,从而完成天线与芯片的连接;第二XY移动组件212为粗移动组件,可实现第二喷头组件214的快速移动,其可以用来在卡片上喷印文字,第二喷头组件214主要是喷出点状的墨液。这样设计也便于实现第一喷头组件230和第二喷头组件214在工作台280上方实现的XY方向移动,保证了喷印效果,同时可以实现不同精度的喷印效果,提高喷印机的工作效率;第一Z向调节机构220包括L形安装板221、千分尺机构222,第一Z向调节机构220通过L形安装板221固定在XY移动组件上,千分尺机构222实现第一喷头组件230在Z轴上的调节,确定第一喷头组件230与工作台280之间的极化距离和喷印空间,达到最佳喷印效果;当卡片通过进给机构100的传送辊160传送到喷印机构200时,喷印机构200中的传送组件240将卡片传送至工作台280上,传送组件240由皮带轮组件260驱动,皮带轮组件260设置在外壳500的侧板上。参照图2,喷印过程中,视觉检测装置231对卡片上的RFID芯片进行定位,视觉检测装置231包括相机,视觉检测装置231主要是通过相机工作来对卡片上的RFID芯片进行定位。在第一喷头组件230和工作台280之间加上电压,第一喷头组件230和工作台280之间的墨液形成丝状或点状,从而实现RFID天线的喷印。FIG. 6 shows a specific implementation of the printing mechanism 200 of the present invention. In the present invention, the X-axis direction is parallel to the card feeding direction, the Z-axis is the up-down direction, and the Y-axis is perpendicular to the XZ plane. The printing mechanism 200 includes an XY moving assembly, a first nozzle assembly 230, a conveying assembly 240, a heating and curing assembly 250, a pulley assembly 260, a limit clamp 270, and a workbench 280, wherein the XY moving assembly includes a first XY moving assembly 211 and a second XY moving assembly 211. The two XY moving components 212, and the first XY moving component 211 and the second XY moving component 212 are all structures of a driving motor, a ball screw mechanism and a linear guide rail. The housing 500 is provided with a bracket 281 and a first XY moving assembly 211, and the first XY moving assembly 211 is installed on the bracket 281 for adjusting the position of the first nozzle assembly 230 along the X-axis and the Y-axis; the first Z-direction adjustment mechanism 220 is installed on the first XY moving assembly 211; the first spray head assembly 230 is installed on the first Z-direction adjustment mechanism 220, and the height can be adjusted through the first Z-direction adjustment mechanism 220, which is used to cooperate with the workbench 280 and treat it after power-on Spray filamentary or dot ink on the printing card, the printing ink will form the RFID tag antenna pattern, and the formed antenna pattern will be electrically interconnected with the pad of the RFID tag chip pre-attached on the card after solidification; The second XY moving assembly 212 is installed on the bracket 281 above the first XY moving assembly 211 and is used to adjust the X-axis and Y-axis positions of the second spray head assembly 214 . The second Z-direction adjustment mechanism 213 is installed on the second XY moving assembly 212; the second spray head assembly 214 is installed on the second Z-direction adjustment mechanism 213, and the height can be adjusted through the second Z-direction adjustment mechanism 213 for working with After the station 280 is powered on, it sprays filament or dot ink on the card to be printed, and the printed ink will form characters or patterns on the card to be printed. The first XY moving assembly 211 is a fine moving assembly, which can realize the precise movement of the first nozzle assembly 230 on the X-axis and Y-axis, which can be used to print the antenna on the card, thereby completing the connection between the antenna and the chip; the second XY The moving component 212 is a coarse moving component, which can realize the rapid movement of the second nozzle assembly 214, which can be used to print characters on the card, and the second nozzle assembly 214 mainly ejects dot-shaped ink. This design also facilitates the movement of the first nozzle assembly 230 and the second nozzle assembly 214 in the XY direction above the workbench 280, which ensures the printing effect, and at the same time can achieve different precision printing effects and improve the working efficiency of the inkjet printer. The first Z-direction adjustment mechanism 220 includes an L-shaped mounting plate 221 and a micrometer mechanism 222, the first Z-direction adjustment mechanism 220 is fixed on the XY moving assembly through the L-shaped mounting plate 221, and the micrometer mechanism 222 realizes that the first nozzle assembly 230 is in Z The adjustment on the axis determines the polarization distance and the printing space between the first nozzle assembly 230 and the worktable 280 to achieve the best printing effect; At this time, the transmission assembly 240 in the printing mechanism 200 transmits the card to the workbench 280 , the transmission assembly 240 is driven by the pulley assembly 260 , and the pulley assembly 260 is arranged on the side plate of the housing 500 . Referring to Fig. 2, during the printing process, the visual detection device 231 positions the RFID chip on the card. The visual detection device 231 includes a camera, and the visual detection device 231 mainly locates the RFID chip on the card by working with the camera. A voltage is applied between the first nozzle assembly 230 and the worktable 280, and the ink between the first nozzle assembly 230 and the worktable 280 forms filaments or dots, thereby realizing the printing of the RFID antenna.
第一喷头组件230和第二喷头组件214均包括两个以上的喷头232,两个喷头232内装不同材质或不同颜色的墨液,可以实现不同材质或尺寸的天线喷印,也可实现卡片内多色图案和文字的喷印。通过改变第一喷头组件230与工作台280之间的电压、或改变第一喷头组件230内的气压、或改变喷头232与工作台280之间的间距,均可以改变喷出的丝状或点状墨液的尺寸,从而能改变天线的截面。第二喷头组件214也可以采用相同操作,来改变文字或图案的浓重程度或尺寸。The first nozzle assembly 230 and the second nozzle assembly 214 both include more than two nozzles 232, and the two nozzles 232 are filled with inks of different materials or colors, which can realize antenna printing of different materials or sizes, and can also realize printing in cards. Printing of multi-color graphics and text. By changing the voltage between the first spray head assembly 230 and the worktable 280, or changing the air pressure in the first spray head assembly 230, or changing the distance between the spray head 232 and the worktable 280, the sprayed filaments or dots can be changed. The size of the liquid ink can change the cross-section of the antenna. The second spray head assembly 214 can also use the same operation to change the density or size of the characters or patterns.
加热固化组件250包括两个支架251及安装在两个支架251上的烘热杆252,支架251设置在工作台280的两端,卡片在喷印完成后使用加热固化组件250进行加热固化操作,避免卡片上的图案被传送组件240损坏。传送组件240包括两根输送辊,整个喷印过程中至少保证卡片与传送组件240内两根输送辊中的一根接触,以使卡片能够继续被传送到覆膜机构300处。喷印完成后传送组件240将卡片从喷印机构200传送至覆膜机构300。The heating and curing assembly 250 includes two brackets 251 and heating rods 252 installed on the two brackets 251. The brackets 251 are arranged at both ends of the workbench 280. After the card is printed, use the heating and curing assembly 250 to perform heating and curing operations. Avoid the pattern on the card being damaged by the transport assembly 240 . The conveying assembly 240 includes two conveying rollers. During the entire printing process, at least the card is guaranteed to be in contact with one of the two conveying rollers in the conveying assembly 240 , so that the card can be continuously conveyed to the laminating mechanism 300 . After the printing is completed, the transfer component 240 transfers the card from the printing mechanism 200 to the lamination mechanism 300 .
在上述基础上,参照图7,本发明还可增设墨液供应组件290,其包括控制盒291、流量阀292和喷印料盒293,喷印料盒293内可同时容纳多种墨液材料,通过流量阀292分别连接所述第一喷头组件230和第二喷头组件214,控制盒291用于控制流量阀292的开度,从而控制喷印料盒293向第一喷头组件230和第二喷头组件214的墨液流量供应。本发明中第二XY移动组件212的构造与第一XY移动组件211的构造相似。On the basis of the above, with reference to Fig. 7, the present invention can also add an ink supply assembly 290, which includes a control box 291, a flow valve 292 and a jet printing material box 293, which can simultaneously accommodate multiple ink materials in the jet printing material box 293 , respectively connect the first nozzle assembly 230 and the second nozzle assembly 214 through the flow valve 292, the control box 291 is used to control the opening of the flow valve 292, thereby controlling the flow of the inkjet cartridge 293 to the first nozzle assembly 230 and the second nozzle assembly 230 and the second nozzle assembly 214. The ink flow supply of the nozzle assembly 214 . The configuration of the second XY moving assembly 212 in the present invention is similar to that of the first XY moving assembly 211 .
如图8所示,覆膜机构300包括膜料辊310、覆膜辊、电机330、轴承340、覆膜选择板350、覆膜选择杆370、滑槽380,其中膜料辊310上卷绕膜料,为覆膜操作提供膜料;覆膜辊包括上覆膜辊320和下覆膜辊360,上覆膜辊320通过轴承340与电机330相连,进而电机330驱动上覆膜辊320旋转实现覆膜操作;覆膜选择板350设置在上覆膜辊320和下覆膜辊360之间的空间,覆膜选择杆370设置在覆膜选择板350下端,其中覆膜选择杆370上包含凸块371和旋钮372,凸块371为一长方体形状,凸块的一端离覆膜选择杆370较近,另一端离覆膜选择杆370较远,凸块371用于选择卡片是否覆膜操作,进行覆膜操作时,旋转旋钮372使凸台371的短端与覆膜选择板350接触,从而使得覆膜选择板350保持水平;非覆膜操作时,旋转旋钮372使凸块371上的长端与覆膜选择板350接触,覆膜选择板350转动相对于水平面倾斜,卡片直接滑出,不进行覆膜,这样有助于提高生产效率。As shown in Figure 8, the laminating mechanism 300 includes a film material roller 310, a film coating roller, a motor 330, a bearing 340, a film selection plate 350, a film selection lever 370, and a chute 380, wherein the film material roller 310 is wound The film material is used to provide the film material for the lamination operation; the lamination roller includes an upper lamination roller 320 and a lower lamination roller 360, the upper lamination roller 320 is connected with the motor 330 through the bearing 340, and then the motor 330 drives the upper lamination roller 320 to rotate Realize lamination operation; Lamination selection plate 350 is arranged on the space between upper lamination roller 320 and lower lamination roller 360, and lamination selection lever 370 is arranged on the lower end of lamination selection plate 350, wherein the lamination selection lever 370 contains The bump 371 and the knob 372, the bump 371 is a cuboid shape, one end of the bump is closer to the film selection lever 370, and the other end is farther away from the film selection lever 370, the bump 371 is used to select whether the card is to be laminated , when performing lamination operation, turn the knob 372 to make the short end of the boss 371 contact with the lamination selection plate 350, so that the lamination selection plate 350 remains horizontal; The long end is in contact with the film-coating selection plate 350, and the film-coating selection plate 350 rotates and is inclined relative to the horizontal plane, and the card directly slides out without film coating, which helps to improve production efficiency.
RFID检测机构包括一RFID读写器,安装在外壳500的顶板上。RFID检测机构400通过RFID标签内芯片存储信息的读写完成RFID标签喷印质量的检测,保证了标签卡片式生产的成品率。The RFID detection mechanism includes an RFID reader, installed on the top plate of the housing 500 . The RFID detection mechanism 400 completes the detection of the printing quality of the RFID label by reading and writing the information stored in the chip in the RFID label, which ensures the yield rate of the label card production.
下面将进一步具体解释按照本发明的卡片式喷印机的工作过程:The working process of the card type jet printer according to the present invention will be further specifically explained below:
首先,将贴有RFID芯片的卡片放在自适应纸宽机构130上,调节自适应纸宽机构130两端的挡板131和挡板132,使得卡片保持正确姿态进入喷印机内,电机110通过齿轮系180带动传送辊160转动,此时传送辊160上的传送齿轮与第一齿轮181的齿啮合,与第二齿轮182上的光滑面接触,电磁铁170将弹片120吸附,第二齿轮182上的扭转弹簧将第二齿轮182旋转一定角度与传送辊160上的传送齿轮啮合,进而带动第一齿轮181与传送辊160上的传送齿轮啮合,使得摩擦辊150旋转。当一张卡片进入喷印机后,摩擦辊150两端的凸轮将进卡板140往下压,使得摩擦辊150与进卡板140之间的距离增大,剩下的卡片不能继续进入喷印机内。接着,传送辊160将卡片送入喷印机构200内,喷印机构200的传送组件240将卡片送入工作台280上,视觉检测装置231对卡片上的RFID芯片进行定位,第一喷头组件230与工作台280之间加上电压,第一喷头组件230喷出的墨液形成丝状或点状,同时第一喷头组件230在XY移动组件上移动,对卡片进行RFID天线喷印,完成天线与芯片的连接,同时第二喷头组件214在卡片上喷印出所需文字和图案,喷印完成后,卡片经过烘热组件250处时,卡片表面的图案被加热固化,避免传送组件240损坏卡片上的RFID天线图案。其中,皮带轮组件260驱动传送组件240运动。传送组件240将卡片送入覆膜机构300,进行覆膜操作时覆膜选择板350保持水平,覆膜完成后,卡片经过RFID检测机构400进行检测,检测完之后滑出;非覆膜操作时,拧动旋钮372,凸块371使覆膜选择板350下转与水平面成一平面,卡片直接滑出,整个打印过程完成。First, put the card with the RFID chip on the adaptive paper width mechanism 130, adjust the baffles 131 and 132 at both ends of the adaptive paper width mechanism 130, so that the card keeps the correct posture and enters the inkjet printer, and the motor 110 passes through The gear train 180 drives the transmission roller 160 to rotate. At this time, the transmission gear on the transmission roller 160 meshes with the teeth of the first gear 181 and contacts with the smooth surface on the second gear 182. The electromagnet 170 absorbs the shrapnel 120, and the second gear 182 The torsion spring on the top rotates the second gear 182 at a certain angle to mesh with the transmission gear on the transmission roller 160, and then drives the first gear 181 to mesh with the transmission gear on the transmission roller 160, so that the friction roller 150 rotates. When a card enters the inkjet printer, the cams at both ends of the friction roller 150 will press the card feeder 140 downward, so that the distance between the friction roller 150 and the card feeder 140 will increase, and the remaining cards cannot continue to be printed. inside the plane. Then, the conveying roller 160 sends the card into the printing mechanism 200, the conveying assembly 240 of the printing mechanism 200 sends the card onto the workbench 280, the visual inspection device 231 positions the RFID chip on the card, and the first nozzle assembly 230 A voltage is applied between the workbench 280, and the ink ejected by the first nozzle assembly 230 forms filaments or dots. At the same time, the first nozzle assembly 230 moves on the XY moving assembly, and the RFID antenna is printed on the card to complete the antenna. Connection with the chip, while the second nozzle assembly 214 prints the required characters and patterns on the card. After the printing is completed, when the card passes through the heating assembly 250, the pattern on the card surface is heated and solidified to avoid damage to the transmission assembly 240 The RFID antenna pattern on the card. Wherein, the pulley assembly 260 drives the transmission assembly 240 to move. The transport assembly 240 sends the card into the lamination mechanism 300, and the lamination selection plate 350 remains horizontal during the lamination operation. After the lamination is completed, the card is detected by the RFID detection mechanism 400, and then slides out after the detection; , turning the knob 372, the protrusion 371 makes the film selection plate 350 turn down to be aligned with the horizontal plane, the card slides out directly, and the whole printing process is completed.
本领域的技术人员容易理解,以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。It is easy for those skilled in the art to understand that the above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention, All should be included within the protection scope of the present invention.
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