CN104227360B - A kind of method for processing and assembling of casing Straight Combination guide rail - Google Patents
A kind of method for processing and assembling of casing Straight Combination guide rail Download PDFInfo
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- CN104227360B CN104227360B CN201410487788.3A CN201410487788A CN104227360B CN 104227360 B CN104227360 B CN 104227360B CN 201410487788 A CN201410487788 A CN 201410487788A CN 104227360 B CN104227360 B CN 104227360B
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- milling
- slide rail
- press strip
- right slide
- rail
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- 238000012545 processing Methods 0.000 title claims abstract description 29
- 238000000034 method Methods 0.000 title claims abstract description 24
- 238000003801 milling Methods 0.000 claims abstract description 44
- 230000032683 aging Effects 0.000 claims abstract description 7
- 238000013461 design Methods 0.000 claims description 17
- 238000010438 heat treatment Methods 0.000 claims description 7
- 229910000831 Steel Inorganic materials 0.000 claims description 6
- 238000005516 engineering process Methods 0.000 claims description 6
- 239000010959 steel Substances 0.000 claims description 6
- 238000011156 evaluation Methods 0.000 claims 1
- 238000005553 drilling Methods 0.000 abstract description 4
- 239000003607 modifier Substances 0.000 abstract description 3
- 238000012797 qualification Methods 0.000 abstract description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 6
- 229910052782 aluminium Inorganic materials 0.000 description 6
- 239000004411 aluminium Substances 0.000 description 5
- 238000003754 machining Methods 0.000 description 5
- 238000009434 installation Methods 0.000 description 4
- 230000015572 biosynthetic process Effects 0.000 description 2
- 238000010304 firing Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 238000010923 batch production Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 238000012937 correction Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 238000011017 operating method Methods 0.000 description 1
- 238000011112 process operation Methods 0.000 description 1
- 238000010791 quenching Methods 0.000 description 1
- 230000000171 quenching effect Effects 0.000 description 1
- 238000012882 sequential analysis Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000005496 tempering Methods 0.000 description 1
- 239000012207 thread-locking agent Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P11/00—Connecting or disconnecting metal parts or objects by metal-working techniques not otherwise provided for
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Bearings For Parts Moving Linearly (AREA)
- Machine Tool Units (AREA)
Abstract
The invention provides a kind of method for processing and assembling of casing Straight Combination guide rail, by drawing Milling Process line, rough mill profile, artificial aging, finish-milling profile, bore each hole, milling both ends of the surface, draw hole line, bore bore hole process processing rear rail body, by boring hanging hole, modifier treatment, alignment, plane four directions, draw plane processing line, step cut, milling profile, drill centers, drilling operating processes left and right slide rail, pass through alignment, milling profile, milling length, milling circular arc, drill centers, Drilling operation or so press strip, finally by neat set part, left and right slide rail is installed, milling planing surface and press strip mounting surface, install left, right press strip is assembled.The present invention can improve the first-time qualification rate of Product Assembly while improving operating efficiency, improving product quality.
Description
Technical field
The invention belongs to be machined with mounting technology field, be related to the parts machining and dress of box body combinations rear rail
Match somebody with somebody.
Background technology
Rear rail combination is important component when being used to park and slide when providing storage to accumulating article in casing；Straight line
Rear rail class guide rail, generally structural assemblies, are mainly made up of rear rail, left slide rail, right slide rail, left press strip, right press strip etc.；
Wherein rear rail is that structure is more complicated, longer dimension box-shaped aluminum casting (340mm × 190mm × 2500mm)；Left and right slide rail is
Elongated and process modifier treatment (hardness：The steel part (10mm × 60mm × 2500mm) of HRC35~40)；Left and right press strip is that section is
The elongated steel part (20mm × 30mm × 2500mm) of " Z " font.
The processing and assembling of box body combinations rear rail, are that left and right slide rail, left and right press strip are assembled to according to design attitude and led
On rail body, and ensure that the size and form and position tolerance of rear rail combination meet design accuracy requirement, base is slided with ensure body
It is accurate.
In the prior art, each parts meet design load requirement and are processed, and the assembling of left and right slide rail, assembling are carried out afterwards
After be adjusted, left and right slide rail rigging position is met after design requirement, then carries out the assembling of left and right press strip, is adjusted again afterwards
It is whole, until meeting design load requirement.Each parts have the situation of deformation, the correction of parts before assembly after being machined
Deform difficulty big, and workload is larger during two-wheeled adjustment, and an equipment adjustment qualification rate is relatively low, it is necessary to carry out anti-
The processes such as multiple dismounting, assembling, adjustment.
The content of the invention
In order to overcome the deficiencies in the prior art, the present invention provides a kind of method for processing and assembling of casing Straight Combination guide rail,
Improve operating efficiency, improve the first-time qualification rate that product quality improves Product Assembly simultaneously.
The technical solution adopted for the present invention to solve the technical problems comprises the following steps：
1) upper and lower surface is drawn on the basis of the blank both ends of the surface width of guide rail body later and draws center line, in rear rail body
Further processing line is drawn in blank two sides, and width and height dimension, artificial aging are rough milled in the case of reserved allowance 4mm
Finish-milling width and the height size needed for after 72h, milling both ends of the surface reach length dimension, each mounting hole hole are drawn on rear rail body
Bit line, bores each mounting hole of boring size needed for；
2) the chamfering bit Technology for Heating Processing hanging hole on the blank of left and right slide rail, progress is vertically hung by the blank of left and right slide rail
Alignment is carried out after Tempering and Quenching, heat treatment, linearity is 2mm, and blank is dug into four directions, and width dimensions meet design requirement
Value, draws stepped line, left and right slide rail is mounted in by plane milling step size and reserved allowance, milling overall length size needed for needed for
In the groove of rear rail body, and bore each mounting hole；
3) alignment, the plane of milling afterwards four, further milling step are carried out to the elongated steel part for preparing left and right press strip
To design load, milling length size, the hole position center of milling mounting hole and step circular arc, drill centers to desired size needed for；
4) surface of rear rail body, left and right slide rail and left and right press strip is wiped totally, led after left and right slide rail is arranged on
On rail body, for being installed on the inside of the slide rail of left and right using sunk screw, sunk screw head must not be higher by slide rail face, milling
Planing surface and press strip mounting surface install left and right press strip in place to design requirement size, and left and right press strip is passed through using SOC.HD. cap screw
And the outside mounting hole of left and right slide rail, left and right press strip and left and right slide rail is fixed on rear rail body.
The beneficial effects of the invention are as follows：In process, due to applying artificial aging in being processed in rear rail, improve
The dimensional stability of rear rail body；Other planing surface and fitting surface for left and right slide rail has carried out processing dimension and reserved,
Left and right slide rail is attached to after rear rail body and has carried out dimensioned in place, greatly improves the size essence of left and right press strip fitting surface
Degree, while improving the dimensional accuracy of planing surface；Also for left and right press strip due to adding alignment, dimensional accuracy is improved；
Based on the application of above-mentioned technological measure, the deformation of part has obtained effective control, and parts machining precision has obtained large increase,
The workload of many finishing debugging is eliminated for the assembling of follow-up track combination, the operating efficiency of processing has large increase,
Assembly qualified rate of product is greatly improved, while the basic machining accuracy of the transmitting for improving the offer of firing box product.
Brief description of the drawings
Fig. 1 is cast aluminium guide rail body upward view；
Fig. 2 is cast aluminium guide rail body front view；
Fig. 3 is cast aluminium guide rail body top view；
Fig. 4 is cast aluminium guide rail body sectional view；
Fig. 5 is right slide rail front view；
Fig. 6 is right slide rail left view；
Fig. 7 is that right slide rail is filled to rear rail front view；
Fig. 8 is that right slide rail is filled to rear rail top view；
Fig. 9 is that right slide rail is filled to rear rail B direction views；
Figure 10 is that right slide rail is filled to rear rail partial enlarged drawing；
Figure 11 is right slide rail mounting hole front view；
Figure 12 is right slide rail mounting hole sectional view；
Figure 13 is right slide rail mounting hole partial enlarged drawing；
Figure 14 is right press strip upward view；
Figure 15 is right press strip sectional view；
Figure 16 is right press strip left view；
Figure 17 is right press strip front view；
Figure 18 is that left and right slide rail installs front view；
Figure 19 is that left and right slide rail installs top view；
Figure 20 is that left and right slide rail installs F direction views；
Figure 21 is that left and right slide rail installs partial enlarged drawing；
Figure 22 is that left and right slide rail installs sectional view；
Figure 23 is left and right slide rail finishing front view；
Figure 24 is left and right slide rail finishing top view；
Figure 25 is left and right slide rail finishing left view；
Figure 26 is that left and right press strip installs front view；
Figure 27 is that left and right press strip installs top view；
Figure 28 is that left and right press strip installs J-J views；
Figure 29 is that left and right press strip installs K-K views；
In figure, 1- slide rail mounting holes, 2- slide rails and press strip mounting hole, 3- slide rail mounting surfaces, 4- slide rail mounting surfaces, 5- hangings
Fabrication hole, the right press strip mounting surfaces of 6-, 7- accumulating article rear support planing surfaces, the right slide rails of 8-, 9- rear rails, the right slide rails of 10- are installed
Fabrication hole, the tight fourth pin mounting hole of 11- techniques, the right slide rails of 12- and press strip mounting hole, the left slide rails of 13-, 14- screws, 15- pins, 16-
Left press strip, the right press strips of 17-.
Embodiment
The present invention is further described with reference to the accompanying drawings and examples, and the present invention includes but are not limited to following implementations
Example.
The present invention improves the work flow of each parts (including rear rail body, left and right slide rail), reduces or controls it to become
Property amount；Processing and the assemble flow of left and right slide rail are improved, allowance is reserved, added again after it is assembled to rear rail body recess
Work is to design size；Left and right press strip is finally installed, it is ensured that working face (chute) size of design requirement, which is met, to be required, is specifically included
Following steps：
1) rear rail body is processed
Rear rail body processing process：
Draw Milling Process line-rough mill profile-artificial aging-finish-milling profile, bore each hole-milling both ends of the surface-draw hole line-
Bore bore hole.
Sequential analysis content is：Upper and lower surface is drawn first on the basis of both ends of the surface width to draw center line, draw high in two sides
Spend processing line；In the case of reserved allowance 4mm, width and height dimension are rough milled；Artificial aging 72h afterwards；Finish-milling width
And height arrives size；Milling both ends of the surface reach length dimension；Draw each mounting hole hole position line；Each mounting hole of boring is bored to size.
Artificial aging is added in flow, will be machined in before and after artificial aging and divide into roughing and finishing.
By improving, the deflection of rear rail body is reduced, dimensional stability increased.
2) left and right slide rail is processed
Left and right slide rail processing process：
Hanging hole-modifier treatment-alignment-plane four directions-stroke plane processing line-step cut-milling profile is bored (to have a surplus
Amount)-drill centers-drilling.
Procedures content is：Chamfering bit Technology for Heating Processing hanging hole first；Part is vertically hung again at the quenched heat of progress
Reason, carries out alignment, linearity about 2mm after heat treatment；Steel part is dug into four directions, width dimensions meet design requirement value；Draw step
Line, plane milling step to size (reserves allowance) in relevant position, milling overall length to size；Slide rail is mounted in rear rail groove
It is interior, bore each mounting hole.
In the process of left and right slide rail, the pre- of processing capacity has been carried out for two fitting surfaces and a planing surface
Stay, be that the connection of follow-up left and right slide rail and rear rail body improves intensity while adding process Installation hole.
3) left and right press strip is processed
Left and right press strip processing process：
Alignment-milling profile-milling length, milling circular arc, drill centers-drilling.
Procedures content is：Alignment is carried out firstly for the elongated steel part of blanking；The plane of milling afterwards four, further milling
Step is cut to design load；Milling length is to size；The hole position center of milling mounting hole and step circular arc；Drill centers is to desired size.
The process of left and right press strip, adds alignment process, improves the shape stability after part processing.
4) rear rail Combined machining and assembling
Rear rail combines assembly technology flow：
Neat set part-installation left and right slide rail-milling planing surface and press strip mounting surface-left and right press strip of installation
Parts needed for neat set, and each part surface is wiped totally；Left and right slide rail is mounted on rear rail body, for
Installed using sunk screw on the inside of the slide rail of left and right and (thread locking agent preventing and treating can be used to release), sunk screw head must not be high
Go out slide rail face；The part is machined afterwards, the planing surface and press strip mounting surface of milling upper surface to design requirement chi
It is very little；Left and right press strip is installed in place, using SOC.HD. cap screw through left and right press strip and the outside mounting hole of left and right slide rail, fixes it
In rear rail body.
In the process operation, the processing of planing surface is carried out after left and right slide rail is installed, after processing in place, while forming left
The mounting surface of right press strip, reassembles adjustment left and right press strip afterwards；Form the chute for meeting design objective requirement.
The present invention is perfect by improving with the development of certain firing box product, applied to batch production.By taking the product as an example,
Operating method to the present invention is illustrated.
A) processing of cast aluminium rear rail body：
According to related process flow, processed for rear rail body, guide rail overall length is 2500 ± 1, base width
275 ± 2, the supreme level of base is 160；By guide rail along symmetrical centered on length direction axis, two row's slide rail mounting hole pitch-rows
155 ± 0.1, two rows or so press strip mounting hole pitch-row is 250 ± 0.1；The more original dimensionally stable of the pitch-rows of especially symmetrical holes
Property and dimensional accuracy all increase.
B) processing of left and right slide rail：
According to related process flow, processed for left and right slide rail, slide rail overall length is 2500 ± 1, width is,
Two round spacing are 45 ± 0.1, and the precision of adjacent pitch of holes reaches ± 0.1, the thickness value difference in the step-like section of slide rail
For 6,10.
C) processing of left and right press strip：
According to related process flow, processed for left and right press strip, press strip total length is 2500 ± 1, and width is 30,
It is thick
Spend to be special-shaped that (effective cross-section size is)。
D) rear rail Combined machining and assembling：
According to related process flow, processed for rear rail combination；After assembling left and right slide rail, the pressure of processing
Bar mounting surface width spacing dimension and its precision are reachedRear rail installation dimension L2=160 ± 0.1, mounting surface
Difference in heightFill after the press strip of left and right, the chute of formation is highlyAfter the completion of rear rail combination assembling,
The chute bulk of formation fully meets design objective requirement.
Claims (1)
1. a kind of method for processing and assembling of casing Straight Combination guide rail, it is characterised in that comprise the steps：
1) center line of upper and lower surface is drawn on the basis of the blank both ends of the surface width of guide rail body later, in the blank of rear rail body
Further processing line is drawn in two sides, after rough milling width and height dimension, artificial aging 72h in the case of the reserved allowance 4mm
Finish-milling width and the height size needed for, milling both ends of the surface reach length dimension, stroke each mounting hole hole position line on rear rail body,
Bore each mounting hole of boring size needed for；
2) the chamfering bit Technology for Heating Processing hanging hole on the blank of left and right slide rail, vertically hangs progress quenched by the blank of left and right slide rail
Heat treatment, carries out alignment, linearity is 2mm, blank is dug into four directions, width dimensions meet design requirement value after heat treatment, draw
Stepped line, plane milling step size and reserved allowance, milling overall length size needed for needed for, rear rail is mounted in by left and right slide rail
In the groove of body, and bore each mounting hole；
3) to carrying out alignment for preparing the elongated steel part of left and right press strip, the plane of milling afterwards four, further milling step is to setting
Evaluation, milling length size, the hole position center of milling mounting hole and step circular arc, drill centers to desired size needed for；
4) surface of rear rail body, left and right slide rail and left and right press strip is wiped totally, left and right slide rail is arranged on rear rail sheet
On body, for being installed on the inside of the slide rail of left and right using sunk screw, sunk screw head must not be higher by slide rail face, and milling is slided
Face and press strip mounting surface install left and right press strip in place to design requirement size, and left and right press strip and a left side are passed through using SOC.HD. cap screw
The outside mounting hole of right slide rail, makes left and right press strip and left and right slide rail be fixed on rear rail body.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410487788.3A CN104227360B (en) | 2014-09-22 | 2014-09-22 | A kind of method for processing and assembling of casing Straight Combination guide rail |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410487788.3A CN104227360B (en) | 2014-09-22 | 2014-09-22 | A kind of method for processing and assembling of casing Straight Combination guide rail |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104227360A CN104227360A (en) | 2014-12-24 |
| CN104227360B true CN104227360B (en) | 2017-10-03 |
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| CN201410487788.3A Active CN104227360B (en) | 2014-09-22 | 2014-09-22 | A kind of method for processing and assembling of casing Straight Combination guide rail |
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Families Citing this family (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106343783B (en) * | 2016-08-11 | 2018-06-15 | 海宁金茂五金有限公司 | A kind of manufacture craft of corrosion-resistant sliding rail |
| CN108272259B (en) * | 2016-08-11 | 2019-08-13 | 海宁金茂五金有限公司 | Modified form paint finishing |
| CN108247299B (en) * | 2016-08-11 | 2019-05-07 | 海宁金茂五金有限公司 | The manufacture craft of modified low noise sliding rail |
| CN110900121A (en) * | 2019-11-04 | 2020-03-24 | 潍坊市凯隆机械有限公司 | Processing method of static pressure line double-arm sand box |
| CN110977330A (en) * | 2019-12-27 | 2020-04-10 | 东方电气(广州)重型机器有限公司 | Method for processing series holes of large-size thin-wall arched part |
| CN111791027B (en) * | 2020-06-15 | 2021-12-14 | 西安工程大学 | Vertical dovetail seat processing method |
| CN113020912A (en) * | 2021-03-16 | 2021-06-25 | 彩虹集团有限公司 | Machining method of U-shaped bottom plate of sliding rail |
| CN113427215A (en) * | 2021-07-05 | 2021-09-24 | 丽水市鑫飞自动化科技有限公司 | Machining process of linear sliding block |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP4294131B2 (en) * | 1998-11-27 | 2009-07-08 | Ｔｈｋ株式会社 | Method for manufacturing curved guide rail and curved guide rail |
| DE60318604T2 (en) * | 2002-10-22 | 2009-01-15 | Daihatsu Motor Co., Ltd., Ikeda | METHOD FOR MOUNTING A MOTOR VEHICLE BODY |
| US20130153722A1 (en) * | 2011-12-14 | 2013-06-20 | Solid Comfort, Inc. | Furniture drawer slide spacer and shipping strap apparatus |
| CN103042382A (en) * | 2012-12-03 | 2013-04-17 | 中国航天科工集团第六研究院二一〇所 | Elimination method for guide rail assembling errors |
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